Mistras Internal and External Customers 03/27/2017 R1
Transcript of Mistras Internal and External Customers 03/27/2017 R1
D E L I V E R I N G A S S E T P R OT EC T I O N S O LU T I O N S G LO BA L LY
Aetos Overview
Mistras Internal and External Customers
03/27/2017 R1.4
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OUR MISSION
Cost effectively reduce or eliminate the need for elevated, confined space, or in liquid work.
Copyright © 2017 Aetos, a member of Mistras Group Inc. All Rights Reserved www.aetosgroup.com
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COMPANY HISTORY
Started in 2010 with a focus on UAS
All principals hold Commercial Pilot and Flight Instructor Ratings
Background in collegiate aviation education, military UAS
development, and petrochemical industry
Focus on implementing change, improving processes, and safety by
introducing new technology
Acquired by Mistras Group Inc. in 2015
Copyright © 2017 Aetos, a member of Mistras Group Inc. All Rights Reserved www.aetosgroup.com
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AETOS EARLY MILESTONES
Integrated new technology in complex manufacturing environment
Multi-site, Process safety, EH&S, Manufacturing, Regulatory
Compliance, Safety, Aviation Departments
Conducted FMEA reviews on UAS
Created UAS/chemical plant checklist
Supported the integration of robotics into turn around activities.
Integrate with third party data management systems
Copyright © 2017 Aetos, a member of Mistras Group Inc. All Rights Reserved www.aetosgroup.com
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THE AETOS ADVANTAGE
National UAS certified
FAA Certified
Vetted by numerous corporate flight departments
Rigorous pilot qualification training
Comprehensive Operations, Procedural and Safety manuals
Detailed flight and safety checklists
Largest nationwide UAS inspection network
Copyright © 2017 Aetos, a member of Mistras Group Inc. All Rights Reserved www.aetosgroup.com
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STRUCTURE OVERVIEW
Client
Aetos Group
PlatformsSensors Regulators Data
Management
Advanced NDE
Operational Experience
API
Inspections
PCMSLocal
Network
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UAS APPLICATION
SAFETY TIME / MONEY QUALITY
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UNMANNED AERIAL VEHICLE APPLICATIONS
Flares
Tanks
Elevated pipe
Insulation integrity
Cooling towers
Distillation columns
Lighting structures
Instrument/Antenna
Roof Tops
Building Façade
Insurance/Tax Documentation
Power Transmission/distribution
3D Construction evaluations
3D Volumetric Surveys
2D mapping
Emergency Response
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OTHER APPLICATIONS TODAY
Offshore flares/structures
Wind turbines
Solar panels
Nuclear facilities
High rise buildings
Bridges
Spill monitoring (on the ground or in sea)
Security
Storm damage assessment
Icing surveys
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SENSORS
High Resolution Inspection Camera
Mapping Camera
Infrared Camera
IR Gas Detection
Hyper spectral
Lidar
Corona
Radiometer
Contact based NDE
CURRENT FUTURE
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UAS IMAGING COMPARISON
1/32 in.
Aeryon SkyRanger @ 50 ft. DJI Phantom 4 @ 10 ft.
Largest block is 35.5mm X 35.5mm
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FLARES – In Service Inspection
Aircraft Distance = 100ft
HIGH RESOLUTION INSPECTION CAMERAS
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INSPECTION PAYLOAD – 20 MP / 30X Optical Zoom
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INFRARED INSPECTION CAMERAS
Unlit Pilot
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COLOR INFRARED
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POWER TRANSMISSION AND DISTRIBUTION
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INSPECTION PAYLOAD – 30X Optical Zoom
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INSPECTION PAYLOAD – Digital Zoom 20 MP Sensor
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INSPECTION PAYLOAD – Digital Enhancement
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OFFSHORE
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OFFSHORE
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TANK ROOF INSPECTION
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TANK SECONDARY SEAL GAP IDENTIFICATION
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110% TANK VOLUME
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CONTAINMENT AREA SURVEY
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FIRST BREACH LOCATION
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STOCKPILE SURVEY
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TOPO CONTOUR SURVEY
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2D MAPPING – High Resolution Mapping
Photogrammetry software uses images to create orthomosaics, point clouds, models and more
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WATER TOWER INSPECTIONS
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Instrumentation and Antenna Inspection
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Lighting Inspection
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FACILITY ROOF INSPECTIONS
Infrared Inspection Cameras
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COOLING TOWERS
In service pre-inspection can be done to prepare for major outages and repairs
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FUGITIVE EMISSION LEAK DETECTION
Hydrocarbon Fugitive
Emission Leak Detection in
Pipes
Valves
Connectors
Flanges
Columns
Tanks
Pinpoint leaking fugitive
emissions without the need
to shut down the operation.
Ensure compliance with EPA
Clean Air Act and Title VII.
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INFRARED - Varying degrees of foliage health, leak detection
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INDOOR UAS APPLICATIONS
Tanks
Vessels
Heat Recovery Units
Furnaces
Columns
Buildings
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TANK ROOF INSPECTION
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CONFINED SPACE INSPECTION
Reduce or eliminate Confined Space Entry
UAS Collision Tolerant Vehicles
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CONFINED SPACE INSPECTION – Collision Tolerant Vehicles
180º HD CAMERA
THERMAL CAMERA (Future)
POWERFUL LED LIGHTS
COLLISION TOLERANT SPHERE
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CONFINED SPACE INSPECTION
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HRSG AND FURNACE INSPECTION
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HRSG AND FURNACE INSPECTION
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EMERGENCY RESPONSE
UAS go where no truck, helicopter, or boat can go
Real time data damage assessment
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GROUND ROBOTIC APPLICATIONS
Piping
Tanks
Vessels
Through levee piping
Emergency response
Security
Release evaluation
Turn around activity
New Construction FOD Checks
Ground Robots handle a wide range of sensors
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GROUND ROBOTICS
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SUBMERSIBLE ROBOTIC APPLICATIONS
Piping
Canals
Shipping areas
Bridges
Sunken structures
Rigging
Submersible Robots handle a wide range of
sensors
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SUBMERSIBLE ROBOTICS
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PCMS OVERVIEW
Central Database
(UAS Data)
Asset Management
Calculation Engine
Inspection Planning
Inspection Execution
External Interfaces
KPI Management
Plant Condition Management Software Model
Vast amounts of data are needed to manage the plant inspection environment. Coupled with advanced inspection capabilities of our parent company MISTRAS Group Inc., UAS collected data and PCMS provides the services and software to enable you to capture, manage, analyze and report the information you need to manage plant asset condition.
PCMS is relational database software that stores and analyzes asset inspection data and determines corrosion rates, next inspection dates, retirement limits and flags suspect areas for follow up inspections.
PCMS is designed to consolidate all your asset and inspection data (equipment design and operating data, drawings, documents, inspection history, repairs, reports and inspection plans) and place it at your fingertips in one system.
Copyright © 2017 Aetos, a member of Mistras Group Inc. All Rights Reserved www.aetosgroup.com
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RISK AND SAFETY
Use of robotic technology provides a safe inspection
alternative for elevated work and confined space human
entry, reducing risk to personnel.
Copyright © 2017 Aetos, a member of Mistras Group Inc. All Rights Reserved www.aetosgroup.com
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DOWNTIME
Use of Unmanned Systems reduces or eliminates the need for
time intensive pre inspection preparation i.e. scaffolding,
which significantly reduces downtime and increases
productivity.
Copyright © 2017 Aetos, a member of Mistras Group Inc. All Rights Reserved www.aetosgroup.com
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COST
For every $1 you spend on robotics, you save $5 - $9.50 over
traditional methods.
Copyright © 2017 Aetos, a member of Mistras Group Inc. All Rights Reserved www.aetosgroup.com
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AETOS UAS BIG PICTURE ADVANTAGES
Aetos has a perfect safety record!
Experience working with local stake holders
Eliminates or greatly reduces confined space and elevated work
Cuts days or weeks off down time
Inspection can be done during short outages to prepare for major outages and repairs
Highly complementary to Rope Access which can eliminate scaffold and lifts
Mistras can support additional advanced services
Copyright © 2017 Aetos, a member of Mistras Group Inc. All Rights Reserved www.aetosgroup.com
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OUR TEAM - AETOS UNMANNED SYSTEMS COE
Aaron Cook Nick Harwood
Manager Operations Manager
(231) 392-3793 (231) 642-0233
[email protected] [email protected]
Tony Sauerbrey Brian J. Cox
Technology & Development Manager Business Development Manager
(231) 645-1683 (231) 883-3722
[email protected] [email protected]
Copyright © 2017 Aetos, a member of Mistras Group Inc. All Rights Reserved www.aetosgroup.com