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Transcript of MINING - Fenner Dunlop Americas · Fenner Dunlop Engineered Conveyor Solutions produces a full...
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M I N I N G
C O N S T A N T L Y M O V I N G F O R W A R D
Fenner D unlop Engineered Conveyor S olutions produces a fu l l range of mining conveyor belts that consistent ly outper form the competit ion in r igorous above ground and below ground mining applications. With over 150 years of manufacturing k now-how from four ISO 9001 cer t i f ied manufac tur ing fac i l i t ies, Fenner D unlop ECS del ivers measurable, susta inable results in the f ie ld, day in and day out .
Fenner D unlop ECS produces the highest qual i t y f i re -res istant , ant i -stat ic rubber-ply, s t ra ight-warp and steel cord conveyor belt ing for the M ining industr y. Because Fenner Dunlop’s core business is conveyor belt ing, focused attent ion is given to each belt ing order to ensure that the mater ia ls and processes used produce a belt that wi l l ass ist the end-user in reducing costs and improving revenue.
By weaving and treating its own fabrics Fenner Dunlop ECS can insure the integrity of i ts conveyor belt ing and monitor each step of the produc t ion process. To fur ther expand produc t ion capabi l i t ies, Fenner Dunlop’s state - of-the -ar t tex t i le fac i l i t y which houses some of the most u l t ramodern equipment avai lable today, inc lud-ing a highly advanced RFL fabr ic t reater that stands e ight stor ies h igh. The unique RFL treater utilizes a very different and improved process to maximize rubber to fabric adhesions, resulting in unsurpassed strength and durability. Pair this technology with advanced production equipment that produces 96” steel cord belt and pl ied rubber belt and the result i s conveyor belt ing unmatched by any competit ion.
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Suppor t available when you need it!The M ining Suppor t Team of Fenner Dunlop Engineered Conveyor Solut ions recognizes that suppor t begins before the purchase of a conveyor belt and does not end unt i l the customer is sat is f ied with their belt ing purchase.
M any fac tors, such as the conveyor system, mater ia ls conveyed, safet y measures, and conveying environment, are taken into considerat ion before an order is p laced for a conveyor belt . The M ining Suppor t Team provides a mult i tude of ser v ices to ass ist in belt se lec t ion, insta l lat ion, maintenance and belt monitor ing throughout the l i fe of the belt .
S er vices include:• Belt Wizard® advanced belt ca lculat ion program
• On-s i te sur veys
• Produc t and Maintenance Tra ining
• Appl icat ion Engineer ing
• Technical Suppor t
• Cer t i f ied Spl ice Program
• I nsta l lat ion, Maintenance and Repair Ser vices
• rEscan® Steel Cord Scanning Ser vice
• EagleEye® I ntel l igent Belt Monitor ing System
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Product Preview
MineHaul®MineHaul is Fenner Dunlop’s premium multi-ply underground conveyor belt specifically designed for the heavy duty mining industry. Armed with MSHA CFR Title 30, Part 14 certified Fire Boss® cover compound for ultimate fire retardance, MineHaul delivers unsurpassed conveying performance.
LongHaul®LongHaul conveyor belting is your ideal choice for moderate to severe surface conveying applications. Made with the same fabrics used in our successful MineHaul products, LongHaul is available with a variety of surface and non-MSHA underground compounds.
MineFlex®MineFlex combines a unique straight-warp carcass construction with Fenner Dunlop’s MSHA CFR Title 30, Part 14 certified Fire Boss cover compounds to deliver the toughest, most fire retardant belt in the underground mining industry.
LongFlex®LongFlex is made with the same trusted carcass construction as MineFlex, delivering top performance in the harshest aboveground mining applications.
DynaFlight®DynaFlight steel cord belting delivers the toughest loads over long hauls. Manufactured with specially designed and coated cables to maximize product adhesion and minimize corrosion, DynaFlight is ideally suited for high-tension/low-stretch applications such as overland and slope conveying systems.
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Table of Contents
Introduction 2-3
Product Preview 4
MineHaul® 6
LongHaul® 7
MineHaul® Specification Tables 8-9
LongHaul® Specification Tables 10-11
MineFlex® 12
MineFlex® Specification Tables 13
LongFlex® 14
LongFlex® Specification Tables 15
DynaFlight® & DynaFlight® Specifications 16-17
Compounds 18-19
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Mining’s Underground Workhorse.
MineHaul is Fenner Dunlop’s premium multi-ply conveyor belt designed specifically for the demanding nature of the heavy duty underground mining industry. Manufactured with MSHA CFR Title 30, Part 14 certified Fire Boss® fire retardant compounds which meets and exceeds MSHA requirements. MineHaul is designed to safely handle loads in tough mining applications. MineHaul has a proven history in the mining industry for dependability and performance.
Reasons to Count on MineHaul
• MSHA certified Fire Boss cover
compounds for ultimate fire retardance
• Meets ARPM Class 1
• Low stretch
• Excellent troughability and load
support
• Exceptional mechanical fastener
retention
• Resistant to moisture, mildew and
acid mine water
• Uses traditional diagonal lapped
splice or FDA developed Finger Splice
Technology
• Excellent adhesion between the covers
and plies assures long service life
• Available in a variety of poly/nylon and
poly/poly constructions
Markets & Applications: (where compliance with MSHA CFR Title 30, Part 14 is required or desired)
• Coal • Metals • Hard rock and minerals • Coal preparation plants
MineHaul®Safe, Flexible & DEPENDABLE!
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LongHaul® BeltingMine Duty Surface Belt with endurance!
Relax…let us carry your load!
LongHaul utilizes the same Fenner Dunlop developed fabrics as our successful MineHaul products, with the added flexibility of offering multiple compounds to meet a wide variety of surface and non-MSHA underground applications including compounds which meet ARPM FR Class 2 requirements.
Reasons to Count on LongHaul
• Low stretch
• Excellent troughability and load support
• Exceptional mechanical fastener retention
• Resistant to moisture, mildew and acid mine water
• Uses traditional diagonal lapped splice or Fenner Dunlop developed Finger Splice Technology
• Excellent adhesion between the covers and plies assures long service life
• Available in a variety of poly/nylon, poly/poly, and nylon/nylon constructions
Markets & Applications: • Aboveground coal handling • Metals • Hard rock and minerals • Coal preparation plants
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MineHaul®Specification Tables
Imperial
Metric
MineHaul5 … SPECIFICATION TABLE – “Imperial”
Carcass Style MH 2-400
MH 4-440
MH 2-500
MH 3-500
MH 2-600
MH 3-600
MH 3-750
MH 4-800
MH 3-900
MH 4-1000
MH 2-1000
MH 4-1200
MH 5-1250
MH 3-1500
MH 4-2000
Number of Plies 2 4 2 3 2 3 3 4 3 4 2 4 5 3 4
Carcass Gauge3 (in) .186 .216 .198 .183 .194 .237 .255 .324 .285 .348 .280 .388 .441 .432 .584
Carcass Weight4 (lb/in/ft) .094 .116 .099 .098 .092 .121 .128 .172 .144 .181 .122 .203 .234 .200 .279
Elastic Modulus (lbs/in) 44000 55000 62000 47000 63000 72000 72000 82000 94000 90000 82000 100000 98000 108000 134000
Max Tension Rating2 (PIW)
400
440
500
500
600
600
750
800
900
1000
1000
1200
1250
1500
2000
Troughing/Empty1 - Min Belt Width (in) 20 degree idlers 20 24 24 24 28 28 30 30 30 36 36 36 42 42 48 35 degree idlers 24 30 30 30 30 30 36 36 36 42 42 42 48 48 54 45 degree idlers
30 36 36 36 36 36 42 42 42 48 48 48 54 54 60
Load Support1 – Max Belt Width (in) 20 deg idlers 41 – 80 lbs/ft3 60 66 66 60 72 72 72 96 84 96 60 96 96 96 96 35 deg idlers 41 – 80 lbs/ft3 54 60 60 60 60 60 66 84 72 84 54 84 96 96 96 45 deg idlers 41 – 80 lbs/ft3
48 54 54 54 54 60 66 72 66 72 48 72 84 84 84
Minimum Pulley Diameters (in) 81 – 100% belt rated tension 20 26 20 22 20 24 24 28 28 28 36 36 40 42 48 61 – 80% belt rated tension 18 20 18 18 18 20 20 24 22 24 30 30 32 36 42 Up to 60% belt rated tension 16 16 16 16 16 18 18 20 18 20 24 24 28 30 36
1 Troughibility and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance. 2 MineHaul tension ratings reflect a minimum 10:1 safety factor through 750 PIW offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved. 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the approximate overall belt weight. 5. For a complete listing of available MineHaul products and specifications, please contact your FDA representative. 1/15/12
MineHaul5 … SPECIFICATION TABLE – “Metric”
Carcass Style MH 2-400
MH 4-440
MH 2-500
MH 3-500
MH 2-600
MH 3-600
MH 3-750
MH 4-800
MH 3-900
MH 4-1000
MH 2-1000
MH 4-1200
MH 5-1250
MH 3-1500
MH 4-2000
Number of Plies 2 4 2 3 2 3 3 4 3 4 2 4 5 3 4
Carcass Gauge3 (mm) 4.7 5.5 5.0 4.7 4.9 6.0 6.5 8.2 7.2 8.8 7.1 9.9 11.2 11.0 14.8
Carcass Weight4 (kg/m2) 5.5 6.8 5.8 5.7 5.4 7.1 7.5 10.1 8.4 10.6 7.2 11.9 13.7 11.7 16.4 Elastic Modulus (N/mm) 7700 9625 10850 8225 11025 12600 12600 14350 14700 15750 14350 17500 17150 18900 23450
Max Tension Rating2 (N/mm)
70
77
88
88
105
105
131
140
158
175
175
210
219
263
263
Troughing/Empty1 - Min Belt Width (mm) 20 degree idlers 500 600 600 600 700 700 750 750 750 900 900 900 1050 1050 1200 35 degree idlers 600 750 750 750 750 750 900 900 900 1050 1050 1050 1200 1200 1400 45 degree idlers
750 900 900 900 900 900 1050 1050 1050 1200 1200 1200 1400 1400 1500
Load Support1 – Max Belt Width (mm) 20 deg idlers 641 -1280 kg/m3 1500 1700 1700 1500 1800 1800 1800 2450 2150 2450 1500 2450 2450 2450 2450 35 deg idlers 641 -1280 kg/m3 1400 1500 1500 1500 1500 1500 1700 2150 1800 2150 1400 2150 2450 2450 2450 45 deg idlers 641 -1280 kg/m3
1200 1400 1400 1400 1400 1500 1700 1800 1700 1800 1200 1800 2150 2150 2150
Minimum Pulley Diameters (mm) 81 – 100% belt rated tension 500 650 500 550 500 600 600 700 700 700 900 900 1000 1050 1200 61 – 80% belt rated tension 450 500 450 450 450 500 500 600 550 600 750 750 800 900 1050 Up to 60% belt rated tension 400 400 400 400 400 450 450 500 450 500 600 600 700 750 900
1 Troughibility and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance. 2 MineHaul tensions reflect a minimum 10:1 safety factor through the 131 N/mm rated offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved. 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the approximate overall belt weight. 5. For a complete listing of available MineHaul products and specifications, please contact your FDA representative.
1/4/11
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1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA repre-sentative for selection guidance. 2 MineHaul tension ratings reflect a minimum 10:1 safety factor through 750 PIW (131 N/mm) offerings, and an 8:1 minimum safety factor for the re-maining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved. 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness.
4 Add the appropriate cover weight to this carcass weight to obtain the approximate overall belt weight.
For a complete listing of available MineHaul products and specifications, please contact your FDA representative.
MineHaul5 … SPECIFICATION TABLE – “Imperial”
Carcass Style MH 2-400
MH 4-440
MH 2-500
MH 3-500
MH 2-600
MH 3-600
MH 3-750
MH 4-800
MH 3-900
MH 4-1000
MH 2-1000
MH 4-1200
MH 5-1250
MH 3-1500
MH 4-2000
Number of Plies 2 4 2 3 2 3 3 4 3 4 2 4 5 3 4
Carcass Gauge3 (in) .186 .216 .198 .183 .194 .237 .255 .324 .285 .348 .280 .388 .441 .432 .584
Carcass Weight4 (lb/in/ft) .094 .116 .099 .098 .092 .121 .128 .172 .144 .181 .122 .203 .234 .200 .279
Elastic Modulus (lbs/in) 44000 55000 62000 47000 63000 72000 72000 82000 94000 90000 82000 100000 98000 108000 134000
Max Tension Rating2 (PIW)
400
440
500
500
600
600
750
800
900
1000
1000
1200
1250
1500
2000
Troughing/Empty1 - Min Belt Width (in) 20 degree idlers 20 24 24 24 28 28 30 30 30 36 36 36 42 42 48 35 degree idlers 24 30 30 30 30 30 36 36 36 42 42 42 48 48 54 45 degree idlers
30 36 36 36 36 36 42 42 42 48 48 48 54 54 60
Load Support1 – Max Belt Width (in) 20 deg idlers 41 – 80 lbs/ft3 60 66 66 60 72 72 72 96 84 96 60 96 96 96 96 35 deg idlers 41 – 80 lbs/ft3 54 60 60 60 60 60 66 84 72 84 54 84 96 96 96 45 deg idlers 41 – 80 lbs/ft3
48 54 54 54 54 60 66 72 66 72 48 72 84 84 84
Minimum Pulley Diameters (in) 81 – 100% belt rated tension 20 26 20 22 20 24 24 28 28 28 36 36 40 42 48 61 – 80% belt rated tension 18 20 18 18 18 20 20 24 22 24 30 30 32 36 42 Up to 60% belt rated tension 16 16 16 16 16 18 18 20 18 20 24 24 28 30 36
1 Troughibility and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance. 2 MineHaul tension ratings reflect a minimum 10:1 safety factor through 750 PIW offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved. 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the approximate overall belt weight. 5. For a complete listing of available MineHaul products and specifications, please contact your FDA representative. 1/15/12
MineHaul5 … SPECIFICATION TABLE – “Metric”
Carcass Style MH 2-400
MH 4-440
MH 2-500
MH 3-500
MH 2-600
MH 3-600
MH 3-750
MH 4-800
MH 3-900
MH 4-1000
MH 2-1000
MH 4-1200
MH 5-1250
MH 3-1500
MH 4-2000
Number of Plies 2 4 2 3 2 3 3 4 3 4 2 4 5 3 4
Carcass Gauge3 (mm) 4.7 5.5 5.0 4.7 4.9 6.0 6.5 8.2 7.2 8.8 7.1 9.9 11.2 11.0 14.8
Carcass Weight4 (kg/m2) 5.5 6.8 5.8 5.7 5.4 7.1 7.5 10.1 8.4 10.6 7.2 11.9 13.7 11.7 16.4 Elastic Modulus (N/mm) 7700 9625 10850 8225 11025 12600 12600 14350 14700 15750 14350 17500 17150 18900 23450
Max Tension Rating2 (N/mm)
70
77
88
88
105
105
131
140
158
175
175
210
219
263
263
Troughing/Empty1 - Min Belt Width (mm) 20 degree idlers 500 600 600 600 700 700 750 750 750 900 900 900 1050 1050 1200 35 degree idlers 600 750 750 750 750 750 900 900 900 1050 1050 1050 1200 1200 1400 45 degree idlers
750 900 900 900 900 900 1050 1050 1050 1200 1200 1200 1400 1400 1500
Load Support1 – Max Belt Width (mm) 20 deg idlers 641 -1280 kg/m3 1500 1700 1700 1500 1800 1800 1800 2450 2150 2450 1500 2450 2450 2450 2450 35 deg idlers 641 -1280 kg/m3 1400 1500 1500 1500 1500 1500 1700 2150 1800 2150 1400 2150 2450 2450 2450 45 deg idlers 641 -1280 kg/m3
1200 1400 1400 1400 1400 1500 1700 1800 1700 1800 1200 1800 2150 2150 2150
Minimum Pulley Diameters (mm) 81 – 100% belt rated tension 500 650 500 550 500 600 600 700 700 700 900 900 1000 1050 1200 61 – 80% belt rated tension 450 500 450 450 450 500 500 600 550 600 750 750 800 900 1050 Up to 60% belt rated tension 400 400 400 400 400 450 450 500 450 500 600 600 700 750 900
1 Troughibility and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance. 2 MineHaul tensions reflect a minimum 10:1 safety factor through the 131 N/mm rated offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved. 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the approximate overall belt weight. 5. For a complete listing of available MineHaul products and specifications, please contact your FDA representative.
1/4/11
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LongHaul® Specification Tables
LongHaul5 … SPECIFICATION TABLE – “Imperial”
Carcass Style LH 2-400
LH 4-440
LH 2-500
LH 3-500
LH 2-600
LH 3-600
LH 3-750
LH 4-800
LH 3-900
LH 4-1000
LH 2-1000
LH 4-1200
LH 5-1250
LH 3-1500
LH 4-2000
Number of Plies 2 4 2 3 2 3 3 4 3 4 2 4 5 3 4
Carcass Gauge3 (in) .186 .216 .198 .195 .182 .237 .255 .324 .285 .348 .280 .388 .441 .432 .584
Carcass Weight4 (lb/in/ft) .083 .101 .087 .099 .077 .108 .116 .153 .130 .162 .115 .182 .209 .186 .258 Elastic Modulus (lbs/in) 44000 55000 62000 47000 63000 72000 72000 82000 94000 90000 82000 100000 98000 108000 134000
Max Tension Rating2 (PIW)
400
440
500
500
600
600
750
800
900
1000
1000
1200
1250
1500
2000
Troughing/Empty1 - Min Belt Width (in) 20 degree idlers 20 24 24 24 28 28 30 30 30 36 36 36 42 42 48 35 degree idlers 24 30 30 30 30 30 36 36 36 42 42 42 48 48 54 45 degree idlers
30 36 36 36 36 36 42 42 42 48 48 48 54 54 60
Load Support1 – Max Belt Width (in) 20 deg idlers 41 – 80 lbs/ft3 60 66 66 60 72 72 72 96 84 96 84 96 96 96 96 35 deg idlers 41 – 80 lbs/ft3 54 60 60 60 60 60 66 96 72 84 72 84 96 96 96 45 deg idlers 41 – 80 lbs/ft3
48 54 54 54 54 60 66 72 66 72 66 72 96 84 96
Minimum Pulley Diameters (in) 81 – 100% belt rated tension 20 26 20 22 20 24 24 28 28 28 36 36 40 42 48 61 – 80% belt rated tension 18 20 18 18 18 20 20 24 22 24 30 30 32 36 42 Up to 60% belt rated tension 16 16 16 16 16 18 18 20 18 20 24 24 28 30 36
1 Troughibility and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance. 2 LongHaul tension ratings reflect a minimum 10:1 safety factor through 750 PIW offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved. 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the approximate overall belt weight. 5. For a complete listing of available LongHaul products and specifications, please contact your FDA representative.
1/15/12
LongHaul5 … SPECIFICATION TABLE – “Metric”
Carcass Style LH 2-400
LH 4-440
LH 2-500
LH 3-500
LH 2-600
LH 3-600
LH 3-750
LH 4-800
LH 3-900
LH 4-1000
LH 2-1000
LH 4-1200
LH 5-1250
LH 3-1500
LH 4-2000
Number of Plies 2 4 2 3 2 3 3 4 3 4 2 4 5 3 4
Carcass Gauge3 (mm) 4.7 5.5 5.0 4.7 4.6 6.0 6.5 8.2 7.2 8.8 7.1 9.9 11.2 11.0 14.8
Carcass Weight4 (kg/m2) 4.9 5.9 5.1 5.0 4.5 7.1 6.8 9.0 7.6 9.5 6.7 10.7 12.3 10.9 15.1 Elastic Modulus (N/mm) 7700 9625 10850 8225 11025 12600 12600 14350 14700 15750 14350 17500 17150 18900 23450
Max Tension Rating2 (N/mm)
70
77
88
88
105
105
131
140
158
175
175
210
219
263
263
Troughing/Empty1 - Min Belt Width (mm) 20 degree idlers 500 600 600 600 700 700 750 750 750 900 900 900 1050 1050 1200 35 degree idlers 600 750 750 750 750 750 900 900 900 1050 1050 1050 1200 1200 1400 45 degree idlers
750 900 900 900 900 900 1050 1050 1050 1200 1200 1200 1400 1400 1500
Load Support1 – Max Belt Width (mm) 20 deg idlers 641 – 1280 kg/m3 1500 1700 1700 1500 1800 1800 1800 2450 2150 2450 2150 2450 2450 2450 2450 35 deg idlers 641 – 1280 kg/m3 1400 1500 1500 1500 1500 1500 1700 2450 1800 2150 1800 2150 2450 2450 2450 45 deg idlers 641 – 1280 kg/m3
1200 1400 1400 1400 1400 1500 1700 1800 1700 1800 1700 1800 2450 2150 2450
Minimum Pulley Diameters (mm) 81 – 100% belt rated tension 500 650 500 550 500 600 600 700 700 700 900 900 1000 1050 1200 61 – 80% belt rated tension 450 500 450 450 450 500 500 600 550 600 750 750 800 900 1050 Up to 60% belt rated tension 400 400 400 400 400 450 450 500 450 500 600 600 700 750 900
1 Troughibility and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance. 2 LongHaul tensions reflect a minimum 10:1 safety factor through the 131 N/mm rated offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved. 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the approximate overall belt weight. 5. For a complete listing of available LongHaul products and specifications, please contact your FDA representative.
1/15/12
Imperial
Metric
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1 Troughability and Load Support val-ues can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance.
2 LongHaul tension ratings reflect a minimum 10:1 safety factor through 750 PIW (131 N/mm) offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appro-priate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved.
3 Add the appropriate cover gauge to this carcass gauge to obtain the approxi-mate overall belt thickness.
4 Add the appropriate cover weight to this carcass weight to obtain the approxi-mate overall belt weight.
For a complete listing of available LongHaul products and specifications, please contact your FDA representative.
LongHaul5 … SPECIFICATION TABLE – “Imperial”
Carcass Style LH 2-400
LH 4-440
LH 2-500
LH 3-500
LH 2-600
LH 3-600
LH 3-750
LH 4-800
LH 3-900
LH 4-1000
LH 2-1000
LH 4-1200
LH 5-1250
LH 3-1500
LH 4-2000
Number of Plies 2 4 2 3 2 3 3 4 3 4 2 4 5 3 4
Carcass Gauge3 (in) .186 .216 .198 .195 .182 .237 .255 .324 .285 .348 .280 .388 .441 .432 .584
Carcass Weight4 (lb/in/ft) .083 .101 .087 .099 .077 .108 .116 .153 .130 .162 .115 .182 .209 .186 .258 Elastic Modulus (lbs/in) 44000 55000 62000 47000 63000 72000 72000 82000 94000 90000 82000 100000 98000 108000 134000
Max Tension Rating2 (PIW)
400
440
500
500
600
600
750
800
900
1000
1000
1200
1250
1500
2000
Troughing/Empty1 - Min Belt Width (in) 20 degree idlers 20 24 24 24 28 28 30 30 30 36 36 36 42 42 48 35 degree idlers 24 30 30 30 30 30 36 36 36 42 42 42 48 48 54 45 degree idlers
30 36 36 36 36 36 42 42 42 48 48 48 54 54 60
Load Support1 – Max Belt Width (in) 20 deg idlers 41 – 80 lbs/ft3 60 66 66 60 72 72 72 96 84 96 84 96 96 96 96 35 deg idlers 41 – 80 lbs/ft3 54 60 60 60 60 60 66 96 72 84 72 84 96 96 96 45 deg idlers 41 – 80 lbs/ft3
48 54 54 54 54 60 66 72 66 72 66 72 96 84 96
Minimum Pulley Diameters (in) 81 – 100% belt rated tension 20 26 20 22 20 24 24 28 28 28 36 36 40 42 48 61 – 80% belt rated tension 18 20 18 18 18 20 20 24 22 24 30 30 32 36 42 Up to 60% belt rated tension 16 16 16 16 16 18 18 20 18 20 24 24 28 30 36
1 Troughibility and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance. 2 LongHaul tension ratings reflect a minimum 10:1 safety factor through 750 PIW offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved. 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the approximate overall belt weight. 5. For a complete listing of available LongHaul products and specifications, please contact your FDA representative.
1/15/12
LongHaul5 … SPECIFICATION TABLE – “Metric”
Carcass Style LH 2-400
LH 4-440
LH 2-500
LH 3-500
LH 2-600
LH 3-600
LH 3-750
LH 4-800
LH 3-900
LH 4-1000
LH 2-1000
LH 4-1200
LH 5-1250
LH 3-1500
LH 4-2000
Number of Plies 2 4 2 3 2 3 3 4 3 4 2 4 5 3 4
Carcass Gauge3 (mm) 4.7 5.5 5.0 4.7 4.6 6.0 6.5 8.2 7.2 8.8 7.1 9.9 11.2 11.0 14.8
Carcass Weight4 (kg/m2) 4.9 5.9 5.1 5.0 4.5 7.1 6.8 9.0 7.6 9.5 6.7 10.7 12.3 10.9 15.1 Elastic Modulus (N/mm) 7700 9625 10850 8225 11025 12600 12600 14350 14700 15750 14350 17500 17150 18900 23450
Max Tension Rating2 (N/mm)
70
77
88
88
105
105
131
140
158
175
175
210
219
263
263
Troughing/Empty1 - Min Belt Width (mm) 20 degree idlers 500 600 600 600 700 700 750 750 750 900 900 900 1050 1050 1200 35 degree idlers 600 750 750 750 750 750 900 900 900 1050 1050 1050 1200 1200 1400 45 degree idlers
750 900 900 900 900 900 1050 1050 1050 1200 1200 1200 1400 1400 1500
Load Support1 – Max Belt Width (mm) 20 deg idlers 641 – 1280 kg/m3 1500 1700 1700 1500 1800 1800 1800 2450 2150 2450 2150 2450 2450 2450 2450 35 deg idlers 641 – 1280 kg/m3 1400 1500 1500 1500 1500 1500 1700 2450 1800 2150 1800 2150 2450 2450 2450 45 deg idlers 641 – 1280 kg/m3
1200 1400 1400 1400 1400 1500 1700 1800 1700 1800 1700 1800 2450 2150 2450
Minimum Pulley Diameters (mm) 81 – 100% belt rated tension 500 650 500 550 500 600 600 700 700 700 900 900 1000 1050 1200 61 – 80% belt rated tension 450 500 450 450 450 500 500 600 550 600 750 750 800 900 1050 Up to 60% belt rated tension 400 400 400 400 400 450 450 500 450 500 600 600 700 750 900
1 Troughibility and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance. 2 LongHaul tensions reflect a minimum 10:1 safety factor through the 131 N/mm rated offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved. 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the approximate overall belt weight. 5. For a complete listing of available LongHaul products and specifications, please contact your FDA representative.
1/15/12
11
MineFlex®Tough, Reliable, PROVEN!
MineFlex STRONG - Fire Boss® SAFE.MineFlex combines a unique Fenner Dunlop developed straight-warp carcass with specially compounded MSHA CFR Title 30, Part 14 certified Fire Boss covers for underground mining applications. You can expect fire retardant properties which meet and exceed MSHA requirements coupled with un-surpassed resistance to impact, puncture, rip and tear. Fenner Dunlop puts safety first by manufacturing MineFlex STRONG and Fire Boss SAFE to protect your employees and your conveyor belting investment.
Reasons to Count on MineFlex
• MineFlex offers MSHA certified Fire Boss cover compounds for ultimate fire retardance
• Superior troughability, tracking and load support
• Unsurpassed impact resistance up to 3 times greater than traditional plied belting
• Up to 3 times more longitudinal rip resistance than standard reduced ply constructions.
• Greater flexibility than plied belts
• Available in single or dual unit carcass constructions
• Superior adhesions giving longer product life in difficult applications
• Resistant to moisture, mildew and acid mine water
• State-of-the-art Fenner Dunlop developed Finger Splice Technology prolongs splice life and
decreases unplanned belt maintenance
Markets & Applications: • Coal • Hard rock and minerals • Metals • Overland/transfers • Loadouts • Coal preparation plants
12
Imperial
Metric
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MineFlex®Specification Tables----
1 Troughibility and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance. 2 MineFlex tensions reflect a minimum 10:1 safety factor through the 116 N/mm rated offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved. 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. 5 For a complete listing of available MineFlex products and specifications, please contact your FDA representative.
1/15/12
MineFlex5 … SPECIFICATION TABLE – “Metric”
Carcass Style MF S5
MF D5
MF D6
MF D8
MF D10
MF D12
MF D15
Number of Plies 1 2 2 2 2 2 2
Carcass Gauge3 (mm) 4.3 6.0 6.9 7.6 8.1 9.9 11.2
Carcass Weight4 (kg/m2) 3.2 6.3 7.3 8.0 8.8 10.2 11.9
Elastic Modulus (N/mm) 8750 10125 8750 10500 12250 14875 16125
Max Tension Rating2 (N/mm)
97
97
116
140
175
219
263
Troughing/Empty1 - Min Belt Width (mm) 20 degree idlers 600 600 600 750 750 750 750 35 degree idlers 750 750 750 900 900 900 900 45 degree idlers
900 900 900 1050 1050 1050 1050
Load Support1 – Max Belt Width (mm)
20 deg idlers 641 – 1280 kg/m3 1800 2150 2150 2450 2450 2450 2450 35 deg idlers 641 – 1280 kg/m3 1700 1800 2150 2450 2450 2450 2450 45 deg idlers 641 – 1280 kg/m3
1500 1800 2150 2450 2450 2450 2450
Minimum Pulley Diameters (mm) 81 – 100% belt rated tension 500 600 750 900 900 900 900 61 – 80% belt rated tension 450 500 600 600 750 750 750 Up to 60% belt rated tension 400 450 500 500 600 600 600
1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance.2 MineFlex tensions reflect a minimum 10:1 safety factor through the 116 N/mm rated offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved.
3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness.4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.
For a complete listing of available MineFlex products and specifications, please contact your FDA representative.
1 Troughibility and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance. 2 MineFlex tension ratings reflect a minimum 10:1 safety factor through the 660 PIW offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved. 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. 5. For a complete listing of available MineFlex products and specifications, please contact your FDA representative.
1/15/12
MineFlex5 … SPECIFICATION TABLE – “Imperial”
Carcass Style MF S5
MF D5
MF D6
MF D8
MF D10
MF D12
MF D15
Number of Plies 1 2 2 2 2 2 2
Carcass Gauge3 (in) .169 .234 .270 .300 .320 .388 .439
Carcass Weight4 (lb/in/ft) .058 .108 .124 .136 .150 .174 .203
Elastic Modulus (lbs/in) 50000 58000 50000 60000 70000 85000 92000
Max Tension Rating2 (PIW)
550
550
660
800
1000
1250
1500
Troughing/Empty1 - Min Belt Width (in)
20 degree idlers 24 24 24 30 30 30 30 35 degree idlers 30 30 30 36 36 36 36 45 degree idlers
36 36 36 42 42 42 42
Load Support1 – Max Belt Width (in) 20 deg idlers 41 – 80 lbs/ft3 72 84 84 96 96 96 96 35 deg idlers 41 – 80 lbs/ft3 66 72 84 96 96 96 96 45 deg idlers 41 – 80 lbs/ft3
60 72 84 96 96 96 96
Minimum Pulley Diameters (in) 81 – 100% belt rated tension 20 24 30 36 36 36 36 61 – 80% belt rated tension 18 20 24 24 30 30 30 Up to 60% belt rated tension 16 18 20 20 24 24 24
1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance.2 MineFlex tension ratings reflect a minimum 10:1 safety factor through the 660 PIW offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved.
3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.
For a complete listing of available MineFlex products and specifications, please contact your FDA representative.
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LongFlex® Maximize Your Investment
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Brutal conveying conditions? Bring it on!LongFlex utilizes the same unique fabric construction of our very successful MineFlex® product, with cover compounds designed to handle demanding surface and underground applications.
Reasons to Count on LongFlex
• Superior troughability, tracking and load support
• Compared to standard plied constructions, LongFlex offers: - up to 3 times greater impact resistance - up to 3 times more longitudinal rip resistance - greater flexibility
• Superior adhesions result in longer product life in difficult applications
• Available in single or dual unit carcass weaves
• Resistant to moisture, mildew and acid mine water
• State-of-the-art FDA developed Finger Splice Technology prolongs splice life and decreases unplanned belt maintenance
• LongFlex is not suitable for underground applications requiring MSHA CFR Title 30, Part 14 certification
Markets & Applications: • Aboveground coal handling • Hard rock and minerals • Metals • Overland/transfers • Loadouts • Coal preparation
14
LongFlex®Specification Tables----
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Imperial
Metric
1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance.2 LongFlex tensions reflect a minimum 10:1 safety factor through the 116 N/mm rated offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved.
3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness.4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.
For a complete listing of available LongFlex products and specifications, please contact your FDA representative.
1 Troughibility and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance. 2 LongFlex tensions reflect a minimum 10:1 safety factor through the 116 N/mm rated offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved. 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. 5 For a complete listing of available LongFlex products and specifications, please contact your FDA representative.
1/15/12
LongFlex5 … SPECIFICATION TABLE – “Metric”
Carcass Style LF S3
LF S4
LF S5
LF D5
LF D6
LF D8
LF D10
LF D12
LF D15
Number of Plies 1 1 1 2 2 2 2 2 2
Carcass Gauge3 (mm) 3.5 3.6 4.3 5.6 6.9 7.6 8.1 9.9 11.2
Carcass Weight4 (kg/m2) 2.5 2.6 3.2 5.6 6.8 7.3 8.0 9.5 10.9
Elastic Modulus (N/mm) 6125 7875 8750 10125 8750 10500 12250 14875 16125
Max Tension Rating2 (N/mm)
58
77
97
97
116
140
175
219
263
Troughing/Empty1 - Min Belt Width (mm) 20 degree idlers 500 600 600 600 600 750 750 750 750 35 degree idlers 600 750 750 750 750 900 900 900 900 45 degree idlers
750 900 900 900 900 1050 1050 1050 1050
Load Support1 – Max Belt Width (mm) 20 deg idlers 641 – 1280 kg/m3 1700 1800 1800 2150 2150 2450 2450 2450 2450 35 deg idlers 641 – 1280 kg/m3 1400 1500 1700 1800 2150 2450 2450 2450 2450 45 deg idlers 641 – 1280 kg/m3
1200 1400 1500 1800 2150 2450 2450 2450 2450
Minimum Pulley Diameters (mm) 81 – 100% belt rated tension 450 500 500 600 750 900 900 900 900 61 – 80% belt rated tension 400 450 450 500 600 600 750 750 750 Up to 60% belt rated tension 350 400 400 450 500 500 600 600 600
1 Troughibility and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance. 2 LongFlex tension ratings reflect a minimum 10:1 safety factor through the 660 PIW offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved. 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. 5. For a complete listing of available LongFlex products and specifications, please contact your FDA representative.
1/15/12
LongFlex5 … SPECIFICATION TABLE – “Imperial”
Carcass Style LF S3
LF S4
LF S5
LF D5
LF D6
LF D8
LF D10
LF D12
LF D15
Number of Plies 1 1 1 2 2 2 2 2 2
Carcass Gauge3 (in) .139 .142 .169 .234 .270 .300 .320 .388 .439
Carcass Weight4 (lb/in/ft) .043 .044 .058 .096 .112 .124 .137 .162 .187
Elastic Modulus (lbs/in) 35000 45000 50000 58000 50000 60000 70000 85000 92000
Max Tension Rating2 (PIW)
330
440
550
550
660
800
1000
1250
1500
Troughing/Empty1 - Min Belt Width (in) 20 degree idlers 20 24 24 24 24 30 30 30 30 35 degree idlers 24 30 30 30 30 36 36 36 36 45 degree idlers
30 36 36 36 36 42 42 42 42
Load Support1 – Max Belt Width (in) 20 deg idlers 41 – 80 lbs/ft3 66 72 72 84 84 96 96 96 96 35 deg idlers 41 – 80 lbs/ft3 54 60 66 72 84 96 96 96 96 45 deg idlers 41 – 80 lbs/ft3
48 54 60 72 84 96 96 96 96
Minimum Pulley Diameters (in) 81 – 100% belt rated tension 18 20 20 24 30 36 36 36 36 61 – 80% belt rated tension 16 18 18 20 24 24 30 30 30 Up to 60% belt rated tension 14 16 16 18 20 20 24 24 24
1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance.2 LongFlex tension ratings reflect a minimum 10:1 safety factor through the 660 PIW offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved.
3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness.4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.
For a complete listing of available LongFlex products and specifications, please contact your FDA representative.
15
DynaFlight® Conveying Your World
Measures up to your toughest challenge.
DynaFlight Steel Cord belting is the result of more than a century of innovation, engineering expertise, state-of-the-art manufacturing equipment and quality assurance.
DynaFlight belting is “Made in North America.” Fenner Dunlop has invested more than $100 million in the US including the newest technology in 96” steel cord production equipment.
Markets & Applications: • Coal mining • Power generation • Overland conveyance
DynaFlight … SPECIFICATION TABLE
Troughing/Empty3 Minimum Belt Width
Minimum Pulley Diameter6 % Rated Belt Tension
Max Tension Rating2
Elastic Modulus
Cord Pitch
Carcass Weight5
Max. Cord Diameter4
200 idlers
350 idlers
450 idlers
81 – 100
61 – 80
up to 60
Standard Carcass Styles1
PIW
N/mm
lbs/in
mm
in
mm
lbs/in/ft
kg/m2
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
Splice Step
Pattern
ST500 430 75 206000 36000 0.551 14.0 0.092 5.4 0.118 3.0 24 600 24 600 24 600 24 600 20 500 16 400 1-Step ST630 535 94 259000 46000 0.433 11.0 0.097 5.7 0.118 3.0 24 600 24 600 24 600 24 600 20 500 16 400 1-Step ST800 685 120 329000 58000 0.472 12.0 1.164 6.8 0.146 3.7 24 600 24 600 30 750 36 900 30 750 18 450 1-Step
ST1000 860 151 411000 72000 0.472 12.0 1.127 6.6 0.165 4.2 24 600 24 600 30 750 36 900 30 750 18 450 1-Step ST1250 ST1400
1070 1195
187 209
514000 576000
90000 101000
0.551 0.551
14.0 14.0
1.584 1.644
9.3 9.6
0.193 0.197
4.9 5.0
24 24
600 600
30 30
750 750
36 36
900 900
42 48
1050 1200
36 36
900 900
20 20
500 500
1-Step 1-Step
ST1600 1370 240 658000 116000 0.591 15.0 1.944 11.4 0.220 5.6 24 600 30 750 36 900 48 1200 36 900 24 600 1-Step ST1800 1535 269 740000 130000 0.531 13.5 2.052 12.0 0.220 5.6 30 750 30 750 36 900 48 1200 36 900 24 600 1-Step ST2000 1720 301 822000 144000 0.472 12.0 2.196 12.8 0.220 5.6 30 750 30 750 36 900 48 1200 36 900 24 600 1-Step ST2250 ST2500
1920 2140
336 375
925000 1030000
162000 180000
0.433 0.591
11.0 15.0
2.316 2.724
13.6 15.9
0.220 0.283
5.6 7.2
30 30
750 750
30 30
750 750
36 36
900 900
48 54
1200 1400
36 42
900 1050
24 36
600 900
2-Step 2-Step
ST2800 2390 418 1151000 201000 0.531 13.5 2.784 16.3 0.283 7.2 30 750 30 750 36 900 54 1400 42 1050 36 900 2-Step ST3150 2690 471 1295000 227000 0.591 15.0 3.564 20.9 0.319 8.1 30 750 36 900 36 900 54 1400 48 1200 36 900 2-Step ST3500 2985 522 1439000 252000 0.591 15.0 3.912 22.9 0.339 8.6 30 750 36 900 36 900 60 1500 48 1200 36 900 2-Step ST4000 3440 602 1640000 287000 0.591 15.0 4.080 23.9 0.350 8.9 36 900 42 1050 42 1050 60 1500 48 1200 42 1050 3-Step ST4500 3840 672 1850000 324000 0.630 16.0 4.644 27.2 0.382 9.7 36 900 42 1050 42 1050 66 1700 54 1400 48 1200 3-Step ST5000 4280 749 2055000 360000 0.669 17.0 5.160 30.2 0.429 10.9 36 900 48 1200 48 1200 72 1800 60 1500 54 1400 3-Step ST5400 4605 806 2220000 390000 0.669 17.0 5.568 32.6 0.445 11.3 36 900 48 1200 48 1200 78 2000 66 1700 54 1400 3-Step
"#"$#"" !
1 For additional DynaFlight constructions, including those of higher tension, please contact your FDA representative. 2 DynaFlight tension ratings reflect a minimum 6.7:1 safety factor. 3 Troughibility values can be influenced by certain cover gauge and compound combinations used. When using a
DynaCord Breaker, another 6” (150mm) of belt width is required. 4 Add the appropriate cover gauge to the cord diameter value to obtain the approximate overall belt thickness. 5 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. 6 Pulleys must be straight-faced, engineered class (no crowns) … and for several reasons, preferably lagged.!
• Slope belts in deep mines, open-pit mines • Refuse belts • Stacker/reclaimers, unit train loadouts
16
DynaFlight® Specification Table - Imperial (in Black) & Metric (in Red)---
Reasons to Count on DynaFlight
• Complete product range from 30” - 96” widths with tension capabilities ST500 through ST7000
• Individual cord tensioning, with alternating twist to ensure optimum tracking forces
• Open weave steel cord design protects against corrosion and maximizes rubber to cord adhesions, prolonging the productive life of your conveyor investment
• DynaCord Breaker directs unwanted energy from material impact away from the critical tension bearing cords
• Fenner Dunlop’s Diagnostics Division provides the latest in scanning and monitoring of steel cord belting. Reporting equipment monitors the condition of your belt and provides real time information on damage and wear to your belt and splices
• Fenner Dunlop Conveyor Services provide the largest and most advanced team of field technicians capable of time critical installation and proper splicing of your DynaFlight conveyor belt
1 For additional DynaFlight constructions, including those of higher tension, please contact your FDA representa-tive.
2 DynaFlight tension ratings reflect a minimum 6.7:1 safety factor. 3 Troughability values can be influenced by certain cover gauge and compound combinations used. When using a DynaCord Breaker, another 6” (150mm) of belt width is required.
4 Add the appropriate cover gauge to the cord diameter value to obtain the approximate overall belt thickness.
5 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.
6 Pulleys must be straight-faced, engineered class (no crowns) and for several reasons, preferably lagged.
DynaFlight … SPECIFICATION TABLE
Troughing/Empty3 Minimum Belt Width
Minimum Pulley Diameter6 % Rated Belt Tension
Max Tension Rating2
Elastic Modulus
Cord Pitch
Carcass Weight5
Max. Cord Diameter4
200 idlers
350 idlers
450 idlers
81 – 100
61 – 80
up to 60
Standard Carcass Styles1
PIW
N/mm
lbs/in
mm
in
mm
lbs/in/ft
kg/m2
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
Splice Step
Pattern
ST500 430 75 206000 36000 0.551 14.0 0.092 5.4 0.118 3.0 24 600 24 600 24 600 16 400 14 350 10 250 1-Step ST630 535 94 259000 46000 0.433 11.0 0.097 5.7 0.118 3.0 24 600 24 600 24 600 16 400 14 350 10 250 1-Step ST800 685 120 329000 58000 0.472 12.0 1.164 6.8 0.146 3.7 24 600 24 600 30 750 20 500 16 400 12 300 1-Step
ST1000 860 151 411000 72000 0.472 12.0 1.127 6.6 0.165 4.2 24 600 24 600 30 750 22 550 18 450 14 350 1-Step ST1250 ST1400
1070 1195
187 209
514000 576000
90000 101000
0.551 0.551
14.0 14.0
1.584 1.644
9.3 9.6
0.193 0.197
4.9 5.0
24 24
600 600
30 30
750 750
36 36
900 900
26 26
650 650
22 22
550 550
16 16
400 400
1-Step 1-Step
ST1600 1370 240 658000 116000 0.591 15.0 1.944 11.4 0.220 5.6 24 600 30 750 36 900 32 800 26 650 20 500 1-Step ST1800 1535 269 740000 130000 0.531 13.5 2.052 12.0 0.220 5.6 30 750 30 750 36 900 32 800 26 650 20 500 1-Step ST2000 1720 301 822000 144000 0.472 12.0 2.196 12.8 0.220 5.6 30 750 30 750 36 900 36 900 30 750 22 550 1-Step ST2250 ST2500
1920 2140
336 375
925000 1030000
162000 180000
0.433 0.591
11.0 15.0
2.316 2.724
13.6 15.9
0.220 0.283
5.6 7.2
30 30
750 750
30 30
750 750
36 36
900 900
36 40
900 1000
30 32
750 800
22 24
550 600
2-Step 2-Step
ST2800 2390 418 1151000 201000 0.531 13.5 2.784 16.3 0.283 7.2 30 750 30 750 36 900 40 1000 32 800 24 600 2-Step ST3150 2690 471 1295000 227000 0.591 15.0 3.564 20.9 0.319 8.1 30 750 36 900 36 900 46 1150 38 950 28 700 2-Step ST3500 2985 522 1439000 252000 0.591 15.0 3.912 22.9 0.339 8.6 30 750 36 900 36 900 46 1150 38 950 28 700 2-Step ST4000 3440 602 1640000 287000 0.591 15.0 4.080 23.9 0.350 8.9 36 900 42 1050 42 1050 54 1350 44 1100 34 850 3-Step ST4500 3840 672 1850000 324000 0.630 16.0 4.644 27.2 0.382 9.7 36 900 42 1050 42 1050 54 1350 44 1100 34 850 3-Step ST5000 4280 749 2055000 360000 0.669 17.0 5.160 30.2 0.429 10.9 36 900 48 1200 48 1200 60 1500 48 1200 36 900 3-Step ST5400 4605 806 2220000 390000 0.669 17.0 5.568 32.6 0.445 11.3 36 900 48 1200 48 1200 60 1500 48 1200 36 900 3-Step
"#"$#"" !
1 For additional DynaFlight constructions, including those of higher tension, please contact your FDA representative. 2 DynaFlight tension ratings reflect a minimum 6.7:1 safety factor. 3 Troughibility values can be influenced by certain cover gauge and compound combinations used. When using a
DynaCord Breaker, another 6” (150mm) of belt width is required. 4 Add the appropriate cover gauge to the cord diameter value to obtain the approximate overall belt thickness. 5 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. 6 Pulleys must be straight-faced, engineered class (no crowns) … and for several reasons, preferably lagged.!
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Compounds
Fire RetardantCoversFire Boss® • Fire retardant abrasion resistant MSHA
compound that meets requirements per MSHA CFR Title 30, Part 14
• Meets ARPM-FR Class 1 • Ideal when an increased fire retardant level
is desirable • For underground coal mining applicationsFire Boss® AR • Fire retardant abrasion resistant MSHA
compound that meets U.S. Mine Safety and Health Administration requirements per MSHA title 30, part 14
• Increased resistance to abrasion and cover wear
• Meets ARPM-FR Class 1 • Ideal when an increased fire retardant level
is desirable • For underground coal mining applications • UV and ozone protection for above ground
applicationsFire Boss® SAR • Fire retardant abrasion resistant MSHA
compound that meets U.S. Mine Safety and Health Administration requirements per MSHA title 30, part 14
• Excellent resistance to abrasion and cover wear
• Meets ARPM-FR Class 1 • Ideal when an increased fire retardant level
is desirable • For underground coal mining applications • UV and ozone protection for above ground
applications
Mining-FAR • Fire retardant abrasion resistant compound
that meets ARPM-FR Class 2 • Excellent abrasion resistant cover compound
for mining applications not requiring MSHA Part 14 certification
• For underground, non-coal mining applications not requiring MSHA Part 14 certification
Mining-FFAR • Fire retardant abrasion resistant compound
that meets ARPM-FR Class 2 • Excellent abrasion resistant cover compound
for mining and industrial applications not requiring MSHA Part 14 certification
• For surface and underground applications not requiring MSHA Part 14 certification
Mining-FFSAR • Fire retardant abrasion resistant compound
that meets ARPM-FR Class 2 • Superior abrasion resistant cover compound
for mining applications not requiring MSHA Part 14 certification
• For surface and underground applications not requiring MSHA Part 14 certification
• Excellent abrasion and cover wear character-istics
CSA-FF • Fire retardant cover compound with
abrasion resistance for mining and industrial applications
• Meets Canadian Standards Association M422 – M87 current specification for Grade C
• For surface applicationsCSA-FFAR • Fire retardant cover compound with greater
abrasion resistance for mining and industrial applications
• Meets Canadian Standards Association M422 –M87 current specification for Grade C
• For surface applications
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General ServiceCoversPlatinum® (ARPM Grade I)
• Excellent endurance against heavy,continuous abrasion
• Excellent resistance to cutting and gouging• Cost effective upgrade from Grade II products• Recommended for very aggressive abrasion
applications, such as Run-of-Mine materialsand coal mine refuse
Granite® (ARPM Grade II)• Excellent where heavy, continuous abrasion is
the primary concern• Good resistance to cutting and gouging• Recommended for most abrasive material
handling applications, such as Run-of-Mineand sized coal, and coal mine refuse
Titanium® (ARPM Grade I)• Recommended for applications requiring
superior resistance to abrasion and wear• Provides increased service life without in-
creasing cover thickness• Performs well in high impact applications
ZR1® (ARPM Grade II)• Offers absolute best resistance to heavy,
continuous abrasion• Good resistance to cutting and gouging
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Fenner Dunlop AmericasOmega Corporate Center1000 Omega Drive, Suite 1400Pittsburgh, PA 15205
Mining Sales(800) 537-4483
Export & Steel Cord Sales(800) 661-2358
Fenner Dunlop Americas, Inc., by itself and through its subsidiaries and affiliates, provides data and speci-fications, written and verbal, about our products and services as a service to our customers. As operating conditions, performance requirements and conveyor designs vary system to system, no representation or warranty is made by Fenner Dunlop Americas, Inc. that the representative data, specifications or other information provided herein about our products and services are applicable to or will in any way guaran-tee performance in any individual conveyor system.
Neither Fenner Dunlop Americas, Inc., nor its parents, subsidiaries or affiliates assumes any liability what-soever in regard to the use of the information provided herein by a current or potential purchaser of Fenner Dunlop products or services. A purchaser of Fenner Dunlop products should determine for itself the suitability of such products or services for the particular purpose required by such purchaser or the specific uses to which the products or services will be applied. Please contact Fenner Dunlop Americas, Inc. for a determination of data and specifications for specific applications and designs. ©2013 Fenner Dunlop Engineered Conveyor Solutions FDECS0813MC
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