MINIERAHIGHWALL DEWATER ING AND F LU ID TRANSFER SYSTEMS

HDS200HIGHWALL DEWATERING SYSTEM

WE ARE A DEWATERINGCOMPANY WITHINNOVATIVE NEW IDEAS.

MINIERASpecialists in the supply of innovative and patent pending highwall dewatering and water transfer systems for the mining industry. We strive to be the acknowledged leader and preferred partner in helping our clients control their water infrastructure and inherently succeed in their mining operations. Our goal is to provide market leading technologies, building our reputation for supplying safer, more effective alternatives in dewatering and water transfer systems.

Our strength is our scope. Overcoming the challenges to effectively create solutions that are safe, simple to use, and provide results is the only acceptable outcome. By adhering to this, we can assure that the final product and solution is exceptional and is referenced to within the industry. Miniera can supply equipment to facilitate the most demanding of dewatering projects. European based manufacturing ensures an accessible worldwide presence covering Europe, Africa, Asia and the Americas.

Mining projects are among the most demanding in the world, and we identify that backup support and service is of equal importance as the equipment supplied. To this end, we have appointed Dowdens Pumping as the exclusive QLD distributors for Miniera. Dowdens have established an industry leading presence in the mining sector and pride themselves on providing their clients a first class support service.Whether it be directly from Miniera, or from our distributors, our collective goal is to eliminate your downtime.

A two year process of research and development in highwall pumping operations has resulted in the design and manufacture of the HDS200 dewatering system. The foundations of the HDS200 are based on industry identified needs, requirements and improvements from end users of pumping equipment in the mining indus-try. From all parts of the globe, South Africa, Chile and most importantly Australia, the input from the end user has been a key factor in the final design. This broad range of insight into what was required in a highwall pump has resulted in the most advanced high-wall dewatering system available, capable of delivering 200 litres per second at 100 meter head.

The HDS200 incorporates many innovative and patent pending ideas. The standout feature is the towable design. Operated by hydraulics, the tow hitch slides out from inside the machine chassis, and the independent pivoting bo-gie wheels on the chassis raise the machine from the ground for transport. Another key feature is the twin bogie axles on the wet end cart. Utilizing independent left/right wheels gives increased stability when travers-ing highwall. Furthermore these wheels can be config-ured to be hydraulically driven to provide even more stability and assistance when traversing highwall.

HDS200HIGHWALL DEWATERING SYSTEM

A BOLD STATEMENTWE STRIVE TO BE THE ACKNOWLEDGED LEADER AND PREFERRED PARTNER IN HELPING OUR CLIENTS CONTROL THEIR WATER INFRASTRUCTURE.

AUSTRALIAN DESIGN ITALIAN ENGINEERING

Four wheel bogie pivoting axles on wet end cart. Increased

stability when traversing highwall. Optional hydraulic

drive on wheels.

4 WHEEL WET ENDTwin 180mm PN16 PE discharge

pipes can be configured to house one hydraulic line each or

separate water discharge and hydraulic lines.

TWIN PE PIPESIntuitive control screens with

the powerful HDS PRO 8” colour display.Comprehensive control and monitoring

back to base or via smartphone.

ABSOLUTE CONTROL

INNOVATIVE DESIGN FEATURESTHE RESULT - SUPERIOR HIGHWALL DEWATERING.....SAFER.....EASIER

Hydraulic operated tow hitch extended out in towing position.

NOW YOU SEE METow hitch hydraulically slides

inside chassis to allow pushing on front nudge bar.

NOW YOU DON’THydraulic activated wheels

on bogie pivoting axles.Wheels are raised off the ground during operation.

SMOOTH RIDE

INNOVATIVE DESIGN FEATURESTHE RESULT - SUPERIOR HIGHWALL DEWATERING.....SAFER.....EASIER

SIMPLE INTUITIVE CONTROL SCREENS

HDSPROPRECISION DEWATERING CONTROLThe HDS PRO InteliVision screen features many significant features such as the large high-resolution colour TFT display, which helps visibility and defini-tion for on screen information. The control interface has also been created with intuitive, user-friendly monitoring screens for each of the operating systems. These are - hydraulics, engine, fuel and oil, and pumping. This gives users access to more information in less time. The HDS PRO also features a unique TRENDS monitoring screen as a standard feature, helping you evalu-ate past events easily on one screen.

- Large, high-resolution screen- Colour TFT display- TRENDS monitoring screen- History columns’ features and adjustment

- Simpler, faster intuitive control- More information in less time- Submenu navigation history

WebSupervisor• Fleet monitoring and control

• Alarm monitoring

• On-line notification on alarms

• System offers large number of monitored units (100-1000+)

• Server – client based solution

• User-friendly graphical interface

• Accessible from any PC with Internet connection

• Data is periodically updated from machines to database server

• Automatic generation of reports

• Access from any web enabled device such as PC/notebook,

iPhone/smartphone, etc.

• E-mail notification

LETS GO WIRELESSModern communications made simple. ComAp’s powerful ‘AirGate’ technology provides easy remote internet connection to the HDS PRO controller. Just register the AirGate enabled HDS PRO controller on our website and from then on let ComAp’s unique sys-tem locate and maintain contact with the controller, no need to worry about VPN’s, Static IP addresses or corporate firewalls, simple!

“AirGate – Simply connected.”

WATER.....WE KNOW HOW TO GET IT UP

HS108S17 PUMP - MAX FLOW : 200 L/S HEAD : 100 M SOLIDS CAPABILITY : 3.5”

· EXTREME FLOW TECHNOLOGY

· HIGH PRESSURE

· LARGE SOLIDS HANDLING

· HEAVY DUTY CONSTRUCTION

· HIGH EFFICIENCY DESIGN

· 17-4 STAINLESS STEEL SHAFT

· VARIABLE SPEED

· PREMIUM HYDRAULIC EFFICIENCY

OF ALL THE DAILY THINGS YOU HAVE TO FOCUS ON IN YOUR MINING OPERATIONHEALTH AND SAFETY, ENVIRONMENTAL IMPACT AND OF COURSE COSTS. DOWNTIME IS ONE OF THE BIGGEST HEADACHES. THE MORE TIME YOU SPEND DEALING

WITH THINGS LIKE YOUR EXTRACTION ZONES BEING UNDERWATER, AND THE LESS TIME YOU SPEND PRODUCING, THE MORE MONEY YOU LOSE.

MINIERA KEEPS YOUR OPERATIONS RUNNING WITH THE HIGHEST PERFORMING HIGHWALL PUMP AVAILABLE.

Model : HS108S17L72-HO Description : Bare Shaft, Frame Mounted, Horizontal, Hydraulic Submersible, Heavy Duty Solids Handling Pump Size : 10” x 8” Class 150 ANSI Flanges Standard (Class 250 ANSI Flanges Available) Volute Casing : ASTM A536 Grade 65-45-12 Ductile Iron, Tangential Discharge with Clean out, Clockwise Rotation (Viewed from the Driven End)

Wear Ring(s) : ASTM A48 Class 40 Gray Iron Bracket : ASTM A48 Class 30/35 Gray Iron Backplate : ASTM A536 Grade 65-45-12 Ductile Iron Suction Cover : ASTM A536 Grade 65-45-12 Ductile Iron Mechanical Seal : Single Type Seal w/ Tungsten Carbide vs. Silicon Carbide Seal Faces, Viton Elastomers, 300 Series Stainless Steel Hardware and Spring

Impeller : Enclosed Type Non-Clog Impeller w/ 3.5” Spherical Solids Handling Capability - Construction of ASTM A536 Grade 65-45-12 Ductile Iron (Other Materials Available Including: CA6NM Stainless Steel, 316 Stainless Steel, CD4MCu Stainless Steel and Hardened Iron) Bearing Housing : ASTM A48 Class 30/35 Gray Iron Pump Materials : Special Metals Including: 316 Stainless Steel, CD4MCu Stainless Steel and Hardened Materials

HDS200 SPECIFICATIONS

HYDRAULIC SYSTEM

HYDRAULIC PUMP - Bosch-Rexroth Axial Piston Variable Double Pump A8VO 200. Coupled to engine flywheel.OPERATING SPEED - 2000 rpmFLOW AT DUTY - 500 L/m. per pump.MAX PRESSURE RATING - 4785 P.S.I. (330 bar)OPERATING PRESSURE - 4350 P.S.I. (300 bar)REEL DRIVE - Hydraulic motor direct.LOAD CHECK VALVE - Double acting over centre.HIGH PRESSURE LINE - 2” multi spiral high pressure.RETURN LINE - 2” multi spiral high pressure.HYDRAULIC CONTROL SYSTEM - Remote Radio hydraulics for remote operation. 8 Bank control block controlling L/R wheels, jack, tow bar, reel, layering, tilt and pump support. RESERVOIR - 1500 Lts 8mm steel fabricated, fitted with oil outlet, oil return.RETURN LINE FILTER - 2 -½” dual element cartridge type. 3 Micron Nominal Filtration.OIL - Mineral Oil of ISO viscosity grade 22

ENGINE

ENGINE TYPE - Perkins 2200 Series 2206A E13 TAG 3- Mechanically operated unit fuel injectors with electronic control combined with carefully matched turbo charging, excellent fuel atomization and combustion with optimum economy.ENGINE MANAGEMENT - Programmable CoMap InteliDrive Mobile and InteliVision 8, Remote monitoring and control via PC or iPhone. Protection and feedback on ENGINE: oil pressure, oil temp, water temp, radiator level, engine temp, fuel level, oil level. HYDRAULICS: oil temp, system pressure, filter status, oil level, water pressure, water flow.FUEL TANK - 4000 ltr OIL TANK - 1500 ltr

WATER PUMP

PUMP - Enclosed type Non Clog impeller with 3.5” spherical solids handling capability, Construction of ASTM A744 CA5NM stainless steel. Volute Casing ASTM A536 grade 65-45-12 Ductile iron, tangential discharge with clean out , Clockwise rotationSUCTION - ASTM A536 GRADE 65-45-12-12 DUCTILE IRONDRIVE - 250cc fixed displacement axial piston motor Bosch-Rexroth A2FM 250/60WSPEED - Max 2000 RpmARRANGEMENT - Bare Shaft, frame mounted, horizontal, double row angular contact bearings (heavy duty grease lubricated bearing housing) Indefinite run dry mechanical seal arrangement. Carbon fibre coupling.PUMP PERFORMANCE - 200 l/sec @ 100m head

MAIN CHASSIS

DIMENSIONS - Overall - 12500mm x 2500mm x 4000mm ( 3700mm wide with platforms ) Ground contact 7000mm x 2500mm. DRY WEIGHT - 24 tonnePLATFORMS - 1 Platform on control panel side for viewing down highwall, 1 platform above water discharge pipe for servicing reel.CABINETS - Hydraulic pumps and components have lockable cabinet doors with plexiglass front panel. Engine control cabinet with plexiglass windowed lockable door. Ventilated battery and one auxiliary cabinet also plexiglass window doors.

HOSE REEL

DIMENSIONS - 2100 mm drum. 3400 mm rim. Capacity of 120m of 2 x 180mm Poly.CONSTRUCTION - R.H.S spokes each side welded to hub flange and rim, S/S centre of drum water discharge pipe.REEL SUPPORT - Hydraulic rotating union and water discharge gland seal.WATER DISCHARGE - Stainless steel constructed 250mm discharge plumbing and flange, 450mm from ground level.

MAIN CHASSIS WHEEL SYSTEM

DETAILS - Main chassis fitted with independent left/right bogie pivoting wheel system. Wheels can be hydraulically lowered to allow for towing to/from operation site. They are raised to allow for pushing and pulling close to High Wall. Can be easily removed completely via each axle on mainframe.WHEEL SIZE - 4 x 1200 x 400 wheels paired to bogie axle configuration.

WET END AND SUPPORT

WHEELS - 4 x 750 x 16” wheels fitted to 1550mm x 40mm bogie axle are mounted on each side of wet end carriage and assist in positioning the wet-end during lifting or lowering.Optional hydraulic drive on wet end wheels.PUMP PROTECTIVE CHASSIS - Galvanized steel constructed dome surrounding pump and manifold.HOSE SUPPORT - Hydraulically operated arm to lift and lower wet end for support while travelling, also assists in hose positioning during lowering and lifting down/up highwall.

TWIN PE WATER PIPES

PE PIPE DETAILS - 2 X 120m of 180mm pn16 Poly standard supply.

The information above is correct at the time of printing however, MINIERA pty. ltd. reserve the right to change specifications where required.