MINICARGADOR 246D

PPoowweerreedd BByy CC33..33BB EEnnggiinnee

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PartsManual246D Skid Steer LoaderHHMMRR11--UUpp ((MMaacchhiinnee))JJSSLL11--UUpp ((MMaacchhiinnee))

SSEEBBPP66885566JJuunnee 22001133

PPrroodduucctt aanndd DDeeaalleerr IInnffoorrmmaattiioonnNote: For product identification plate locations, see the section Product Identification Information in theOperation and Maintenance Manual.

DDeelliivveerryy DDaattee::

PPrroodduucctt IInnffoorrmmaattiioonnModel:

Product Identification Number:

Engine Serial Number:

Transmission Serial Number:

Generator Serial Number:

Attachment Serial Numbers:

Attachment Information:

Customer Equipment Number:

Dealer Equipment Number:

DDeeaalleerr IInnffoorrmmaattiioonnName: Branch:

Address:

Dealer Contact Phone Number Hours

Sales:

Parts:

Service:

MMEEMMOORRAANNDDAA

MEMORANDA SEBP6856

SEBP6856 TABLE OF CONTENTS AA11

GGEENNEERRAALL IINNFFOORRMMAATTIIOONN .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. AA44

RREEPPAAIIRR AALLTTEERRNNAATTIIVVEESS .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. AA77

SSUUPPPPLLEEMMEENNTTAALL CCOOOOLLAANNTTAADDDDIITTIIVVEESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A8

MMAAIINNTTEENNAANNCCEE PPAARRTTSS.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. AA99

IINNDDEEXX.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..AA1122

MMAACCHHIINNEE AARRRRAANNGGEEMMEENNTT .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 11CHASSIS AR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1COMMON AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1CONFIGURATION AR . . . . . . . . . . . . . . . . . . . . . . . . . 2MACHINE AR-SPECIAL . . . . . . . . . . . . . . . . . . . . . . . 2

EENNGGIINNEE AARRRRAANNGGEEMMEENNTT .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 44ENGINE AR-COMPLETE . . . . . . . . . . . . . . . . . . . . . . 4ENGINE AR-PRIMARY . . . . . . . . . . . . . . . . . . . . . . . . 5INSTALLATION AR-ENGINE . . . . . . . . . . . . . . . . . . . 6

BBAASSIICC EENNGGIINNEE.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 88CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8COVER GP-VALVE MECHANISM . . . . . . . . . . . . . . 9CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 13CYLINDER BLOCK AS. . . . . . . . . . . . . . . . . . . . . . . 15CYLINDER BLOCK GP. . . . . . . . . . . . . . . . . . . . . . . 16CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . . . 17CYLINDER HEAD GP. . . . . . . . . . . . . . . . . . . . . . . . 21DRAIN GP-ENGINE OIL. . . . . . . . . . . . . . . . . . . . . . 23FLYWHEEL GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24GUARD GP-BELT. . . . . . . . . . . . . . . . . . . . . . . . . . . . 25HOUSING GP-FRONT. . . . . . . . . . . . . . . . . . . . . . . . 26LIFTING GP-ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . 28MOUNTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . 29PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . . 31PULLEY GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33VALVE MECHANISM GP. . . . . . . . . . . . . . . . . . . . . 34

LLUUBBRRIICCAATTIIOONN SSYYSSTTEEMM .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 3366FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . 36GAUGE GP-OIL LEVEL (DIPSTICK). . . . . . . . . . . 37LINES GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . 38

CCOOOOLLIINNGG SSYYSSTTEEMM.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 3399FAN GP-BLOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . 39LINES GP-WATER. . . . . . . . . . . . . . . . . . . . . . . . . . . 40PUMP GP-WATER. . . . . . . . . . . . . . . . . . . . . . . . . . . 42RADIATOR & HYD OIL COOLER GP . . . . . . . . . 43SUPPORT GP-RADIATOR. . . . . . . . . . . . . . . . . . . . 46

AAIIRR IINNLLEETT AANNDD EEXXHHAAUUSSTT SSYYSSTTEEMM .. .. .. .. .. .. .. .. .. .. 4477AIR CLEANER GP. . . . . . . . . . . . . . . . . . . . . . . . . . . 47COOLER GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . . 50

EXTENSION GP-EXHAUST . . . . . . . . . . . . . . . . . . . 52LINES GP-AIR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53LINES GP-COOLING . . . . . . . . . . . . . . . . . . . . . . . . . 55MANIFOLD GP-EXHAUST . . . . . . . . . . . . . . . . . . . . 56MANIFOLD GP-INLET . . . . . . . . . . . . . . . . . . . . . . . . 57MUFFLER & MOUNTING GP . . . . . . . . . . . . . . . . . 59PRECLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 60TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . . . . 63

FFUUEELL SSYYSSTTEEMM .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 6666CONTROL GP-GOVERNOR . . . . . . . . . . . . . . . . . . 66FILTER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68GOVERNOR GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69HOUSING GP-FUEL PUMP. . . . . . . . . . . . . . . . . . . 71LINES GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72LINES GP-FUEL INJECTION . . . . . . . . . . . . . . . . . 75NOZZLE GP-UNIT INJECTOR . . . . . . . . . . . . . . . . 76PUMP AS-FUEL INJECTION. . . . . . . . . . . . . . . . . . 77PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . . . . 78PUMP GP-FUEL TRANSFER . . . . . . . . . . . . . . . . . 84TANK & MTG GP-FUEL. . . . . . . . . . . . . . . . . . . . . . 85TANK GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

EELLEECCTTRRIICCAALL AANNDD SSTTAARRTTIINNGGSSYYSSTTEEMM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

ALTERNATOR GP-CHARGING. . . . . . . . . . . . . . . . 87BATTERY & WIRING GP . . . . . . . . . . . . . . . . . . . . 88CAMERA GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92COVER GP-FUSE PANEL . . . . . . . . . . . . . . . . . . . . 93ELECTRONICS GP-MACHINE . . . . . . . . . . . . . . . . 94ELECTRONICS GP-MONITOR . . . . . . . . . . . . . . . . 94GLOW PLUG GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95HARNESS AS-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . 96HARNESS AS-ENGINE. . . . . . . . . . . . . . . . . . . . . . 100HARNESS AS-FRONT . . . . . . . . . . . . . . . . . . . . . . 101HARNESS AS-HEATER & AIRCOND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

HARNESS AS-LIGHTING . . . . . . . . . . . . . . . . . . . . 103HARNESS AS-PANEL. . . . . . . . . . . . . . . . . . . . . . . 104HARNESS AS-PLATFORM . . . . . . . . . . . . . . . . . . 105HARNESS AS-QUICK COUPLER . . . . . . . . . . . . 107HARNESS AS-RADIO . . . . . . . . . . . . . . . . . . . . . . . 108HARNESS AS-REAR LIGHTING . . . . . . . . . . . . . 109HARNESS AS-RIDE CONTROL. . . . . . . . . . . . . . 109HARNESS AS-SENSOR . . . . . . . . . . . . . . . . . . . . . 110HARNESS AS-SOLENOID . . . . . . . . . . . . . . . . . . . 111HARNESS AS-WIRING . . . . . . . . . . . . . . . . . . . . . . 112HARNESS AS-WORK TOOL. . . . . . . . . . . . . . . . . 112HEATER GP-JACKET WATER. . . . . . . . . . . . . . . 114INSTALLATION GP-COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . 115

KIT-CAMERA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116KIT-WORK TOOL WIRING. . . . . . . . . . . . . . . . . . . 117LAMP GP-FLOOD . . . . . . . . . . . . . . . . . . . . . . . . . . 121LAMP GP-HEAD & SIGNAL . . . . . . . . . . . . . . . . . 123LAMP GP-STOP & TAIL . . . . . . . . . . . . . . . . . . . . 125

NNAAMMEE PPAAGGEE NNAAMMEE PPAAGGEE

TTAABBLLEE OOFF CCOONNTTEENNTTSS

AA22 TABLE OF CONTENTS SEBP6856

LAMP GP-WARNING BEACON . . . . . . . . . . . . . . 126LIGHTING GP-FLOOD. . . . . . . . . . . . . . . . . . . . . . . 127LIGHTING GP-ROADING . . . . . . . . . . . . . . . . . . . . 128LIGHTING GP-STOP & TAIL . . . . . . . . . . . . . . . . 130RELAY GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131SENSOR GP-SPEED. . . . . . . . . . . . . . . . . . . . . . . . 133SOFTWARE GP-MACHINE . . . . . . . . . . . . . . . . . . 134STARTING MOTOR GP-ELECTRIC . . . . . . . . . . 135WIRING GP-AIR CONDITIONER . . . . . . . . . . . . . 136WIRING GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . 138WIRING GP-CAMERA . . . . . . . . . . . . . . . . . . . . . . . 140WIRING GP-ENGINE. . . . . . . . . . . . . . . . . . . . . . . . 141WIRING GP-HEATER . . . . . . . . . . . . . . . . . . . . . . . 142WIRING GP-PLATFORM. . . . . . . . . . . . . . . . . . . . . 143WIRING GP-QUICK COUPLER . . . . . . . . . . . . . . 145WIRING GP-RIDE CONTROL . . . . . . . . . . . . . . . . 146WIRING GP-WORK TOOL. . . . . . . . . . . . . . . . . . . 147

PPOOWWEERR TTRRAAIINN.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 115555AXLE GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155DRIVE GP-TANDEM . . . . . . . . . . . . . . . . . . . . . . . . 157FILTER GP-OIL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158LINES GP-HYDROSTATIC. . . . . . . . . . . . . . . . . . . 160MOTOR & MOUNTING GP . . . . . . . . . . . . . . . . . . 165MOTOR GP-PISTON . . . . . . . . . . . . . . . . . . . . . . . . 167MOUNTING GP-PUMP . . . . . . . . . . . . . . . . . . . . . . 170POWER TRAIN AR . . . . . . . . . . . . . . . . . . . . . . . . . 171PUMP & MTG GP-HYDROSTATIC . . . . . . . . . . . 172PUMP GP-PISTON. . . . . . . . . . . . . . . . . . . . . . . . . . 173TIRE & RIM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176WHEEL & TIRE AR. . . . . . . . . . . . . . . . . . . . . . . . . 179

FFRRAAMMEE AANNDD BBOODDYY .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 118822CONVERSION AR-ROADING . . . . . . . . . . . . . . . . 182CONVERSION GP-ROADING . . . . . . . . . . . . . . . . 183COUNTERWEIGHT & MOUNTINGGP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184

COUNTERWEIGHT GP. . . . . . . . . . . . . . . . . . . . . . 185ENCLOSURE GP-ENGINE. . . . . . . . . . . . . . . . . . . 186FRAME GP-LOADER. . . . . . . . . . . . . . . . . . . . . . . . 189KIT-COUNTERWEIGHT. . . . . . . . . . . . . . . . . . . . . . 191KIT-MACHINE ENCLOSURE SEAL . . . . . . . . . . . 192KIT-MOUNTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195KIT-ROADING CONVERSION . . . . . . . . . . . . . . . . 196LIFTING GP-MACHINE . . . . . . . . . . . . . . . . . . . . . . 199MIRROR & MTG GP-REAR VIEW . . . . . . . . . . . 200MOUNTING GP-REGISTRATION . . . . . . . . . . . . . 201MOUNTING GP-ROADING LIGHTS . . . . . . . . . . 202

HHYYDDRRAAUULLIICC SSYYSSTTEEMM .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 220044ACCUMULATOR GP-HYDRAULIC . . . . . . . . . . . . 204ACCUMULATOR GP-RIDECONTROL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206

CONTROL AR-HYDRAULIC. . . . . . . . . . . . . . . . . . 208CYLINDER & MTG GP-ANGLEBLADE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

CYLINDER GP-HYDRAULIC . . . . . . . . . . . . . . . . . 210CYLINDER GP-LIFT. . . . . . . . . . . . . . . . . . . . . . . . . 213CYLINDER GP-LIFT ARM . . . . . . . . . . . . . . . . . . . 214CYLINDER GP-TILT. . . . . . . . . . . . . . . . . . . . . . . . . 215FITTING GP-HYDRAULIC. . . . . . . . . . . . . . . . . . . . 219HYDRAULIC AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220KIT-COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222KIT-QUICK COUPLERCONVERSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223

KIT-RIDE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . 225LINES GP-AUXILIARY HYDRAULIC . . . . . . . . . . 227LINES GP-BUCKET . . . . . . . . . . . . . . . . . . . . . . . . . 231LINES GP-CONNECTING. . . . . . . . . . . . . . . . . . . . 241LINES GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . . . 243LINES GP-HYDRAULIC OILCOOLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249

LINES GP-LIFT CYLINDER . . . . . . . . . . . . . . . . . . 250LINES GP-PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . 254LINES GP-TILT CYLINDER . . . . . . . . . . . . . . . . . . 260MANIFOLD & MTG GP-CONTROL . . . . . . . . . . . 264MANIFOLD GP-CONTROL. . . . . . . . . . . . . . . . . . . 265MANIFOLD GP-RIDE CONTROL . . . . . . . . . . . . . 268MOTOR & MTG GP-HYDRAULICFAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269

MOUNTING GP-CYLINDER . . . . . . . . . . . . . . . . . . 270PUMP & MTG GP-HYDRAULIC. . . . . . . . . . . . . . 271PUMP & MTG GP-WORK TOOL. . . . . . . . . . . . . 272PUMP GP-GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . 273TANK & MTG GP-HYDRAULIC . . . . . . . . . . . . . . 274VALVE & MTG GP-CONTROL . . . . . . . . . . . . . . . 276

IIMMPPLLEEMMEENNTTSS .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 227788PIN GP-LIFT ARM . . . . . . . . . . . . . . . . . . . . . . . . . . 278

WWOORRKK TTOOOOLLSS .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 228800BLADE AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280BLADE AS-ANGLING . . . . . . . . . . . . . . . . . . . . . . . 282BLADE GP-ANGLING . . . . . . . . . . . . . . . . . . . . . . . 284BLADE GP-MULTIPURPOSEBUCKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286

BUCKET AR-MULTIPURPOSE . . . . . . . . . . . . . . . 305BUCKET GP-MULTIPURPOSE . . . . . . . . . . . . . . . 315CLAM AS-MULTIPURPOSEBUCKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324

COUPLER AR-QUICK . . . . . . . . . . . . . . . . . . . . . . . 329COUPLER GP-QUICK. . . . . . . . . . . . . . . . . . . . . . . 330COVER GP-LINES . . . . . . . . . . . . . . . . . . . . . . . . . . 333EDGE GP-BIT & CUTTING. . . . . . . . . . . . . . . . . . 334EDGE GP-CUTTING . . . . . . . . . . . . . . . . . . . . . . . . 336KIT-ROADING PLATE &MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340

LINK GP-COUPLER. . . . . . . . . . . . . . . . . . . . . . . . . 341LOCK GP-QUICK COUPLER . . . . . . . . . . . . . . . . 345TOOTH GP-UNI . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348

OOPPEERRAATTOORR SSTTAATTIIOONN .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 334499ACCESSORY GP-CAB . . . . . . . . . . . . . . . . . . . . . . 349



SEBP6856 TABLE OF CONTENTS AA33

ACCUMULATOR GP-REFRIGERANT . . . . . . . . . 351AIR CONDITIONER & MOUNTINGGP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352

AIR CONDITIONER AR . . . . . . . . . . . . . . . . . . . . . 354ARMREST & MOUNTING GP. . . . . . . . . . . . . . . . 355ARMREST GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357BLOWER GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . 359CAB AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360CAB AR-ENCLOSED ROPS . . . . . . . . . . . . . . . . . 360CAB AR-OPEN ROPS . . . . . . . . . . . . . . . . . . . . . . 360CABLE GP-CONTROL . . . . . . . . . . . . . . . . . . . . . . 362COMPRESSOR GP-REFRIGERANT . . . . . . . . . . 363CONDENSER & MTG GP-REFRIGERANT . . . . . . . . . . . . . . . . . . . . . . . . . . . 364

CONTROL GP-AIR &TEMPERATURE . . . . . . . . . . . . . . . . . . . . . . . . . . 365

CONTROL GP-ELECTROHYDRAULIC . . . . . . . . . . . . . . . . . . . . 367

CONTROL GP-HANDLE . . . . . . . . . . . . . . . . . . . . . 373CONTROL GP-JOYSTICK . . . . . . . . . . . . . . . . . . . 376COVER GP-CAB. . . . . . . . . . . . . . . . . . . . . . . . . . . . 381COVER GP-CONSOLE . . . . . . . . . . . . . . . . . . . . . . 382DOOR GP-CAB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384GUARD GP-ROPS/FOPS . . . . . . . . . . . . . . . . . . . . 392HANDHOLD GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 393HANDLE GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394HEATER AR-CAB. . . . . . . . . . . . . . . . . . . . . . . . . . . 395HEATER GP-CAB. . . . . . . . . . . . . . . . . . . . . . . . . . . 396INSTALLATION GP-RADIO . . . . . . . . . . . . . . . . . . 398KIT-COIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400KIT-AIR CONDITIONER BREATHER . . . . . . . . . 404KIT-CAB DOOR & MOUNTING . . . . . . . . . . . . . . 405KIT-COIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409KIT-CAB WINDOW. . . . . . . . . . . . . . . . . . . . . . . . . . 414KIT-INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . 415KIT-PEDAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 416KIT-RADIO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 417LINER GP-CAB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419LINES GP-AIR CONDITIONER. . . . . . . . . . . . . . . 421LINES GP-HEATER . . . . . . . . . . . . . . . . . . . . . . . . . 423LITERATURE GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 424MOTOR GP-WINDOW WIPER . . . . . . . . . . . . . . . 425MOUNTING GP-ARMREST . . . . . . . . . . . . . . . . . . 426MOUNTING GP-ROPS . . . . . . . . . . . . . . . . . . . . . . 428PANEL GP-INSTRUMENT . . . . . . . . . . . . . . . . . . . 430PEDAL GP-GOVERNOR. . . . . . . . . . . . . . . . . . . . . 436RADIO GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437SEAT & ARMREST GP . . . . . . . . . . . . . . . . . . . . . 439SEAT & MOUNTING GP . . . . . . . . . . . . . . . . . . . . 441SEAT AR-SUSPENSION. . . . . . . . . . . . . . . . . . . . . 448SEAT BELT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449SEAT GP-SUSPENSION . . . . . . . . . . . . . . . . . . . . 451SUSPENSION GP-SEAT . . . . . . . . . . . . . . . . . . . . 455WINDOW GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . 457

SSEERRVVIICCEE EEQQUUIIPPMMEENNTT AANNDDSSUUPPPPLLIIEESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 461

FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 461PLATE & FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . 466

PPAARRTT NNUUMMBBEERR IINNDDEEXX.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. BB11



AA44 GENERAL INFORMATION SEBP6856

11.. MMAACCHHIINNEE IIDDEENNTTIIFFIICCAATTIIOONN

Cat machines are identified by Product IdentificationNumbers (PIN). Some components included in amachine may be identified by Serial Numbers (S/N).Typical components that will be serialized includeengines, transmissions, bulldozers, and rippers. Themachine and engine are further identified byarrangement numbers and in some cases modificationnumbers. These numbers are shown on the productidentification plate(s) and on the master plate in theoperator's compartment.

Cat dealers need all of these numbers to determineaccurate parts identification.

Effective First Quarter 2001 the Cat Product IdentificationNumber (PIN) changed from 8 to 17 characters. In aneffort to provide uniform equipment identification,Caterpillar and other construction equipmentmanufacturers are moving to comply with the latestversion of the product identification numbering standard.Non-road machine PINs are defined by ISO 10261. Thenew PIN format will apply to all Cat machines andgenerator sets. The PIN plates and frame marking willdisplay the 17 character PIN. The new format will looklike the following:

Where:

1. Caterpillar's World Manufacturing Code (characters 1-3)

2. Machine Descriptor (characters 4-8)

3. Check Character (character 9)

4. Machine Indicator Section (MIS) or Product SequenceNumber (characters 10-17). These were previouslyreferred to as the Serial Number.

Machines and generator sets produced before FirstQuarter 2001 will maintain their 8 character PIN format.

Components such as engines, transmissions, axles, etc.and work tools will continue to use an 8 character SerialNumber (S/N).

22.. OORRDDEERRIINNGG PPAARRTTSS

Quality Cat replacement parts are available from Catdealers throughout the world. Their parts inventories areup to date and include all parts normally required toprotect your investment in Cat machines. Dealers mayoffer repair kits or remanufactured parts to allow selectionof the most effective repair alternative for a particularsituation. When ordering parts, your order should specifythe quantity, part number, part name, and the serialnumber/product identification number of the machine forwhich the parts are needed.

33.. PPAARRTTSS MMAANNUUAALL OORRGGAANNIIZZAATTIIOONN

Product information in this manual is presented as"information elements" that represent all of thecomponents for the specific model. Engine Arrangementand Seat Group are examples of information elements.The information elements are organized alphabetically bypart name and secondarily by part number within eachmajor section of the manual.

44.. TTAABBLLEE OOFF CCOONNTTEENNTTSS

A table of contents (TOC) is found at the beginning of themanual. The TOC lists each section of the manual with acomplete list of all information elements organized asthey appear in the manual. Page numbers are providedfor quick reference to detailed parts identificationillustrations and serviceable consist lists.

55.. MMAAIINNTTEENNAANNCCEE PPAARRTTSS IINNDDEEXX

The Maintenance Parts Index, located near the beginningof the manual, references most frequently usedmaintenance part numbers, providing description,quantity, usage and page number. This information isorganized alphabetically by part description.

GGEENNEERRAALL IINNFFOORRMMAATTIIOONN

SEBP6856 GENERAL INFORMATION AA55

66.. IINNDDEEXX

The index located near the front of the manual is analphabetical listing of all information elements included inthe manual. Page numbers are provided for quickreference to detailed parts identification illustrations andserviceable consist lists.

77.. PPAARRTT NNUUMMBBEERR IINNDDEEXX

A numerical index listing all part numbers and thecorresponding page number(s) appears at the back ofthe manual.

88.. CCAAPPTTIIOONNSS

Captions located at the beginning of each informationelement identify the part number and part name alongwith additional descriptive information. PIN and S/Ninformation found in each caption should be used toselect correct information for a specific machine. Fieldreplacement options, identification of optional attachmentcomponents, and where used ("part of") information isalso provided.

The first line of a caption is shown in larger type font toindicate the beginning of an information element.Captions for additional pages that may be required toillustrate an information element will be shown instandard type font and will include the term (contd.) .

99.. NNOONN--SSEERRVVIICCEEDD PPAARRTTSS

In some instances it is necessary to display non-servicedparts that are a link to a lower level serviceable consistlists. These non-serviced part numbers are shown initalic type indicating that they are not available.

1100.. PPAARRTTSS LLIISSTT RREEFFEERREENNCCEE NNUUMMBBEERRSS

Numbers shown in the Ref No column correspond tonumbers used in the associated graphic(s). Analphabetic suffix may be added to a reference number toidentify lower level consist items. Numbers shown in theGraphic Ref column refer to the graphic number identifierdisplayed in the lower left corner of each illustration. TheGraphic Ref number may be used in combination with theitem Ref No to determine the correct part number. Theremay be intentional omission of a Ref No in a consist listas information is updated to reflect the latest serviceablepart numbers.

1111.. IINNDDEENNTTEEDD PPAARRTT NNAAMMEESS

When a part name is indented in a parts list, it is part of(included in) the group or assembly under which it isindented.

1122.. IILLLLUUSSTTRRAATTIIOONN RREEFFEERREENNCCEE LLEETTTTEERRSS

When necessary, illustrations contain reference letters(A, B, C etc.) that are intended to track lines andharnesses from one point to another. They are also usedto show where to reconnect illustrations that have beenseparated.

1133.. AABBBBRREEVVIIAATTIIOONNSS AANNDD SSYYMMBBOOLLSS

OO..DD.. Outside DiameterII..DD.. Inside DiameterAA Not Part Of This GroupBB Use As RequiredCC Change From Previous TypeDD Order By The MeterEE Order By The CentimeterFF Not ShownGG Order By The InchII Refer To Hydraulic Information SystemMM Metric PartRR Remfg Part May Be AvailableYY Separate IllustrationZZ Not Serviced Separately

1144.. DDEESSCCRRIIPPTTIIOONN OOFF TTYYPPEE CCHHAANNGGEESS

Type - A type is defined as any configuration change thatrequires an additional Information Element for anArrangement, Group, or Assembly. If serial numberbreaks for types are not available, a type # ( Type 1,Type 2, etc.) will be displayed in the caption. These"type" changes are identified with a "C" note (changefrom previous type) in the Parts List. Only the "types" thatapply to this Parts Manual will be included. Additionaltypes may exist causing "C" notes to appear on anInformation Element when no other types are shown.

1155..

This symbol indicates the end of an information element.

NNOOTTEE::

CCoonnttiinnuuiinngg iimmpprroovveemmeenntt aanndd aaddvvaanncceemmeenntt ooffpprroodduucctt ddeessiiggnn mmaayy ccaauussee cchhaannggeess ttoo yyoouurr mmaacchhiinneewwhhiicchh mmaayy nnoott bbee iinncclluuddeedd iinn tthhiiss ppuubblliiccaattiioonn..WWhheenneevveerr aa qquueessttiioonn aarriisseess rreeggaarrddiinngg yyoouurr CCaattpprroodduucctt oorr tthhiiss ppuubblliiccaattiioonn,, pplleeaassee ccoonnssuulltt yyoouurr CCaattddeeaalleerr ffoorr tthhee llaatteesstt aavvaaiillaabbllee iinnffoorrmmaattiioonn..


AA66 GENERAL INFORMATION SEBP6856


SEBP6856 REPAIR ALTERNATIVES AA77

RREEMMAANNUUFFAACCTTUURREEDD CCOOMMPPOONNEENNTTSS

As an option when making repairs consider Cat Remanufactured Components. Components that are available throughthe Cat Remanufactured Program are identified three ways in the parts book:

with the letter R in the note field of the parts list with an R* at the beginning of the first line of the caption with an *R at the end of the first line of the caption

Typical components included in the Remanufacturing Program include:

ALTERNATORSCONNECTING RODSCRANKSHAFTS - UNDERSIZECRANKSHAFTS - UPGRADE TO NEWCYLINDER HEADSELECTRONIC CONTROL MODULES (ECM)ELECTRONIC SENSORSFUEL INJECTORSFUEL NOZZLESFUEL PUMPSGOVERNORSOIL PUMPSPISTONSSHORT BLOCKSSTARTERSTURBOCHARGERS - COMPLETETURBOCHARGER CARTRIDGESWATER PUMPS

Cat Remanufactured engines for many engine arrangements are also available.

RREEPPAAIIRR AALLTTEERRNNAATTIIVVEESS

AA88 SUPPLEMENTAL COOLANT ADDITIVES SEBP6856

CCUUSSTTOOMMEERR BBEENNEEFFIITTSS::

Protects against cavitation, foam, erosion, corrosion, and scale buildup in cooling systems.

Provides measured coolant conditioner.

DDEESSCCRRIIPPTTIIOONN::

Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) mustbe added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-chargedantifreeze, like Cat DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCA added tothe system is dependent on the capacity of the system.

The SCA for initial fill is provided as a liquid. SCA's for maintenance intervals are available in liquid form and as a spin-on element. (No Spin-on available for 3600 Family of Engines)

NNOOTTEE::

The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals.

The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTMD4985 or ASTM D5345 Specifications.

NNOOTTEE::

For use with standard heavy duty coolant only, not for use with Extended Life Coolant.

PPAARRTTSS NNEEEEDDEEDD::

CCoooolliinngg SSyysstteemm CCaappaacciittyyLLiiqquuiidd SSCCAA aatt IInniittiiaall FFiillll LLiiqquuiidd SSCCAA aattMMaaiinntteennaannccee**

SSppiinn--oonn SSCCAA MMaaiinntteennaanncceeEElleemmeenntt**LLiitteerrss GGaalllloonnss

22-30 (6-8) 3P-2044 (1) 6V-3542 (1) 111-2370 (1)

30-38 (8-10) 3P-2044 (1)6V-3542 (1) 111-2372 (1) 111-2369 (1)

38-49 (10-13) 3P-2044 (1)8T-1589 (1) 111-2372 (1) 111-2369 (1)

49-64 (13-17) 3P-2044 (2) 8T-1589 (1) 9N-3368 (1)

64-83 (17-22) 3P-2044 (2)8T-1589 (1)111-2372 (1)6V-3542 (1) 111-2371 (1)

83-114 (22-30) 3P-2044 (3)8T-1589 (1) 3P-2044 (1) 9N-3718 (1)

114-163 (30-43) 3P-2044 (5) 3P-2044 (1)6V-3542 (1) 111-2371 (2)

163-242 (43-64) 3P-2044 (8) 3P-2044 (2) 9N-3718 (2)

* Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolantmaintenance instructions.

( ) Indicates quantity required.

SSUUPPPPLLEEMMEENNTTAALL CCOOOOLLAANNTT AADDDDIITTIIVVEESS

SEBP6856 MAINTENANCE PARTS AA99

AAIIRR IINNLLEETT AANNDD EEXXHHAAUUSSTT SSYYSSTTEEMMCAP AS-VENTED (COOLANTRECOVERY)

229-3469 1 LINES GP-COOLING 55

55FILTER ELEMENT AS-AIR (PRIMARY) 110-6326 1 AIR CLEANER GP 4848FILTER ELEMENT AS-AIR (SECONDARY) 110-6331 1 AIR CLEANER GP 4848 1 AIR CLEANER GP 4949

BBAASSIICC EENNGGIINNEEELEMENT (BREATHER) 388-7488 4 COVER GP-VALVE MECHANISM 1010 4 COVER GP-VALVE MECHANISM 1212STRAINER-OIL (PAN) 387-9861 1 PAN GP-OIL 3030V-BELT (FAN DRIVE PULLEY) 437-2564 1 PULLEY GP 3333

CCOOOOLLIINNGG SSYYSSTTEEMMCAP AS-RADIATOR 036-1865 1 RADIATOR & HYD OIL COOLER GP 4343REGULATOR AS 389-5308 1 LINES GP-WATER 4141REGULATOR AS (WATERTEMPERATURE)

389-5308 1 LINES GP-WATER 40

40

EELLEECCTTRRIICCAALL AANNDD SSTTAARRTTIINNGG SSYYSSTTEEMMBATTERY (12-VOLT, 880-CCA) 230-6368 1 BATTERY & WIRING GP 9090BELT-DRIVE (WARNING BEACON) 9X-8139 1 LAMP GP-WARNING BEACON 126126CAP AS-FILLER (BATTERY) 123-1373 6 BATTERY & WIRING GP 8888CIRCUIT BREAKER AS 373-1592 1 HARNESS AS-QUICK COUPLER 108108 1 HARNESS AS-WORK TOOL 113113FLASHER AS (12-VOLT) 242-9000 1 LIGHTING GP-ROADING 128128FUSE (10-AMPERE) 113-8490 6 HARNESS AS-CAB 9797FUSE (100-AMPERE) 378-1012 1 WIRING GP-PLATFORM 143143FUSE (15-AMPERE) 113-8491 10 HARNESS AS-CAB 9797 9W-1441 1 HARNESS AS-CAB 9797FUSE (20-AMPERE) 113-8492 4 HARNESS AS-CAB 9797 267-2680 2 COVER GP-FUSE PANEL 9393 1 RELAY GP 131131 1 RELAY GP 132132FUSE (30-AMPERE) 274-9872 1 RELAY GP 132132FUSE (50-AMPERE) 396-8366 1 WIRING GP-PLATFORM 143143FUSE (60-AMPERE) 267-2701 1 RELAY GP 131131FUSE AS 258-4134 1 LIGHTING GP-ROADING 128128GLOW PLUG 387-9899 4 GLOW PLUG GP 9595LAMP (12-VOLT, 21-WATT) (AMBER) 226-4560 1 LAMP GP-HEAD & SIGNAL 123123 1 LAMP GP-HEAD & SIGNAL 124124LAMP (12-VOLT, 21-WATT) (TURNSIGNAL)

9W-3326 1 LIGHTING GP-ROADING 128

128LAMP (12-VOLT, 5-WATT) (CLEAR) 226-4561 1 LAMP GP-HEAD & SIGNAL 123123 1 LAMP GP-HEAD & SIGNAL 124

DDEESSCCRRIIPPTTIIOONNPPAARRTT

NNUUMMBBEERR QQTTYY WWHHEERREE UUSSEEDD PPAAGGEE

MMAAIINNTTEENNAANNCCEE PPAARRTTSS

AA1100 MAINTENANCE PARTS SEBP6856

124LAMP (12-VOLT, 5-WATT) (STOP, TAIL) 084-4348 1 LIGHTING GP-ROADING 128128LAMP (12-VOLT, 55-WATT)(FLOODLIGHT)

9W-0607 1 LAMP GP-FLOOD 121

121 1 LAMP GP-FLOOD 122122LAMP (12-VOLT, 55-WATT) (WARNINGBEACON)

9X-8118 1 LAMP GP-WARNING BEACON 126

126LAMP (12-VOLT) (STOP, TAIL) 9W-2471 1 LAMP GP-STOP & TAIL 125125LAMP-HEAD (12-VOLT, 60/55-WATT)(CLEAR)

9W-3324 1 LAMP GP-HEAD & SIGNAL 123

123 1 LAMP GP-HEAD & SIGNAL 124124

FFRRAAMMEE AANNDD BBOODDYYLAMP (12-VOLT, 10-WATT) 195-9712 1 KIT-ROADING CONVERSION 198198 1 MOUNTING GP-REGISTRATION 201201PLUG-MAGNETIC 3S-9182 4 FRAME GP-LOADER 189189

FFUUEELL SSYYSSTTEEMMCAP-FUEL (FILLER) 304-3885 1 TANK GP-FUEL 8686FILTER AS-FUEL (FUEL TRANSFERPUMP)

363-5823 1 PUMP GP-FUEL TRANSFER 84

84FILTER AS-WATER SEP & FUEL (FUEL,WATER SEPARATOR)

363-5819 1 FILTER GP-FUEL 68

68KEY (FUEL INJECTION PUMP) 388-7517 1 PUMP GP-FUEL INJECTION 7878 1 PUMP GP-FUEL INJECTION 8080

HHYYDDRRAAUULLIICC SSYYSSTTEEMMBREATHER (HYDRAULIC TANK) 258-2829 1 TANK & MTG GP-HYDRAULIC 274274CAP AS-FILLER (HYDRAULIC TANK) 142-8937 1 TANK & MTG GP-HYDRAULIC 274274STRAINER AS (HYDRAULIC TANK) 262-5689 1 TANK & MTG GP-HYDRAULIC 274274

LLUUBBRRIICCAATTIIOONN SSYYSSTTEEMMFILTER-ENGINE OIL 377-6969 1 LINES GP-ENGINE OIL 3838

OOPPEERRAATTOORR SSTTAATTIIOONNBLADE AS-WIPER (500-MM) 146-6433 1 DOOR GP-CAB 384384 1 DOOR GP-CAB 388388 1 KIT-CAB DOOR & MOUNTING 405405 1 KIT-CAB DOOR & MOUNTING 407407CAP-VENTED (WASHER) 258-3296 1 KIT-CAB DOOR & MOUNTING 405405 1 KIT-CAB DOOR & MOUNTING 407407CAP-VENTED (WINDOW WASHERTANK)

258-3296 1 DOOR GP-CAB 386

386 1 DOOR GP-CAB 390390FILTER ELEMENT-CAB AIR (FRESH AIR) 265-6619 1 AIR CONDITIONER & MOUNTING GP 352352 1 KIT-COIL 400400 1 KIT-COIL 412




SEBP6856 MAINTENANCE PARTS AA1111

412FILTER ELEMENT-CAB AIR(RECIRCULATION)

265-6618 1 AIR CONDITIONER & MOUNTING GP 352

352 1 KIT-COIL 400400 1 KIT-COIL 412412LAMP (12-VOLT) 210-8754 1 PANEL GP-INSTRUMENT 430430V-BELT 198-8354 1 COMPRESSOR GP-REFRIGERANT 363363 1 KIT-COIL 400400 1 KIT-COIL 409409

PPOOWWEERR TTRRAAIINNFILTER ELEMENT AS-OIL (HYDRAULIC) 348-1862 1 FILTER GP-OIL 158158 1 FILTER GP-OIL 159159




AA1122 INDEX SEBP6856

AACCESSORY GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . 349

350ACCUMULATOR GP-HYDRAULICCHARGED. . . 204ACCUMULATOR GP-HYDRAULICUNCHARGED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

ACCUMULATOR GP-REFRIGERANT(CHARGED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400

409421

ACCUMULATOR GP-REFRIGERANTCHARGED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351

ACCUMULATOR GP-RIDE CONTROLCHARGED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206

ACCUMULATOR GP-RIDE CONTROLUNCHARGED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

ACTUATOR GP (GOVERNOR CONTROL). . . . . . . 66ACTUATOR GP (QUICK COUPLER) . . . . . . . . . . . 145

223AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

4849

AIR CONDITIONER & MOUNTING GP . . . . . . . . . 352AIR CONDITIONER AR . . . . . . . . . . . . . . . . . . . . . . . 354ALTERNATOR GP-CHARGING . . . . . . . . . . . . . . . . . 87ARM GP-WINDOW WIPER (CAB DOOR) . . . . . . 384

388405407

ARMREST & MOUNTING GP . . . . . . . . . . . . . . . . . 355356

ARMREST GPLH . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358ARMREST GPRH. . . . . . . . . . . . . . . . . . . . . . . . . . . . 357AXLE GPSTANDARD . . . . . . . . . . . . . . . . . . . . . . . . 155

156

BBATTERY (12-VOLT, 880-CCA) . . . . . . . . . . . . . . . . . 90BATTERY & WIRING GP . . . . . . . . . . . . . . . . . . . . . . 90BATTERY & WIRING GPHEAVY-DUTY . . . . . . . . 88BATTERY GP (12-VOLT, MAINTENANCE FREE,WET) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

BELT-DRIVE (WARNING BEACON) . . . . . . . . . . . . 126BLADE ARANGLING. . . . . . . . . . . . . . . . . . . . . . . . . 280

281BLADE AS-ANGLING . . . . . . . . . . . . . . . . . . . . . . . . . 282

283BLADE AS-WIPER (500-MM) . . . . . . . . . . . . . . . . . . 384

388405407

BLADE GP-ANGLING . . . . . . . . . . . . . . . . . . . . . . . . . 284285

BLADE GP-MULTIPURPOSE BUCKET . . . . . . . . . 286287288289290291292293294295296297298299300301302303304315

BLOWER GP-CAB. . . . . . . . . . . . . . . . . . . . . . . . . . . . 359BREATHER (HYDRAULIC TANK) . . . . . . . . . . . . . . 274BUCKET AR-MULTIPURPOSE . . . . . . . . . . . . . . . . . 305

306307308309310311312313314

BUCKET GP-MULTIPURPOSE. . . . . . . . . . . . . . . . . 315316317318319320321322323

CCAB AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360CAB AR-ENCLOSED ROPS . . . . . . . . . . . . . . . . . . . 360CAB AR-OPEN ROPS . . . . . . . . . . . . . . . . . . . . . . . . 361CAB AR-OPEN ROPSSTANDARD . . . . . . . . . . . . 360CABLE GP-CONTROL . . . . . . . . . . . . . . . . . . . . . . . . 362CAMERA GP (12-VOLT, 24-VOLT). . . . . . . . . . . . . 140CAMERA GP (12-VOLT, 24-VOLT) (WORK AREAVISUAL SYSTEM, REAR) . . . . . . . . . . . . . . . . . . . 116

CAMERA GPWORK AREA VISUAL SYSTEM,REAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8CAP AS-FILLER (BATTERY) . . . . . . . . . . . . . . . . . . . 88CAP AS-FILLER (HYDRAULIC TANK) . . . . . . . . . . 274CAP AS-RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . 43CAP AS-VENTED (COOLANT RECOVERY) . . . . . 55CAP-FUEL (FILLER) . . . . . . . . . . . . . . . . . . . . . . . . . . . 86


IINNDDEEXX

SEBP6856 INDEX AA1133

CAP-VENTED (WASHER) . . . . . . . . . . . . . . . . . . . . . 405407

CAP-VENTED (WINDOW WASHER TANK) . . . . . 386390

CHASSIS AR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1CIRCUIT BREAKER AS . . . . . . . . . . . . . . . . . . . . . . . 108

113CLAM AS-MULTIPURPOSE BUCKET . . . . . . . . . . 324

325326327328

COMMON AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1COMPRESSOR GP-REFRIGERANT . . . . . . . . . . . . 363

400409

CONDENSER & MTG GP-REFRIGERANT. . . . . . 364CONFIGURATION ARRIDE CONTROL . . . . . . . . . . 2CONTROL AR-HYDRAULIC . . . . . . . . . . . . . . . . . . . 208CONTROL GP-AIR & TEMPERATURE . . . . . . . . . 365

366CONTROL GP-COMMUNICATION (PL421). . . . . . 115CONTROL GP-ELECTROHYDRAULIC . . . . . . . . . . 367

368370372

CONTROL GP-ELECTROHYDRAULICLH, HIGHFLOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371

CONTROL GP-ELECTROHYDRAULICON, OFFAUXILIARY CONTROL . . . . . . . . . . . . . . . . . . . . . . 367

CONTROL GP-ELECTROHYDRAULICRH, HIGHFLOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369

CONTROL GP-ELECTRONIC . . . . . . . . . . . . . . . . . . . 94CONTROL GP-GOVERNOR . . . . . . . . . . . . . . . . . . . . 66CONTROL GP-HANDLE. . . . . . . . . . . . . . . . . . . . . . . 373

375CONTROL GP-HANDLE (RH). . . . . . . . . . . . . . . . . . 376CONTROL GP-HANDLELH . . . . . . . . . . . . . . . . . . . 374CONTROL GP-JOYSTICK . . . . . . . . . . . . . . . . . . . . . 376

378380

CONTROL GP-JOYSTICKLH, HIGH FLOW . . . . 379CONTROL GP-JOYSTICKRH, HIGH FLOW . . . . 377CONTROL GP-UNPRGMED MONITOR. . . . . . . . . . 94CONTROL GP-UNPRGMED MONITOR(OPTIONAL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 415

CONTROL GP-UNPROGRAMMED (MACHINE). . . 94CONVERSION AR-ROADING . . . . . . . . . . . . . . . . . . 182CONVERSION AR-ROADINGNACD . . . . . . . . . . . 182CONVERSION GP-ROADING. . . . . . . . . . . . . . . . . . 183COOLER GP-EXHAUST. . . . . . . . . . . . . . . . . . . . . . . . 50COOLER GP-NRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50COUNTERWEIGHT & MOUNTING GP . . . . . . . . . 184COUNTERWEIGHT GP . . . . . . . . . . . . . . . . . . . . . . . 185COUPLER AR-QUICK. . . . . . . . . . . . . . . . . . . . . . . . . 329COUPLER GP-QUICK. . . . . . . . . . . . . . . . . . . . . . . . . 330

331COVER GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 381COVER GP-CONSOLE. . . . . . . . . . . . . . . . . . . . . . . . 382COVER GP-CONSOLERH, LH. . . . . . . . . . . . . . . . 383COVER GP-FUSE PANEL. . . . . . . . . . . . . . . . . . . . . . 93

COVER GP-LINES. . . . . . . . . . . . . . . . . . . . . . . . . . . . 333COVER GP-VALVE MECHANISM. . . . . . . . . . . . . . . . 9

101112

CRANKSHAFT GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13CYLINDER & MTG GP-ANGLE BLADE . . . . . . . . 209CYLINDER BLOCK AS. . . . . . . . . . . . . . . . . . . . . . . . . 15CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . . . . . 16CYLINDER GP-HYDRAULICANGLE BLADE. . . . 210CYLINDER GP-HYDRAULICBUCKET . . . . . . . . . . 212CYLINDER GP-HYDRAULICTILT . . . . . . . . . . . . . . 211CYLINDER GP-LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . 213CYLINDER GP-LIFT ARMVERTICAL LIFT . . . . . 214CYLINDER GP-TILTLH. . . . . . . . . . . . . . . . . . . . . . . 217CYLINDER GP-TILTRH. . . . . . . . . . . . . . . . . . . . . . . 215CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . . . . . 17

19CYLINDER HEAD GP. . . . . . . . . . . . . . . . . . . . . . . . . . 21

22

DDOOR GP-CABBASIC-POLY. . . . . . . . . . . . . . . . . . 388DOOR GP-CABGLASS . . . . . . . . . . . . . . . . . . . . . . . 384

386DOOR GP-CABPOLY . . . . . . . . . . . . . . . . . . . . . . . . 390DRAIN GP-ENGINE OIL. . . . . . . . . . . . . . . . . . . . . . . . 23DRIVE GP-TANDEM . . . . . . . . . . . . . . . . . . . . . . . . . . 157

EEDGE GP-BIT & CUTTING. . . . . . . . . . . . . . . . . . . . 334

335EDGE GP-CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . 336

337338339340

ELECTRONICS GP-MACHINE . . . . . . . . . . . . . . . . . . 94ELECTRONICS GP-MONITOR . . . . . . . . . . . . . . . . . . 94ELEMENT (BREATHER). . . . . . . . . . . . . . . . . . . . . . . . 10

12ENCLOSURE GP-ENGINE . . . . . . . . . . . . . . . . . . . . 186

188ENGINE AR-COMPLETE . . . . . . . . . . . . . . . . . . . . . . . . 4ENGINE AR-PRIMARY . . . . . . . . . . . . . . . . . . . . . . . . . . 5

6EXTENSION GP-EXHAUST. . . . . . . . . . . . . . . . . . . . . 52

FFAN GP-BLOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 36FILM (REFLECTIVE) . . . . . . . . . . . . . . . . . . . . . . . . . . 340FILM GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 461

462FILM GP2-SPEED . . . . . . . . . . . . . . . . . . . . . . . . . . . 463


IINNDDEEXX


FILM GPRIDE CONTROL ANSI. . . . . . . . . . . . . . . 464FILM GPRIDE CONTROL ISO. . . . . . . . . . . . . . . . 465FILM-FUSE/RELAY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93FILM-IDENTIFICATION (ALTERNATE EXIT, READOMM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 386

390405407

FILM-IDENTIFICATION (HYDRAULIC OILFILL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 478

486FILM-IDENTIFICATION (POWERDISTRIBUTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

FILM-IDENTIFICATION (POWER RECEPTACLE, 12-VOLT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468

478482486489

FILM-IDENTIFICATION (THROTTLE) . . . . . . . . . . . 430FILM-INFORMATION (LIFT EYE LOCATION) . . . 199FILM-INSTRUCTION (ALTERNATE EXIT) . . . . . . . 457FILM-INSTRUCTION (EGRESS SYSTEM, READOMM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384

388405407

FILM-PANEL (BLOWER, TEMPERATURECONTROL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365

FILM-STRIPE (REFLECTIVE, RED, WHITE) . . . . 340FILM-STRIPE (ROUND RED REFLECTIVE). . . . . 130FILM-WARNING (CRUSH HAZARD, STAYBACK) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315

316317318319320321322323324325326327328466

FILM-WARNING (DIESEL FUEL) . . . . . . . . . . . . . . . 478482486

FILM-WARNING (DO NOT OPERATE, READOMM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 466

FILM-WARNING (FOPS, READ OMM). . . . . . . . . . 392FILM-WARNING (HIGH PRESSURE, READOMM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206

207FILM-WARNING (UNIVERSAL WARNING) . . . . . . 478FILTER AS-FUEL (FUEL TRANSFER PUMP) . . . . 84FILTER AS-WATER SEP & FUEL (FUEL, WATERSEPARATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

FILTER ELEMENT AS-AIR (PRIMARY) . . . . . . . . . . 48FILTER ELEMENT AS-AIR (SECONDARY) . . . . . . 48

49FILTER ELEMENT AS-OIL (HYDRAULIC) . . . . . . 158

159FILTER ELEMENT-CAB AIR (FRESH AIR) . . . . . 352

400412

FILTER ELEMENT-CAB AIR(RECIRCULATION). . . . . . . . . . . . . . . . . . . . . . . . . . 352

400412

FILTER GP-FUEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68FILTER GP-OILHYDRAULIC OIL . . . . . . . . . . . . . . 159FILTER GP-OILHYDRAULIC,TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

FILTER-ENGINE OIL. . . . . . . . . . . . . . . . . . . . . . . . . . . 38FITTING GP-ELBOW. . . . . . . . . . . . . . . . . . . . . . . . . . 257FITTING GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . . . 219FITTING GP-HYDRAULIC (QUICK DISCONNECT,MALE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219

FLASHER AS (12-VOLT) . . . . . . . . . . . . . . . . . . . . . . 128FLOOR MAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24FRAME GP-BLADE . . . . . . . . . . . . . . . . . . . . . . . . . . . 284FRAME GP-BLADE (WORK TOOL) . . . . . . . . . . . . 285FRAME GP-LOADER . . . . . . . . . . . . . . . . . . . . . . . . . 189FUSE (10-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 97FUSE (100-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . 143FUSE (15-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 97FUSE (20-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

97131132

FUSE (30-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . 132FUSE (50-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . 143FUSE (60-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . 131FUSE AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

GGAUGE GP-OIL LEVEL (DIPSTICK) . . . . . . . . . . . . 37GAUGE-OIL LEVEL (DIPSTICK, ENGINE) . . . . . . . 37GAUGE-SIGHT (COOLANT LEVEL) . . . . . . . . . . . . . 43GAUGE-SIGHT (HYDRAULIC TANK) . . . . . . . . . . . 274GLOW PLUG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95GLOW PLUG GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95GOVERNOR GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69GUARD GP-BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25GUARD GP-ROPS/FOPS. . . . . . . . . . . . . . . . . . . . . . 392

HHANDHOLD GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 393HANDLE GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394HARDWARE GP-PROTECTION . . . . . . . . . . . . . . . . . . 2HARNESS AS-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

97100


IINNDDEEXX


HARNESS AS-CABAUXILIARY. . . . . . . . . . . . . . . . . 99HARNESS AS-CABWIPER, WASHER . . . . . . . . . . 99HARNESS AS-CONTROL (PRODUCT LINK) . . . . 115HARNESS AS-ENGINE . . . . . . . . . . . . . . . . . . . . . . . 100HARNESS AS-FRONTIMPLEMENT VALVE . . . . 101HARNESS AS-HEATER . . . . . . . . . . . . . . . . . . . . . . . 453HARNESS AS-HEATER & AIR COND . . . . . . . . . 101

102HARNESS AS-LIGHTING. . . . . . . . . . . . . . . . . . . . . . 103HARNESS AS-MOTOR. . . . . . . . . . . . . . . . . . . . . . . . 359HARNESS AS-PANEL. . . . . . . . . . . . . . . . . . . . . . . . . 104HARNESS AS-PLATFORM . . . . . . . . . . . . . . . . . . . . 143HARNESS AS-PLATFORM (FRONT) . . . . . . . . . . . 143HARNESS AS-PLATFORM (REAR) . . . . . . . . . . . . 143HARNESS AS-PLATFORMFRONT . . . . . . . . . . . . 106HARNESS AS-PLATFORMREAR. . . . . . . . . . . . . . 105HARNESS AS-PLATFORMREAR, RH . . . . . . . . . 106HARNESS AS-QUICK COUPLER . . . . . . . . . . . . . . 107

108HARNESS AS-RADIO. . . . . . . . . . . . . . . . . . . . . . . . . 108

398417418

HARNESS AS-RADIO (BLUETOOTH) . . . . . . . . . . 437HARNESS AS-RADIO (FLANGE). . . . . . . . . . . . . . . 437HARNESS AS-REAR LIGHTING (STOP, TAIL,TURN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

201HARNESS AS-REAR LIGHTINGSTOP, TAIL,TURN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

HARNESS AS-RIDE CONTROL. . . . . . . . . . . . . . . . 109146225

HARNESS AS-SENSOR. . . . . . . . . . . . . . . . . . . . . . . 147HARNESS AS-SENSOR (SELF LEVEL) . . . . . . . . 149HARNESS AS-SENSORSELF LEVEL . . . . . . . . . 110

111HARNESS AS-SOLENOID. . . . . . . . . . . . . . . . . . . . . 153HARNESS AS-SOLENOIDIMPLEMENTVALVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

HARNESS AS-THERMOSTAT . . . . . . . . . . . . . . . . . 396HARNESS AS-WIRING. . . . . . . . . . . . . . . . . . . . . . . . 436

455HARNESS AS-WIRING (PEDAL) . . . . . . . . . . . . . . . 416HARNESS AS-WIRINGPEDAL . . . . . . . . . . . . . . . . 112HARNESS AS-WORK TOOL . . . . . . . . . . . . . . . . . . 112

113HARNESS AS-WORK TOOLQUICKCOUPLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

HEATER AR-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395HEATER GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 396HEATER GP-JACKET WATER. . . . . . . . . . . . . . . . . 114HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . 26

27HOUSING GP-FUEL PUMP . . . . . . . . . . . . . . . . . . . . 71HYDRAULIC AR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220HYDRAULIC ARHIGH FLOW . . . . . . . . . . . . . . . . . 221HYDRAULIC ARSTANDARD FLOW . . . . . . . . . . . 220

IINDICATOR-RESTRICTION (AIR CLEANER) . . . . . 48

49INSTALLATION AR-ENGINE . . . . . . . . . . . . . . . . . . . . . 6

7INSTALLATION GP-COMMUNICATIONPRODUCTLINK 421 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

INSTALLATION GP-RADIO . . . . . . . . . . . . . . . . . . . . 398

KKEY (FUEL INJECTION PUMP) . . . . . . . . . . . . . . . . 78

80KIT-AIR CONDITIONER BREATHER . . . . . . . . . . . 404KIT-CAB DOOR & MOUNTINGGLASS . . . . . . . . 405KIT-CAB DOOR & MOUNTINGPOLYCARBONATE . . . . . . . . . . . . . . . . . . . . . . . . . 407

KIT-CAB WINDOW. . . . . . . . . . . . . . . . . . . . . . . . . . . . 414KIT-CAMERAREAR VIEW . . . . . . . . . . . . . . . . . . . . 116KIT-COILCONVERSION . . . . . . . . . . . . . . . . . . . . . . 409KIT-COILHEATER. . . . . . . . . . . . . . . . . . . . . . . . . . . . 412KIT-COILHVAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400KIT-COUNTERWEIGHTCOUNTERWEIGHT. . . . . 191KIT-COVERHYDRAULIC. . . . . . . . . . . . . . . . . . . . . . 222KIT-FLUSHING VALVE . . . . . . . . . . . . . . . . . . . . . . . . 167

169KIT-FLUSHING VALVE (PISTON MOTOR). . . . . . 168KIT-INSTRUMENT PANELADVANCEDDISPLAY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 415

KIT-MACHINE ENCLOSURE SEALDEBRISBARRIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

KIT-MOUNTINGBACKHOE. . . . . . . . . . . . . . . . . . . . 195KIT-PEDALTHROTTLE . . . . . . . . . . . . . . . . . . . . . . . 416KIT-QUICK COUPLER CONVERSION . . . . . . . . . . 223KIT-RADIOAM/FM. . . . . . . . . . . . . . . . . . . . . . . . . . . . 417KIT-RADIOAM/FM/WB/CD/XM/USB/BLUETOOTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 418

KIT-RIDE CONTROLRIDE CONTROL . . . . . . . . . 225KIT-ROADING CONVERSIONROADING LIGHTS,FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196

198KIT-ROADING PLATE & MOUNTINGBUCKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340

KIT-WORK TOOL WIRINGELECTRICAL . . . . . . . 117KIT-WORK TOOL WIRINGJOYSTICK, LH. . . . . . 120KIT-WORK TOOL WIRINGSELF LEVEL . . . . . . . 118

LLAMP (12-VOLT, 10-WATT) . . . . . . . . . . . . . . . . . . . 198

201LAMP (12-VOLT, 21-WATT) (AMBER) . . . . . . . . . . 123

124LAMP (12-VOLT, 21-WATT) (TURN SIGNAL) . . . 128LAMP (12-VOLT, 5-WATT) (CLEAR) . . . . . . . . . . . 123

124LAMP (12-VOLT, 5-WATT) (STOP, TAIL) . . . . . . . 128


IINNDDEEXX


LAMP (12-VOLT, 55-WATT) (FLOODLIGHT) . . . . 121122

LAMP (12-VOLT, 55-WATT) (WARNINGBEACON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

LAMP (12-VOLT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 430LAMP (12-VOLT) (STOP, TAIL) . . . . . . . . . . . . . . . . 125LAMP GP-DOME (12-VOLT) (CAB) . . . . . . . . . . . . 430LAMP GP-FLOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

122LAMP GP-FLOOD (12-VOLT) . . . . . . . . . . . . . . . . . . 143LAMP GP-HEAD & SIGNALLH . . . . . . . . . . . . . . . 124LAMP GP-HEAD & SIGNALRH . . . . . . . . . . . . . . . 123LAMP GP-REGISTRATION PLATE . . . . . . . . . . . . . 198

201LAMP GP-SIGNAL (REAR, LH) . . . . . . . . . . . . . . . . 128LAMP GP-SIGNAL (REAR, RH). . . . . . . . . . . . . . . . 128LAMP GP-STOP & TAIL . . . . . . . . . . . . . . . . . . . . . . 125LAMP GP-WARNING BEACONAMBER . . . . . . . . 126LAMP-HEAD (12-VOLT, 60/55-WATT)(CLEAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

124LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 28LIFTING GP-MACHINEFOUR POINT . . . . . . . . . . 199LIGHTING GP-FLOODWORK LIGHTS,FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

LIGHTING GP-ROADING . . . . . . . . . . . . . . . . . . . . . . 128LIGHTING GP-STOP & TAIL . . . . . . . . . . . . . . . . . . 130LINER GP-CAB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419

420LINES GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

54LINES GP-AIR CONDITIONER. . . . . . . . . . . . . . . . . 421LINES GP-AUXILIARY HYDRAULIC . . . . . . . . . . . . 227

229LINES GP-BUCKETMULTIPURPOSE . . . . . . . . . . 231

233235237239

LINES GP-CONNECTING . . . . . . . . . . . . . . . . . . . . . 241LINES GP-COOLING. . . . . . . . . . . . . . . . . . . . . . . . . . . 55LINES GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . 38LINES GP-FUEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

74LINES GP-FUEL INJECTION . . . . . . . . . . . . . . . . . . . 75LINES GP-HEATER. . . . . . . . . . . . . . . . . . . . . . . . . . . 423LINES GP-HYDRAULIC OIL COOLER. . . . . . . . . . 249LINES GP-HYDRAULICCHARGE. . . . . . . . . . . . . . 243

245LINES GP-HYDRAULICRIDE CONTROL. . . . . . . 247LINES GP-HYDROSTATIC. . . . . . . . . . . . . . . . . . . . . 160

162LINES GP-LIFT CYLINDER. . . . . . . . . . . . . . . . . . . . 250

252LINES GP-PUMPIMPLEMENT . . . . . . . . . . . . . . . . 254

257LINES GP-TILT CYLINDER. . . . . . . . . . . . . . . . . . . . 260

262LINES GP-WATER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

41

LINK GP-COUPLERLH . . . . . . . . . . . . . . . . . . . . . . . 341344

LINK GP-COUPLERRH. . . . . . . . . . . . . . . . . . . . . . . 342343

LITERATURE GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1424

LOCK GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188LOCK GP-QUICK COUPLERLH. . . . . . . . . . . . . . . 346LOCK GP-QUICK COUPLERMECHANICAL . . . . 345LOCK GP-QUICK COUPLERRH . . . . . . . . . . . . . . 347

MMACHINE AR-SPECIAL . . . . . . . . . . . . . . . . . . . . . . . . . 2MACHINE AR-SPECIAL2-SPEED. . . . . . . . . . . . . . . . 2MACHINE AR-SPECIALRIDE CONTROL. . . . . . . . . 3MANIFOLD & MTG GP-CONTROLANGLINGBLADE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264

MANIFOLD GP-CONTROL (PILOTSHUTOFF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

MANIFOLD GP-CONTROLANGLING BLADE . . . 265MANIFOLD GP-CONTROLMOTOR, 2-SPEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267

MANIFOLD GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . . 56MANIFOLD GP-INLET. . . . . . . . . . . . . . . . . . . . . . . . . . 57

58MANIFOLD GP-RIDE CONTROLRIDE . . . . . . . . . 268MIRROR & MTG GP-REAR VIEW . . . . . . . . . . . . . 200MIRROR GP-REAR VIEW . . . . . . . . . . . . . . . . . . . . . 196

202MOTOR & MOUNTING GP1-SPEED . . . . . . . . . . 165MOTOR & MOUNTING GP2-SPEED . . . . . . . . . . 166MOTOR & MTG GP-HYDRAULIC FAN . . . . . . . . . 269MOTOR GP-GEAR (FAN, DEMAND) . . . . . . . . . . . 269MOTOR GP-PISTON. . . . . . . . . . . . . . . . . . . . . . . . . . 167

168169

MOTOR GP-WINDOW WIPER . . . . . . . . . . . . . . . . . 425MOUNTING GP-ARMREST . . . . . . . . . . . . . . . . . . . . 426

427MOUNTING GP-CYLINDER. . . . . . . . . . . . . . . . . . . . 270MOUNTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . 29MOUNTING GP-LICENSE PLATE . . . . . . . . . . . . . . 201MOUNTING GP-PUMP . . . . . . . . . . . . . . . . . . . . . . . . 170MOUNTING GP-REGISTRATION. . . . . . . . . . . . . . . 201MOUNTING GP-ROADING LIGHTS . . . . . . . . . . . . 202MOUNTING GP-ROADING LIGHTSNACD. . . . . . 203MOUNTING GP-ROPS . . . . . . . . . . . . . . . . . . . . . . . . 428MUFFLER & MOUNTING GP. . . . . . . . . . . . . . . . . . . 59

NNOZZLE GP-UNIT INJECTOR . . . . . . . . . . . . . . . . . . 76

OORIFICE AS-AIR CONDITIONER . . . . . . . . . . . . . . 396


IINNDDEEXX


PPAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30PANEL GP-INSTRUMENT . . . . . . . . . . . . . . . . . . . . . 430PANEL GP-INSTRUMENTADVANCEDDISPLAY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 434

PANEL GP-INSTRUMENTBASE DISPLAY . . . . . 433PANEL GP-INSTRUMENTRH . . . . . . . . . . . . . . . . . 435PEDAL GP-GOVERNOR . . . . . . . . . . . . . . . . . . . . . . 436PIN GP-LIFT ARMWITH SUPPORT . . . . . . . . . . . 278PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 31PLATE & FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 466

468471474475476477478482486489

PLUG-MAGNETIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189POWER TRAIN AR . . . . . . . . . . . . . . . . . . . . . . . . . . . 171PRECLEANER GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61PRECLEANER GPTURBINE . . . . . . . . . . . . . . . . . . . 60PULLEY GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33PUMP & MTG GP-HYDRAULIC. . . . . . . . . . . . . . . . 271PUMP & MTG GP-HYDROSTATIC. . . . . . . . . . . . . 172PUMP & MTG GP-WORK TOOL . . . . . . . . . . . . . . 272PUMP AS-FUEL INJECTION . . . . . . . . . . . . . . . . . . . 77PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . . . . . . 78

808283

PUMP GP-FUEL TRANSFER . . . . . . . . . . . . . . . . . . . 84PUMP GP-FUEL TRANSFER (WATERSEPARATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

PUMP GP-GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273PUMP GP-PISTON (WORK TOOL) . . . . . . . . . . . . 272PUMP GP-PISTONHYDROSTATIC . . . . . . . . . . . . 173PUMP GP-WATER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

RRADIATOR & HYD OIL COOLER GP. . . . . . . . . . . 43RADIO GP (AM/FM/WB/CD/XM/USB/BLUETOOTH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 418

437RADIO GPAM/FM. . . . . . . . . . . . . . . . . . . . . . . . . . . . 437RECOVERY GP-COOLANT. . . . . . . . . . . . . . . . . . . . . 55REGULATOR AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41REGULATOR AS (WATER TEMPERATURE) . . . . 40RELAY AS (12-VOLT). . . . . . . . . . . . . . . . . . . . . . . . . 128

143151223401409

RELAY AS (12-VOLT) (AIR CONDITIONER) . . . . 136

RELAY AS (12-VOLT) (FUSE BLOCK) . . . . . . . . . 138146153

RELAY AS (12-VOLT) (QUICK COUPLER) . . . . . 145RELAY AS (12-VOLT) (RIDE CONTROL). . . . . . . 225RELAY AS (12-VOLT) (WORK TOOL). . . . . . . . . . 117

120154

RELAY GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132RELAY GP (12-VOLT) (MAIN POWER). . . . . . . . . 138RELAY GPMAIN POWER . . . . . . . . . . . . . . . . . . . . 131ROTATING GP-PUMP (VIBRATORY). . . . . . . . . . . 173

SSEAT & ARMREST GP . . . . . . . . . . . . . . . . . . . . . . . 439

440SEAT & MOUNTING GP . . . . . . . . . . . . . . . . . . . . . . 442SEAT & MOUNTING GPSUSPENSION. . . . . . . . 441

443444445447

SEAT AR-SUSPENSION . . . . . . . . . . . . . . . . . . . . . . 448SEAT BELT GPRETRACTABLE . . . . . . . . . . . . . . 449SEAT BELT GPRETRACTABLE, 76-MM (3-IN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450

SEAT GP-SUSPENSION . . . . . . . . . . . . . . . . . . . . . . 439451

SEAT GP-SUSPENSIONVINYL . . . . . . . . . . . . . . . 453SENDER AS-FUEL LEVEL . . . . . . . . . . . . . . . . . . . . . 85SENSOR (WATER TEMPERATURE) . . . . . . . . . . . . 38SENSOR AS-POSITION. . . . . . . . . . . . . . . . . . . . . . . 118SENSOR AS-POSITION (BOOMRETRACTED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

149SENSOR AS-POSITION (QUICK COUPLER). . . . 118

147149

SENSOR AS-TEMPERATURE (HYDRAULICOIL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274

SENSOR GP-POSITION (ROTARY) . . . . . . . . . . . . 430SENSOR GP-PRESSURE . . . . . . . . . . . . . . . . . . . . . 118SENSOR GP-PRESSURE (LIFT CYLINDER). . . . 149SENSOR GP-PRESSURE (QUICKCOUPLER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

SENSOR GP-SPEED . . . . . . . . . . . . . . . . . . . . . . . . . 133165

SENSOR GP-SPEED (MOTOR). . . . . . . . . . . . . . . . 166SENSOR-SPEED (ENGINE) . . . . . . . . . . . . . . . . . . . . 38SERVICE GP-MACHINE. . . . . . . . . . . . . . . . . . . . . . . . 94SERVICE GP-MONITOR . . . . . . . . . . . . . . . . . . . . . . . 94SOFTWARE GP-MACHINE . . . . . . . . . . . . . . . . . . . . . 94SOFTWARE GP-MACHINEBUCKETPOSITION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

SOFTWARE GP-MONITOR . . . . . . . . . . . . . . . . . . . . . 94415

SOLENOID AS (GOVERNOR CONTROL) . . . . . . . 69SOLENOID AS (SWING BOOM, WORKTOOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265


IINNDDEEXX


SPRING AS-GAS (CAB). . . . . . . . . . . . . . . . . . . . . . . 386393

SPRING AS-GAS (DOOR). . . . . . . . . . . . . . . . . . . . . 390405407

SPRING AS-GAS (LOCKING). . . . . . . . . . . . . . . . . . 393SPRING GP-GAS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46STARTING MOTOR GP-ELECTRIC . . . . . . . . . . . . 135STRAINER AS (HYDRAULIC TANK) . . . . . . . . . . . 274STRAINER-OIL (PAN). . . . . . . . . . . . . . . . . . . . . . . . . . 30SUPPORT GP-RADIATOR. . . . . . . . . . . . . . . . . . . . . . 46SUSPENSION GP-SEATAIR . . . . . . . . . . . . . . . . . . 455SWITCH (12-VOLT) (SEAT BELT) . . . . . . . . . . . . . 447SWITCH (SEAT BELT). . . . . . . . . . . . . . . . . . . . . . . . 445SWITCH AS (BLOWER FAN SPEED) . . . . . . . . . . 365SWITCH AS (SEAT) . . . . . . . . . . . . . . . . . . . . . . . . . . 453SWITCH AS (TEMPERATURE CONTROL) . . . . . 365SWITCH AS-MAGNETIC (LOAD CONTROL) . . . . 355

358386390405407

SWITCH AS-PRESSURE (AIRCONDITIONER). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421

SWITCH AS-PRESSURE (HYDRAULIC OIL) . . . . 158SWITCH AS-PRESSURE (REFRIGERANT, LOWSIDE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400

409SWITCH AS-PRESSURE (REFRIGERANT) . . . . . 400

409421

SWITCH AS-ROCKER . . . . . . . . . . . . . . . . . . . . . . . . 386SWITCH AS-ROCKER (AIR CONDITIONER) . . . . 136

400409

SWITCH AS-ROCKER (CONTINUOUSFLOW). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 430

SWITCH AS-ROCKER (FRONT WIPER,WASHER). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390

407SWITCH AS-ROCKER (HAZARD WARNINGLIGHTS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

SWITCH AS-ROCKER (MOTOR, 2-SPEED,AUXILIARY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

SWITCH AS-ROCKER (OVERRIDE, HYDRAULICLOCKOUT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 430

SWITCH AS-ROCKER (PARKING BRAKE) . . . . . 430SWITCH AS-ROCKER (QUICK COUPLER) . . . . . 145

223SWITCH AS-ROCKER (RIDE CONTROL). . . . . . . 146

225SWITCH AS-ROCKER (ROADING LIGHTS). . . . . 128

196SWITCH AS-ROCKER (TURN SIGNAL) . . . . . . . . 128SWITCH AS-ROCKER (WIPER). . . . . . . . . . . . . . . . 405SWITCH AS-ROCKER (WORK LIGHTS,FRONT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 430

SWITCH AS-ROCKER (WORK LIGHTS,REAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 430

SWITCH AS-ROCKER (WORK TOOLPOSITIONER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

147149

SWITCH AS-ROCKER (WORK TOOL) . . . . . . . . . 117120151154

SWITCH AS-START (KEY) . . . . . . . . . . . . . . . . . . . . 430SWITCH-OIL PRESSURE . . . . . . . . . . . . . . . . . . . . . . 38SWITCH-ROCKER (HEATED SEAT) . . . . . . . . . . . 453SWITCH-TEMPERATURE (HVAC). . . . . . . . . . . . . . 396

TTANK & MTG GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . 85TANK & MTG GP-HYDRAULIC . . . . . . . . . . . . . . . . 274TANK GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86TANK GP-HYDRAULIC. . . . . . . . . . . . . . . . . . . . . . . . 274TIRE & RIM GPHEAVY-DUTY, LH. . . . . . . . . . . . 176TIRE & RIM GPHEAVY-DUTY, RH . . . . . . . . . . . 176TIRE & RIM GPLH . . . . . . . . . . . . . . . . . . . . . . . . . . 177

178179

TIRE & RIM GPRH . . . . . . . . . . . . . . . . . . . . . . . . . . 177178179

TOOTH GP-UNI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305306307308309310311348

TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . . . . . . 63

VV-BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363

400409

V-BELT (FAN DRIVE PULLEY) . . . . . . . . . . . . . . . . . 33VALVE & MTG GP-CONTROLIMPLEMENT . . . . 276

277VALVE AS-RELIEF (FUEL LINES) . . . . . . . . . . . . . . 72VALVE GP-BANK 3 (IMPLEMENT). . . . . . . . . . . . . 276VALVE GP-CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

254265

VALVE GP-CHECK (PUMP CASE DRAIN) . . . . . 257VALVE GP-CHECK (RIDE CONTROL) . . . . . . . . . 247VALVE GP-CONTROL . . . . . . . . . . . . . . . . . . . . . . . . 268

277VALVE GP-MANUAL (LIFT CYLINDER) . . . . . . . . 250

252VALVE GP-PUMP CONTROL. . . . . . . . . . . . . . . . . . 173VALVE GP-RELIEF . . . . . . . . . . . . . . . . . . . . . . . . . . . 173VALVE GP-RELIEF (CHARGE) . . . . . . . . . . . . . . . . 173


IINNDDEEXX


VALVE GP-RELIEF (SWING BOOM, WORKTOOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265

VALVE GP-SOLENOID (12 VDC)(AUXILIARY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

VALVE GP-SOLENOID (12 VDC) (SPEED) . . . . . 267VALVE GP-SOLENOID (12-VOLT) (ANGLE) . . . . 265VALVE GP-SOLENOID (12-VOLT) (TILT) . . . . . . . 265VALVE GP-SOLENOID (REAR AXLE FANUNLOADER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269

VALVE GP-SPEED CONTROL. . . . . . . . . . . . . . . . . 169VALVE GP-SPEED CONTROL (2-SPEED). . . . . . 168VALVE MECHANISM GP. . . . . . . . . . . . . . . . . . . . . . . 34

WWHEEL & TIRE AR . . . . . . . . . . . . . . . . . . . . . . . . . . 180

181WHEEL & TIRE ARHEAVY DUTY . . . . . . . . . . . . 179

180WHEEL & TIRE ARSOLID . . . . . . . . . . . . . . . . . . . 181WINDOW GP-CAB. . . . . . . . . . . . . . . . . . . . . . . . . . . . 457

458WINDOW GP-CABLH . . . . . . . . . . . . . . . . . . . . . . . . 459WINDOW GP-CABRH . . . . . . . . . . . . . . . . . . . . . . . . 460WIRING GP-AIR CONDITIONER . . . . . . . . . . . . . . . 136WIRING GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138WIRING GP-CAMERAREAR VIEW . . . . . . . . . . . . 140WIRING GP-COMMUNICATION . . . . . . . . . . . . . . . . 115WIRING GP-ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . . 141WIRING GP-HEATER . . . . . . . . . . . . . . . . . . . . . . . . . 142WIRING GP-PLATFORM . . . . . . . . . . . . . . . . . . . . . . 143WIRING GP-QUICK COUPLER . . . . . . . . . . . . . . . . 145WIRING GP-RIDE CONTROL. . . . . . . . . . . . . . . . . . 146WIRING GP-WORK TOOL. . . . . . . . . . . . . . . . . . . . . 147

151WIRING GP-WORK TOOLIMPLEMENTVALVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

WIRING GP-WORK TOOLLIFT ARM . . . . . . . . . . 154WIRING GP-WORK TOOLSELF LEVEL . . . . . . . 149


IINNDDEEXX

MMEEMMOORRAANNDDAA

AA2200 MEMORANDA SEBP6856

SEBP6856 1 of 1 MACHINE ARRANGEMENT 11

MMAACCHHIINNEE AARRRRAANNGGEEMMEENNTT345-5247 CHASSIS AR

PART OF 388-8246, 388-8247 COMMON AR

SMCS-7000 i05166873

NNOOTTEE PPAARRTT NNUUMMBBEERR QQTTYYPPAARRTT NNAAMMEE1 2 3 4 5 6 (PRODUCT LEVEL)

SSEEEEPPAAGGEE

Y 258-3736 1 AXLE GP (STANDARD) 156Y 375-0714 1 CYLINDER GP-LIFT ARM 214Y 345-5010 1 ENCLOSURE GP-ENGINE (SEAL) 186Y 345-6450 1 ENCLOSURE GP-ENGINE (DOOR) (DOOR ACCESS) 188Y 345-5775 1 FRAME GP-LOADER 189Y 345-6220 1 MOUNTING GP-ROPS (INCLUDES STEP) 428Y 345-5199 1 PIN GP-LIFT ARM (WITH SUPPORT) 278Y 345-5500 1 TANK & MTG GP-FUEL 85Y 361-6390 1 WIRING GP-PLATFORM 143

Y - SEPARATE ILLUSTRATION

388-8246 COMMON ARS/N: JSL1-UP

SMCS-7000 i05310890


SSEEEEPPAAGGEE

Y 345-5454 1 CAB AR 360Y 345-5247 1 CHASSIS AR 1Y 393-7338 1 ENGINE AR-COMPLETE 4Y 345-5248 1 HYDRAULIC AR 220Y 378-6680 1 INSTALLATION AR-ENGINE 6

Y 345-5249 1 FILM GP 461Y 6V-1970 1 LITERATURE GP 424


388-8247 COMMON ARS/N: HMR1-UP

SMCS-7000 i05310850


SSEEEEPPAAGGEE

Y 345-5454 1 CAB AR 360Y 345-5247 1 CHASSIS AR 1Y 393-7339 1 ENGINE AR-COMPLETE 4Y 345-5248 1 HYDRAULIC AR 220Y 393-7330 1 INSTALLATION AR-ENGINE 7

Y 345-5249 1 FILM GP 461Y 6V-1970 1 LITERATURE GP 424


22 MACHINE ARRANGEMENT 1 of 1 SEBP6856

MMAACCHHIINNEE AARRRRAANNGGEEMMEENNTT388-7932 CONFIGURATION ARRIDE CONTROL

1-SPEEDAN ATTACHMENT

SMCS-0645, 1433, 7000, 7405, 7431, 7557 i05156562


SSEEEEPPAAGGEE

Y 345-5950 1 LINES GP-HYDRAULIC (CHARGE) 245Y 345-6499 1 LINES GP-HYDRAULIC (RIDE CONTROL) 247Y 345-4925 1 POWER TRAIN AR 171Y 356-6096 1 WIRING GP-RIDE CONTROL 146


345-4923 MACHINE AR-SPECIALAN ATTACHMENT

SMCS-7000 i05153061


SSEEEEPPAAGGEE

Y 345-5946 1 LINES GP-HYDRAULIC 243Y 345-4925 1 POWER TRAIN AR 171

345-4761 1 HARDWARE GP-PROTECTIONM 266-3315 3 BOLT-FLANGE HEAD (M8X1.25X25.5-MM)

M - METRIC PARTY - SEPARATE ILLUSTRATION

345-4927 MACHINE AR-SPECIAL2-SPEEDAN ATTACHMENT

SMCS-7000 i05153060


SSEEEEPPAAGGEE

Y 388-8116 1 FILM GP (2-SPEED) 463Y 345-5946 1 LINES GP-HYDRAULIC (CHARGE) 243Y 345-4931 1 POWER TRAIN AR 171

345-4761 1 HARDWARE GP-PROTECTIONM 266-3315 3 BOLT-FLANGE HEAD (M8X1.25X25.5-MM)

M - METRIC PARTY - SEPARATE ILLUSTRATION

SEBP6856 1 of 1 MACHINE ARRANGEMENT 33

MMAACCHHIINNEE AARRRRAANNGGEEMMEENNTT345-4929 MACHINE AR-SPECIALRIDE CONTROL

2-SPEEDAN ATTACHMENT

SMCS-7000 i05153059


SSEEEEPPAAGGEE

Y 388-8116 1 FILM GP (2-SPEED) 463Y 345-5950 1 LINES GP-HYDRAULIC (CHARGE) 245Y 345-6499 1 LINES GP-HYDRAULIC (RIDE CONTROL) 247Y 345-4931 1 POWER TRAIN AR (2-SPEED) 171Y 356-6096 1 WIRING GP-RIDE CONTROL 146


44 ENGINE ARRANGEMENT 1 of 1 SEBP6856

EENNGGIINNEE AARRRRAANNGGEEMMEENNTT393-7338 ENGINE AR-COMPLETE

S/N: JSL1-UPPART OF 388-8246 COMMON AR

SMCS-1000 i05299986


SSEEEEPPAAGGEE

Y 380-1768 1 ENGINE AR-PRIMARY 5Y 416-5688 1 PLATE & FILM GP 474


393-7339 ENGINE AR-COMPLETES/N: HMR1-UP

PART OF 388-8247 COMMON AR

SMCS-1000 i05299982


SSEEEEPPAAGGEE

Y 380-1769 1 ENGINE AR-PRIMARY 6Y 416-5689 1 PLATE & FILM GP 475


SEBP6856 1 of 1 ENGINE ARRANGEMENT 55

EENNGGIINNEE AARRRRAANNGGEEMMEENNTT380-1768 ENGINE AR-PRIMARY

S/N: JSL1-UP55 BRAKE KW (74 BHP) AT 2400 RPM

PART OF 393-7338 ENGINE AR-COMPLETE

SMCS-1000 i05341856


SSEEEEPPAAGGEE

Y 396-0901 1 ALTERNATOR GP-CHARGING 87Y 387-9068 1 CAMSHAFT GP 8Y 396-0902 1 COOLER GP-EXHAUST 50Y 396-0903 1 COVER GP-VALVE MECHANISM 9Y 387-9070 1 CRANKSHAFT GP 13Y 420-8851 1 CYLINDER BLOCK GP 16Y 396-0908 1 CYLINDER HEAD GP 21Y 396-0905 1 FILLER GP-ENGINE OIL 36Y 437-2562 1 FLYWHEEL GP 24Y 437-5953 1 GAUGE GP-OIL LEVEL (DIPSTICK) 37Y 387-9089 1 GLOW PLUG GP 95Y 396-0909 1 HOUSING GP-FRONT 26Y 396-0910 1 LIFTING GP-ENGINE 28Y 396-0912 1 LINES GP-ENGINE OIL 38Y 396-0911 1 LINES GP-FUEL 74Y 387-9078 1 LINES GP-FUEL INJECTION 75Y 396-0913 1 LINES GP-WATER 40Y 396-0914 1 MANIFOLD GP-EXHAUST 56Y 387-9083 1 MANIFOLD GP-INLET 57Y 396-0916 1 NOZZLE GP-UNIT INJECTOR 76Y 387-9087 1 PAN GP-OIL 30Y 387-9088 1 PISTON & ROD GP 31Y 437-2566 1 PULLEY GP 33Y 438-1290 1 PUMP GP-FUEL INJECTION 83Y 387-9091 1 PUMP GP-WATER 42Y 396-0915 1 STARTING MOTOR GP-ELECTRIC 135Y 437-5955 1 TURBOCHARGER GP 63Y 387-9084 1 VALVE MECHANISM GP 34


66 ENGINE ARRANGEMENT 1 of 1 SEBP6856

EENNGGIINNEE AARRRRAANNGGEEMMEENNTT380-1769 ENGINE AR-PRIMARY

S/N: HMR1-UP55 BRAKE KW (74 BHP) AT 2400 RPM

PART OF 393-7339 ENGINE AR-COMPLETE

SMCS-1000 i05341857


SSEEEEPPAAGGEE

Y 396-0901 1 ALTERNATOR GP-CHARGING 87Y 387-9068 1 CAMSHAFT GP 8Y 420-8852 1 COVER GP-VALVE MECHANISM 11Y 387-9070 1 CRANKSHAFT GP 13Y 420-8851 1 CYLINDER BLOCK GP 16Y 420-8853 1 CYLINDER HEAD GP 22Y 437-2562 1 FLYWHEEL GP 24Y 437-5953 1 GAUGE GP-OIL LEVEL (DIPSTICK) 37Y 387-9089 1 GLOW PLUG GP 95Y 396-0909 1 HOUSING GP-FRONT 26Y 396-0910 1 LIFTING GP-ENGINE 28Y 396-0912 1 LINES GP-ENGINE OIL 38Y 396-0911 1 LINES GP-FUEL 74Y 387-9078 1 LINES GP-FUEL INJECTION 75Y 420-8855 1 LINES GP-WATER 41Y 396-0914 1 MANIFOLD GP-EXHAUST 56Y 420-8856 1 MANIFOLD GP-INLET 58Y 396-0916 1 NOZZLE GP-UNIT INJECTOR 76Y 387-9087 1 PAN GP-OIL 30Y 387-9088 1 PISTON & ROD GP 31Y 437-2566 1 PULLEY GP 33Y 437-5954 1 PUMP GP-FUEL INJECTION 82Y 387-9091 1 PUMP GP-WATER 42Y 396-0915 1 STARTING MOTOR GP-ELECTRIC 135Y 437-5955 1 TURBOCHARGER GP 63Y 387-9084 1 VALVE MECHANISM GP 34


378-6680 INSTALLATION AR-ENGINES/N: JSL1-UP

PART OF 388-8246 COMMON AR

SMCS-1000 i05164436


SSEEEEPPAAGGEE

Y 345-3498 1 AIR CLEANER GP 47Y 378-6812 1 CONTROL GP-GOVERNOR 66Y 345-3495 1 DRAIN GP-ENGINE OIL 23Y 345-3475 1 EXTENSION GP-EXHAUST 52Y 345-3620 1 GUARD GP-BELT 25Y 393-7333 1 LINES GP-AIR 54Y 345-3576 1 LINES GP-COOLING 55Y 378-6681 1 LINES GP-FUEL 72Y 345-3605 1 MOUNTING GP-ENGINE 29Y 345-3602 1 MOUNTING GP-PUMP 170Y 378-6751 1 MUFFLER & MOUNTING GP 59Y 345-3459 1 RADIATOR & HYD OIL COOLER GP 43Y 378-1022 1 WIRING GP-ENGINE 141


SEBP6856 1 of 1 ENGINE ARRANGEMENT 77

EENNGGIINNEE AARRRRAANNGGEEMMEENNTT393-7330 INSTALLATION AR-ENGINE

S/N: HMR1-UPPART OF 388-8247 COMMON AR

SMCS-1000 i05163028


SSEEEEPPAAGGEE

Y 345-3498 1 AIR CLEANER GP 47Y 378-6812 1 CONTROL GP-GOVERNOR 66Y 345-3495 1 DRAIN GP-ENGINE OIL 23Y 345-3475 1 EXTENSION GP-EXHAUST 52Y 345-3620 1 GUARD GP-BELT 25Y 378-6692 1 LINES GP-AIR 53Y 345-3576 1 LINES GP-COOLING 55Y 378-6681 1 LINES GP-FUEL 72Y 345-3605 1 MOUNTING GP-ENGINE 29Y 345-3602 1 MOUNTING GP-PUMP 170Y 378-6751 1 MUFFLER & MOUNTING GP 59Y 345-3459 1 RADIATOR & HYD OIL COOLER GP 43Y 378-1022 1 WIRING GP-ENGINE 141


88 BASIC ENGINE 1 of 1 SEBP6856

BBAASSIICC EENNGGIINNEE387-9068 CAMSHAFT GP

PART OF 380-1768, 380-1769 ENGINE AR-PRIMARY

SMCS-1210, 1211, 1212 i05341878

NNOOTTEERREEFFNNOO

GGRRAAPPHHIICCRREEFF PPAARRTT NNUUMMBBEERR QQTTYY

PPAARRTT NNAAMMEE1 2 3 4 5 6 (PRODUCT LEVEL)

SSEEEEPPAAGGEE

1 1 387-9780 1 CUP-SEAL2 1 387-9785 3 BOLT-FLANGE HEAD3 1 387-9798 2 BOLT-FLANGE HEAD4 1 387-9830 8 TAPPET5 1 387-9831 8 PUSHROD6 1 387-9832 1 CAMSHAFT AS

1 388-7493 1 CAMSHAFT6A 1 388-7494 1 BEARING6B 1 388-7495 1 GEAR6C 1 383-0227 1 KEY-FEATHER6D 1 388-7496 1 STOP7 1 387-9847 1 SHAFT-GEAR8 1 387-9848 1 COLLAR9 1 387-9849 1 COLLAR10 1 387-9850 1 GEAR AS-IDLER10A 1 388-7507 1 BUSHING

GRAPHIC #1 g02882649

SEBP6856 1 of 1 BASIC ENGINE 99

BBAASSIICC EENNGGIINNEE396-0903 COVER GP-VALVE MECHANISM

S/N: JSL1-UPPART OF 380-1768 ENGINE AR-PRIMARY

SMCS-1107 i05341884

NNOOTTEERREEFFNNOO



SSEEEEPPAAGGEE

1 1 383-0574 10 BOLT2 1 438-5693 1 PIPE-BREATHER3 1 438-1313 1 HOSE-BREATHER4 1 387-9802 2 CLAMP-HOSE

Y 5 1 398-1476 1 COVER GP-VALVE MECHANISM 106 1 393-2882 1 CONDUIT7 1 387-9829 1 GASKET8 1 388-7474 2 CLAMP9 1 393-2881 1 HOSE-BREATHER10 1 383-0187 1 BOLT11 1 397-9056 1 CLAMP





S/N: JSL1-UPPART OF 396-0903 COVER GP-VALVE MECHANISM

SMCS-1107 i05342502

NNOOTTEERREEFFNNOO



SSEEEEPPAAGGEE

1 1 388-7488 4 ELEMENT (BREATHER)2 1 383-0524 1 COVER3 1 383-0563 1 VALVE-BREATHER4 1 388-7489 1 CONNECTOR AS5 1 388-7490 1 SEAL-O-RING6 1 388-7491 4 SCREW7 1 388-7492 4 SEAL




S/N: HMR1-UPPART OF 380-1769 ENGINE AR-PRIMARY

SMCS-1107 i05342118

NNOOTTEERREEFFNNOO



SSEEEEPPAAGGEE

1 1 383-0213 1 SEAL-O-RING2 1 383-0217 1 SEAL-O-RING3 1 383-0245 1 PLUG-FILLER4 1 383-0574 10 BOLT5 1 387-9829 1 GASKET6 1 388-7474 1 CLAMP7 1 397-9988 1 FLANGE-OIL FILLER8 1 421-1876 1 HOSE-BREATHER

Y 9 1 421-1877 1 COVER GP-VALVE MECHANISM 12Y - SEPARATE ILLUSTRATION




S/N: HMR1-UPPART OF 420-8852 COVER GP-VALVE MECHANISM

SMCS-1107 i05342498

NNOOTTEERREEFFNNOO



SSEEEEPPAAGGEE

1 1 388-7488 4 ELEMENT (BREATHER)2 1 388-7490 1 SEAL-O-RING3 1 388-7492 4 SEAL4 1 389-5153 1 ADAPTER5 1 389-5154 4 SCREW6 1 418-0969 1 COVER-BREATHER



BBAASSIICC EENNGGIINNEE387-9070 CRANKSHAFT GP


SMCS-1202 i05299148

NNOOTTEERREEFFNNOO



SSEEEEPPAAGGEE

1 1 387-9840 1 CRANKSHAFT AS1A 1 388-7502 1 GEAR2 1 387-9841 1 GEAR AS-CRANKSHAFT2A 1 383-0220 1 PIN3 1 387-9842 1 KEY (STRAIGHT)

JO 4 1 387-9843 5 BEARING (STANDARD)JO 5 1 387-9844 5 BEARING (STANDARD)J 6 1 387-9845 2 BEARING (STANDARD)J 7 1 387-9846 2 BEARING (STANDARD)

ABLQ 1 393-2897 BEARING (0.20-MM US)ABNT 1 393-2898 BEARING (0.40-MM US)ABLQ 1 393-2899 BEARING (0.20-MM US)ABNT 1 393-2900 BEARING (0.40-MM US)ABL 1 393-2901 BEARING (0.20-MM OS)ABN 1 393-2902 BEARING (0.40-MM OS)ABL 1 393-2903 BEARING (0.20-MM OS)ABN 1 393-2904 BEARING (0.40-MM OS)

AVAILABLE REPAIR KIT(S):J 393-2911 1 KIT-BEARINGL 393-2912 1 KIT-BEARINGN 393-2913 1 KIT-BEARINGO 393-2914 5 KIT-CRANKSHAFT BEARINGQ 393-2915 5 KIT-CRANKSHAFT BEARINGT 393-2916 5 KIT-CRANKSHAFT BEARING

A - NOT PART OF THIS GROUPB - USE AS REQUIREDJ - KIT MARKED J SERVICES PARTS MARKED JL - KIT MARKED L SERVICES PARTS MARKED LN - KIT MARKED N SERVICES PARTS MARKED NO - KIT MARKED O SERVICES PARTS MARKED OQ - KIT MARKED Q SERVICES PARTS MARKED QT - KIT MARKED T SERVICES PARTS MARKED T


BBAASSIICC EENNGGIINNEE387-9070 CRANKSHAFT GP (ccoonnttdd..) i05299148



BBAASSIICC EENNGGIINNEE421-1883 CYLINDER BLOCK AS

PART OF 420-8851 CYLINDER BLOCK GP

SMCS-1117, 1200, 1201, 1203, 1211, 1216, 1217, 1221,1222, 1223, 1224, 1238, 1239, 1240, 1331 i05342493

NNOOTTEERREEFFNNOO



SSEEEEPPAAGGEE

1 1 418-0931 3 CAP2 1 398-5520 1 BALL4 1 383-0303 1 PLUG7 1 388-7434 9 CAP8 1 388-7435 1 PLUG9 1 389-5106 2 PIN10 1 393-7577 10 BOLT11 1 393-7582 16 BOLT-FLANGE HEAD



BBAASSIICC EENNGGIINNEE420-8851 CYLINDER BLOCK GPPART OF 380-1768, 380-1769 ENGINE AR-PRIMARY

SMCS-1201 i05341887

NNOOTTEERREEFFNNOO



SSEEEEPPAAGGEE

1 1 383-0262 4 CAPY 2 1 421-1883 1 CYLINDER BLOCK AS 15

3 1 387-9779 4 PIN4 1 389-5106 2 PIN5 1 389-5111 1 VALVE




BBAASSIICC EENNGGIINNEE387-9788 CYLINDER HEAD AS

S/N: JSL1-UPPART OF 396-0908 CYLINDER HEAD GP

SMCS-1100 i05342503

NNOOTTEERREEFFNNOO



SSEEEEPPAAGGEE

1 1 383-0262 2 CAP2 1 383-0358 8 CAP3 1 388-7434 1 CAP4 1 389-0691 8 GUIDE-VALVE5 1 389-0692 8 GUIDE-VALVE6 1 389-0695 8 VALVE-INLET7 1 389-0696 8 VALVE-EXHAUST8 1 389-0697 16 SPRING-VALVE9 1 389-0698 16 RETAINER10 1 389-0699 16 GUIDE-SPRING11 1 389-0700 16 SEAL12 1 389-0701 8 SHAFT


BBAASSIICC EENNGGIINNEE387-9788 CYLINDER HEAD AS (ccoonnttdd..) i05342503



BBAASSIICC EENNGGIINNEE421-1881 CYLINDER HEAD AS

S/N: HMR1-UPPART OF 420-8853 CYLINDER HEAD GP

SMCS-1100 i05342500

NNOOTTEERREEFFNNOO



SSEEEEPPAAGGEE

1 1 389-0701 8 SHAFT2 1 383-0358 8 CAP3 1 388-7434 2 CAP4 1 389-0691 8 GUIDE-VALVE5 1 389-0692 8 GUIDE-VALVE6 1 389-0695 8 VALVE-INLET7 1 389-0696 8 VALVE-EXHAUST8 1 389-0697 16 SPRING-VALVE9 1 389-0698 16 RETAINER10 1 389-5137 16 GUIDE11 1 389-0700 16 SEAL


BBAASSIICC EENNGGIINNEE421-1881 CYLINDER HEAD AS (ccoonnttdd..) i05342500



BBAASSIICC EENNGGIINNEE396-0908 CYLINDER HEAD GP

S/N: JSL1-UPPART OF 380-1768 ENGINE AR-PRIMARY

SMCS-1100, 1101, 1103, 1104, 1105, 1108, 1109, 1115,1117, 1121, 1124, 1125 i05341915

NNOOTTEERREEFFNNOO



SSEEEEPPAAGGEE

1 1 383-0303 1 PLUGY 2 1 387-9788 1 CYLINDER HEAD AS 17B 3 1 387-9790 1 GASKETB 1 387-9791 1 GASKETB 1 387-9792 1 GASKET

4 1 387-9827 8 PAD5 1 393-7577 10 BOLT6 1 387-9826 8 ARM (CYLINDER HEAD)

PARTS SHOWN IN GRAPHIC(S) WITHOUT A REFERENCENUMBER ARE NOT SERVICED SEPARATELY

B - USE AS REQUIREDY - SEPARATE ILLUSTRATION



BBAASSIICC EENNGGIINNEE420-8853 CYLINDER HEAD GP

S/N: HMR1-UPPART OF 380-1769 ENGINE AR-PRIMARY

SMCS-1100, 1101, 1103, 1104, 1105, 1108, 1109, 1115,1117, 1121, 1124, 1125 i05342122

NNOOTTEERREEFFNNOO



SSEEEEPPAAGGEE

1 1 383-0303 1 PLUGB 2 1 387-9790 1 GASKETB 1 387-9791 1 GASKETB 1 387-9792 1 GASKET

3 1 393-7577 10 BOLTY 4 1 421-1881 1 CYLINDER HEAD AS 19

B - USE AS REQUIREDY - SEPARATE ILLUSTRATION



BBAASSIICC EENNGGIINNEE345-3495 DRAIN GP-ENGINE OIL

PART OF 378-6680, 393-7330 INSTALLATION AR-ENGINE

SMCS-1302 i04765964

NNOOTTEERREEFFNNOO



SSEEEEPPAAGGEE

1 1 1P-4278 1 CLAMP-HOSEE 2 1 5P-1442 HOSE (70-CM)

3 1 110-2570 1 CAPE - ORDER BY THE CENTIMETER



BBAASSIICC EENNGGIINNEE437-2562 FLYWHEEL GP


SMCS-1156, 1158 i05330914

NNOOTTEERREEFFNNOO



SSEEEEPPAAGGEE

1 1 397-9944 1 FLYWHEEL AS1 388-7508 1 GEAR

2 1 393-7583 8 BOLT-FLANGE HEAD3 1 387-9854 1 SEAL4 1 387-9855 1 COVER5 1 436-0817 1 PLUG AS (ENGINE OIL FILLER)

1 383-0217 1 SEAL-O-RING6 1 387-9857 1 PLUG7 1 387-9858 1 GASKET8 1 387-9859 8 BOLT-FLANGE HEAD9 1 393-7579 8 BOLT-SPECIAL


SEBP6856 1 of 1

MINICARGADOR 246D

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Transcript of MINICARGADOR 246D