Minerals & Metals

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Minerals & Metals UGL offers a comprehensive pit-to-port solution for each step of the mining process. From mineral processing infrastructure and mining equipment to locomotives, wagons and signalling, from power generation, transmission and distribution to water and wastewater treatment, we provide integrated solutions to support our clients in meeting the demands of the resources sector. UGL is one of only a few companies in Australia able to support a client throughout the entire mining asset lifecycle. Our expertise and experience covers multiple minerals-based industries including iron ore, coal, alumina, copper, mineral sands, uranium, nickel, gold and rare earths.

UGL offers a range of Engineering, Procurement & Construction (EPC) services across all project phases, including; process support, concept design, basic design, detail design, design management, steel detailing, procurement, contract management, project controls, construction management, direct delivery, commissioning and handover.

We provide asset management services to help keep mining supply chains moving reliably for processing infrastructure and equipment including handling preparation plants, draglines, shovels, stackers and reclaimers, crushers, conveyors, port facilities, mining trucks and train loaders. UGL is also one of Australia’s largest providers of maintenance services to the minerals and metals industry delivering shutdowns/turnarounds to large mining operations and overhauls and motor rewinds for a wide variety of equipment.

The success of UGL is built on our culture of safety, dedication and commitment, partnered with the technical skills of all our employees. Our services are supported by fully equipped manufacturing, mechanical and electrical workshops throughout Australia, strategically located to allow UGL to respond promptly to our client’s needs.

The benefits we deliverSOLUTIONS FOR THE ENTIRE LIFE CYCLE UGL provides comprehensive through life solutions for mining assets that help our clients maximise the competitiveness and profitability of their assets ensuring long term operational success. Whatever the application, our offerings will meet the requirements for efficiency, reliability and environmental compatibility, giving low lifecycle costs and the best possible return on investment.

COMPLETE TURNKEY, ENGINEERING, PROCUREMENT AND CONSTRUCTION (EPC) Clients reduce risk and cost through a reduction in the number of interfaces provided by UGL’s complete project solution. From a single point of contact, UGL manages entire projects beginning with in-housing engineering, procurement and construction through to start up and commissioning. Clients can take advantage of UGL’s unique blend of core competencies to allow faster completion of projects, improved performance, reduced risks and lower costs across greenfield and brownfield projects.

IMPROvING COST-EFFECTIvENESS AND EXTENDING THE LIFE OF MINING ASSETS Competitive support solutions are vital for creating and maintaining successful mining operations. We provide high quality and fully integrated lifecycle based support services that deliver greater cost efficiencies and improved productivity for our clients. Through planning, asset management, procurement and reliability-centred services, UGL extends the service life of critical assets in the minerals and metals industry.

STRATEGIC ALIGNMENT WITH OUR CLIENTSAligned with our clients’ objectives, we strive to build long term relationships that ensure operational success. In many cases, we become an organic extension of our clients’ businesses, providing high levels of service, together with a strong client commitment and focus.

TECHNOLOGY PARTNERSHIPS UGL partners with the world’s leading technology providers in order to deliver the most advanced solutions to our clients. Our partnerships with General Electric (GE), Mitsubishi and Siemens amongst others, allows us to lead the way as the ‘integrator’ in the delivery of cutting edge technologies for the minerals and metals industry.

ENGINEERING•3D steel detailing and modelling services

•Engineering design for structural, mechanical, piping and electrical/instrumentation

•Engineering, procurement and construction management (EPCM)

•Technology and systems integration

CONSTRUCTION•Engineering, procurement and construction management

(EPCM)

•Brownfield capital projects (including EPCM)

•Engineering, procurement and construction (EPC)

•Capital works

•Structural, mechanical, electrical and piping construction services

FAbRICATION•Structural steel and conveyors

•Pipe spooling (carbon, stainless and exotic steels)

•Pre-assembled and modular structures

MANUFACTURE•Chutes, tanks and bins

•Locomotives, wagons and signalling equipment

COMMISSIONING•Minerals and metals processing infrastructure and equipment

•Mechanical fitting

•Utilities infrastructure including water treatment and power

SUPPLY CHAIN & TECHNICAL SERvICES SUPPLY•Project delivery procurement

•Maintenance parts supply

•Field support services

REFURbISHMENT & UPGRADES•Brownfield capital projects

•Managed and coordinated specialist subcontractor services and provided front-end loading, estimating, procurement and planning services

•Asset upgrades

•Inspection, removal, repair, assembly and reinstatement of equipment

IRON OREUGL has a long history of delivering large scale and complex projects to leading mining organisations and has contributed to major iron ore development and expansion projects in Western Australia since the early 1980s.

UGL’s expertise in iron ore includes:

•Mineral processing infrastructure including conveyors, shuttles, stackers, sample stations, processing facilities and transfer stations

•Power generation, power transmission, substations and power distribution

•Water and wastewater treatment

•Locomotives, wagons and signalling

•Communications and technology solutions (Control centres and CCTV)

COALWith a major footprint across Australia’s coal industry, UGL delivers processing infrastructure, shutdown and field services maintenance. Having worked within the industry for over 30 years, UGL and its people have an intimate understanding of the industry, its equipment and the operating conditions.

UGL’s expertise in coal includes:

•Processing infrastructure including conveyors, coal handling and preparation plants (CHPPs) and coal port terminals

•Mining equipment including draglines, excavators, shovels and drills

•Power generation, power transmission and substations

•Water and wastewater treatment

•Locomotives, wagons and signalling

•Communications and technology solutions (Control centres and CCTV)

ALUMINAUGL is a leading provider of services to Alumina refining operations. We have an in-depth understanding of the industry, gained over 35 years, with experience providing project and asset maintenance services across all of Australia’s alumina refineries.

UGL’s expertise in alumina includes:

•Mineral processing infrastructure from process plants to ship loaders

•Mining equipment

•Power generation, power transmission and substations

•Water and wastewater treatment

•Communications and technology solutions (Control centres and CCTV)

COPPER, MINERAL SANDS, URANIUM, TITANIUM, NICKEL, GOLD AND RARE EARTHSWhether it is the delivery of mineral processing infrastructure, field support operations, or the repair of mining equipment, UGL understands the sheer scale and variety of processes, applied technologies and ongoing maintenance needed in mining operations for copper, mineral sands, uranium, titanium, nickel, gold and rare earths.

UGL’s expertise across the minerals and metals industry includes:

•Mineral processing infrastructure including conveyors, shuttles, processing facilities and transfer stations

•Mining equipment including draglines, shovels and drills

•Power generation, power transmission, substations and power distribution

•Water and wastewater treatment

•Communications and technology solutions (Control centres and CCTV)

MAINTENANCE•Mechanical and electrical equipment overhauls of

transmission units which include motor rewinds

•Long term maintenance services for mineral processing operations

•Mechanical services for structural works, vessels, tanks and piping

•Maintenance audits and reviews

•Managed and coordinated specialist subcontractor services

•Shutdown and execution management

ASSET MANAGEMENT•Strategic asset management

•Continuous Improvement of assets through the use of Kaizen Lean Six Sigma processes

•Budget preparation, planning, management and execution services for turnarounds

•Engineering, planning, procurement, preparation and execution services for a major upgrades and shutdowns

•Turnaround planning, management and execution

PROjECT DELIvERY & IMPLEMENTATION•Engineering, procurement and construction management

(EPCM)

•Brownfield capital projects (including EPCM)

•Engineering, procurement and construction (EPC)

•Capital works

•Planning and workflow management

•Management of sub-contract services (access services, insulation, surface treatment)

•Capital project planning and management for mechanical, electrical/instrumentation and access services

•Budget preparation, planning and management

Sub-industries Service Offering