MillingCatalog07_08

MillingInserts

SolidCarbide,Endmills

IndexableMilling Cutters

MillingAdapters

& Holders

Tightening Fixtures &

Retention Knobs

Technical Information

MILLING SYSTEMS

’07– ’08 HIGH PERFORMANCEMILLING TOOLS

Sumitomo Electric Carbide, Inc.introduces the WorldwideWarehouse Network

Below is a list of symbols you will find in our newly revised Milling Systems Catalog.

● = Sumitomo USA stocked item★ = Sumitomo Worldwide Warehouse item▲ = Sumitomo USA limited availability item

Sumitomo Worldwide Warehouse items are available through our international locations. Items marked with a star “★” in this catalog have a two week delivery.

Sumitomo WorldwideWarehouse Network

Sumitomo Electric Carbide, Inc. Headquarters

ACP & ACK grades

WEX MillMetal Slash Mill

Spider-Mill

ACP & ACK grades

Spider-Mill

Metal Slash Mill WEX Mill

“What’s New” in this catalog...

Mill

ing

Inse

rts

MillingSystems

Table of ContentsMilling Systems: Pages

Milling Insert Nomenclature . . . . . . . . . . . . . . . 3-5

Solid Carbide Endmills . . . . . . . . . . . . . . . . . . . 7-16

Indexable Milling Cutters. . . . . . . . . . . . . . . . . 17-59

Milling Adapters and Holders . . . . . . . . . . . . . 61-84

Tightening Fixtures andRetention Knobs . . . . . . . . . . . . . . . . . . . . . . . 85-87

Technical Information . . . . . . . . . . . . . . . . . . 89-104

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Pages 1-104

1

Look for “Tool Tips” throughout thiscatalog for increased tooling productivity.

End

mill

Ser

ies

Wav

e M

illS

erie

sA

dapt

ers

&H

olde

rsTi

ghte

ning

Fix

ture

sTe

chni

cal

Info

rmat

ion

1-800-950-5202www.sumicarbide.com

Mill

ing

Inse

rts

Milling InsertNomenclature

Table of ContentsMilling Inserts: Pages

Milling Insert Nomenclature. . . . . . . . . . . . . . . . . 4-5

Pages 4-5

3

Milling Inserts

Milling

Inserts

4

Milling Inserts Nomenclature

Phone: (800) 950-5202 www.sumicarb ide.com

M

M M

M

T

A A A A

indexable inserts withfacets/wipers

indexable inserts withcorner radii

insertthickness

S1

D2

K3

N4

A3º

B 5º

N 0º

2 – CLEARANCE ANGLE

C7º

P11º

D15º

F25º

G30º

E20º

N

R

F

A

M

G

W

T

Q

U

B

H

C

J

X

symbol holeshape of

holechipbreaker

cylindrical hole

cylindrical hole

cylindrical hole

shape of insert’ssection

without

without

without

with

with

with

with

with

with

with

with

with

with

with

partly cylindricalhole, 40º -60°countersink

partly cylindricalhole, 40º-60°double countersink

partly cylindricalhole, 70º-90°countersink

partly cylindricalhole, 70º-90°double countersink

proprietarydesign

without

single sided

double sided

without

single sided

double sided

without

single sided

without

double sided

without

single sided

without

double sided

4 – GEOMETRY AND CLAMPING TYPE

A classes J, K, L, M, N class U classes M & N class U

.1875 – .3937" .002" .003" .003" .005"

.4375 – .5625" .003" .005" .005" .008"

.5906 – .8125" .004" .007" .006" .011"

.8661 – 1.188" .005" .010" .007" .015"

1.250 – 1.378" .006" .010v .008" 0.15"

tolerances on “A” tolerances on “M”

class A M T class A M T

A .001" .0002" .001" J .002-.005" .0002" .001"

B .001" .0002" .005" K .002-.005" .0005" .001"

C .001" .0005" .001" L .002-.005" .001" .001"

D .001" .0005" .005" M .002-.004" .002-.010" .005"

E .001" .001" .001" N .002-.004" .002-.010" .001"

F .0005" .0002" .001" P .0015" .0015" .0015"

G .001" .001" .005" U .003-.010" .005-.012" .005"

H .0005" .0005" .001" U .003-.010" .005-.012" .005"

3 – TOLERANCE CLASS (+/-)

45

26

* For shapes A, L and X,see position #1; use lengthof leading cutting edge inincrements of 1/4˝.

A symbol

1.000" 8

.750" 6

.625" 5

.500" 4

.375" 3

.250" 2

(inscribed circle “A” *)

5 – SIZE

A

L

6 – THICKNESS

T

insertthickness

.0938" 1.5

.1250" 2.1562" 2.5

.1875" 3

.2188" 3.5

.2500" 4

.3125" 5

T symbol

A

C

E

H

L

O

R

S

T

X

85

80

75

120

90

135

–

90

60

_

symbolshape insert shape nose angle

(degree)

parallelogram

rhomboid

rhomboid

hexagon

rectangle

octagon

round

square

triangle

proprietarygeometry

1 – INSERT SHAPE

Sumitomo has included information on page 4 as a reference for ANSI/ISO milling insert specifications, geometry, featuresand tolerances

Milling Inserts Nomenclature

Mill

ing

Inse

rts

5

Milling Inserts


A7

T8

N9

610 13

F G11 12

8 – CUTTINGEDGE FORM

F

E

T

S

Sharp

Honed

T-land

Honed T-land

9 – INSERT HAND

R

L

N

direction ofcutter rotation



A3º

B 5º

C7º

F25º

G30º

P11º

N 0º

or less

E20º

D15º

nominal or average angle of rake oninsert face at leading cutting edgebefore edge prep and before installation

12 – RAKE FACE ANGLE

J

13 – ADDED INFO

“polished” rake face

P partial t-land

W wiper/radiused facet

D

.0312" 2

10 – FACET WIDTH

.0469" 3

.0625" 4

.0938" 6

11 – EDGE PREP SIZE

L Light–sharp or lightlyhoned and/or T-landed

G General–medium honeand/or T-land

H Heavy–large honeand/or T-land

7 – CORNER CONFIGURATION (b)

radiusr

A

K

A

leading ormajor cutting

edge

assumeddirection offeed motion

facet orwiper edge

section A-A

P

0 .004

0.5 .008

1 .1/64

2 1/32

3 3/64

4 1/16

5 5/64

6 3/32

7 7/64

8 1/8

(b) if letter is replaced by number(s),refer to table for radius “r”.

lead angle KA 3°B 5°C 7°D 15°E 20°F 25°G 30°N 0°P 11°

wiper edgeclearance P

A 45°D Handed 30°K Neutral 30°E Handed 15°F 25°G 30°N 0°P 11°

Sumitomo has included information on page 5 for cross-reference purposes only. Sumitomo inserts in this catalogdo not adhere strictly to ANSI designations. IndividualSumitomo insert descriptions and dimensions areaddressed on pages 6 through 12.

End

mill

Ser

ies

Solid CarbideEndmills

Table of ContentsSolid Carbide Endmills: Pages

Endmill Series Technical Descriptions. . . . . . . . . . . . . . . . . . . . 8-10

Endmill Series Recommended Running Conditions . . . . . . . . . . . 11

UPmill Series (Four Flute) . . . . . . . . . . . . . . . . . . 12

HSI Series (Three Flute) . . . . . . . . . . . . . . . . . . . 12

SSI Series (Two & Four Flute) . . . . . . . . . . . . . . . 13

MZM/MZI Series (Two Flute) . . . . . . . . . . . . . . . . 14

MZM/MZI Series (Four Flute) . . . . . . . . . . . . . . . . 15

MZBI Series (Two & Four Flute). . . . . . . . . . . . . . 16

Pages 8-16

7

Solid Carbide

Endmills

Endm

illS

eries

8

Solid Carbide Endmills


■ APPLICATIONSCoated Solid Carbide Endmills

• For Super Alloys, Space-age Material...Titanium alloys, Inconels, Stainless Steels,etc.• For Hard Materials (HRc35+)• For Increased Productivity...The cutting efficiency is more than 2 times

that of carbide endmills and more than 5times that of high-speed steel endmills

• For Excellent Surface Finishes

• For Longer Tool-Life...2-5 times longer tool life than carbide and

20-50 times longer than high-speed steelendmills

Uncoated Solid Carbide Endmills• For General Purpose (Under HRc35)...Carbon steels, cast irons, aluminum• For Increased Productivity• For Longer Tool-Life...8-10 times longer than HSS

Neckdiameter Shank

Neck

Cutter sweep

Body

Neck lengthCutting length Shank length

Total length

Shankdiameter

Centerhole

Cuttingdiameter

Width of land Width of radial relief

Width of marginMargin

Width of radialsecondary relief face

Radial relief angle

Radial secondary angle

Helix angle Peripheral cutting edge

Corner End cutting edge

Endgash

End relief angleEnd secondary angle

Concavity angle

Concavity

Depth offlute Tip pocket

Corediameter

Heel

Rake angleFace

Flute

Radiusof fluteCenterhole

Center cut toothWidth of land

Land

■ TECHNICAL DESCRIPTION OF AN ENDMILL


9

Solid Carbide

Endmills


Sumitomo’s solid carbide end mills are ideal for difficult to machine materials, as well as general purposeapplications. Five styles are available – two and four flute ball nose, two and four flute square nose, and ahigh spiral three flute design. All are stocked coated and uncoated, and are manufactured from an ultra finegrain A1 carbide.

■ CoatedRecommended Applications:

UPmill Series: The new Sumitomo UPmill is the latest technology in high productivityendmilling. Its TiAlN coating gives extended tool life and higher speed capabilities than conventional carbide end mills. Optimum helixangle, large web thickness, and unique flute geometry promote superior chip evacuation with maximum tool rigidity.

SSI Series: High performance endmilling of steels, stainless steels and high-temp alloys. These tools are held to ultra-close tolerance standardsfor maximum repeatability. Coated SSI tooling features Sumitomo’sZX super-lattice coating.

HSI Series: High performance endmilling of stainless steels and high-temp alloys.These close tolerance manufactured tools offer great repeatability.The high helix design has maximum shear effect for difficult to cutmaterials. Available with or without ZX coating.

MZM & MZI Efficient general purpose endmilling of steels, cast irons andSeries: non-ferrous materials. An economical alternative to the SSI and HSI,

featuring a PVD titanium carbide wear resistant coating.

MZBI Series: General purpose ballnose endmilling of steels, cast irons, stainless steels and non-ferrous materials.

End

mill

Ser

ies

Solid Carbide

Endmills

10



SSI SERIES CAT. NO.2 Flutes 4 Flutes High Spiral 3 Flutes

• Single End

• Square Nose

• Right-hand30° Spiral Flutes

• Single End

• Square Nose


• Single End

• Square Nose


HSI SERIES

• High Rigidity

• Smooth Chip Control• Close Tolerance

dimensions for superiorrepeatability

• Excellent Surface Finish• Reduced Cutting Forces in

difficult to cut materials• For Inconels, Stainless

Steels and exotic alloys

MZBI SERIES CAT. NO.2 Flutes 4 Flutes

• Single End

• Ball Nose

• Right-hand 30° Spiral Flutes

• Single End

• Ball Nose


• High Rigidity • Center Cutting • Excellent Surface Finishes

• Excellent Chip Control • For General Applications • Reduced Cutting Forces

# Flutes CoatedSSI412C

12/64" Dia.

MZM & MZI SERIES CAT. NO.2 Flutes 4 Flutes

• Single End

• Square Nose


• Single End

• Square Nose


• High Rigidity • For General Applications • Excellent Surface Finishes• Center Cutting • Economical• Excellent Chip Control

# Flutes Coated

MZI412C

MZM4010C

1.0mm Dia.

# Flutes Coated

12/64" Dia.

# Flutes CoatedMZBI412C

12/64” Dia.

• Enhanced tool life fromSumitomo’s ZX super latticecoating

UPmill SERIES CAT. NO.4 Flutes

• Single End

• Square Nose

• Right-hand high helix design

• High Rigidity • For General Applications• Center Cutting • TiAIN Coating• Excellent Chip Control • Excellent Surface Finishes

SSUP412Z

# Flutes Coated

12/64" Dia.

Endm

illS

eries


11

Solid Carbide

Endmills


■ Coated

Size Speed Feed Speed Feed Speed Feed Speed Feed Speed Feed Speed Feed(mm) SFM IPT SFM IPT SFM IPT SFM IPT SFM IPT SFM IPT

-7/64 150-250 .0004- 100-200 .0003- 60-120 .0003- 100-200 .0003- 25-100 .0003 35-130 .0003-(~3.0) .0010 .0006 .0006 .0011 .0005 .0006

1/8-7/32 150-250 .0008- 100-200 .0004- 60-120 .0004- 100-200 .0005- 25-100 .0004 35-130 .0003-(3.5-6.0) .0015 .0008 .0008 .0011 .0009 .0008

1/4-3/8 150-250 .0010- 100-200 .0006- 60-120 .0006 100-200 .0008- 25-100 .0006 35-130 .0006(6.5~10.0) .0020 .0010 .0010 .0018 .0014 .0009

7/16-5/8 150-250 .0015- 100-200 .0008- 60-120 .0008- 100-200 .0011 25-100 .0009 35-130 .0006(11.0-18.0) .0030 .0015 .0015 .0028 .0021 .00153/4-1 150-250 .0020- 100-200 .0010- 60-120 .0010- 100-200 .0013 25-100 .001 35-130 .0007(19.0-25.0) 0040 .0020 .0020 .0035 .0028 .002

Material Low-Medium Carbon Steels/Alloys Tool Steels Martensitic &Stainless Steels

Austenitic &:PrecipitationHardening

Stainless SteelsExotic Alloys

~HRc 30 ~HRc 30-45 ~HRc 40-50

■ Coated

Size Speed Feed Speed Feed Speed Feed Speed Feed Speed Feed (mm) SFM IPT SFM IPT SFM IPT SFM IPT SFM IPT

-7/64 225-400 .0004- 150-250 .0002- 200-350 .0004- 100-225 .0002- 100-180 .0003(~3.0) .001 .0008 .001 .0007 .0006

1/8-7/32 225-400 .0008- 150-250 .0005- 200-350 .0008- 100-225 .0003- 100-180 .0004(3.5-6.0) .0018 .0012 .0018 .0009 .0008

1/4-3/8 225-400 .001- 150-250 .0008- 200-350 .001 100-225 .0006- 100-180 .0006(6.5~10.0) .0025 .002 .0025 .0014 .0010

7/16-5/8 225-400 .0018- 150-250 .0012- 200-350 .0018- 100-225 .0009 100-180 .0008(11.0-18.0) .0038 .0028 .0038 .0021 .00153/4-1 225-400 .0025- 150-250 .0018- 200-350 .0025- 100-225 .0015 100-180 .0010(19.0-25.0) 006 .0048 .006 .0032 .0020

Material Grey Cast Iron Ductile Iron Titanium Alloys

,220 Bhn .220 Bhn ,220 Bhn .220 Bhn

■ Uncoated

Size Speed Feed Speed Feed Speed Feed Speed Feed Speed Feed(mm) SFM IPT SFM IPT IPT SFM IPT SFM IPT

-7/64 150-250 .0004- 100-200 .0003- 100-200 .0003- 450-1100 .0005- 250-800 .0005-(~3.0) .0010 .0006 .0011 .0045 .0040

1/8-7/32 150-250 .0008- 100-200 .0004- 100-200 .0005- 450-1100 .0005- 250-800 .0005-(3.5-6.0) .0015 .0008 .0011 .0045 .0040

1/4-3/8 150-250 .0010- 100-200 .0006- 100-200 .0008- 450-1100 .0005- 250-800 .0005-(6.5~10.0) .0020 .0010 .0018 .0045 .0040

7/16-5/8 150-250 .0015- 100-200 .0008- 100-200 .0011 450-1100 .0005- 250-800 .0005-(11.0-18.0) .0030 .0015 .0028 .0045 .00403/4-1 150-250 .0020- 100-200 .0010- 100-200 .0013 450-1100 .0005- 250-800 .0005-(19.0-25.0) 0040 .0020 .0035 .0045 .0040

Material Low-Medium Carbon Steels/Alloys Cast Irons Aluminum

~HRc 30 ~HRc 30-45

High SiliconAluminum

Recommended Running Conditions

SFME

ndm

illS

erie

s

■ Tolerances

Solid Carbide

Endmills

12

UPmill & HSI Series Solid Carbide Endmills


Cutter Shank Flute OverallUncoated Coated Dia.d ø Dia.Dø Length l Length L

■ Tolerances

■ Three Flute Center Cutting

Size (Inch) D d+0 +0

.218~.250-0.0003" -0.0020"

+0 +0~.375

-0.00035" -0.0020"+0 +0

~.687-0.00043" -0.0020"

+0 +0~1.000

-0.0005" -0.0020"

dø

l

L

Dø

HSI314HSI316HSI318HSI320HSI324HSI328HSI332HSI336HSI340HSI348HSI364

HSI314CHSI316CHSI318CHSI320CHSI324CHSI328CHSI332CHSI336CHSI340CHSI348CHSI364C

.218 .250 .625 2.500

.250 .250 .750 2.500

.281 .3125 .750 2.500.3125 .3125 .8125 2.500.375 .375 .875 2.500

.4375 .4375 1.000 3.000.500 .500 1.000 3.000

.5625 .5625 1.250 3.500.625 .625 1.250 3.500.750 .750 1.500 4.000

1.000 1.000 1.500 4.000

SSUP408Z 0.1250 0.1250 0.3750 1.5000SSUP412Z 0.1875 0.1875 0.4375 2.0000SSUP416Z 0.2500 0.2500 0.5000 2.5000SSUP420Z 0.3125 0.3125 0.8125 2.5000SSUP424Z 0.3750 0.3750 0.8750 2.5000SSUP428Z 0.4375 0.4375 1.0000 2.7500SSUP432Z 0.5000 0.5000 1.0000 3.0000SSUP440Z 0.6250 0.6250 1.2500 3.5000SSUP448Z 0.7500 0.7500 1.5000 4.0000SSUP464Z 1.0000 1.0000 1.5000 4.0000

■ Four Flute Center CuttingCutter Dia Shank Dia Flute Overall

Coated d ø D ø Length l Length LL

l

øDød

Size (Inch)

.125~.250

~.375

~.687

~1.000

D

+0-0.0003"

+0-0.00035"

+0-0.00043"

+0-0.0005"

d

+0-0.0020"

+0-0.0030"

+0-0.0030"

+0-0.0030"

Endm

illS

eries

SSI Series Solid Carbide Endmills

13

Solid Carbide

Endmills



SSI204 SSI204C .062 .125 .187 1.500SSI205 SSI205C .078 .125 .250 1.500SSI206 SSI206C .093 .125 .375 1.500SSI207 SSI207C .109 .125 .375 1.500SSI208 SSI208C .125 .125 .500 1.500SSI210 SSI210C .156 .1875 .562 2.000SSI212 SSI212C .1875 .1875 .725 2.000SSI214 SSI214C .218 .250 .625 2.500SSI216 SSI216C .250 .250 .750 2.500SSI218 SSI218C .281 .3125 .750 2.500SSI220 SSI220C .3125 .3125 .812 2.500SSI224 SSI224C .375 .375 .875 2.500SSI228 SSI228C .4375 .4375 1.00 3.000SSI232 SSI232C .500 .500 1.00 3.000SSI236 SSI236C .5625 .5625 1.250 3.000SSI240 SSI240C .625 .625 1.250 3.000SSI248 SSI248C .750 .750 1.500 4.000SSI264 SSI264C 1.000 1.000 1.500 4.000

■ TolerancesSize (Inch) D d

+0 +0.125~.250

-0.0003" -0.0020"+0 +0

~.375-0.00035" -0.0020"

+0 +0~.687

-0.00043" -0.0020"+0 +0

~1.000-0.0005" -0.0020"


SSI404 SSI404C .0625 .125 .1875 1.500SSI405 SSI405C .0781 .125 .250 1.500SSI406 SSI406C .093 .125 .375 1.500SSI407 SSI407C .109 .125 .375 1.500SSI408 SSI408C .125 .125 .500 1.500SSI410 SSI410C .156 .1875 .5625 2.000SSI412 SSI412C .1875 .1875 .625 2.000SSI414 SSI414C .218 .250 .625 2.500SSI416 SSI416C .250 .250 .750 2.500SSI418 SSI418C .281 .3125 .750 2.500SSI420 SSI420C .3125 .3125 .8125 2.500SSI424 SSI424C .375 .375 .875 2.500SSI428 SSI428C .4375 .4375 1.000 3.000SSI432 SSI432C .500 .500 1.000 3.000SSI436 SSI436C .5625 .5625 1.125 3.500SSI440 SSI440C .625 .625 1.125 3.500SSI448 SSI448C .750 .750 1.500 4.000SSI464 SSI464C 1.000 1.000 1.500 4.000

■ TolerancesSize (Inch) D d

+0 +0.125~.250

-0.0003" -0.0020"+0 +0

~.375-0.00035" -0.0020"

+0 +0~.687

-0.00043" -0.0020"+0 +0

~1.000-0.0005" -0.0020"

L

l

Dødø

dø

L

Dø

l

End

mill

Ser

ies

■ Two Flute Center Cutting

■ Four Flute Center Cutting

Solid Carbide

Endmills

14

MZM/MZI Series Solid Carbide Endmills


■ Inch Tolerances

L

l

Dødø

Size (Inch)

.125~.250

~.375

~.687

~1.000

D

+0-0.0003"

+0-0.00035"

+0-0.00043"

+0-0.0005"

d

+0-0.0020"

+0-0.0030"

+0-0.0030"

+0-0.0030"

MZM2010CMZM2015CMZM2020CMZM2025CMZM2030CMZM2035CMZM2040CMZM2045CMZM2050CMZM2055CMZM2060CMZM2065CMZM2070CMZM2075CMZM2080C

MZM2085CMZM2090C

MZM2095CMZM2100CMZM2110CMZM2120CMZM2130CMZM2140CMZM2150CMZM2160CMZM2170CMZM2180CMZM2190CMZM2200CMZM2220CMZM2250C


MZM2010MZM2015MZM2020MZM2025MZM2030MZM2035MZM2040MZM2045MZM2050MZM2055MZM2060MZM2065MZM2070MZM2075MZM2080MZM2085MZM2090MZM2095MZM2100MZM2110MZM2120MZM2130MZM2140MZM2150MZM2160MZM2170MZM2180MZM2190MZM2200MZM2220MZM2250

1.0mm1.5mm2.0mm2.5mm3.0mm3.5mm4.0mm4.5mm5.0mm5.5mm6.0mm6.5mm7.0mm7.5mm8.0mm8.5mm9.0mm9.5mm

10.0mm11.0mm12.0mm13.0mm14.0mm15.0mm16.0mm17.0mm18.0mm19.0mm20.0mm22.0mm25.0mm

4.0mm4.0mm4.0mm4.0mm6.0mm6.0mm6.0mm6.0mm6.0mm6.0mm6.0mm8.0mm8.0mm8.0mm8.0mm

10.0mm10.0mm10.0mm10.0mm12.0mm12.0mm16.0mm16.0mm16.0mm16.0mm20.0mm20.0mm20.0mm20.0mm25.0mm25.0mm

3.0mm5.0mm6.0mm8.0mm8.0mm8.0mm

10.0mm10.0mm12.0mm12.0mm12.0mm12.0mm15.0mm15.0mm15.0mm15.0mm15.0mm15.0mm18.0mm18.0mm18.0mm20.0mm20.0mm25.0mm35.0mm35.0mm40.0mm40.0mm40.0mm40.0mm40.0mm


100.0mm100.0mm100.0mm100.0mm100.0mm100.0mm

■ Two Flute Center Cutting

MZI204CMZI206CMZI208CMZI210CMZI212CMZI214CMZI216CMZI218CMZI220CMZI224CMZI228CMZI232CMZI236CMZI240C

MZI244CMZI248C

MZI256CMZI264C


MZI204MZI206MZI208MZI210MZI212MZI214MZI216MZI218MZI220MZI224MZI228MZI232MZI236MZI240MZI244MZI248MZI256MZI264

.0625 (1/16)

.0937 (3/32)

.1250 (1/8)

.1562 (5/32)

.1875 (3/16)

.2187 (7/32)

.2500 (1/4)

.2812 (9/32)

.3125 (5/16)

.3750 (3/8)

.4375 (7/16)

.5000 (1/2)

.5625 (9/16)

.6250 (5/8)

.6875 (11/16)

.7500 (3/4)

.8750 (7/8)1.0000

.1250

.1250

.1250

.1875

.1875

.2500

.2500

.3125

.3125

.3750

.4375

.5000

.5625

.6250

.6875

.7500

.87501.0000

.187

.375

.500

.562

.625

.625

.750

.750

.812

.8751.0001.0001.2501.2501.5001.5001.5001.500

1.5001.5001.5002.0002.0002.5002.5002.5002.5002.5003.0003.0003.5003.5004.0004.0004.0004.000

■ Metric TolerancesSize (mm)

1~6.4

~9.5

~17.0

~25.0

d

+0-0.0508mm

+0-0.0762mm

+0-0.0762mm

+0-0.0762mm

D

+0-0.00762mm

+0-0.00889mm

+0-0.01092mm

+0-0.01270mm

Inch

Metric

Endm

illS

eries

MZM/MZI Series Solid Carbide Endmills

15

Solid Carbide

Endmills



■ Four Flute Center Cutting

■ Inch Tolerances

dø

L

Dø

l

Size (Inch)

.125~.250

~.375

~.687

~1.000

d

+0-0.0020"

+0-0.0030"

+0-0.0030"

+0-0.0030"

D

+0-0.0003"

+0-0.00035"

+0-0.00043"

+0-0.0005"

■ Metric TolerancesSize (mm)

1~6.4

~9.5

~17.0

~25.0

d

+0-0.0508mm

+0-0.0762mm

+0-0.0762mm

+0-0.0762mm

D

+0-0.00762mm

+0-0.00889mm

+0-0.01092mm

+0-0.01270mm

MZM4010MZM4015MZM4020MZM4025MZM4030MZM4035MZM4040MZM4045MZM4050MZM4055MZM4060MZM4065MZM4070MZM4075MZM4080MZM4085MZM4090MZM4095MZM4100MZM4110MZM4120MZM4130MZM4140MZM4150MZM4160MZM4170MZM4180MZM4190MZM4200MZM4220MZM4250

MZM4010CMZM4015CMZM4020CMZM4025CMZM4030CMZM4035CMZM4040CMZM4045CMZM4050CMZM4055CMZM4060CMZM4065CMZM4070CMZM4075CMZM4080CMZM4085CMZM4090CMZM4095CMZM4100CMZM4110CMZM4120CMZM4130CMZM4140CMZM4150CMZM4160CMZM4170CMZM4180CMZM4190CMZM4200CMZM4220CMZM4250C

1.0mm1.5mm2.0mm2.5mm3.0mm3.5mm4.0mm4.5mm5.0mm5.5mm6.0mm6.5mm7.0mm7.5mm8.0mm8.5mm9.0mm9.5mm

10.0mm11.0mm12.0mm13.0mm14.0mm15.0mm16.0mm17.0mm18.0mm19.0mm20.0mm22.0mm25.0mm

4.0mm4.0mm4.0mm4.0mm6.0mm6.0mm6.0mm6.0mm6.0mm6.0mm6.0mm8.0mm8.0mm8.0mm8.0mm

10.0mm10.0mm10.0mm10.0mm12.0mm12.0mm16.0mm16.0mm16.0mm16.0mm20.0mm20.0mm20.0mm20.0mm25.0mm25.0mm

3.0mm5.0mm6.0mm8.0mm8.0mm8.0mm



100.0mm100.0mm100.0mm100.0mm100.0mm100.0mm


MZI404MZI406MZI408MZI410MZI412MZI414MZI416MZI418MZI420MZI424MZI428MZI432MZI436MZI440MZI444MZI448MZI456MZI464

MZI404CMZI406CMZI408CMZI410CMZI412CMZI414CMZI416CMZI418CMZI420CMZI424CMZI428CMZI432CMZI436CMZI440CMZI444CMZI448CMZI456CMZI464C

.0625 (1/16)

.0937 (3/32)

.1250 (1/8)

.1562 (5/32)

.1875 (3/16)

.2187 (7/32)

.2500 (1/4)

.2812 (9/32)

.3125 (5/16)

.3750 (3/8)

.4375 (7/16)

.5000 (1/2)

.5625 (9/16)

.6250 (5/8)

.6875 (11/16)

.7500 (3/4)

.8750 (7/8)1.0000

.1250

.1250

.1250

.1875

.1875

.2500

.2500

.3125

.3125

.3750

.4375

.5000

.5625

.6250

.6875

.7500

.87501.0000

.1875 .375.500

.5625.625.625.750.750

.8125.875

1.0001.0001.2501.2501.5001.5001.5001.500

1.5001.5001.5002.0002.0002.5002.5002.5002.5002.5003.0003.0003.5003.5004.0004.0004.0004.000

Inch

Metric

End

mill

Ser

ies

16 Phone: (800) 950-5202 www.sumicarb ide.com

MZBI204 MZBI204C .0625 .1250 .0312 .250 1.500MZBI208 MZBI208C .1250 .1250 .0625 .500 1.500MZBI212 MZBI212C .1875 .1875 .0937 .500 2.000MZBI216 MZBI216C .2500 .2500 .125 .625 2.375MZBI220 MZBI220C .3125 .3125 .156 .6875 2.375MZBI224 MZBI224C .3750 .3759 .1875 .750 2.375MZBI228 MZBI228C .4375 .4375 .218 .750 2.375MZBI232 MZBI232C .5000 .5000 .250 .875 2.875MZBI236 MZBI236C .5625 .5625 .281 1.250 3.500MZBI240 MZBI240C .6250 .6250 .3125 1.250 3.500MZBI244 MZBI244C .6875 .6875 .343 1.500 4.000MZBI248 MZBI248C .7500 .7500 .375 1.500 4.000MZBI256 MZBI256C .8750 .8750 .4375 1.500 4.000MZBI264 MZBI264C 1.0000 1.0000 .500 1.500 4.000

■ Inch Tolerances

■ Two Flute Ball Nose Center Cutting


.125~.375-0.0003" -0.0012"

+0 +0~.500

-0.0004" -0.0016"

Cutter Shank Cutter Flute OverallUncoated Coated Dia.d ø Dia.Dø Radius Length l Length L

dø

l

L

Dø


.125~.375-.0003" -.0012"

+0 +0~.500

-.0004" -.0016"

MZBI404 MZBI404C .0625 .1250 .0312 .250 1.500MZBI408 MZBI408C .1250 .1250 .0625 .500 1.500MZBI412 MZBI412C .1875 .1875 .0937 .500 2.000MZBI416 MZBI416C .2500 .2500 .125 .625 2.375MZBI420 MZBI420C .3125 .3125 .156 .6875 2.375MZBI424 MZBI424C .3750 .3750 .1875 .750 2.375MZBI428 MZBI428C .4375 .4375 .218 .750 2.375MZBI432 MZBI432C .5000 .5000 .250 .875 2.375MZBI436 MZBI436C .5625 .5625 .281 1.250 3.375MZBI440 MZBI440C .6250 .6250 .3125 1.250 3.500MZBI444 MZBI444C .6875 .6875 .343 1.500 4.000MZBI448 MZBI448C .7500 .7500 .375 1.500 4.000MZBI456 MZBI456C .8750 .8750 .4375 1.500 4.000MZBI464 MZBI464C 1.0000 1.0000 .500 1.500 4.000

■ Inch Tolerances

■ Four Flute Ball Nose Center CuttingCutter Shank Cutter Flute Overall

Uncoated Coated Dia.d ø Dia.Dø Radius Length l Length L

dø

l

L

Dø

Solid Carbide

Endmills MZBI Series Solid Carbide Endmills

Endm

illS

eries

Wav

e M

illS

erie

s

17


Table of ContentsIndexable Milling Cutters: Pages

Wave SeriesWEX Endmills/Shell Mills . . . . . . . . . . . . . . . . 18-23

WEM Endmills/Shell Mills . . . . . . . . . . . . . . . . 24-26

WMM Endmills . . . . . . . . . . . . . . . . . . . . . . . . 27-28

WRM Endmills/Shell Mills . . . . . . . . . . . . . . . . 29-30

WBMR “Ballnose” Endmills . . . . . . . . . . . . . . . 31-33

WBMF Endmills. . . . . . . . . . . . . . . . . . . . . . . . 34-35(Finishing Endmill)

WGC Endmills/Shell Mills . . . . . . . . . . . . . . . . 36-39

WRC Endmills/Shell Mills . . . . . . . . . . . . . . . . 40-42(Roughing Cutter)

WFM Shell Mills . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Spider Mill Shell Mills . . . . . . . . . . . . . . . . . . . . . . 44

MS Mill Shell Mills . . . . . . . . . . . . . . . . . . . . . . . . 45

UFO SeriesUFO Endmills/Shell Mills . . . . . . . . . . . . . . . . . 46-48

UFOR Shell Mills . . . . . . . . . . . . . . . . . . . . . . . . . 49

sumiMill SeriesCHE Endmills . . . . . . . . . . . . . . . . . . . . . . . . . 50-51

APG Face Mills. . . . . . . . . . . . . . . . . . . . . . . . . . . 52

DNF Face Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

CHG Face Mills . . . . . . . . . . . . . . . . . . . . . . . . . . 54

CPG Face Mills . . . . . . . . . . . . . . . . . . . . . . . . . . 55

DPG Face Mills . . . . . . . . . . . . . . . . . . . . . . . . 56-57

EHG Face Mills . . . . . . . . . . . . . . . . . . . . . . . . . . 58

FPG Face Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Pages 18-59

Features & Benefits

WEX Type

Wave M

illS

eries

18

Wave Mill Series Indexable Endmills

PocketingPocketingPocketing Helical BoringHelical BoringHelical Boring SlottingSlottingSlotting Shoulder MillingShoulder MillingShoulder Milling RampingRampingRamping

Tough, sharp and highl y accurate cutting edge geometry

• The unique shape and strength of the cutting edge has been improved resulting in reduced cutting forces

• Insert facet generates high quality surface finishes

Wide selection of inser t geo metries and grades

• Available in 3 different geometries (L, G, and H)

• A wide range of machining applications due to the new "Super ZX" coating and CVD "Super FF" coating for steel and iron

- 100- 500501000

5

10

15

20

25

WEX31250EWCompetitor's productConventional product

16m m

24 mm

8 mm

0 mm

5mm

High efficiency machining due to its optimized cutting edge geometry and highly rigid body

Highl y durab le

• Cutter body and insert strength provide for high feed rate capabilities

Coolant holes

• Efficient chip removal due to new air/coolant hole design

For a widerange ofapplications

Utiliz es the ne w multi-la yered

PVD "Super ZX" coatingand CVD "Super FF" coating

• Shoulder accuracy generated in profile machining

Minimal depth ofcut variation due

to assembly precision!

Minimal depth ofcut variation due

to assembly precision!

Dep

th o

f Mac

hine

d S

houl

der

(mm

)

Hei

ght o

f Wal

l Sur

face

(m

m)

1st Cut(8mm)

2nd Cut(8mm)

3rd Cut(8mm)

■ Cutting Performance

5o20o25o -L

■ Chipbreaker Selection GuideSteel, Stainless Steel, Cast IronWork Material

InsertGeometry

-L -G -H

Characteristics Light Cutting Multi-purpose High Strength

InsertCross Section

ApplicationLight DOC,

Low rigidity conditionsGeneral purpose

applicationsHeavy cuttingapplications

-G

-H

Edge Strength

Cut

ting

For

ce

ACP100

ACP200

ACP300

ACK300

ACK200General purpose grade that features the new "Super FF" CVD coating for machining gray and ductile cast irons.

ACP300 features the new "Super ZX" coating improving the toughness and chipping resistance in difficult to machine materials.

ACP200 is a general grade for steels that provides excellent wear and chipping resistance due to the new "Super ZX" coating and tough carbide substrate.

Excellent wear and thermal crack resistance in steels, with the new "Super FF" CVD coating containing a fine grain Ti-based layer.

ACK300 with "Super ZX" PVD coating for milling heavily interrupted gray and ductile irons.

Al 2O3

Al 2O3

TiAIN/AlCrN

TiAIN/AlCrN

TiAIN/AlCrN

Grade Coating Description

■ Grade Applications

■ Application Range

P10/M10/C7 P20/M20/C6 P30/M30/C5A P40/M40/C5

ACP100ACP100P

M

ACK200ACK300

ACK200ACK300

K

K01 K10 K20 K30

Material

Material

ACP200ACP200

ACP300ACP300


Wav

e M

illS

erie

s

19

Grade Selection Guide

WEX Endmills

ACP100 775-1310 725-1275 675-1225 .006-.0125Low and Medium Carbon Steels <250 Bhn ACP200 721-1213 675-1180 600-1125 .006-.0135

ACP300 675-1075 650-1025 525-925 .006-.014ACP100 600-975 575-950 550-900 .006-.0095

<250 Bhn ACP200 550-900 525-900 500-875 .006-.0115ACP300 525-875 500-825 475-800 .006-.0115ACP100 600-975 575-950 550-900 .006-.011

Medium-High Carbon Steels <250 Bhn ACP200 575-950 550-925 500-875 .006-.012ACP300 575-950 550-925 500-875 .006-.012ACP100 725-1300 700-1250 675-1200 .006-.0135

Free Machining Steels and Alloys <250 Bhn ACP200 750-1325 725-1275 675-1225 .006-.0135ACP300 675-1075 650-1050 650-1025 .006-.014ACP100 475-820 450-790 425-750 .0047-.010

<250 Bhn ACP200 450-820 435-790 425-750 .0047-.011ACP300 450-820 425-790 400-725 .0047-.012ACP100 400-775 400-735 400-700 .004-.009ACP200 425-750 400-725 375-690 .0045-.010ACP300 420-700 420-695 375-685 .0047-.012ACP100 325-650 300-625 300-590 .003-.007ACP200 325-650 300-625 300-590 .0045-.0095ACP200 535-850 520-830 275-820 .004-.011ACP300 525-840 515-820 250-800 .004-.012ACP200 435-750 420-720 175-700 .004-.011ACP300 425-740 415-720 175-675 .004-.012ACP200 325-875 300-850 275-825 .004-.011ACP300 300-850 275-825 250-800 .004-.012ACK200 700-1050 625-925 590-900 .004-.014ACK300 600-950 575-875 550-850 .004-.014ACK200 600-950 525-825 490-800 .004-.014ACK300 500-850 475-775 450-750 .004-.014ACK200 600-925 550-875 490-800 .004-.012ACK300 550-825 550-825 450-750 .004-.012ACK200 100-160 70-150 60-135 .003-.0075ACK300 100-160 70-150 60-135 .004-.0075

ISO

P

M

K

S

Material Hardness Grade .002-.050Depth of Cut

.050-.125 .125 & overFeed per

tooth

>33 Hrc

Bhn 220-350

<250 Bhn

>250 Bhn

<250 Bhn

<250 Bhn

>250 Bhn

<320 Bhn

Medium Carbon Alloy Steels4140, 4340, 5130, 8620

Tool Steels

Martensitic and Ferritic StainlessSteels 414, 416, 430, 440

Austenitic and Precipitation HardeningStainless Steels 303, 304, 316, 321, etc.

Gray Cast Iron

Ductile Iron

Exotic Alloys Inconel, Hastalloy,Waspalloy, etc.

■ Grade Applications

See pages 102-104for recommended running

parameters

141414

LLL

lll 222lll111

øøød d døøøDDD

■ Inch

141414

LLL

lll 222lll111


Catalog Number Stock Ramp InsertD d L l1 l2

Angle Qty.Dimensions (inch)

■ WEX 2000 Weldon Shank Series

WEX20500EW O 0.500 0.750 3.325 1.309 2.031 5o 1WEX20625EW • 0.625 0.625 3.218 1.312 1.906 4o 2WEX20625EMW O 0.625 0.625 3.591 1.685 1.906 4o 2WEX20750EW • 0.750 0.750 3.561 1.530 2.031 4o 3WEX20750EMW O 0.750 0.750 4.091 2.060 2.031 4o 3WEX20750ELW O 0.750 0.750 5.091 3.060 2.031 4o 3WEX21000EW • 1.000 1.000 3.811 1.530 2.281 2o 4WEX21250EW O 1.250 1.250 4.531 2.250 2.281 1o30’ 5


Angle Qty.Dimensions (mm)

■ WEX 2000 Shank Series Standard type

WEX2014E ★ 14 16 80 25 55 5o 1WEX2016E ★ 16 16 100 25 75 4o 2WEX2018E ★ 18 16 100 25 75 4o 2WEX2020E ★ 20 20 110 30 80 4o 3WEX2022E ★ 22 20 110 30 80 4o 3WEX2025E ★ 25 25 120 35 85 2o 4WEX2028E ★ 28 25 120 35 85 1o30’ 4WEX2030E ★ 30 25 120 35 85 1o30’ 4WEX2032E ★ 32 32 130 40 90 1o30’ 5WEX2040E ★ 40 32 150 30 120 1o 6WEX2050E ★ 50 32 150 30 120 0o30’ 7WEX2063E ★ 63 32 150 30 120 0o30’ 8

• USA stocked itemO New product arrives 1st quarter 2007

■ WEX 2000 Inserts

Coated

Sumitomo Cat. No.

Dimensions (Inches)

AC

P10

0A

CP

200

AC

P30

0A

CK

200

AC

K30

0

★ • • • • ★ • • ★ ★

★ • • • •★ • • ★ ★

★ ★ ★ ★ ★

★ ★ ★ ★ ★

AXMT123504PEERGAXMT123504PEERHAXMT123508PEERGAXMT123508PEERHAXMT123512PEERGAXMT123512PEERH

• USA stocked item★ Worldwide Warehouse item

L W T RFacetWidth

.472 .260 .138 .016 .061

.472 .260 .138 .016 .061

.472 .260 .138 .031 .061

.472 .260 .138 .031 .061

.472 .260 .138 .047 .061

.472 .260 .138 .047 .061

R L T

W

11˚

■ Metric

★ Worldwide Warehouse item



■ WEX 2000 Shank Series Long type

WEX2014EL ★ 14 16 120 25 95 5o 1WEX2016EL ★ 16 16 145 25 120 4o 2WEX2018EL ★ 18 16 145 25 120 4o 2WEX2020EL ★ 20 20 150 40 110 4o 2WEX2022EL ★ 22 20 150 30 120 4o 2WEX2025EL ★ 25 25 170 50 120 2o 2WEX2028EL ★ 28 25 170 30 140 1o30’ 2WEX2030EL ★ 30 25 170 30 140 1o30’ 2WEX2032EL ★ 32 32 180 60 120 1o30’ 2WEX2040EL ★ 40 32 180 30 150 1o 2


■ Hardware (Inch)

* Torque specifications for insert screw=18-22 in/lbs.

Insert Screw* Insert WrenchCatalog Number

WEX20500-WEX20625 BFTX0305IP

BFTX0306IPWEX20750-WEX21250

TRDR08IP

TRDR08IP

■ Hardware (Metric)



WEX2014-WEX2018 BFTX0305IP


TRDR08IP

TRDR08IP

Inch Applicable Insert:

WEX 2000 AXMT

Wave M

illS

eries


Metric Applicable Insert:

WEX 2000 AXMT


Wav

e M

illS

erie

s

21

Inch & Metric Applicable Insert:

WEX 2000 AXMT



parameters

ht

14H

a

ød1

øD ød2

1.5002.0002.500

0.7500.7501.000

0.3120.3120.375

0.4530.4060.531

0.1870.1870.218

1.5621.5621.562

0.7500.7500.750

678

2o

1o

0o30’

D d1 a Hd2 t hRampAngle

InsertQty.

WEX21500RWEX22000RWEX22500R

Dimensions (Inches)

■ WEX 2000 Shell Mill Series (Inch)

CatalogNumber

Stock

O New product arrives 1st quarter 2007

O

O

O

405063

162222

8.410.410.4

91111

5.66.36.3

404040

678

182020

2o

1o

0o30’

D d1 a Hd2 t hInsertQty.

RampAngle

WEX2040FWEX2050FWEX2063F

Dimensions (mm)

■ WEX 2000 Shell Mill Series (Metric)

CatalogNumber

Stock


★

★

★


Coated

Sumitomo Cat. No.

Dimensions (Inches)

AC

P10

0A

CP

200

AC

P30

0A

CK

200

AC

K30

0

★ • • • • ★ • • ★ ★

★ • • • •★ • • ★ ★

★ ★ ★ ★ ★

★ ★ ★ ★ ★

AXMT123504PEERGAXMT123504PEERHAXMT123508PEERGAXMT123508PEERHAXMT123512PEERGAXMT123512PEERH


L W T RFacetWidth

.472 .260 .138 .016 .061

.472 .260 .138 .016 .061

.472 .260 .138 .031 .061

.472 .260 .138 .031 .061

.472 .260 .138 .047 .061

.472 .260 .138 .047 .061

R L T

W

11˚

■ Hardware (Inch)



WEX21500-WEX22500 BFTX0306IP TRDR08IP





141414

LLL

lll 222lll111




■ WEX 3000 Shank Series Standard Type

■ Metric

WEX3025E ★ 25 25 120 35 85 5o 2WEX3032E ★ 32 32 130 40 90 3o 3WEX3040E ★ 40 32 170 50 120 2o 4WEX3050E ★ 50 32 170 50 120 1o 5WEX3063E ★ 63 32 170 50 120 0o30’ 6




■ WEX 3000 Shank Series Long Type

WEX3025EL ★ 25 25 170 50 120 5o 2WEX3028EL ★ 28 25 170 50 120 5o 2WEX3030EL ★ 30 25 180 60 120 5o 2WEX3032EL ★ 32 32 180 60 120 3o 2WEX3035EL ★ 35 32 180 60 120 2o 2WEX3040EL ★ 40 32 220 80 140 2o 2




■ WEX 3000 Shank Series Short Type

WEX3050ES ★ 50 32 135 25 110 1o 5WEX3063ES ★ 63 32 135 25 110 0o30’ 6




■ WEX 3000 Shank Series Short & Coarse Pitch Type

WEX3050ES-C ★ 50 32 135 25 110 1o 3WEX3063ES-C ★ 63 32 135 25 110 0o30’ 4




■ WEX 3000 Shank Series Coarse Pitch Type

WEX3040E-C ★ 40 32 170 50 120 2o 3WEX3050E-C ★ 50 32 170 50 120 1o 3WEX3063E-C ★ 63 32 170 50 120 0o30’ 4


141414

LLL

lll 222lll111



Angle Qty.Dimensions (inch)

■ WEX 3000 Weldon Shank Series

■ Inch

WEX31000EW • 1.000 1.000 3.811 1.530 2.281 5o 2WEX31000EMW O 1.000 1.000 4.841 2.560 2.281 5o 2WEX31000ELW O 1.000 1.000 6.341 4.060 2.281 5o 2WEX31250EW • 1.250 1.250 4.531 2.250 2.281 3o 3WEX31250EMW O 1.250 1.250 6.381 4.100 2.281 3o 3WEX31500EW • 1.500 1.250 4.531 2.250 2.281 2o 4WEX32000EW O 2.000 1.250 4.531 2.250 2.281 2o 5



Coated

Sumitomo Cat. No.

Dimensions (Inches)

AC

P10

0A

CP

200

AC

P30

0A

CK

200

AC

K30

0D

L100

0H

1

★ ★ ★ ★ ★

★ ★ ★ ★ ★

★ • • • •★ • • ★ ★

★ ★ ★ ★ ★

★ ★

★ • • ★ ★

★ ★

★ ★

★ ★

AXMT170504PEERGAXMT170508PEERLAXMT170508PEERGAXMT170508PEERHAXMT170512PEERGAXMT170512PEERHAXMT170516PEERGAXET170502PEFRSAXET170504PEFRSAXET170508PEFRS


L W T RFacetWidth

.689 .402 .219 .016 .118

.689 .402 .219 .031 .118

.689 .402 .219 .031 .118

.689 .402 .219 .031 .118

.689 .402 .219 .047 .118

.689 .402 .219 .047 .118

.689 .402 .219 .063 .118

.689 .402 .219 .008 .118

.689 .402 .219 .016 .118

.689 .402 .219 .031 .118

R L T

W

11˚

■ Hardware (Inch)



WEX31000 BFTX0407IP


TRDR15IP

TRDR15IP




WEX3025 BFTX0407IP


TRDR15IP

TRDR15IP

Wave M

illS

eries



WEX 3000 AXMTAXET


WEX 3000 AXMTAXET


parameters

ht

14H

a

ød1

øD ød2

2.0002.5003.0003.0004.0004.000

0.7501.0001.0001.0001.2501.250

0.3120.3750.3750.3750.5000.500

0.4060.5310.5310.5310.6560.655

0.1870.2180.2180.2180.2810.281

1.5621.5621.7501.7502.0002.000

0.7500.7500.7500.7500.7500.750

565768

1o

0o30’0o30’0o30’N/AN/A

D d1 a Hd2 t hRampAngle

InsertQty.

WEX32000RWEX32500R

WEXC33000RWEX33000R

WEXC34000RWEX34000R

Dimensions (Inches)

■ WEX 3000 Shell Mill Series (Inch)

CatalogNumber

Stock


•• O

• O

•

40506380

100125

162222

25.4031.7538.10

8.410.410.49.5

12.715.9

9111113––

5.66.36.368

10

404040506363

456456

18202025––

2o

1o

0o30’0o30’N/AN/A


RampAngle

WEX3040FWEX3050FWEX3063FWEX3080RWEX3100RWEX3125R

Dimensions (mm)

■ WEX 3000 Shell Mill Series Standard Type (Metric)

CatalogNumber

Stock


★

★

★

★

★

★

80100125

25.4031.7538.10

9.512.715.9

13––

68

10

506363

789

0o30’N/AN/A

25––


RampAngle

WEXF3080RWEXF3100RWEXF3125R

Dimensions (mm)

■ WEX 3000 Shell Mill Series Fine Pitch Type (Metric)

CatalogNumber

Stock


★

★

★


Coated

Sumitomo Cat. No.

Dimensions (Inches)

AC

P10

0A

CP

200

AC

P30

0A

CK

200

AC

K30

0D

L100

0H

1

★ ★ ★ ★ ★

★ ★ ★ ★ ★

★ • • • •★ • • ★ ★

★ ★ ★ ★ ★

★ ★

★ • • ★ ★

★ ★

★ ★

★ ★

AXMT170504PEERGAXMT170508PEERLAXMT170508PEERGAXMT170508PEERHAXMT170512PEERGAXMT170512PEERHAXMT170516PEERGAXET170502PEFRSAXET170504PEFRSAXET170508PEFRS


L W T RFacetWidth

.689 .402 .219 .016 .118

.689 .402 .219 .031 .118

.689 .402 .219 .031 .118

.689 .402 .219 .031 .118

.689 .402 .219 .047 .118

.689 .402 .219 .047 .118

.689 .402 .219 .063 .118

.689 .402 .219 .008 .118

.689 .402 .219 .016 .118

.689 .402 .219 .031 .118

R L T

W

11˚

■ Hardware (Inch)









Wav

e M

illS

erie

s

23Phone: (800) 950-5202 www.sumicarb ide.com

Inch & Metric Applicable Insert:

WEX 3000 AXMTAXET


parameters

APMT APET

WEM Type

Wave M

illS

eries

24



■ Features and Benefits

• Advanced high performance design

• Thick, super high rake inserts combine strong performance atheavy feed rates with an easy, free cutting design

• Extended tool life from Sumitomo’s advanced ZX super-latticecoated carbide grades

• Accepts economical M class APMT inserts as well as the newprecision ground APET inserts for situations that demand thevery best surface finish when face milling

• Offered in both coarse and fine pitch, 10 mm and 16 mm insertconfigurations, and a variety of lengths for regular as well asunusual machining applications

• Uses the same inserts as our popular WMM and WRM millingcutters for simple insert management

• Expanded selection of longer length bodies allow extendedreach over Sumitomo’s previous selection

• Each medium or long tool is fully relieved to allow formachining sidewalls from the tool tip all the way to the face ofan ISO design Weldon shank tool holder

■ APMT inserts

• Wave shape cutting edge

• Thick insert for improved rigidity

• High rake angle for low cutting resistance

• “M” class specifications provide high productivity at modest prices

■ APET inserts

• Wave shape cutting edge

• High rake angle for low cutting resistance

• Fully ground periphery guarantees consistent repeatability

• Integral wiper flat produces superior surface finishes

• APET inserts are available in a wide variety of high performance grades

■ Wave Inserts for WEM, WMM and WRC Cutters

Shank type

Shell type

Wave-shaped cutting edge

Improved rigidity dueto thicker insert

High rake angle forLow cuttingforces

Catalog Number Ramp # ofØD Ød L R l1 l2

Angle InsertsDimensions (Inches)

■ Weldon Shank Series

Sto

ck

Wav

e M

illS

erie

s



WEM 3000 APET10APMT10



Torque specifications for BFTX02506N insertscrew=10-14 inch/lbs.

■ Hardware

WEM3■■■■■■RW■■ BFTX02506N TRD08WEM3■■■■EX BFTX02506N TRD08

Catalog Number Screw Wrench

■ Inserts

Coated

Sumitomo Cat. No.

Uncoated Dimensions (Inches)

Figure 1 Figure 2

AC

Z31

0A

CZ

330

AC

Z35

0D

L100

0H

1

• • •• •

• • •• • •• •• •• •• •

APET103504PDERAPET103504PDFR-JAPMT103504PDERAPMT103504PDER-HAPMT103508PDERAPMT103508PDER-HAPMT103512PDERAPMT103512PDER-H

R

L

W

FW

R

L

W30˚

T

“J” denotes inserts with a polished face.“H” denotes inserts with heavy edge preparation.

• = USA stocked item

Ramp angle for WEM315EX = 1o

Ramp angle for WEM320EX - WEM325EX = 0o 30’


# ofD d1 d2 a H h t Teeth

Dimensions (Inches)

■ WEM Shell Mill Series

WEM315EX • 1.500 0.750 0.453 0.312 1.562 0.750 0.187 6WEM320EX • 2.000 0.750 0.453 0.312 1.562 0.750 0.187 7WEM325EX • 2.500 1.000 0.531 0.375 1.562 0.750 0.218 9

L W T RFacetWidth

Fig.

0.394 0.250 0.138 0.016 0.0315 10.394 0.250 0.138 0.016 0.0315 10.394 0.250 0.138 0.016 N/A 20.394 0.250 0.138 0.016 N/A 20.394 0.250 0.138 0.031 N/A 20.394 0.250 0.138 0.031 N/A 20.394 0.250 0.138 0.047 N/A 20.394 0.250 0.138 0.047 N/A 2

CatalogNumber S

tock


parameters

Always choose the shortestpossible tool for the job


WEM3108RW • 0.500 0.750 3.325 1.294 1.309 2.031 6o 1WEM3210RW • 0.625 0.625 3.375 1.000 1.482 2.375 4o 2WEM3212RW • 0.750 0.750 3.625 1.250 1.609 2.375 2o 30’ 2WEM3312RW • 0.750 0.750 3.625 1.250 1.609 2.375 2o 30’ 3WEM3212RWM • 0.750 0.750 5.075 3.044 3.044 2.031 2o 30’ 2WEM3312RWM • 0.750 0.750 5.075 3.044 3.044 2.031 2o 30’ 3WEM3314RW • 0.875 0.750 3.625 1.250 1.609 2.375 2o 3WEM3216RW • 1.000 0.750 3.750 1.375 1.784 2.375 2o 2WEM3416RW • 1.000 0.750 3.750 1.375 1.734 2.375 2o 4WEM3216RWM • 1.000 1.000 5.560 3.279 3.279 2.281 2o 2WEM3416RWM • 1.000 1.000 6.320 4.039 4.039 2.281 2o 4WEM3418RW • 1.125 1.000 3.937 1.375 1.6764 2.562 1o 30’ 4WEM3320RW • 1.250 1.250 4.060 1.779 1.779 2.281 1o 30’ 3WEM3520RW • 1.250 1.000 3.937 1.375 1.687 2.562 1o 30’ 5WEM3320RWM • 1.250 1.250 6.325 4.044 4.044 2.281 1o 30’ 3WEM3520RWM • 1.250 1.250 6.325 4.044 4.044 2.281 1o 30’ 5WEM3624RW • 1.500 1.000 4.375 1.625 2.1144 2.750 1o 6WEM3624RWM • 1.500 1.500 6.750 4.062 4.062 2.688 1o 6WEM3624RWL • 1.500 1.500 8.250 5.562 5.562 2.688 1o 6WEM3732RW • 2.000 1.000 4.375 1.625 2.1144 2.750 0o 30’ 7


WEM 5000

Wave M

illS

eries




APET16APMT16

■ Weldon Shank SeriesRamp # of

D d1 d2 a t H h Angle TeethDimensions (Inches)

■ WEM Shell Mill Series

WEM520EX • 2.000 0.750 0.453 0.312 0.187 1.562 0.750 0o 30’ 5WEM525EX • 2.500 1.000 0.531 0.375 0.218 1.562 0.750 0o 30’ 6WEMC530EX • 3.000 1.000 0.531 0.375 0.220 1.750 0.750 0o 30’ 5WEM530EX • 3.000 1.000 0.531 0.375 0.220 1.750 0.750 0o 30’ 7WEMC540EX • 4.000 1.250 0.655 0.500 0.280 2.000 0.750 N/A 6WEM540EX • 4.000 1.250 0.655 0.500 0.280 2.000 0.750 N/A 8

CatalogNumber

Torque specifications for BFTX03584 insertscrew=27-31 inch/lbs.

■ Hardware

WEM5■■■■■■RW■■ BFTX03584 TRD15WEM5■■■■EX BFTX03584 TRD15


Sto

ck■ Inserts

Coated

Sumitomo Cat. No.


Figure 1 Figure 2

AC

Z31

0A

CZ

330

AC

Z35

0D

L100

0H

1

• •• • •

• •• • •• • •• •• •

•• •

• • •

APET160504PDFR-JAPET160508PDERAPET160508PDFR-JAPMT160508PDERAPMT160508PDER-HAPMT160512PDERAPMT160512PDER-HAPMT160516PDERAPMT160516PDER-HAPMT160532PDER-H

R

L

W

FW

R

L

W30˚

T



L W T RFacetWidth

Fig.

0.630 0.375 0.218 0.016 0.0827 10.630 0.375 0.218 0.031 0.071 10.630 0.375 0.218 0.031 0.071 10.630 0.375 0.218 0.031 N/A 20.630 0.375 0.218 0.031 N/A 20.630 0.375 0.218 0.047 N/A 20.630 0.375 0.218 0.047 N/A 20.630 0.375 0.218 0.063 N/A 20.630 0.375 0.218 0.063 N/A 20.630 0.375 0.218 0.125 N/A 2


parameters



Catalog Number Ramp # ofØD Ød L R l1 l2

Angle InsertsDimensions (Inches)

Sto

ck

WEM5216RW • 1.000 1.000 4.500 1.378 2.2394 3.122 2o 2WEM5216RWM • 1.000 1.000 6.320 4.039 4.039 2.281 2o 2WEM5216RWL • 1.000 1.250 8.062 5.781 5.781 2.281 2o 2WEM5320RW • 1.250 1.250 5.000 1.693 2.7394 3.307 1o 30’ 3WEM5320RWM • 1.250 1.250 6.562 4.281 4.281 2.281 1o 30’ 3WEM5320RWL • 1.250 1.250 8.562 6.281 6.281 2.281 1o 30’ 3WEM5424RW • 1.500 1.250 5.000 1.750 2.7394 3.250 1o 4WEM5424RWL • 1.500 1.500 9.750 7.062 7.062 2.688 1o 4WEM5532RW • 2.000 1.250 5.000 1.750 2.7394 3.250 0o 30’ 5

Wav

e M

illS

erie

s


Wave Mill Series Indexable Endmills WMM Type■ Features and Benefits

• Multifunctional cutter efficiently performs the cutting operationsof several tools

• Excellent for ramping, helical cutting, pocketing, and drilling

• Inserts interchangeable with those used on the WEM and WRM cutters

• Strong high rake inserts provide smooth cutting action

Peripheral insert

Staggered peripheral inserts lower cutting forceduring shoulder milling and slotting

Center insert overlaps cutter center lineto produce plunge cutting capabilities

Peripheral insert Centerinsert

■ Insert orientation of WMM type cutter

■ Multi-purpose Applications

Shoulder milling Slotting Ramping

Pocketing Drilling Helical boringBoring-expanding

Max. depth = effective depth of cutRamping Angle = 0~30°

• a hole of 1.2-1.8 x diameter withoutprepared hole

• Helical angle = 0° to 30°

Always use step feed (.020˝-.040˝) whendrilling. It is recommended that the drilldepth is #0.6D.

øD ød

L

l3

l1

l2

Catalog Number l3 Max # ofØD Ød L l1 l2 D.O.C. Inserts

Dimensions (Inches)

■ WMM Endmills

WMM16150M • 1.500 1.250 5.000 2.7394 2.281 1.540 4

Sto

ck


■ Hardware

WMM16■■■■■■M BFTX03584 TRD15


øD ød

L

l3

l1

l2

Catalog Number l3 Max # ofØD “Ød L l1 l2 D.O.C. Inserts

Dimensions (Inches)

■ WMM Endmills

WMM10100M • 1.000 1.000 4.000 1.7394 2.281 1.050 4WMM10125M • 1.250 1.250 5.000 2.7394 2.281 1.390 5

Sto

ck

■ Inserts

Coated

Sumitomo Cat. No.


Figure 1 Figure 2

AC

Z31

0A

CZ

330

AC

Z35

0D

L100

0H

1

• • •• •

• • •• • •• •• •• •• •


R

L

W

FW

R

L

W30˚

T



L W T RFacetWidth

Fig.

0.394 0.250 0.138 0.016 0.0315 10.394 0.250 0.138 0.016 0.0315 10.394 0.250 0.138 0.016 N/A 20.394 0.250 0.138 0.016 N/A 20.394 0.250 0.138 0.031 N/A 20.394 0.250 0.138 0.031 N/A 20.394 0.250 0.138 0.047 N/A 20.394 0.250 0.138 0.047 N/A 2


■ Hardware

WMM10■■■■■■M BFTX02506N TRD08


Wave M

illS

eries



parameters


WMM10000APET10APMT10


WMM16000APET16APMT16

• = USA stocked item• = USA stocked item

■ Inserts

Coated

Sumitomo Cat. No.


Figure 1 Figure 2

AC

Z31

0A

CZ

330

AC

Z35

0D

L100

0H

1• •

• • •• •

• • •• • •• •• •

•• •

• • •


R

L

W

FW

R

L

W30˚

T



L W T RFacetWidth

Fig.

0.630 0.375 0.218 0.016 0.0827 10.630 0.375 0.218 0.031 0.071 10.630 0.375 0.218 0.031 0.071 10.630 0.375 0.218 0.031 N/A 20.630 0.375 0.218 0.031 N/A 20.630 0.375 0.218 0.047 N/A 20.630 0.375 0.218 0.047 N/A 20.630 0.375 0.218 0.063 N/A 20.630 0.375 0.218 0.063 N/A 20.630 0.375 0.218 0.125 N/A 2


Dimensions (Inches)



■ Hardware

WRM10■■■■■■M BFTX02506N TRD08


■ Inserts

Coated

Sumitomo Cat. No.


Figure 1 Figure 2

AC

Z31

0A

CZ

330

AC

Z35

0D

L100

0H

1

• • •• •

• • •• • •• •• •• •• •


R

L

W

FW

R

L

W30˚

T



WRM10075M • 0.750 0.750 3.500 1.4844 2.031 1.0472 4WRM10100M • 1.000 1.000 4.250 1.9894 2.281 1.3937 8WRM10125M • 1.250 0.750 4.500 2.2394 2.281 1.7402 10WRM10150M • 1.500 1.250 5.000 2.7394 2.281 2.0866 14

L W T RFacetWidth

Fig.

0.394 0.250 0.138 0.016 0.0315 10.394 0.250 0.138 0.016 0.0315 10.394 0.250 0.138 0.016 N/A 20.394 0.250 0.138 0.016 N/A 20.394 0.250 0.138 0.031 N/A 20.394 0.250 0.138 0.031 N/A 20.394 0.250 0.138 0.047 N/A 20.394 0.250 0.138 0.047 N/A 2

Sto

ck

øD

L

ød

l1

l3 l2


parameters

Wav

e M

illS

erie

s


■ Features and Benefits• Ideal for roughing operations thanks to efficient

high shear cutting action and ZX coated inserts

• Low horsepower consumption means roughingoperations possible on less powerful machines

• Flute design provides excellent chip evacuation

• Uses same APMT/APET inserts as WMM andWEM cutters

• Suitable for a variety of workpiece materials.

Style 1 (.750 through 1.500 "D" Dia)

Style 2 (2.000 "D" Dia. only)

WRM TypeInch Applicable Insert:

WRM10000APET10APMT10



Dimensions (Inches)


WRM16200M • 2.000 1.250 5.000 2.7394 2.281 2.4016 10

Sto

ck

øD

L

ød

l1

l3 l2



Wave M

illS

eries


l Max # ofØD Ød L h t a D.O.C. Inserts

Dimensions (Inches)

■ WRM Shell Mill Series

WRM16250H • 2.500 1.000 2.750 1.023 0.236 0.375 2.400 10WRM16300H • 3.000 1.250 3.375 1.260 0.315 0.500 2.875 18

CatalogNumber



Sto

ck

øD

l

th

L

øda


■ Hardware

WRM16■■■■■■M BFTX03588 TRD15



parameters

• = USA stocked item• = USA stocked item

■ Inserts

Coated

Sumitomo Cat. No.


Figure 1 Figure 2

AC

Z31

0A

CZ

330

AC

Z35

0D

L100

0H

1

• •• • •

• •• • •• • •• •• •

•• •

• • •


R

L

W

FW

R

L

W30˚

T



L W T RFacetWidth

Fig.

0.630 0.375 0.218 0.016 0.0827 10.630 0.375 0.218 0.031 0.071 10.630 0.375 0.218 0.031 0.071 10.630 0.375 0.218 0.031 N/A 20.630 0.375 0.218 0.031 N/A 20.630 0.375 0.218 0.047 N/A 20.630 0.375 0.218 0.047 N/A 20.630 0.375 0.218 0.063 N/A 20.630 0.375 0.218 0.063 N/A 20.630 0.375 0.218 0.125 N/A 2

Ballnose Roughing Endmill

Wav

e M

illS

erie

s

31

WBMR Type


■ Features and Benefits• Dedicated 2-flute ball nose endmill designed specifically for high performance rough cutting

of steels, alloys, and tool steels• Provides maximum cutter efficiency for the most time consuming portion of most machining

operations–roughing• Neutral insert edge with positive relief on face is incredibly strong but consumes low

amounts of horsepower• Strong tool steel body designed with anti-rotation lugs insures that cutting inserts are

movement free, even at heavy feed rates and high cutting speeds• “X” style cutter bodies allow the creation of part side walls with as little as three degrees of

draft without side wall interference from the tool tip all the way to the face of a standard ISOWeldon shank tool holder

• Three separate lengths per diameter allow the end user to choose the best tool for the jobat hand

• Cylindrical shank tooling allows extended reach, and the possibility of customization alongwith the correct design for use with the latest high strength milling chucks

• Negative assembly tolerancing eliminates 3-dimensional surface violations due tocumulative tooling errors

• The perfect 1-2 punch for the roughing of dies and mold work when combined with ourWRC cutters

■ Inserts for all WBMR Series “Ball Nose” End Mills

3 center & outer – – – 0.3125 WBMR063SX, MX, or LX1 center 0.720 0.361 0.189 0.375 WBMR075SX, MX, LX, or LCX2 outer 0.795 0.280 0.167 0.3751 center 0.887 0.480 0.224 0.500 WBMR100SX, MX, LX, LCX,2 outer 0.913 0.369 0.217 0.500 SLX, MLX, or LLX1 center 1.150 0.615 0.281 0.625 WBMR125SX, MX, LX, LCX,2 outer 1.185 0.472 0.263 0.625 SLX, MLX, or LLX3 center & outer 1.430 0.781 0.348 0.750 WBMR150SX, MX, or LX3 center & outer 1.705 1.012 0.400 1.000 WBMR200SX, MX, or LX4 peripheral insert 0.375 N/A 0.156 .031 WBMR100 & 125

(I.C.) SLX, MLX, or LLX

A

B

R

T A

B

R

T A

B

R

T A TStyle 1 Style 2 Style 3 Style 4

*Used in “Extended Length of Cut” Endmills only

ZNMT2.5XZNMT3CXZNMT3SXZNMT4CXZNMT4SXZNMT5CXZNMT5SXZNMT6XZNMT8X

SPMT09T308*

Catalog Number Style Position A B T R Applicable Cutters

C

A

B

Max. 50% of Ø D

Max. 25% of Ø D

• Anti-rotational design• Max. D.O.C.

Radial & Axial

Prevents insertbreakage bypositively lockinginto A, B, & C.

LL

l3

ØD Ød ØdØD

"C" style shank (cylindrical) "W" style shank (weldon)

l1 l2

l3

l1 l2

RR

Wave M

illS

eries


Catalog NumberØD Ød Shank L l3 l1 l2 R Inserts

Dimensions (Inches)

■ Standard Length of Cut

Torque specifications for BFTX02506T insert screw is 10-14 in/lbs.Torque specifications for BFTX0307N insert screw is 18-22 in/lbs.Torque specifications for BFTX0409N insert screw is 27-31 in/lbs.Torque specifications for BFTX0511N insert screw is 44-49 in/lbs.Torque specifications for BFTX0619N insert screw is 62-67 in/lbs.

■ Hardware

WBMR063■■X BFTX02506T TRD08-TWBMR075■■X BFTX0307N TRX10WBMR100■■X BFTX0409N TRD15WBMR125■■X BFTX0511N TRD20WBMR150■■X BFTX0619N TRD25WBMR200■■X BFTX0619N TRD25


■ Inserts

Coated

Sumitomo Cat. No.

Dimensions (Inches)

AC

Z31

0A

CZ

330

AC

Z35

0

• • • • • •• • •• • •• • •• • •• • •• • •• • •

ZNMT2.5XZNMT3CXZNMT3SXZNMT4CXZNMT4SXZNMT5CXZNMT5SXZNMT6XZNMT8X

“CX” denotes center insert (Fig. 1)“SX” denotes outer insert (Fig. 2)Fig. 3 inserts are used in both center and outer position.


WBMR063SX • 0.625 0.750 W 3.801 – 1.770 2.0313 1.000 ZNMT2.5XWBMR063MX • 0.625 0.750 W 4.551 – 2.520 2.0313 1.000 ZNMT2.5XWBMR063LX • 0.625 1.000 W 5.546 – 3.265 2.2813 1.000 ZNMT2.5XWBMR075SX • 0.750 1.000 W 4.546 0.752 2.285 2.261 1.181 ZNMT3_XWBMR075MX • 0.750 1.000 W 6.046 0.752 3.785 2.261 1.181 ZNMT3_XWBMR075LX • 0.750 1.000 W 7.546 0.752 5.285 2.261 1.181 ZNMT3_XWBMR100SX • 1.000 1.250 W 4.796 0.917 2.535 2.261 1.378 ZNMT4_XWBMR100MX • 1.000 1.250 W 6.546 0.917 4.285 2.261 1.378 ZNMT4_XWBMR100LX • 1.000 1.250 W 8.296 0.917 6.035 2.261 1.378 ZNMT4_XWBMR100LCX • 1.000 1.250 C 11.750 0.917 2.535* 9.215** 1.378 ZNMT4_XWBMR125SX • 1.250 1.250 W 4.796 1.228 2.535 2.261 1.693 ZNMT5_XWBMR125MX • 1.250 1.250 W 6.796 1.228 4.535 2.261 1.693 ZNMT5_XWBMR125LX • 1.250 1.250 W 8.796 1.228 6.535 2.261 1.693 ZNMT5_XWBMR125LCX • 1.250 1.250 C 13.750 1.228 2.535* 11.215** 1.693 ZNMT5_XWBMR150SX • 1.500 1.500 W 5.223 1.543 2.535 2.688 1.940 ZNMT6XWBMR150MX • 1.500 1.500 W 7.779 1.543 4.535 3.244 3.688 ZNMT6XWBMR150LX • 1.500 1.500 W 9.779 1.543 6.535 3.244 5.488 ZNMT6XWBMR200SX • 2.000 2.000 W 6.029 1.862 2.785 3.244 2.256 ZNMT8XWBMR200MX • 2.000 2.000 W 8.279 1.862 5.035 3.244 4.138 ZNMT8XWBMR200LX • 2.000 2.000 W 10.529 1.862 7.285 3.244 6.163 ZNMT8X

O

O

O

A B T R Figure

Sto

ck


WBMR Ballnose Roughing EndmillZNMT

Note: All 0.750“-1.250” cutters require (1) Center “CX” insert and (1) Outer “SX” insert toaccomplish the “D” diameter specified. The tolerance of the “D” diameter is +.000/-.020. *Represents relieved portion of cutter body **Represents straight portion of cutter body

• = USA stocked itemO = New product arrives 1st quarter 2007

Standard Length of Cut

Always adjust speeds andfeeds for true cuttingdiameter and chip thinningeffect for optimum tool lifeand productivity

– – – 0.3125 30.720 0.361 0.189 0.375 10.795 0.280 0.167 0.375 20.887 0.480 0.224 0.500 10.913 0.369 0.217 0.500 21.150 0.615 0.281 0.625 11.185 0.472 0.263 0.625 21.430 0.781 0.348 0.750 31.705 1.012 0.400 1.000 3

A

B

R

T A

B

R

TA

B

R

T

Figure 2 Figure 3Figure 1 See pages 102-104for recommended running

parameters

L

l3

ØD Ød

"W" style shank (weldon)

SPMTl1 l2

R

Wav

e M

illS

erie

s


Ballnose Roughing EndmillInch Applicable Insert:

WBMR ZNMTSPMTExtended Length of Cut

Catalog NumberØD Ød Shank L l3 l1 l2 R Inserts 1 & 2 Insert style 4

Dimensions (Inches)

■ Extended Length of Cut

Torque specifications for BFTX0409N insert screw is 27-31 in/lbs.Torque specifications for BFTX0511N insert screw is 44-49 in/lbs.

■ Hardware

WBMR100■■LX ZNMT4_X BFTX0409N TRD15WBMR125■■LX ZNMT5_X BFTX0511N TRD20WBMR■■■■■■■■LX SPMT09T308 BFTX0409N TRD15

Catalog Number Insert Screw Wrench

WBMR100SX • 1.000 1.250 W 4.796 1.535 2.535 2.261 1.653 ZNMT4_X SPMT09T308WBMR100MX • 1.000 1.250 W 6.546 1.535 4.285 2.261 1.653 ZNMT4_X SPMT09T308WBMR100LX • 1.000 1.250 W 8.296 1.535 6.035 2.261 1.653 ZNMT4_X SPMT09T308WBMR125SX • 1.250 1.250 W 4.796 1.835 2.535 2.261 1.968 ZNMT5_X SPMT09T308WBMR125MX • 1.250 1.250 W 6.796 1.835 4.535 2.261 1.968 ZNMT5_X SPMT09T308WBMR125LX • 1.250 1.250 W 8.796 1.835 6.535 2.261 1.968 ZNMT5_X SPMT09T308

Sto

ck

Note: All 0.750“-1.250” cutters require (1) Center “CX” insert and (1) Outer “SX” insert toaccomplish the “D” diameter specified. The tolerance of the “D” diameter is +.000/-.020. *This dimension represents the actual “extension from holder.”


Coated

Sumitomo Cat. No.

Dimensions (Inches)

T

R

I.C.

AC

Z31

0A

CZ

350

• •SPMT09T308 0.375 0.156 0.031

RTI.C.


parameters


■ Inserts

Coated

Sumitomo Cat. No.

Dimensions (Inches)

AC

Z31

0A

CZ

330

AC

Z35

0

• • •• • •• • •• • •• • •• • •

ZNMT3CXZNMT3SXZNMT4CXZNMT4SXZNMT5CXZNMT5SX

“CX” denotes center insert (Fig. 1)“SX” denotes outer insert (Fig. 2)


A B T R Figure

0.720 0.361 0.189 0.375 10.795 0.280 0.167 0.375 20.887 0.480 0.224 0.500 10.913 0.369 0.217 0.500 21.150 0.615 0.281 0.625 11.705 1.012 0.400 1.000 2

A

B

R

T A

B

R

T

Figure 2Figure 1

WBMF Type

Wave M

illS

eries

34

Ballnose Roughing Endmill



• Highly accurate fully ground insert offers reliable repeatability (within 0.0002") to simplify the finish milling processes of complex 3-dimensional work

• Multi ground locking surfaces and screw-on insert design makes the cutterassembly super strong and rigid

• The tool body design matches that of the WBMR line to provide worry-free programming, insuring no side wall interference down to as little as 3° of draft without body modification of weldon style tools

• Each diameter is offered in multiple lengths to allow application of theshortest, most efficient length for the job

• New ACZ120, ZX coated carbide inserts efficiently cut hardened mold and die steels with low cutting forces and long tool life

• Sharp helical cutting edge generates excellent surface finishes to reduce or eliminate time consuming hand polishing operations

New clamping systemExcellent index repeatability within 0.0002"

Grade ACZ120Ultra hard ZX coating andK01 fine grain substrateprovide long tool life

Optimized cutting edge geometryMinimizes cutting force andprovides excellent surface finish

Radius form accuracyLess than 0.0006"

Catalog NumberD d Shank L l1 l2 l3 R Inserts

Dimensions (Inches)

■ Standard Length of Cut

■ Hardware

WBMF10500■■ BFTG0409F TRD15WBMF10625■■ BFTG0513F TRD20WBMF10750■■ BFTG0617F TRD25WBMF11000■■ BFTG0621F TRD25WBMF11250■■ BFTG0825F TRD25


L

øD ød

l1 l2

l3

R

L

øD ød

l1 l2

l3

R

"C" style shank (cylindrical)"W" style shank (weldon)

■ Inserts

Coated

Sumitomo Cat. No.

Dimensions (Inches)

AC

Z12

0

• ••••

ZPGU2SZPGU2.5SZPGU3SZPGU4SZPGU5S

WBMF10500S • 0.500 0.625 W 3.678 1.772 1.906 0.427 0.782 ZPGU2SWBMF10500M • 0.500 0.625 W 4.428 2.5222 1.906 0.427 0.782 ZPGU2SWBMF10500L • 0.500 0.750 W 5.300 3.270 2.031 0.427 0.782 ZPGU2SWBMF10625S • 0.625 0.750 W 3.801 1.770 2.0313 0.470 1.000 ZPGU2.5SWBMF10625M • 0.625 0.750 W 4.551 2.520 2.0313 0.470 1.000 ZPGU2.5SWBMF10625L • 0.625 1.000 W 5.546 3.265 2.2813 0.470 1.000 ZPGU2.5SWBMF10750S • 0.750 1.000 W 4.5459 2.265 2.2813 0.572 1.250 ZPGU3SWBMF10750M • 0.750 1.000 W 6.0459 3.7647 2.2813 0.572 1.250 ZPGU3SWBMF10750L • 0.750 1.000 W 7.546 5.265 2.2813 0.572 1.250 ZPGU3SWBMF10750C • 0.750 1.000 C 9.750 3.126* 6.624** 0.572 1.250 ZPGU3SWBMF11000S • 1.000 1.250 W 4.793 2.5117 2.2813 0.736 1.500 ZPGU4SWBMF11000M • 1.000 1.250 W 6.546 4.265 2.2813 0.736 1.500 ZPGU4SWBMF11000L • 1.000 1.250 W 8.296 6.0147 2.2813 0.736 1.500 ZPGU4SWBMF11000C • 1.000 1.250 C 11.750 2.535* 9.215** 0.736 1.500 ZPGU4SWBMF11250S • 1.250 1.250 W 4.796 2.515 2.2813 0.919 1.750 ZPGU5SWBMF11250M • 1.250 1.250 W 6.796 4.515 2.2813 0.919 1.750 ZPGU5SWBMF11250L • 1.250 1.250 W 8.796 6.5147 2.2813 0.919 1.750 ZPGU5S

ØD L A T R

Sto

ck

*Represents relieved portion of cutter body**Represents straight portion of cutter body


0.500 0.427 0.722 0.220 0.2500.625 0.470 0.805 0.240 0.31250.750 0.572 0.946 0.280 0.3751.000 0.736 1.130 0.299 0.5001.250 0.919 1.392 0.339 0.625


parameters

Ballnose Finishing Endmill

Wav

e M

illS

erie

s



WBMF ZPGU


WGC Type

Wave M

illS

eries

36

Wave Mill Series Indexable Shell Mills



• 45° Lead Angle facilitates feed rate capabilities up to 30%higher than 90° tooling for high performance in face millingapplications

• Cutter rake angles and insert design promote efficient cuttingaction with low horsepower consumption

• Light cutter assembly weight

• Lack of body overhang facilitates machining close to fixturing and/or part details

• Screw on insert design features carbide back up seats for durability, and ease of repair while offering easy set-up and indexing

• Accepts the widest variety of inserts of any Sumitomo milling cutter

• Available in “M” class (molded), “E” class, and several chipbreakers/edge preps and grades for almost any situation

Strong Cutting Edge

Sha

rp C

uttin

g E

dge

Light Machining (L-type)

No Chipbreaker (N-type)

G-type)

Heavy Machining (H-type)

■ Chipbreaker Map

Breaker

Figure

RakeAngle 0

Application

• Light cutting• Low force milling of

thin work piece• Low burr design

25O 20O 15O 0O

• General purposeto interrupted milling

• Main chipbreaker

• Interrupted toHeavy milling

• For welded orrolled surfaces

• Very heavy milling

• High precisionfinish(Wiper edge)

L-Type G-Type H-Type N-Type W-Type

Shell typeFine Pitch

Shell typeCoarse Pitch

0 00

Shank type

Catalog Number Insert Max # ofØD Ød L l1* Diameter D.O.C. Inserts

Dimensions (Inches)


l

1 1

2

d d1

■ Inserts

* This dimension represents the actual “extension from holder”.

• = USA stocked item★ = Worldwide Warehouse item

Sto

ck

WGC4200WR • 2.000 1.250 3.970 1.7094 0.375 0.250 3WGC4250WR • 2.500 1.250 3.970 1.7094 0.375 0.250 4

■ Hardware

■ Shell Mill Series

* Torque specifications for insert screw=24-29 in/lbs.**Torque specifications for seat screw=42-46 in/lbs.

InsertScrew*

InsertWrench

SeatWrench

SeatScrew**SeatCatalog Number

Coated

Sumitomo Cat. No.

FacetRadii

Cermet PCDUncoated Dimensions (Inches)

AC

Z31

0A

CZ

330

AC

Z35

0D

L100

0K

245R

2A

CK

200

AC

K30

0A

CP

100

AC

P20

0A

CP

300

T25

0A

A30

NE

H52

0H

1D

A22

00

• • • •• • • • O O ★ O O • •• • • O O ★ O O • •• • • O O ★ O O •

• • O O ★ O O

• O O ★ O O

•O •

•

0.528 0.156 0.0639 0.0394

20°L

SEMT XEEW

45°

T

L

Note: SEET is a close tolerance, peripheral ground insert type which may provide bettersurface finish and repeatabilityO = New product arrives 1st quarter 2007

SEET13T3AGFNLSEET13T3AGSNGSEET13T3AGSNNSEMT13T3AGSNGSEMT13T3AGSNHSEMT13T3AGSNLNF-SECW13T3AGTNNXEEW13T3AGERWNF-XEEW13T3AGERW

Catalog NumberNo. of Max Fig. Pitch

ØD Ød1 Ød2 F Ød a E Teeth D.O.C.Dimensions (Inches)

Sto

ck

WGC4200SR* • 2.000 0.750 0.406 1.750 1.500 0.312 1.020 3 0.250 1 CoarseWGC4250SR✝ • 2.500 1.000 0.531 1.750 1.750 0.375 1.020 4 0.250 1 CoarseWGC4300SR✝ • 3.000 1.000 0.531 1.750 2.250 0.375 1.020 4 0.250 1 CoarseWGC4400SR◆ • 4.000 1.250 0.656 2.000 2.870 0.500 1.020 5 0.250 1 CoarseWGC4500SR • 5.000 1.500 – 2.500 3.750 0.625 1.060 6 0.250 2 CoarseWGC4600SR • 6.000 1.500 – 2.500 4.380 0.625 1.060 7 0.250 2 CoarseWGC4800SR • 8.000 2.500 – 2.500 5.120 1.000 1.595 8 0.250 3 Coarse

■ Shell Mill SeriesCatalog Number

No. of Max Fig. PitchØD Ød1 Ød2 F Ød a E Teeth D.O.C.

Dimensions (Inches)

Sto

ck

WGCF4200SR* • 2.000 0.750 0.406 1.750 1.500 0.312 1.020 4 0.250 1 FineWGCF4250SR✝ • 2.500 1.000 0.531 1.750 1.750 0.375 1.020 5 0.250 1 FineWGCF4300SR✝ • 3.000 1.000 0.531 1.750 2.250 0.375 1.020 6 0.250 1 FineWGCF4400SR◆ • 4.000 1.250 0.656 2.000 2.870 0.500 1.020 7 0.250 1 FineWGCF4500SR • 5.000 1.500 – 2.500 3.750 0.625 1.060 8 0.250 2 FineWGCF4600SR • 6.000 1.500 – 2.500 4.380 0.625 1.060 10 0.250 2 FineWGCF4800SR • 8.000 2.500 – 2.500 5.120 1.000 1.595 12 0.250 3 Fine

L

Insert Application Key

Light depth of cut applications

G General purpose cutting applications

N No chipbreaker

H Heavy cutting applications

WGC42■■■■WR BFTX03512IP

BFTX03512IP

BFTX03512IP

WGCS13R

WGC4■■■■■■SR WGCS13R

WGCF4■■■■■■SR WGCS13R

BW0507F

BW0507F

BW0507F

LH035

LH035

LH035

TRDR15IP

TRDR15IP

TRDR15IP


parameters

Wav

e M

illS

erie

s



WGC4000 SEET, SEMT,SECW, XEEW


WGC/F4000 SEET, SEMT,SECW, XEEW

L TFacetWidth

0.707 0.156 0.320 –

Socket Head Cap Screw: *3/8-24x1, ✝1/2-20x1.5, ◆5/8-18x1.5


l1 l2

L

øD

øD

1

ød

45O

ht

ød2

øD

øD

1 a

ød 1

E

45O L


WGC4000 SEET, SEMT,SECW, XEEW

Wave M

illS

eries



WGC/F4000 SEET, SEMT,SECW, XEEW

Catalog Number Stock # ofØD ØD1 Ød l1 l2

L InsertsDimensions (mm)

■ Weldon Shank Series (WGC 4000EW Type)

WGC 4032EW ★ 32 44 32 40 85 125 3WGC 4040EW ★ 40 52 32 40 85 125 3WGC 4050EW ★ 50 63 32 40 85 125 4WGC 4063EW ★ 63 76 32 40 85 125 5

# ofØD ØD1 Ød1 Ød2 t a L h E Teeth

Dimensions (mm)

■ Shell Mill Series (WGC 4000RS Type)

WGC 4040RS ★ 40 52 16 9 5.6 8.4 40 18 28 3WGC 4050RS ★ 50 63 22 11 6.3 10.4 40 20 26 3WGC 4063RS ★ 63 76 22 11 6.3 10.4 40 20 26 4

CatalogNumber S

tock

# ofØD ØD1 Ød1 Ød2 t a L h E Teeth

Dimensions (mm)

■ Shell Mill Series (WGCF 4000RS Type)

WGCF 4050RS ★ 50 63 22 11 6.3 10.4 40 20 26 5WGCF 4063RS ★ 63 76 22 11 6.3 10.4 40 20 26 6

CatalogNumber S

tock

■ Hardware


InsertScrew*

InsertWrench

SeatWrench


WGC4■■■■■■EW BFTX03512IP

BFTX03512IP

–

WGC/F4■■■■■■EW/RS WGCS13R

–

BW0507F

–

LH035

TRDR15IP

TRDR15IP

Seat Screw (for 4000 type)

Insert

Insert Screw

Seat (for 4000 type)


parameters

★ = Worldwide Warehouse item


■ Inserts

Coated

Sumitomo Cat. No.

FacetRadii


AC

Z31

0A

CZ

330

AC

Z35

0D

L100

0K

245R

2A

CK

200

AC

K30

0A

CP

100

AC

P20

0A

CP

300

T25

0A

A30

NE

H52

0H

1D

A22

00

• • • •• • • • O O ★ O O • •• • • O O ★ O O • •• • • O O ★ O O •

• • O O ★ O O

• O O ★ O O

•O •

•

0.528 0.156 0.0639 0.0394

20°L

SEMT XEEW

45°

T

L

Note: SEET is a close tolerance, peripheral ground insert type which mayprovide better surface finish and repeatability

• = USA stocked item★ = Worldwide Warehouse itemO = New product arrives 1st quarter 2007


L TFacetWidth

0.707 0.156 0.320 –

Wav

e M

illS

erie

s



WGC/F4000Wave Mill Series Indexable Shell Mills SEET, SEMT,SECW, XEEW

E31

F

øD2

ø13

øD1

ø20

ødab

øD

E

F

øD2

øD1

ødab

øD

E

F

øD2

øD1

øda ø18b

ø101.6

øD

80100125160200

★

★

★

★

★

93113138173213

5050636363

607080

100130

25.431.7538.150.8

47.625

9.512.715.919

25.4

68

101114

1.01.52.64.06.6

45678

2532383835

12223

Dimensions

ØDStock

ØD1 F aØD2 Ød b ENo. ofTeeth Fig.Weight

(kg)

WGC 4080RWGC 4100RWGC 4125RWGC 4160RWGC 4200R

■ Shell Mill Series (WGC 4000 Type)

CatalogNumber

80100125160200

★

★

★

★

★

93113138173213

5050636363

607080

100130

25.431.7538.150.8

47.625

9.512.715.919

25.4

68

101114

1.01.52.64.06.6

810121620

2532383835

12223

Dimensions

ØDStock

ØD1 F aØD2 Ød b ENo. ofTeeth Fig.Weight

(kg)

WGCF 4080RWGCF 4100RWGCF 4125RWGCF 4160RWGCF 4200R

■ Shell Mill Series (WGCF 4000 Type)

CatalogNumber

■ Hardware


InsertScrew*

InsertWrench

SeatWrench


WGC/F 4■■■■■■R BFTX03512IPWGCS13R BW0507F LH035TRDR15IP

Seat Screw (for 4000 type)

Insert

Insert Screw

Seat (for 4000 type)


parameters


■ Inserts

Coated

Sumitomo Cat. No.

FacetRadii


AC

Z31

0A

CZ

330

AC

Z35

0D

L100

0K

245R

2A

CK

200

AC

K30

0A

CP

100

AC

P20

0A

CP

300

T25

0A

A30

NE

H52

0H

1D

A22

00

• • • •• • • • O O ★ O O • •• • • O O ★ O O • •• • • O O ★ O O •

• • O O ★ O O

• O O ★ O O

•O •

•

0.528 0.156 0.0639 0.0394

20°L

SEMT XEEW

45°

T

L

Note: SEET is a close tolerance, peripheral ground insert type which mayprovide better surface finish and repeatability

• = USA stocked item★ = Worldwide Warehouse itemO = New product arrives 1st quarter 2007


L TFacetWidth

0.707 0.156 0.320 –

3-D Interpolation/Surfacing

Wave M

illS

eries


WRC Type Wave Mill Series Indexable Endmills


• Round style inserts (with wiper) withstand extraordinary feed rateswhile providing improved finishes

• Unique faceted inserts offer up to eight indexes at economical “M” class prices

• Pocket design eliminates insert rotation and breakage during aggressive machining

• Designed with some of the highest ramping and plunging capabilities in the industry

• Wide flute relief provides for phenomenal chip evacuation

• Created specifically for the interpolation of complex three-dimensional tooling surfaces and for maximum roughing capabilities

• Four different insert diameters allow for compliance with a wide range of part radii

• Metric sizes available upon request

■ Application Examples

Face-milling Slotting

Ramping Helical Boring

Always make sure that WRC cutters areapplied with ramp angles less than orequal to those listed, or damage will result.

l1 l1

Wav

e M

illS

erie

s


Catalog Number Insert Ramp # ofØD Ød L l1* Diameter Angle Inserts

Dimensions (Inches)


■ Inserts

Coated

Sumitomo Cat. No.

Dimensions (Inches)

AC

230

AC

Z31

0A

CZ

330

AC

Z35

0

• • • • • • •• • • •• • •

“H” denotes inserts with heavy edge preparation.




InsertDia.

TMax

D.O.C.Fig.


WRC50000 QPMT

0.375 0.156 0.1875 10.375 0.156 0.1875 20.500 0.1875 0.250 10.500 0.1875 0.250 2

Sto

ck


WRC38000QPMT

WRCW38100RS • 1.000 1.000 4.321 2.060 0.375 11˚30’ 2WRCW38100RM • 1.000 1.000 5.321 3.060 0.375 11˚30’ 2WRCW38100RL • 1.000 1.250 6.321 4.060 0.375 11˚30’ 2WRCW38125RS • 1.250 1.250 4.046 1.785 0.375 7˚30’ 2WRCW38125RM • 1.250 1.250 5.046 2.785 0.375 7˚30’ 2WRCW38125RL • 1.250 1.250 6.046 3.785 0.375 7˚30’ 2WRCW38150RS • 1.500 1.250 4.321 2.060 0.375 5˚30’ 3WRCW38150RM • 1.500 1.250 5.321 3.060 0.375 5˚30’ 3WRCW38150RL • 1.500 1.250 6.321 4.060 0.375 5˚30’ 3WRCW38200RS • 2.000 1.250 4.321 2.060 0.375 3˚30’ 4WRCW38200RM • 2.000 1.500 5.748 3.060 0.375 3˚30’ 4WRCW38200RL • 2.000 1.500 6.748 4.060 0.375 3˚30’ 4

QPMT32.510PPENQPMT32.510PPEN-HQPMT4312PPENQPMT4312PPEN-H

ThicknessInsertDia.

Figure 1

InsertDia.

Figure 2



■ Hardware

WRCW38■■■■■■R■■ BFTX03584 TRD15WRCW50■■■■■■R■■ BFTX0409N TRD15


Always make sure that WRC cutters areapplied with ramp angles less than or equalto those listed, or damage will result.

Catalog Number Insert Ramp # ofØD Ød L l1* Diameter Angle Inserts

Dimensions (Inches)


Sto

ck

WRCW50125RS • 1.250 1.250 4.321 2.060 0.500 18˚30’ 2WRCW50125RM • 1.250 1.250 5.321 3.060 0.500 18˚30’ 2WRCW50125RL • 1.250 1.250 6.321 4.060 0.500 18˚30’ 2WRCW50150RS • 1.500 1.250 4.321 2.060 0.500 12˚30’ 3WRCW50150RM • 1.500 1.500 5.748 3.060 0.500 12˚30’ 3WRCW50150RL • 1.500 1.500 6.748 4.060 0.500 12˚30’ 3WRCW50200RS • 2.000 1.500 4.748 2.060 0.500 7˚30’ 3WRCW50200RM • 2.000 1.500 5.748 3.060 0.500 7˚30’ 3WRCW50200RL • 2.000 1.500 6.748 4.060 0.500 7˚30’ 3




parameters

■ WRC Shell Mill Series (Style 1)

øD

ød1

a

ød3

ød

ød2

FE

øD

ød1

a

ød3

ød

FE

■ WRC Shell Mill Series (Style 2)

Wave M

illS

eries


Style 1 Style 2

Applicable Insert: QPMT

Catalog NumberInsert # of Ramp Weight

ØD Ød F Ød1 Ød2 Ød3 E a Dia. Inserts Angle lbs.Dimensions (Inches)

Sto

ck

WRCS3802R* • 2.000 1.50 1.75 0.750 0.406 0.609 1.020 0.312 0.375 3 5˚30’ 0.68WRCS5002R* • 2.000 1.50 1.75 0.750 0.406 0.609 1.020 0.312 0.500 3 7˚30’ 0.62WRCS5002.5R✝ • 2.500 1.75 1.75 1.000 0.531 0.797 1.020 0.375 0.500 4 5˚30’ 0.93WRCS5003R✝ • 3.000 2.25 1.75 1.000 0.531 0.797 1.020 0.375 0.500 4 4˚ 1.68WRCS7503R✝ • 3.000 2.25 1.75 1.000 0.531 0.797 1.020 0.375 0.750 4 7˚30’ 1.32WRCS5004R◆ • 4.000 2.87 2.00 1.250 0.656 1.000 1.020 0.500 0.500 5 2˚30’ 3.53WRCS7504R◆ • 4.000 2.87 2.00 1.250 0.656 1.000 1.020 0.500 0.750 5 4˚30’ 3.11WRCS1004R◆ • 4.000 2.87 2.00 1.250 0.656 1.000 1.020 0.500 1.000 5 6˚ 2.78

Catalog NumberInsert # of Ramp Weight

ØD Ød F Ød1 Ød2 Ød3 E a Dia. Inserts Angle lbs.Dimensions (Inches)

Sto

ck

WRCS7505R • 5.000 3.75 2.50 1.500 N/A 2.000 1.060 0.625 0.750 6 3˚15’ 6.15WRCS1005R • 5.000 3.75 2.50 1.500 N/A 2.000 1.060 0.625 1.000 6 4˚15’ 5.64WRCS7506R • 6.000 4.38 2.50 1.500 N/A 2.000 1.060 0.625 0.750 7 2˚30’ 9.48WRCS1006R • 6.000 4.38 2.50 1.500 N/A 2.000 1.060 0.625 1.000 7 3˚15’ 9.04

Torque specifications for BFTX03584 is 27-31 inch/lbs.Torque specifications for BFTX0409N is 27-31 inch/lbs.Torque specifications for BFTX0513SF is 45-49 inch/lbs.Torque specifications for BFTX0615N is 62-67 inch/lbs.

■ Hardware

WRCS38■■■■R BFTX03584 TRD15WRCS50■■■■R BFTX0409N TRD15WRCS75■■■■R BFTX0513SF TRD20WRCS10■■■■R BFTX0615N TRD25



parameters

Inch

WRC Shell Mills Wave Mill Series Indexable Shell Mills


■ Inserts

Coated

Sumitomo Cat. No.

Dimensions (Inches)

AC

230

AC

Z31

0A

CZ

330

AC

Z35

0

• • • • • • •• • • •• • •• • • •• • •• • • •• • •

“H” denotes inserts with heavy edge preparation.


InsertDia.

TMax

D.O.C.Fig.

0.375 0.156 0.1875 10.375 0.156 0.1875 20.500 0.1875 0.250 10.500 0.1875 0.250 20.750 0.250 0.375 10.750 0.250 0.375 21.000 0.250 0.500 11.000 0.250 0.500 2

QPMT32.510PPENQPMT32.510PPEN-HQPMT4312PPENQPMT4312PPEN-HQPMT6416PPENQPMT6416PPEN-HQPMT8424PPENQPMT8424PPEN-H

ThicknessInsertDia.

Figure 1

InsertDia.

Figure 2

For roughing or where surface finish isnot critical, take advantage of theeconomical SEMT style molded inserts.


Wav

e M

illS

erie

s


Wave Mill Series Indexable Shell Mills

■ WFMC 400 and 500 Series

Inch

WFM400 & 500Applicable Insert: XDMT

Catalog Number# of Weight

Fig. I.C.D D1 F d a b E Teeth lbs.

Dimensions (Inches)

Sto

ck

WFMC403R • 3 2.165 1.969 1.000 0.374 0.252 1.000 4 1.98 1 0.500WFMC404R • 4 2.756 2.362 1.500 0.626 0.406 1.500 5 3.52 2 0.500WFMC405R • 5 3.150 2.362 1.500 0.626 0.406 1.500 6 5.72 2 0.500WFMC406R • 6 3.937 2.362 2.000 0.750 0.437 1.500 8 9.24 2 0.500WFMC408R • 8 5.906 2.362 2.500 1.000 0.551 1.380 10 17.60 3 0.500WFMC503R • 3 2.165 1.969 1.000 0.374 0.252 1.000 4 1.98 1 0.625WFMC504R • 4 2.756 2.362 1.500 0.626 0.406 1.500 5 3.52 2 0.625WFMC505R • 5 3.150 2.362 1.500 0.626 0.406 1.500 6 5.72 2 0.625WFMC506R • 6 3.937 2.362 2.000 0.750 0.437 1.500 8 9.24 2 0.625WFMC508R • 8 5.906 2.362 2.500 1.000 0.551 1.380 10 17.60 3 0.625

■ WFMF 400 and 500 Series

Catalog Number# of Weight

Fig. I.C.D D1 F d a b E Teeth lbs.

Dimensions (Inches)

Sto

ck

WFMF403R • 3 2.165 1.969 1.000 0.374 0.252 1.000 6 1.76 1 0.500WFMF404R • 4 2.756 2.362 1.500 0.626 0.406 1.500 7 3.30 2 0.500WFMF405R • 5 3.150 2.362 1.500 0.626 0.406 1.500 8 5.50 2 0.500WFMF406R • 6 3.937 2.362 2.000 0.750 0.437 1.500 10 8.80 2 0.500WFMF408R • 8 5.906 2.362 2.500 1.000 0.551 1.380 12 17.38 3 0.500WFMF503R • 3 2.165 1.969 1.000 0.374 0.252 1.000 6 1.76 1 0.625WFMF504R • 4 2.756 2.362 1.500 0.626 0.406 1.500 7 3.30 2 0.625WFMF505R • 5 3.150 2.362 1.500 0.626 0.406 1.500 8 5.50 2 0.625WFMF506R • 6 3.937 2.362 2.000 0.750 0.437 1.500 10 8.80 2 0.625WFMF508R • 8 5.906 2.362 2.500 1.000 0.551 1.380 12 17.38 3 0.625

øD1

øda

E

b

F

øD

øD1

øda

b

E

F

øD

øD1

øda

øD

F

Eb

Configuration

Fig. 1 Fig. 2 Fig. 3

DØ

Lead Angle: 0˚Axial Rake Angle: +8˚~ +6˚Radial Rake Angle: +10˚

■ Inserts

Sumitomo Cat. No.

• • • • •• • • • •

XDMT120408PDENXDMT150408PDEN

R

0.500 0.1875 0.0310.625 0.1875 0.031

IC

R

15°

T

I.C. T

Dimensions (Inches)UncoatedCoated

AC

230

AC

Z31

0A

CZ

330

AC

Z35

0

G10

E

■ Hardware

WFM■■40■■R WFMS4R BFTX0414 BT0506 TRD20 TH025WFM■■50■■R WFMS5R BFTX0515N BT0506 TRD20 TH025

Catalog Number SeatInsert Set

Wrench WrenchScrew Screw


parameters

■ Features and Benefits• Available in both coarse and fine pitch,

and 5/8 and 1/2 inch insert sizes.

• Highly accurate 90 degree shoulder cutting.

• Steel insert seats allow cutter rebuilding in the event of a crash.

• Efficient positive rake design requires low amounts of horsepower and produces minimum workpiece stresses.

• Large flute relief promotes excellent chip evacuation.




SumiMill

Spider Mill

Wave M

illS

eries

44

High Productivity Cast Iron MillingCutter With Eight Cutting Edges

Applicable Insert: SNEX



• Double negative milling cutter with positive cutting insert geometry

• High productivity shell mill for gray cast iron and ductile iron face milling

• Eight (8) cutting edges per insert

• Available in the new grades ACK100 and ACK200

• Unique positive chipbreaker insert provides less cutting force, more productivity and longer tool life

R

TI.C.

F

E

aød1

ød

ød3

øD

ød2

F

E

aød1

ød

ød3

øD

■ Hardware

Applicable Cutter Insert Screw

SDP5■■000R BFTX0513N

Wrench

TTX20

Torque specifications for BFTX0513N is 45-49 in/lbs.

Figure 1 Figure 2

CVD Coated

Sumitomo Cat. No.

I.C. T R

Dimensions (Inches)

AC

K10

0A

CK

200

• •SNEX156612DP 0.625 0.266 0.047

■ Inserts



■ Spider Mill Availability

Sumitomo Cat. No. StatusDimensions (Inch)

øD ød F ød1 ød2 ød3 E a I.C. Pitch Fig.SDP53000R • 3.000” 2.250” 1.750” 1.000” 0.531” 0.797” 1.020” 0.385” 0.625” 5 1SDP54000R • 4.000” 2.756” 2.000” 1.250” 0.656” 1.030” 1.090” 0.515” 0.625” 7 1SDP55000R • 5.000” 3.750” 2.500” 1.500” NA 2.000” 1.060” 0.635” 0.625” 8 2SDP56000R • 6.000” 4.380” 2.500” 1.500” NA 2.000” 1.060” 0.635” 0.625” 10 2


parameters

Metal Slash MillHigh Feed Milling Cutter

Wav

e M

illS

erie

s


High Feed Milling Cutter

MS Mill SeriesApplicable Insert: SDMW, SDEW


• Screw-on insert assembly

• U.S. stock standard bodies available in 2.000” - 4.000” diametersWorldwide stock includes 63.0 mm - 125 mm

• High feed rates (Maximum feed rate = 0.078” IPT) result in high productivity milling

• Four corner insert design yields low tooling costs per part

• Unique design directs cutting forces into the machine spindle to facilitate high feed rates even in low rigidity conditions

• Insert grades available for carbon steel, stainless steel, cast iron, & die steel

■ Hardware

Applicable Cutter Insert Screw

MS 1400 series BFTX0513N

Wrench

TTX20

Torque specifications for BFTX0513N is 45-49 in/lbs.

Coated

Sumitomo Cat. No.

T R2 R5 Fig.

Dimensions (Inches)

CS

3000

AC

Z31

0A

CZ

330

AC

K20

0A

CK

300

AC

P20

0A

CP

300

• • • O O O O

★ ★ ★ ★ ★ ★ ★

SDMW1406ZDTRSDEW1406ZDTR

0.551 0.236 0.079 0.197 30.551 0.236 0.079 0.197 4

■ Inserts

SDEW = Ground tolerance inserts

• = USA stocked item★ = Worldwide Warehouse itemO = New product arrives 2nd quarter 2007

■ MS Mill Availability

Sumitomo Cat. No. Stock Fig.Dimensions (Inch / mm)D D1 D2 D3 F d a b E

MS14020SR • 2.000 1.500 0.609 0.406 1.750 0.750 0.319 0.190 1.020 4 1MS14025SR • 2.500 1.750 0.797 0.531 1.750 1.000 0.375 0.220 1.020 4 1MS14030R • 3.000 2.250 0.797 0.531 1.750 1.000 0.375 0.220 1.020 5 1MS14040R • 4.000 2.870 1.000 0.656 2.000 1.250 0.500 0.280 1.020 6 1MS14063RS ★ 63.0 59.0 18.0 11.0 40.0 22.0 10.4 6.3 26.0 4 1MS14080R ★ 80.0 60.0 20.0 13.0 50.0 25.4 9.5 6.0 31.0 5 1MS14100R ★ 100.0 70.0 46.0 – 50.0 31.8 12.7 8.0 32.0 6 2MS14125R ★ 125.0 80.0 56.0 – 63.0 38.1 15.9 10.0 38.0 7 2

Fig 3 Fig 4

I.C. 0.003"

15˚

15˚

R2R2

R5 R5

ThicknessThickness+-

I.C. 0.001"+-

øD1

øD3

øD2

øD2

øDøD

øda

øD1

øda

E

F F

b

E

b

Fig 1 Fig 2

• = USA stocked item★ = Worldwide Warehouse item

I.C.

No. ofTeeth


parameters

UFO “400” EndmillsUltra High Positive Endmill

Wave M

illS

eries


Indexable Endmills

UFO SeriesApplicable Insert: SFEN, SFKN, SFKR, UW

UFO 420EX-R8UFO 425EX-R8UFO 430EX-R8

øD øD1

Max.D.O.C.

Axial Rake

No. ofTeeth

2.0002.5003.000

•••

3.0003.4063.953

+27°

Radial Rake

-7°

LeadAngle

45°

InsertI.C.

.500456

.197

Dimensions (Inches)

■ BODY - BRIDGEPORT SHANK

.949

1.756

5.8864.311

3.0932.875

1.250 DIA

øD1 øD

45°

InsertType

SFKN

Coated

Sumitomo Cat. No.

I.C. TFacetWidth

Figure

Cermet Uncoated Dimensions (Inches)

AC

Z31

0A

CZ

330

AC

Z35

0A

C23

0A

C32

5A

C21

1E

H20

ZK

245R

2A

CK

200

AC

K30

0A

CP

100

AC

P20

0A

CP

300

T25

0AT

110A

A30

NG

10E

H10

EH

1

•• • ▲ ▲ ★ O O • •

• ▲ • • O O •▲

• •

SFEN12T3AZFNSFKN12T3AZTNSFKN12T3AZFNSFKR12T3AZENUW12500R/L 0.500 0.156 0.218 2

0.500 0.156 0.088 1

Figure 1 Figure 2

I.C.25°

T

.787

■ Inserts

■ Hardware

Locator Seat *InsertClamp

**LocatorClamp

ClampScrew

UF4KR UF4SR UFTWR UFKWR WB715TUFO4 ■■ ■■ EXR8

* Torque specifications for insert clamp screw=49-53 in/lbs.**Torque specifications for locator clamp screws=62-66 in/lbs.

Wrench

TT25

Catalog Number

■ UFO End Mill SeriesCatalogNumber

Stock

TN = “T” land FN = honed

• = USA stocked item★ = Worldwide Warehouse item O = New product arrives 2nd quarter 2007▲ = USA limited availability item


parameters


UFO “400” Face MillsUltra High Positive Face Mill

Wav

e M

illS

erie

s


Indexable Shell Mills


*Torque specifications for insert clamp screw=49-53 in/lbs.**Torque specifications for locator clamp screws=62-66 in/lbs.

Clampscrew

Clampscrew

Insert clamp

Locatorclamp

Seat

Insert

Locator

3.0004.0005.0006.0008.000

10.00012.000

3.9454.8985.8436.8348.819

10.80312.756

1.9692.3622.3622.3622.3622.7562.756

2.3622.9532.9533.9375.1187.0879.449

1.0001.5001.5002.0002.5002.5002.500

.375

.625

.625

.7501.0001.0001.000

.250

.405

.405

.437

.531

.531

.531

.197

68

1012162024

1.0001.4961.4961.4961.4961.5751.575

1/2

1

2

3

Dimensions (Inches)Stock

DR L D1 F aD2 d b ENo. ofTeeth Fig. I.C.Max.

D.O.C.

UFOF 403R/LUFOF 404R/L*UFOF 405R/L*UFOF 406R/L**UFOF 408R/LUFOF 410R/LUFOF 412R/L

■ UFO Fine Pitch Face Mill Series

MaxD.O.C.

45°

øD

Lead Angle:Axial Rake Angle:Radial Rake Angle:

45°+27°

-7°øD1

øD2

ø7.0ø4.0

øda

ø.7087 ø.8661

F

b E

øD

b

F

øD

øD1

Eøda

øD2

ø4.0ø.7087

Fig. 2 Fig. 3

■ Hardware


**LocatorClamp

ClampScrew

UF4KR UF4SR UFTWR UFKWRWB715T*

UFOF4 ■■ ■■ R

Wrench

TT25UF4KL

UF4SLSUFTWL UFKWL

UFOF402L

UF4SLUFOF4 ■■ ■■ L

Catalog Number

CatalogNumber

*Requires BFX3/4x16 arbor screw**Requires BFX1x14 arbor screw


•••••

•


parameters

Coated

Sumitomo Cat. No.

I.C. TFacetWidth

Figure


AC

Z31

0A

CZ

330

AC

Z35

0A

C23

0A

C32

5A

C21

1E

H20

ZK

245R

2A

CK

200

AC

K30

0A

CP

100

AC

P20

0A

CP

300

T25

0AT

110A

A30

NG

10E

H10

EH

1

•• • ▲ ▲ ★ O O • •

• ▲ • • O O •▲

• •

SFEN12T3AZFNSFKN12T3AZTNSFKN12T3AZFNSFKR12T3AZENUW12500R/L 0.500 0.156 0.218 2

0.500 0.156 0.088 1

Figure 1 Figure 2

I.C.25°

T

.787

■ Inserts

TN = “T” land FN = honed

• = USA stocked item★ = Worldwide Warehouse itemO = New product arrives 2nd quarter 2007▲ = USA limited availability item

E

F

øD

øD1

øD2

ødb a

Fig. 1



Wave M

illS

eries

48

UFO “400 & 500” Face MillsUltra High Positive Face Mill


Clampscrew

Clampscrew

Insert clamp

Locatorclamp

Seat

Insert

Locator

2.0003.0004.0005.0006.0008.000

10.00012.0003.0004.0005.0006.0008.000

10.00012.000

2.9923.9454.8985.8436.8348.819

10.80312.7563.9454.8985.8436.8348.819

10.80312.756

1.9691.9692.3622.3622.3622.3622.7562.7561.9692.3622.3622.3622.3622.7562.756

1.7722.3622.9532.9533.9375.1187.0879.4492.3622.9532.9533.9375.1187.0879.449

.7501.0001.5001.5002.0002.5002.5002.5001.0001.5001.5002.0002.5002.5002.500

.321

.375

.625

.625

.7501.0001.0001.000.375.625.625.750

1.0001.0001.000

.200

.250

.405

.405

.437

.531

.531

.531

.250

.405

.405

.437

.531

.531

.531

.197

.276

44568

1012144568

101214

.7871.0001.4961.4961.4961.4961.5751.5751.0001.4961.4961.4961.4961.5751.575

1/2

5/8

1

2

3

1

2

3


DR L D1 F aD2 d b ENo. ofTeeth Fig. I.C.Max.

D.O.C.

UFO 402R/LUFO 403R/LUFO 404R/L*UFO 405R/L*UFO 406R/L**UFO 408R/LUFO 410R/LUFO 412R/LUFO 503R/LUFO 504R/L*UFO 505R/L*UFO 506R/L**UFO 508R/LUFO 510R/LUFO 512R/L

■ UFO Coarse Pitch Face Mill Series

MaxD.O.C.

45°

øD

*Approach Angle:*Axial Rake Angle:*Radial Rake Angle:

45°+27°

-7°

b

F

øD

øD1

Eøda

øD2

ø4.0ø.7087

F

ødab

EE

øD1

øD2

F

øDøD

øD1

øD2

ødb a


*Requires BFX3/4x16 arbor screw **Requires BFX1x14 arbor screw • = USA stocked item

CatalogNumber

■ Hardware


**LocatorClamp

ClampScrew

UF4KRUF4SRS

UFTWR UFKWR WB715TUFO402R


Wrench

TT25UF4SRUFO4 ■■ ■■ R

UF4KLUF4SLS

UFTWL UFKWL WB715TUFO402L

TT25UF4SLUFO4 ■■ ■■ L

UF5KR UF5SR UFTWR UFKWR WB715TUFO5 ■■ ■■ R TT25UF5KL UF5SL UFTWL UFKWL WB715TUFO5 ■■ ■■ L TT25

Catalog Number

Coated

Sumitomo Cat. No.

I.C. TFacetWidth

Figure


AC

Z31

0A

CZ

330

AC

Z35

0A

C23

0A

C32

5A

C21

1E

H20

ZK

245R

2A

CK

200

AC

K30

0A

CP

100

AC

P20

0A

CP

300

T25

0AT

110A

A30

NG

10E

H10

EE

H20

H1

SFEN12T3AZFNSFKN12T3AZTNSFKN12T3AZFNSFKR12T3AZENSFKN1504AZTNSFKN1504AZFNUW12500R/LUW15500R/L

0.625 0.1875

0.500 0.156 0.2180.625 0.1875 0.250

1

0.088

0.500 0.156 0.088

2

Figure 1 Figure 2

I.C.25°

T

.787

■ Inserts

TN = “T” land FN = honed O = New product arrives 2nd quarter 2007

• = USA stocked item ▲ = USA limited availability item ★ = Worldwide Warehouse item

••••••••••••

••

•

•••

•

See pages 102-104for recommended

running parameters

•• • ▲ ▲ ★ O O • •

• ▲ • • O O • ▲

• • ▲ ▲ O O •• ▲ • O • •

• •• •


UFOR “600” Face MillsUltra High Positive Face Mill

Wav

e M

illS

erie

s


UFO SeriesApplicable Insert: RGMN

aødøD2

øD1

b

E

øD

F

aødøD2

øD1

b

E F

øD øD

øD2

øD1

aød

ø 4.0

ø.5118ø.7874

øD

øD2

øD1

aød

ø 4.0

ø.7087

ø7.0

ø.8661

b

E

b

E

ø.7087

F F

Locator

Insert Clamp

Insert

LocatorScrew

InsertScrew

34568

1012

3.8074.7485.7126.6738.630

10.60212.587

1.9692.3622.3622.3622.3622.7562.756

2.3622.9532.9533.9375.1187.0879.449

1.0001.5001.5002.0002.5002.5002.500

.375

.625

.625

.7501.0001.0001.000

.250

.405

.405

.437

.531

.531

.531

.375

4568

101214

1.0001.4961.4961.4961.4961.5751.575

D D1 F aD2 d b ENo. ofTeeth Fig.Max.

D.O.C.

UFOR 603RUFOR 604RUFOR 605RUFOR 606RUFOR 608RUFOR 610RUFOR 612R

Dimensions (Inches)

Fig. 1 Fig. 2 Fig. 3 Fig. 4

.MaxD.O.C.

øD

Axial Rake Angle: +25˚Radial Rake Angle: +10˚

CatalogNumber

Stock

■ UFOR Face Mill Series

Note: use "SNS" for Steel applicationsuse "SNI" for Inconel applicationsuse "SNT" for Titanium applications


1

2

3

4


Sumitomo Cat. No.

InsertDia.

T

Dimensions

AC

325

EH

20Z

•

•

•

RGMN2004SNSEdge prep = 0.008” x -30o

RGMN2004SNIEdge prep = 0.002” x -15o

RGMN2004SNTEdge prep = 0.002” x -30o

0.7874(20 mm)

0.1875

30°InsertDia.

T

■ Inserts

■ Hardware

Locator LocatorScrew**

InsertScrew* Wrench

GRKR GRWR BH0410T WB8-20TH040

TRD15UFOR6 ■■ ■■ R

Catalog Number InsertClamp

Coated

•••

••


parameters


Indexable Endmills

sumiMill SeriesApplicable Insert: TECN, TEEN, NF-TEEN, TEKN

Wave M

illS

eries

50

CHE Shoulder MillsPositive Shoulder Mill


dD

L

d

D

L

l1

l2 l3

l1

l2 l3

Figure 1 Figure 2

I.C.20°

T

I.C.

1.2501.5002.000

.949

.949

.949

5.8755.8755.875

.500

.500

.750

2.7812.7812.781

3.0933.0933.093

223

15°15°15°

–2°–1°2°

0°0°0°

.375

.500

.500

Dimensions (Inches) Cutting Angle

Nom.Dia.

ShankDia.

OverallLength

Cutting EdgeLength

ThicknessShankLength

D d L l1 l2 l3

Axial

No. of

Teeth Radial Lead

InsertI.C.

CHE3-1250RR8CHE3-1500RR8CHE4-2000RR8

CatalogNumber

Stock

■ CHE Bridgeport Shank Series

■ Hardware

Locator Clamp LocatorScrew

ClampScrew

RetainingRing

– CCH5R – BHE0510 ER04CHE3-1 ■■ ■■ ■■ RR8

ClampWrench

LocatorWrench

– LH030

CEWR FBH0512 WB8R-16T – TT27 TH030LCE4RCHE4-2000RR8

Catalog Number

Coated

Sumitomo Cat. No.

I.C. T Figure

Cermet Uncoated PCD Dimensions (Inches)

AC

230

AC

325

AC

211

T25

0A

A30

NG

10E

H1

DA

2200

DA

150

•• • •

•

••

• ••

• •• • • •

TECN32RTEEN32RNF-TEEN32RTEKN32RTEKN32TRTECN43RTEEN43RNF-TEEN43RTEKN43RTEKN43TR

0.375 0.125 10.375 0.125 20.375 0.125 20.375 0.125 10.375 0.125 10.500 0.1875 10.500 0.1875 20.500 0.1875 20.500 0.1875 10.500 0.1875 1

■ Inserts

“T” denotes inserts with a T-Land


▲

▲

▲


parameters

▲ = USA limited availability item

CHE Shoulder MillsPositive Shoulder Mill

51

Indexable Endmills



Wav

e M

illS

erie

s

dD

L

d

D

L

l1

l2 l3

l1

l2 l3

Figure 1 Figure 2

I.C.20°

T

I.C.

Coated

Sumitomo Cat. No.

I.C. T Figure


AC

230

AC

325

AC

211

T25

0A

A30

NG

10E

H1

DA

2200

DA

150

•• • •

•

•▲

• ••

• •• • • •

TECN32RTEEN32RNF-TEEN32RTEKN32RTEKN32TRTECN43RTEEN43RNF-TEEN43RTEKN43RTEKN43TR

0.375 0.125 10.375 0.125 20.375 0.125 20.375 0.125 10.375 0.125 10.500 0.1875 10.500 0.1875 20.500 0.1875 20.500 0.1875 10.500 0.1875 1

■ Inserts

“T” denotes inserts with a T-Land

• = USA stocked item▲ = USA limited availability item

.625

.750

.8751.0001.1251.2501.5002.000

.625

.750

.7501.00010001.2501.2501.250

3.4843.4843.6874.3754.3754.5624.5624.562

.312312 312 312 312 .500.500.750

1.0001.1871.1871.3751.3751.5621.5621.562

2.4842.5002.5003.0003.000 3.000 3.000 3.000

11222223

6°8°

12°15°15°15°15°15°

–3°–2°–1°–1°0°

–2°–1°2°

0°0°0°0°0°0°0°0°

.250

.250

.250

.250

.250

.375

.375

.500

Dimensions (Inches) Cutting Angle

Nom.Dia.

ShankDia.

OverallLength

Cutting EdgeLength

Thickness ShankLength

D d L l1 l2 l3

Axial Radial Lead

InsertI.C.

CHE2-0625RWCHE2-0750RWCHE2-0875RWCHE2-1000RWCHE2-1125RWCHE3-1250RWCHE3-1500RWCHE4-2000RW

No. of

Teeth

CatalogNumber

Stock

■ CHE Weldon Shank Series

■ Hardware

Locator Clamp LocatorScrew

ClampScrew

RetainingRing

– CCH4R – BHE0407 ER03CHE2- ■■ ■■ ■■ ■■ RW

ClampWrench

LocatorWrench

– TH025

CCH5R

CEWR

–

FBH0512

BHE0510

WB8R-16T

ER04

–

–

TT27

LH030

TH030

–

LCE4R

CHE3- 1 ■■ ■■ ■■ RW

CHE4- 2000RW

Catalog Number

▲

▲

▲

▲

▲

▲

▲

▲


parameters

▲ = USA limited availability item


sumiMill SeriesApplicable Insert: SDC, NF-SDC, APW

Wave M

illS

eries

52

APG 400 Face MillsHigh Positive Face Mill


Figure 1 Figure 2 Figure 3

15°

T

FW

I.C.

65°

TI.C.

15˚

15˚

I.C. T

25°

MaxD.O.C.

øD

*Lead Angle:*Axial Rake Angle:*Radial Rake Angle:

25°+18°

-2°

E

.512.787

D

F

ad

D1

E

D

F

ad

b

D1

D

E

b ad

.709

F

32

1.024

4.00

D1

b


Insert

LocatorCap Screw

Double Screw Clamp

3.0004.0005.0006.0008.000

3.4134.3815.3606.3468.327

.375

.625

.625

.7501.000

1.9692.3622.3622.3622.756

1.0001.5001.5002.0002.500

.250

.406

.406

.437

.562

1.0001.4961.4961.4961.496

5568

10

.275

.275

.275

.275

.275

12223

.500

.500

.500

.500

.500

Dimensions (Inches)

D D1 a EF d bNo. ofTeeth

Max.D.O.C. Fig. I.C.

■ APG Face Mill Series

APG403RAPG404R*APG405R*APG406R**APG408R

CatalogNumber

Stock

■ Hardware

Locator ClampBolt

CapScrew Wrench

LAP40RL ATW45RL

WB820

WB824T

WB824TL

BXF0520RL

TH040

TT27

APG403R

APG404R

APG405R

APG406R

APG408R




Coated

Sumitomo Cat. No.

I.C. TFacetWidth

Figure

Uncoated PCD Dimensions (Inches)

AC

325

A30

NH

1

DA

2200

DA

150

DA

200

• • •• •

•• •

SDC42RSDC42TRSDC53RNF-SDC42RAPW4R

■ Inserts

“T” denotes inserts with T-Land


0.500 0.125 0.0938 10.500 0.125 0.0938 10.625 0.1875 0.0938 10.500 0.125 0.0938 20.500 0.125 0.193 3

••▲

••


parameters

DNF Face Mill SeriesDouble Negative Face Mill

Wav

e M

illS

erie

s

53


sumiMill SeriesApplicable Insert: CSNH, SNG, SNMN, NW


øD1

øD2

øD

øda

ø13ø20

E F

b

øD1

øD2

ø56øD

øda

E F

b

øD1

øD2

ø101.6

øD

øda ø18

ø26

E F

b

øD1

øD2

ø177.8ø101.6

øD

øda ø18 ø22

ø26 ø32

E

F

b

Cap ScrewBX0510

InsertDouble ScrewWB8-30T Clamp

WrenchTT27LH040

Locator

3.1503.9374.9216.300

3.7804.5675.5516.930

1.9692.3622.3622.362

2.3622.9532.9533.937

1.0001.2501.5002.000

0.3750.5000.6250.750

0.2360.3150.3940.433

.250

68

1012

0.9851.2601.4961.496

D D1 F aD2 d b ENo. ofTeeth Fig.Max.

D.O.C.

DNF 4080RDNF 4100RDNF 4125R*DNF 4160R**

Dimensions (Inches)

øD

Lead Angle: 25˚Axial Rake Angle: -5˚Radial Rake Angle: -6˚

■ DNF Face Mill Series

1234

Weight(kg)

1.83.04.36.8

CatalogNumber

Stock

■ Hardware

Locator LocatorClamp

InsertScrew* Wrench

LNF40R FTW40R BX0510 WB830TDNF ■■ ■■ ■■ ■■ R


Torque specifications for locator clamp (WB830T)= 71-75 in/lbs.Torque specifications for insert clamp (WB830T)= 57-62 in/lbs.

TT27

LH040

*Requires BFX3/4x16 arbor screw**Requires BFX1x14 arbor screw▲ = USA limited availability item

Coated

Sumitomo Cat. No.

Cermet Uncoated Ceramic Dimensions (Inches)

Figure 2 Figure 3

AC

Z31

0A

C32

5

T25

0A

H10

E

NS

30N

S26

0

•• •

•••

•• • •

••

CSNH43MSNG432SNG433SNG434SNG438SNMN432SNMN433SNMN434NW100

Figure 1

■ Inserts

T RFacetWidth

Figure

0.500 0.189

0.500 0.1875

0.500 0.1875

– 0.197

0.500 1–0.03120.04690.06250.12500.03120.04690.0625

–

–

–

–

I.C.

2

2

3

I.C. T

FW

TI.C.

R

T

DNF Milling Cutterj Features and Benefits

• Double negative rake anglesprovide high cutting edge strength

• Up to eight indexes per cutter load• NS260 ceramic inserts are an

economical option for the high speed milling of gray cast iron

Fig. 1 Fig. 2 Fig. 3 Fig. 4

▲

▲

▲

▲


parameters




Wave M

illS

eries

54

CHG Face Mill SeriesDouble Positive Shoulder Face Mill


■ CHG Face Mill Series

LocatorLocatorScrew

Insert

Clamp

ClampScrew

CHG-type Body

3.0004.0005.0006.0008.000

3.0004.0005.0006.0008.000

.375

.500

.625

.7501.000

1.9692.4802.4802.4802.480

1.0001.2501.5002.0002.500

.250

.343

.406

.562

.531

1.221.26

1.4961.4961.496

4568

10

4°5°5°6°6°

.630

.630

.630

.630

.630

12223

.500

.500

.500

.500

.500

Dimensions (Inches)


RadialAngle


CHG403RCHG404R*CHG405R*CHG406R**CHG408R

Max.D.O.C.

øD

0°


0°+15°+4° to +6°

F

da

E

ø13ø20

D

D1 D1

da

EF

D

b

D1

ø101.6

F

D

E b

aød

ø26

ø18


b


CatalogNumber

Stock

■ Hardware

Locator Clamp ClampBolt

LocatorScrew

ClampWrench

CHG403R

LocatorWrench

CHG404R

CHWR

FBX0811

FBH0512 TH030TH040LCH4RCHG405R

FBX0817CHG406R

CHG408R

Catalog Number

Figure 1 Figure 2

I.C.20°

T

I.C.

Coated

Sumitomo Cat. No.

I.C. T Figure


AC

230

AC

325

AC

211

T25

0A

A30

NG

10E

H1

DA

2200

DA

150

▲

• ••

• •• • •

TECN43RTEEN43RNF-TEEN43RTEKN43RTEKN43TR

0.500 0.1875 10.500 0.1875 20.500 0.1875 20.500 0.1875 10.500 0.1875 1

■ Inserts

“T” denotes inserts with a T-Land.


▲

▲

▲

▲

▲


parameters

CPG 400 & 500 Face Mill SeriesSquare Shoulder Face Mill

Wav

e M

illS

erie

s

55


sumiMill SeriesApplicable Insert: TPCH, TPC, TPG, TPMN



11°I.C.

T

11°I.C.

T

I.C.

R

11°

T

0°

MaxD.O.C.

øD


0°+6°0°, 2° for5XX Series

D

E

ø13ø20

D

F

ad

D1

E

D

F

ad

b

D1

D

E

b ad

ø18

F

ø26

ø101.6D1

b


Coated

Sumitomo Cat. No.


AC

230

AC

325

AC

211

EH

20Z

T25

0A

A30

NG

10E

NS

30

• •• • • •

• •• •

• •• • • •• • •••••• •• •

TPCH43RTPCH43TRTPC53P12RTPC53P12RATPG431TPG432TPG433TPG434TPG436TPMN431TPMN432TPMN433TPMN434

■ Inserts

T R FigureI.C.

■ CPG 400 & 500 Face Mill Series

3.1504.3314.9216.299

3.1504.3314.9216.299

0.3750.6250.6250.750

1.9692.3622.3622.362

1.0001 1/21.5002.000

0.2340.3900.3900.437

0.9841.7811.7811.781

568

10

.630

1

21/2

Dimensions (Inches)



CPG03RCPG04R*CPG05R*CPG06R**

Double Screw

ClampInsert

Locator

Locator Bolt

4.0005.0006.0008.000

4.0005.0006.0008.000

0.6250.6250.7501.000

2.3622.3622.3622.362

1.5001.5002.0002.500

0.4060.4060.4370.531

1.7811.7811.7811.781

568

10

.700

1

2

3

5/8

CPG504R*CPG505R*CPG506R**CPG508R


0.500 0.1875 – 10.500 0.1875 – 10.625 0.1875 – 20.625 0.1875 – 20.500 0.0156 – 30.500 0.0312 – 30.500 0.0469 – 30.500 0.0625 – 30.500 0.0938 – 30.500 0.0156 – 30.500 0.0312 – 30.500 0.0469 – 30.500 0.0625 – 3



CatalogNumber

Stock

■ Hardware for 500 Series

Locator Clamp ClampBolt

LocatorClamp

BoltWrench

PTW50RCPG504R

Wrench

CPG505RLCP50R WB8-24T BH0408 TT27CPG506R TT25

PTW51RCPG508RCPG510R

Catalog Number

■ Hardware for 400 Series

Locator ClampBolt

LocatorBolt Wrench

LCP40R

PTW40R

PTW41RWB8-24T BX0510

CPG03RCPG04R

CPG05RCPG06R

Catalog Number Clamp

TT27

LH040

Ceramic

▲

▲

••▲

▲

••


parameters


sumiMill SeriesApplicable Insert: SPCH, SPG, SPMN, DPW

Wave M

illS

eries

56

DPG 400 Face Mill SeriesPositive Face Mill


3.1254.5006.1258.000

10.00012.500

0.3750.6250.7501.0001.0001.000

1.9692.3622.3622.7562.7562.756

1.0001.5002.0002.0002.0002.000

0.2500.4060.4371.6251.6251.625

1.0001.5001.5001.5001.5751.575

458

101214

.445

1

2

3

1/2

Dimens

D D1 a EF d b


DPG403RDPG404R*DPG406R**DPG408RDPG410RDPG412R

■ DPG 400 Face Mill Series

Double Screw

DoubleScrew

InsertClamp

Locator

ClampInsert

15°

MaxD.O.C.

øD


15°+8°

0°

3.544.846.578.30

10.2012.80

E

ø13ø20

D

F

ad

D1

E

D

F

ad

b

D1

D

E

b ad

ø18

F

32

ø26

ø101.6

D1

b




Dimensions (Inches)


CatalogNumber

Stock

■ Inserts

Coated

Sumitomo Cat. No.

I.C. TFacetWidth

R Figure

Uncoated Ceramic Dimensions (Inches)


AC

Z31

0A

C23

0A

C32

5A

C21

1E

H20

ZA

30N

G10

E

NS

30N

S26

0

• •• • •

▲

• •• • • •• • •• •• •• • •• ••

•

SPCH42RSPCH42TRSPCH42TLSPG421SPG422SPG423SPG424SPMN421SPMN422SPMN423SPMN424DPW500R

0.500 0.125 0.125

0.01560.03120.04690.06250.01560.03120.04690.0625

0.480 0.126 0.126 N/A 3

0.500 0.125 N/A 2

1N/A

11°15°

T

I.C.

F

11°

T

I.C.

I.C.

11°

T

15°



Torque specifications for locator clamp (WB830T)=71-75 in/lbs.Torque specifications for insert clamp (WB830T)=57-62 in/lbs.

■ Hardware

Locator InsertClamp

ClampBolt Wrench

GL40R

GLW40R GTW40R

GTW41R WB824TGLW41R

GTW42R WB830TGLW42R

WB830T

TT27

DPG403R

DPG404R

DPG406R

DPG408R

DPG410R

DPG412R

Catalog Number LocatorClamp

▲

••▲

••


parameters

DPG 500 Face Mill SeriesPositive Face Mill

Wav

e M

illS

erie

s

57


sumiMill SeriesApplicable Insert: SPCH, SPG, SPMN


3.2504.5006.2508.000

10.00012.500

3.5404.8406.5708.300

10.20012.800

0.3750.6250.7500.7501.0001.000

1.9882.3822.3822.7762.7762.776

1.0001.5002.0002.0002.0002.000

0.2500.4060.4371.6251.6251.625

1.0001.5001.5001.5001.5751.575

458

101214

.563

Dimensions (Inches)


Max.D.O.C.

DPG503RDPG504R*DPG506R**DPG508RDPG510RDPG512R

■ DPG 500 Face Mill Series

15°

MaxD.O.C.

øD


15°+8°

0°

E

ø13ø20

D

F

ad

D1

E

D

F

ad

b

D1

D

E

b ad

ø18

F

32

ø26

ø101.6

D1

b


Double Screw

DoubleScrew

InsertClamp

Locator

ClampInsert



Fig. I.C.

.625

1

2

3

CatalogNumber

Stock

■ Inserts

Coated

Sumitomo Cat. No.

I.C. TFacetWidth

R Figure

Uncoated Ceramic Dimensions (Inches)

Figure 1 Figure 2

AC

Z31

0A

C23

0A

C32

5A

C21

1E

H20

ZA

30N

G10

E

NS

30N

S26

0

• ••

••

SPCH53RSPCH53TRSPCH53TRRSPG533SPMN533

0.625 0.1875 0.1875

0.04690.0469

N/A 2

1N/A

0.625 0.1875

11°15°

T

I.C.

F

11°

T

I.C.

I.C.



Torque specifications for locator clamp (WB830T)=71-75 in/lbs.Torque specifications for insert clamp (WB830T)=57-62 in/lbs.

■ Hardware

Locator InsertClamp

ClampBolt Wrench

GL50R

GLW50R GTW50R

GTW51R WB824TGLW51R

GTW52R WB830TGLW52R

WB830T

TT27

DPG503R

DPG504R

DPG506R

DPG508R

DPG510R

DPG512R

Catalog Number LocatorClamp

•••▲

•▲


parameters


sumiMill SeriesApplicable Insert: SEKN, SEMR, SEC

Wave M

illS

eries

58

EHG 400 Face Mill SeriesNegative Positive Face Mill


3.0004.0005.0006.0008.000

3.5914.5515.5096.4728.465

1.9692.3622.3622.3622.362

2.3622.9532.9533.9375.118

1.0001.5001.5002.0002.500

0.3750.6250.6250.7501.000

0.7500.4060.4060.4370.531

1.0001.4961.4961.4961.496

4568

10

7/32

1

2

3

2.875.957.72

12.1316.09

Dimensions (Inches)

D D1 F aD2 d b ENo. ofTeeth

Max.D.O.C. FigureWeight

(lbs.)

EHG403REHG404R*EHG405R*EHG406R**EHG408R

■ EHG 400 Face Mill Series

Body

ScrewSeat

Insert

Clamp

Screw

45°

Max. D.O.C.

øD

*Lead Angle: 45°*Axial Rake Angle: +20°*Radial Rake Angle: -3°

Fig. 3

bød

.7094.0"øD2

FE

øDøD1

øda

øD2

F

øDøD1

Fig. 2

ab

E

øD2

øda

F

øDøD1

.787

.512

E

b

Fig. 1



I.C.

.500

CatalogNumber

Stock

■ Hardware

Seat Wrench

EHK4R EHW4R EHBX0512 TH040EHG4 ■■ ■■

Catalog Number ClampClamp &LocatorScrew

Coated

Sumitomo Cat. No.

I.C. T RFacetWidth

Figure


Figure 1 Figure 2

AC

Z31

0A

CZ

330

AC

Z35

0A

C23

0A

C32

5A

C21

1E

H20

ZT

250A

A30

A30

NS

30E

G10

E

• • • •• • • • •

•• • • • • •

•• • •

SEKN42MSEKN42MTSEKN53MSEKN53MTSEMR42MSEC422

0.625 0.1875

0.0312 N/A 2

10.0625N/A

0.1250.500

I.C.

45°20°

T

I.C.

R

20°

T

“M” denotes honed inserts“MT” denotes inserts with a T-Land


■ Inserts

0.500 0.125

•


parameters

FPG 400 & 500 Face Mill SeriesNegative Positive Face Mill

Wav

e M

illS

erie

s

59


sumiMill SeriesApplicable Insert: SDKN, SDMR


3.0004.0005.0006.0008.000

10.00012.0003.0004.0005.0006.0008.000

10.00012.000

3.9214.8745.8436.8118.83510.81112.7953.9214.8745.8436.8118.83510.81112.795

1.9692.3622.3622.3622.3622.7562.7561.9692.3622.3622.3622.3622.7562.756

1.0001.5001.5002.0002.5002.5002.5001.0001.5001.5002.0002.5002.5002.500

————

4.0004.0004.000

————

4.0004.0004.000

————

.709

.709

.709————

.709

.709

.709

————

1.0241.0241.024

————

1.0241.0241.024

0.3750.6250.6250.7501.0001.0001.0000.3750.6250.6250.7501.0001.0001.000

0.2500.4060.4060.4370.5310.5310.5310.2500.4060.4060.4370.5310.5310.531

1.0001.5001.5001.5001.5001.7501.7501.0001.5001.5001.5001.5001.7501.750

4568

1012144568

101214

1/4

21/64

1

2

3

1

2

3


d1DR L D1 F d ad2 d3 b ENo. ofTeeth

Max.D.O.C. Figure

FPG403RFPG404R*FPG405R*FPG406R**FPG408R

FPG410R/LFPG412RFPG503RFPG504R*FPG505R*FPG506R**FPG508RFPG510RFPG512R

■ FPG 400 & 500 Face Mill Series

FPG Cutters accommodate either 1/2" or 5/8" I.C. Inserts by using the appropriate Locator.*Requires BFX3/4x16 arbor screw**Requires BFX1x14 arbor screw


Insert

Locator

Locator Screw

Clamp

Clamp Screw

Cutter Body

I.C.

.500

.625

Coated

Sumitomo Cat. No.

I.C. TFacetWidth

Figure


Figure 1 Figure 2

AC

Z31

0A

CZ

330

AC

Z35

0A

C23

0A

C32

5A

C21

1E

H20

ZT

250A

A30

NG

10E

DA

150

• • • • •• • • • • •

▲ •• • ▲ • •

•

SDKN42MSDKN42MTSDKN53MSDKN53MTSDMR42M 0.500 0.125 0.0781 2

10.07810.18750.625

0.07810.1250.500

15°I.C.

FWT

15°I.C.

45°

T

Hole dia. = 0.112"

“M” denotes honed inserts“MT” denotes inserts with a T-Land


CatalogNumber

■ Inserts

■ Hardware

Locator Clamp ClampScrew**

LocatorScrew*

ClampWrench

FPWRLFP4R

FBX0817 FBH0512 TH040FPG4 ■■ ■■ R

*Torque specification for FBH0512=58-62 in/lbs.**Torque specification for FBX0817=44-49 in/lbs.

LocatorWrench

TH030LFP5RFPG5 ■■ ■■ R

Catalog Number

E 1 b

.512

.787

a

F

d

Fig. 1

D1

D

b

a

d

D1

D

FE b

a

E

D1

D

dd1

d2

Fd3

1.25

Fig. 2 Fig. 3

D

Max.D.O.C.

*Lead Angle*Axial Rake Angle:*Radial Rake Angle:

45°15°-4°

45°

▲

▲

•••▲

••••••••

•


parameters

Adapters &H

olders

Milling Adapters& Holders

Table of ContentsMilling Adapters & Holders: Pages

Milling Holder and Collet Highlights. . . . . . . . . 62-63• Milling Adapters & Holders:sumiLock PlusTM Milling Chucks, . . . . . . . . . . . 64-67collets, & accessoriesTG Milling Chucks,. . . . . . . . . . . . . . . . . . . . . . 68-70collets, & accessoriesER Milling Chucks, . . . . . . . . . . . . . . . . . . . . . 71-74collets, & accessories• Endmill Holders:CT40, CT50 Endmill Holders. . . . . . . . . . . . . . . . 75CT50 Aerospace Holders . . . . . . . . . . . . . . . . . . . 76BT40, BT50 Endmill Holders . . . . . . . . . . . . . . . . 76K&T Series 200 Endmill Holders . . . . . . . . . . . . . 77HSK Endmill Holders . . . . . . . . . . . . . . . . . . . . . . 77R8 Endmill Holders . . . . . . . . . . . . . . . . . . . . . . . . 77NMTB Endmill Holders . . . . . . . . . . . . . . . . . . . . . 78Endmill Holder Extensions . . . . . . . . . . . . . . . . . . 79Replacement Set Screws . . . . . . . . . . . . . . . . . . . 79• Shell Mill Holders:CT Taper Shell & Face Mill Holders . . . . . . . . . . . 80BT Taper Shell & Face Mill Holders . . . . . . . . . . . 81K & T series 200 Shell Mill Holders . . . . . . . . . . . 82R8 Shell Mill Holders . . . . . . . . . . . . . . . . . . . . . . 82HSK Shell Mill Holders . . . . . . . . . . . . . . . . . . . . . 82NMTB Shell & Face Mill Holders . . . . . . . . . . . . . 83Replacement Keys & Arbor Screws . . . . . . . . . . . 84

Pages 62-84


Milling

Adapters & HoldersA

dapt

ers

&H

olde

rs

Milling Holder and Collet Highlights

TG Collets These TG collets offer 33% more holding power thanthe ER Collets. This can mean increased productionwithout any sacrifice in accuracy. The accuracy of theTG collets over 3/8", are guaranteed to be within0.0005" at 4" from the face of the collet. Collets under3/8", are guaranteed to be within 0.0005" runout, at a distance of four times the collet I.D. Coolantcollets are also available in the TG100 series.

ER ColletsThese are a good economical choice. They offer almost three times the gripping power of double anglecollets and 75% of the gripping power of a TG collet. ER collects, over 3/8", are guaranteed to be within 0.0005" runout 4" from the face of the collet. Collets under 3/8", are guaranteed to be within 0.0005" runout, at a distance of four times the collet I.D.Coolant collets are also available in the ER variety.

sumi Lock Plus ™ ColletssumiLock PlusTM has the highest accuracy andstrongest gripping power available. Runout accuracy isless than 5µm at 100mm from the face of the collet.sumiLockTM Collets will fit the sumiLock PlusTM MillingChucks, but cannot accommodate the sumiLockPlusTM accessory nuts.


Milling Holder and Collet HighlightsMilling

Adapters & HoldersA

dapters &H

olders

Tightening Fixtures andRetention KnobsOur tightening fixtures are the best and simplest in theworld. You gain immediate access to both the workingand taper ends. Less handling just means fewerchances of costly holders being dropped anddamaged.

Our retention knobs are manufactured from the finestand most consistent steels required. Accuratelymachined surfaces and quality threads mean constantproductivity and less down-time.

Advanced Technology Endmill HoldersThese holders should be used with Sumitomo’sIndexable Endmill products lines. They are extremelyaccurate and thereby provide you with longer tool lifeand maximum feed rate capability. Most of ourindexable end mills have weldon shanks. This familyof holders is sure to cover your needs.

High Quality Precision ShellMill HoldersThe precision and quality of these holders are best inthe industry. Precision ground tapers and cuttermounting surfaces give your milling cutters the leastamount of axial and radial runouts available forprecision or high volume manufacturing needs. Thissimply translates into increased tool life, better surfacefinishes and lower cost price parts. See page 72 fordetailed Sumitomo information regarding specific arborscrews and mounting bolts.


Milling

Adapters & HoldersA

dapt

ers

&H

olde

rs

sumiLock Plus™ Milling Chucks

L

D

D

L

L

D

■ BT TAPER sumi Lock Plus ™ MILLING CHUCKS

■ NMTB TAPER sumi Lock Plus ™ MILLING CHUCKS

■ CT TAPER sumi Lock Plus ™ MILLING CHUCKS

Additional styles and sizes available on request.

8.40008.4000

L

D

■ HSK sumi Lock Plus ™ MILLING CHUCKS

HSK63-SLP0750-90HSK63-SLP1000-105HSK100-SLP0750-105HSK100-SLP1000-105HSK100-SLP1250-105HSK100-SLP2000-120

Taper Max L D ColletCapacity Series

HSK-63A 3/4" 3.740" 2.047" SLP750HSK-63A 1" 3.937" 2.362" SLP1000

HSK-100A 3/4" 4.528" 2.047" SLP750HSK-100A 1" 4.528" 2.362" SLP1000HSK-100A 1-1/4" 4.528" 2.717" SLP1250HSK-100A 2" 4.921" 4.134" SLP2000

Taper Size L D ColletRange Series

40 3/16" - 1-1/4" 4.134" 2.717" SLP125050 3/16" - 1-1/4" 3.543" 2.717" SLP125050 1" - 2" 4.134" 4.134" SLP2000

NMTB40-SLP1250NMTB50-SLP1250NMTB50-SLP2000

BT30-SLP750BT40-SLP750BT40-SLP1000BT40-SLP1250BT50-SLP1250


30 1/8" - 3/4" 2.953" 2.047" SLP75040 1/8" - 3/4" 4.134" 2.047" SLP75040 1/8" - 1" 3.543" 2.362" SLP100040 3/16" - 1-1/4" 4.724" 2.717" SLP125050 3/16" - 1-1/4" 5.315" 2.717" SLP1250

CT40-SLP750CT40-SLP1000CT40-SLP1250CT50-SLP750CT50-SLP1000CT50-SLP1250


40 1/8" - 3/4" 4.134" 2.047" SLP75040 1/8" - 1" 4.134" 2.362" SLP100040 3/16" - 1-1/4" 4.724" 2.520" SLP125050 1/8" - 3/4" 5.315" 2.047" SLP75050 1/8" - 1" 5.315" 2.362" SLP100050 3/16" - 1-1/4" 5.315" 2.717" SLP1250

CatalogNumber

CatalogNumber

CatalogNumber

CatalogNumber


sumiLock Plus™ Collets and AccessoriesMilling

Adapters & HoldersA

dapters &H

olders

■ SLP750 sumi Lock Plus ™ COLLETSMetric

SLP750-6

SLP750-7

SLP750-8

SLP750-10

SLP750-12

SLP750-14

SLP750-16

StandardCollet

6mm

7mm

8mm

10mm

12mm

14mm

16mm

ColletI.D.

SLP750-6C

SLP750-7C

SLP750-8C

SLP750-10C

SLP750-12C

SLP750-14C

SLP750-16C

SLP750N-6C

SLP750N-7C

SLP750N-8C

SLP750N-10C

SLP750N-12C

SLP750N-14C

SLP750N-16C

SLP750N-6S

SLP750N-7S

SLP750N-8S

SLP750N-10S

SLP750N-12S

SLP750N-14S

SLP750N-16S

SLP750N-6N

SLP750N-7N

SLP750N-8N

SLP750N-10N

SLP750N-12N

SLP750N-14N

SLP750N-16N

CoolantCollet

Coolant-ThruNut Slotted Nut Nozzle Nut

Inch

SLP750-008

SLP750-012

SLP750-016

SLP750-020

SLP750-024

SLP750-028

SLP750-032

SLP750-036

SLP750-040

1/8"

3/16"

1/4"

5/16"

3/8"

7/16"

1/2"

9/16"

5/8"

ColletI.D.

SLP750-008C

SLP750-012C

SLP750-016C

SLP750-020C

SLP750-024C

SLP750-028C

SLP750-032C

SLP750-036C

SLP750-040C

SLP750N-008C

SLP750N-012C

SLP750N-016C

SLP750N-020C

SLP750N-024C

SLP750N-028C

SLP750N-032C

SLP750N-036C

SLP750N-040C

SLP750N-008S

SLP750N-012S

SLP750N-016S

SLP750N-020S

SLP750N-024S

SLP750N-028S

SLP750N-032S

SLP750N-036S

SLP750N-040S

SLP750N-008N

SLP750N-012N

SLP750N-016N

SLP750N-020N

SLP750N-024N

SLP750N-028N

SLP750N-032N

SLP750N-036N

SLP750N-040N

CoolantCollet


sumi Lock Plus ™ ColletsThe sumiLock PlusTM Milling Chuck Collets aremanufactured to uniformly collapse around thecutting tool shank. This provides maximumgripping power, and concentric positioning of thecutting tool. Standard collets and coolant collets(not pictured) are available for all sizes of sumiLockPlusTM Milling Chucks. SumiLockTM Collets will fitsumiLock PlusTM Milling Collets, but cannotaccommodate the sumiLock PlusTM accessory nuts.

Coolant-Thru NutThe Coolant-Thru Nut forms acomplete seal around the cuttingtool. This is beneficial for coolant-thru cutting tools. The coolantcollet and Coolant-Thru Nut mustbe ordered on size for eachcutting tool.

Slotted NutThe Slotted Nut allows coolant totravel down the tool’s shank to itscutting edge. This is well suitedfor non-coolant-thru cutting tools.The coolant collet and Slotted Nutmust be ordered on size for eachcutting tool.

Nozzle NutThe Nozzle Nut allows you todirect coolant to the cutting edgevia three nozzles. This is ideal forcoolant-thru cutting tools,specially when the cutting toolshank is smaller than the cuttingdiameter. The coolant collet andNozzle Nut must be ordered onsize for each cutting tool.


Milling

Adapters & HoldersA

dapt

ers

&H

olde

rs

sumiLock Plus™ Milling Chucks

■ SLP1250 sumi Lock Plus ™ COLLETS

Metric

SLP1250-6

SLP1250-8

SLP1250-10

SLP1250-12

SLP1250-14

SLP1250-16

SLP1250-20

SLP1250-25

StandardCollet

6mm

8mm

10mm

12mm

14mm

16mm

20mm

25mm

ColletI.D.

SLP1250-6C

SLP1250-8C

SLP1250-10C

SLP1250-12C

SLP1250-14C

SLP1250-16C

SLP1250-20C

SLP1250-25C

SLP1250N-6C

SLP1250N-8C

SLP1250N-10C

SLP1250N-12C

SLP1250N-14C

SLP1250N-16C

SLP1250N-20C

SLP1250N-25C

SLP1250N-6S

SLP1250N-8S

SLP1250N-10S

SLP1250N-12S

SLP1250N-14S

SLP1250N-16S

SLP1250N-20S

SLP1250N-25S

SLP1250N-6N

SLP1250N-8N

SLP1250N-10N

SLP1250N-12N

SLP1250N-14N

SLP1250N-16N

SLP1250N-20N

SLP1250N-25N

CoolantCollet


Inch

SLP1250-012

SLP1250-016

SLP1250-020

SLP1250-024

SLP1250-028

SLP1250-032

SLP1250-036

SLP1250-040

SLP1250-048

SLP1250-056

SLP1250-064

StandardCollet

3/16"

1/4"

5/16"

3/8"

7/16"

1/2"

9/16"

5/8"

3/4"

7/8"

1"

ColletI.D.

SLP1250-012C

SLP1250-016C

SLP1250-020C

SLP1250-024C

SLP1250-028C

SLP1250-032C

SLP1250-036C

SLP1250-040C

SLP1250-048C

SLP1250-056C

SLP1250-064C

SLP1250N-012C

SLP1250N-016C

SLP1250N-020C

SLP1250N-024C

SLP1250N-028C

SLP1250N-032C

SLP1250N-036C

SLP1250N-040C

SLP1250N-048C

SLP1250N-056C

SLP1250N-064C

SLP1250N-012S

SLP1250N-016S

SLP1250N-020S

SLP1250N-024S

SLP1250N-028S

SLP1250N-032S

SLP1250N-036S

SLP1250N-040S

SLP1250N-048S

SLP1250N-056S

SLP1250N-064S

SLP1250N-012N

SLP1250N-016N

SLP1250N-020N

SLP1250N-024N

SLP1250N-028N

SLP1250N-032N

SLP1250N-036N

SLP1250N-040N

SLP1250N-048N

SLP1250N-056N

SLP1250N-064N

CoolantCollet



Metric

SLP1000-6

SLP1000-8

SLP1000-10

SLP1000-12

SLP1000-14

SLP1000-16

SLP1000-18

SLP1000-20

StandardCollet

6mm

8mm

10mm

12mm

14mm

16mm

18mm

20mm

ColletI.D.

SLP1000-6C

SLP1000-8C

SLP1000-10C

SLP1000-12C

SLP1000-14C

SLP1000-16C

SLP1000-18C

SLP1000-20C

SLP1000N-6C

SLP1000N-8C

SLP1000N-10C

SLP1000N-12C

SLP1000N-14C

SLP1000N-16C

SLP1000N-18C

SLP1000N-20C

SLP1000N-6S

SLP1000N-8S

SLP1000N-10S

SLP1000N-12S

SLP1000N-14S

SLP1000N-16S

SLP1000N-18S

SLP1000N-20S

SLP1000N-6N

SLP1000N-8N

SLP1000N-10N

SLP1000N-12N

SLP1000N-14N

SLP1000N-16N

SLP1000N-18N

SLP1000N-20N

CoolantCollet


Inch

SLP1000-008

SLP1000-012

SLP1000-016

SLP1000-020

SLP1000-024

SLP1000-028

SLP1000-032

SLP1000-040

SLP1000-048

SLP1000-056

StandardCollet

1/8"

3/16"

1/4"

5/16"

3/8"

7/16"

1/2"

5/8"

3/4"

7/8"

ColletI.D.

SLP1000-008C

SLP1000-012C

SLP1000-016C

SLP1000-020C

SLP1000-024C

SLP1000-028C

SLP1000-032C

SLP1000-040C

SLP1000-048C

SLP1000-056C

SLP1000N-008C

SLP1000N-012C

SLP1000N-016C

SLP1000N-020C

SLP1000N-024C

SLP1000N-028C

SLP1000N-032C

SLP1000N-040C

SLP1000N-048C

SLP1000N-056C

SLP1000N-008S

SLP1000N-012S

SLP1000N-016S

SLP1000N-020S

SLP1000N-024S

SLP1000N-028S

SLP1000N-032S

SLP1000N-040S

SLP1000N-048S

SLP1000N-056S

SLP1000N-008N

SLP1000N-012N

SLP1000N-016N

SLP1000N-020N

SLP1000N-024N

SLP1000N-028N

SLP1000N-032N

SLP1000N-040N

SLP1000N-048N

SLP1000N-056N

CoolantCollet



sumiLock Plus™ Collets and AccessoriesMilling

Adapters & HoldersA

dapters &H

olders

SLP750MC–SPANSLP1000MC–SPANSLP1250MC–SPANSLP2000MC–SPAN

■ SLP SPANNER WRENCHES

For Use With

3/4" Capacity Chucks1" Capacity Chucks

1-1/4" Capacity Chucks2" Capacity Chucks

CatalogNumber


Inch

SLP2000-064SLP2000-080SLP2000-096

StandardCollet

ColletI.D.1"

1-1/4"1-1/2"

SLP2000-064CSLP2000-080CSLP2000-096C

SLP2000N-064CSLP2000N-080CSLP2000N-096C

SLP2000N-064SSLP2000N-080SSLP2000N-096S

SLP2000N-064NSLP2000N-080NSLP2000N-096N

CoolantCollet



Milling

Adapters & HoldersA

dapt

ers

&H

olde

rs

TG Milling Chucks

■ CT TAPER TG MILLING CHUCKS

■ BT TAPER TG MILLING CHUCKS

Note: Special diameters and dimensions available per quotation.

* Additional styles and sizes available on request.


30 1/8–1/2" 2" 1-3/8" TG5030 3/64–3/4" 2-1/2" 1-7/8" TG7530 1/16–1" 3-15/16" 2-1/2" TG10040 1/16–1" 3-1/2" 2-1/2" TG100

BT30–TG500BT30–TG750BT30–TG1000BT40–TG1000


40 3/64–3/4" 3" 1-7/8" TG7550 3/64–3/4" 3-1/2" 1-7/8" TG7540 1/16–1" 2-3/4" 2-1/2" TG10040 1/16–1" 3-1/2" 2-1/2" TG10050 1/16–1" 3-1/2" 2-1/2" TG100

CT40–TG750CT50–TG750CT40–TG1000SCT40–TG1000CT50–TG1000

CatalogNumber

CatalogNumber


TG Collets and AccessoriesMilling

Adapters & HoldersA

dapters &H

olders

TG75 COLLETSInch

Collet I.D.

3/64"1/16"5/64"3/32"7/64"1/8"

9/64"5/32"11/64"3/16"

13/64"7/32"

15/64"1/4"

17/64"9/32"

19/64"5/16"

21/64"11/32"23/64"

3/8"25/64"

TG075–003TG075–004TG075–005TG075–006TG075–007TG075–008TG075–009TG075–010TG075–011TG075–012TG075–013TG075–014TG075–015TG075–016TG075–017TG075–018TG075–019TG075–020TG075–021TG075–022TG075–023TG075–024TG075–025

Collet I.D.

13/32"27/64"7/16"

29/64"15/32"31/64"

1/2"33/64"17/32"35/64"9/16"

37/64"19/32"39/64"

5/8"41/64"21/32"43/64"11/16"45/64"23/32"47/64"

3/4"

TG075–026TG075–027TG075–028 TG075–029TG075–030TG075–031TG075–032TG075–033TG075–034TG075–035TG075–036TG075–037TG075–038TG075–039TG075–040TG075–041 TG075–042TG075–043TG075–044TG075–045TG075–046TG075–047TG075–048

TG50 COLLETSInch

Collet I.D.

1/8"9/64"5/32"11/64"3/16"

13/64"7/32"

15/64"1/4"

17/64"9/32"

19/64"5/16"

TG050–008TG050–009TG050–010TG050–011TG050–012TG050–013TG050–014TG050–015TG050–016TG050–017TG050–018TG050–019TG050–020

Collet I.D.

21/64"11/32"23/64"

3/8"25/64"13/32"27/64"7/16"

29/64"15/32"31/64"

1/2"

TG050–021TG050–022TG050–023TG050–024TG050–025TG050–026TG050–027TG050–028TG050–029TG050–030TG050–031TG050–032

(Continued on next page)Note: TG Collets collapse approximately 1/64"

MetricCatalog Number

TG100-204

TG100-206

TG100-208

TG100-210

TG100-212

TG100-214

TG100-216

–

TG100-206C

TG100-208C

TG100-210C

TG100-212C

TG100-214C

TG100-216C

4mm

6mm

8mm

10mm

12mm

14mm

16mm

StandardCollet

CoolantCollet

ColletI.D.

Catalog Number

TG100-218

TG100-220

TG100-222

TG100-224

TG100-225

TG100-226

TG100-218C

TG100-220C

TG100-222C

TG100-224C

TG100-225C

TG100-226C

18mm

20mm

22mm

24mm

25mm

26mm

StandardCollet

CoolantCollet

ColletI.D.

TG100 COLLETS

TG100 COLLETSInch

TG100–004

TG100–005

TG100–006

TG100–007

TG100–008

TG100–009

TG100–010

TG100–011

TG100–012

TG100–013

TG100–014

TG100–015

TG100–016

TG100–017

TG100–018

TG100–019

TG100–020

TG100–021

TG100–022

TG100–023

TG100–024

TG100–025

TG100–026

TG100–027

TG100–028

TG100–029

TG100–030

TG100–031

TG100–032

TG100–033

TG100–034

–

–

–

–

–

–

–

–

–

–

–

–

TG100–016C

TG100–017C

TG100–018C

TG100–019C

TG100–020C

TG100–021C

TG100–022C

TG100–023C

TG100–024C

TG100–025C

TG100–026C

TG100–027C

TG100–028C

TG100–029C

TG100–030C

TG100–031C

TG100–032C

TG100–033C

TG100–034C

1/16"

5/64"

3/32"

7/64"

1/8"

9/64"

5/32"

11/64"

3/16"

13/64"

7/32"

15/64"

1/4"

17/64"

9/32"

19/64"

5/16"

21/64"

11/32"

23/64"

3/8"

25/64"

13/32"

27/64"

7/16"

29/64"

15/32"

31/64"

1/2"

33/64"

17/32"

Catalog NumberStandard

ColletCoolantCollet

ColletI.D.

TG100–035

TG100–036

TG100–037

TG100–038

TG100–039

TG100–040

TG100–041

TG100–042

TG100–043

TG100–044

TG100–045

TG100–046

TG100–047

TG100–048

TG100–049

TG100–050

TG100–051

TG100–052

TG100–053

TG100–054

TG100–055

TG100–056

TG100–057

TG100–058

TG100–059

TG100–060

TG100–061

TG100–062

TG100–063

TG100–064

TG100–035C

TG100–036C

TG100–037C

TG100–038C

TG100–039C

TG100–040C

TG100–041C

TG100–042C

TG100–043C

TG100–044C

TG100–045C

TG100–046C

TG100–047C

TG100–048C

TG100–049C

TG100–050C

TG100–051C

TG100–052C

TG100–053C

TG100–054C

TG100–055C

TG100–056C

TG100–057C

TG100–058C

TG100–059C

TG100–060C

TG100–061C

TG100–062C

TG100–063C

TG100–064C

35/64"

9/16"

37/64"

19/32"

39/64"

5/8"

41/64"

21/32"

43/64"

11/16"

45/64"

23/32"

47/64"

3/4"

49/64"

25/32"

51/64"

13/16"

53/64"

27/32"

55/64"

7/8"

57/64"

29/32"

59/64"

15/16"

61/64"

31/32"

63/64"

1"

Catalog NumberStandard

ColletCoolantCollet

ColletI.D.

CatalogNumber

CatalogNumber

CatalogNumber

CatalogNumber


Milling

Adapters & HoldersA

dapt

ers

&H

olde

rs

TG Collets and Accessories

■ REPLACEMENT TG BACKUP SCREWS■ TG CHUCK NUT WRENCHES

■ REPLACEMENTTG CHUCK NUT ASSEMBLIES

(continued from previous page)

Collet Type

TG25TG50TG75

TG100TG150

TG25–3TG50–3TG75–3TG100–3TG150–3

Description

Fits TG25 Chuck NutFits TG50 Chuck NutFits TG75 Chuck NutFits TG100 Chuck NutFits TG150 Chuck Nut

TG25–SPANTG50–SPANTG75–SPANTG100–SPANTG150–SPAN

Description

TG25 Chuck Nut, CompleteTG50 Chuck Nut, CompleteTG75 Chuck Nut, CompleteTG100 Chuck Nut, CompleteTG150 Chuck Nut, CompleteTG50 Nut Bearing/Spacer SetTG75 Nut Bearing/Spacer SetTG100 Nut Bearing/Spacer SetTG150 Nut Bearing/Spacer Set

TG25–NUTTG50–NUTTG75–NUTTG100–NUTTG150–NUTTG50–1TG75–1TG100–1TG150–1

CatalogNumber

CatalogNumber

CatalogNumber


ER Milling ChucksMilling

Adapters & HoldersA

dapters &H

olders

■ NMTB TAPER ER MILLING CHUCKS

■ CT TAPER ER MILLING CHUCKS

■ BT TAPER ER MILLING CHUCKS


40 1/32–13/32" 1-3/4" 1-1/4" ER16NMTB40-ER16


40 .019–.275" 2-1/2" 3/4" ER1140 1/32–13/32" 3-1/2" 1-1/4" ER1650 1/32–13/32" 4-1/8" 1-1/4" ER1640 .039–.511" 2-1/2" 1-3/8" ER2050 .039–.511" 2-1/2" 1-3/8" ER2040 .039–.629" 2-1/2" 1-11/16" ER2550 .039–.629" 2-1/2" 1-11/16" ER2540 .078–.787" 3-1/8" 2" ER3250 .078–.787" 4" 2" ER3240 .118–1.023" 3" 2-1/2" ER4050 .118–1.023" 4" 2-1/2" ER40

CT40-ER11CT40-ER16CT50-ER16CT40-ER20CT50-ER20CT40-ER25CT50-ER25CT40-ER32CT50-ER32CT40-ER40CT50-ER40

* Additional styles and sizes available on request.

ER Collets are on the following page.

BT30-ER11BT30-ER11LBT40-ER11BT30-ER16BT30-ER16LBT40-ER16BT50-ER16BT40-ER20BT50-ER20BT30-ER25BT30-ER25LBT40-ER25BT50-ER25BT30-ER32BT40-ER32BT50-ER32BT50-ER40


30 .019–.275" 2" 3/4" ER1130 .019–.275" 4" 3/4" ER1140 .019–.275" 2-1/2" 3/4" ER4030 1/32–13/32" 2-3/8" 1-1/4" ER1630 1/32–13/32" 4" 1-1/4" ER1640 1/32–13/32" 3-1/2" 1-1/4" ER1650 1/32–13/32" 4-1/8" 1-1/4" ER1640 .039–.511" 2-1/4" 1-3/8" ER2050 .039–.511" 2-5/8" 1-3/8" ER2030 .039–.629" 2" 1-5/8" ER2530 .039–.629" 4" 1-5/8" ER2540 .039–.629" 2-1/4" 1-5/8" ER2550 .039–.629" 2-5/8" 1-5/8" ER2530 .078–.787" 3" 2" ER3240 .078–.787" 3-1/8" 2" ER3250 .078–.787" 4" 2" ER3250 .118–1.023" 4" 2-1/2" ER40

CatalogNumber

CatalogNumber

CatalogNumber


Milling

Adapters & HoldersA

dapt

ers

&H

olde

rs

ER Collets and Accessories

Note: ER Series 11 Collets collapseapproximately 1/64."

Note: ER Series 16 through 40 colletscollapse approximately 1/32".

CatalogNumber Inch

ER11-012C 3/16”ER11-013C 13/64”ER11-014C 7/32”ER11-015C 15/64”ER11-016C 1/4”ER11-017C 17/64”

CatalogNumber Metric Inch

ER11-039 0.5-1mm .019-.039”ER11-059 1-1.5mm .039-.059”ER11-078 1.5-2mm .059-.078”ER11-098 2-2.5mm .078-.098”ER11-118 2.5-3mm .098-.118”ER11-137 3-3.5mm .118-.137”ER11-157 3.5-4mm .137-.157”ER11-177 4-4.5mm .157-.177”ER11-196 4.5-5mm .177-.196”ER11-216 5-5.5mm .196-.216”ER11-236 5.5-6mm .216-.236”ER11-255 6-6.5mm .236-.255”ER11-275 6.5-7mm .255-.275”

ER SERIES 11 STANDARD COLLETS

Metric

Collet I.D. CatalogNumber Metric

ER11-157C 4.0mmER11-177C 4.5mmER11-196C 5.0mmER11-216C 5.5mmER11-236C 6.0mmER11-255C 6.5mm

ER SERIES 11 COOLANT COLLETS

Metric

Collet I.D.


Inch

Collet I.D.


ER20-078 1-2mm .039-.078”ER20-118 2-3mm .078-.118”ER20-137 2.5-3.5mm .098-.137”ER20-157 3-4mm .118-.157”ER20-196 4-5mm .157-.196”ER20-236 5-6mm .196-.236”ER20-275 6-7mm .236-.275”ER20-314 7-8mm .275-.314”ER20-354 8-9mm .314-.354”ER20-393 9-10mm .354-.393”ER20-433 10-11mm .393-.433”ER20-452 11-11.5mm .433-.452”ER20-472 11-12mm .452-.472”ER20-511 12-13mm .472-.511”

ER SERIES 20STANDARD COLLETS

Metric

Collet I.D. CatalogNumber Inch

ER20-012C 3/16”


Inch

Collet I.D.CatalogNumber Metric

ER20-196C 5.0mmER20-216C 5.5mmER20-236C 6.0mmER20-255C 6.5mmER20-275C 7.0mmER20-295C 7.5mmER20-314C 8.0mmER20-334C 8.5mmER20-354C 9.0mmER20-374C 9.5mmER20-393C 10.0mmER20-413C 10.5mmER20-433C 11.0mmER20-452C 11.5mmER20-472C 12.0mmER20-492C 12.5mmER20-511C 13.0mm


Metric

Collet I.D.

CatalogNumber Inch

ER16-002 1/64-1/32”ER16-004 1/32-1/16”ER16-006 1/16-3/32”ER16-008 3/32-1/8”ER16-010 1/8-5/32”ER16-012 5/32-3/16”ER16-014 3/16-7/32”ER16-016 7/32-1/4”ER16-018 1/4-9/32”ER16-020 9/32-5/16”ER16-022 5/16-11-32”ER16-024 11/32-3/8”ER16-026 3/8-13/32”


ER16-039 0.5-1mm .019-.039”ER16-059 1-1.5mm .039-.059”ER16-078 1.5-2mm .059-.078”ER16-098 2-2.5mm .078-.098”ER16-118 2.5-3mm .098-.118”ER16-137 3-3.5mm .118-.137”ER16-157 3.5-4mm .137-.157”ER16-177 4-4.5mm .157-.177”ER16-196 4.5-5mm .177-.196”ER16-216 5-5.5mm .196-.216”ER16-236 5.5-6mm .216-.236”ER16-255 6-6.5mm .236-.255”ER16-275 6.5-7mm .255-.275”ER16-295 7-7.5mm .275-.295”ER16-314 7.5-8mm .295-.314”ER16-334 8-8.5mm .314-.334”ER16-354 8.5-9mm .334-.354”ER16-374 9-9.5mm .354-.374”ER16-393 9.5-10mm .374-.393”


Metric

Collet I.D.

CatalogNumber Metric

ER16-157C 4.0mmER16-177C 4.5mmER16-196C 5.0mmER16-216C 5.5mmER16-236C 6.0mmER16-255C 6.5mmER16-275C 7.0mmER16-295C 7.5mmER16-314C 8.0mmER16-334C 8.5mmER16-354C 9.0mmER16-374C 9.5mmER16-393C 10.0mm


Metric

Collet I.D.


Inch

Collet I.D.

ER SERIES 16 COOLANTCOLLETS

Inch

CatalogNumber Inch

ER16-012C 3/16”ER16-013C 13/64”ER16-014C 7/32”ER16-015C 15/64”ER16-016C 1/4”ER16-017C 17/64”ER16-018C 9/32”ER16-019C 19/64”ER16-020C 5/16”ER16-021C 21/64”ER16-022C 11/32”ER16-023C 23/64”ER16-024C 3/8”ER16-025C 25/64”ER16-026C 13/32”

Collet I.D.


Note: ER Series 11 collets collapse approximately 1/64˝.


ER25-078 1-2mm .039-.078”ER25-118 2-3mm .078-.118”ER25-137 2.5-3.5mm .098-.137”ER25-157 3-4mm .118-.157”ER25-196 4-5mm .157-.196”ER25-236 5-6mm .196-.236”ER25-275 6-7mm .236-.275”ER25-314 7-8mm .275-.314”ER25-354 8-9mm .314-.354”ER25-393 9-10mm .354-.393”ER25-433 10-11mm .393-.433”ER25-452 11-11.5mm .433-.452”ER25-472 11-12mm .452-.472”ER25-511 12-13mm .472-.511”ER25-551 13-14mm .511-.551”ER25-590 14-15mm .551-.590”ER25-629 15-16mm .590-.629”


Metric


ER25-236C 6.0mmER25-255C 6.5mmER25-275C 7.0mmER25-295C 7.5mmER25-314C 8.0mmER25-334C 8.5mmER25-354C 9.0mmER25-374C 9.5mmER25-393C 10.0mmER25-413C 10.5mmER25-433C 11.0mmER25-452C 11.5mmER25-472C 12.0mmER25-492C 12.5mmER25-511C 13.0mmER25-531C 13.5mmER25-551C 14.0mmER25-570C 14.5mmER25-590C 15.0mmER25-610C 15.5mmER25-629C 16.0mm


Metric

Collet I.D. CatalogNumber Inch

ER25-016C 1/4”ER25-017C 17/64”ER25-018C 9/32”ER25-019C 19/64”ER25-020C 5/16”ER25-021C 21/64”ER25-022C 11/32”ER25-023C 23/64”ER25-024C 3/8”


InchCollet I.D.


ER32-118 2-3mm .078-.118”ER32-137 2.5-3.5mm .098-.137”ER32-157 3-4mm .118-.157”ER32-196 4-5mm .157-.196”ER32-236 5-6mm .196-.236”ER32-275 6-7mm .236-.275”ER32-314 7-8mm .275-.314”ER32-354 8-9mm .314-.354”ER32-393 9-10mm .354-.393”ER32-433 10-11mm .393-.433”ER32-452 11-11.5mm .433-.452”ER32-472 11-12mm .452-.472”ER32-511 12-13mm .472-.511”ER32-551 13-14mm .511-.551”ER32-590 14-15mm .551-.590”ER32-629 15-16mm .590-.629”ER32-669 16-17mm .629-.669”ER32-708 17-18mm .669-.708”ER32-748 18-19mm .708-.748”ER32-767 18.5-19.5mm .728-.767”ER32-787 19-20mm .748-.787”


Metric


ER32-393C 10.0mmER32-413C 10.5mmER32-433C 11.0mmER32-452C 11.5mmER32-472C 12.0mmER32-492C 12.5mmER32-511C 13.0mmER32-531C 13.5mmER32-551C 14.0mmER32-570C 14.5mmER32-590C 15.0mmER32-610C 15.5mmER32-629C 16.0mmER32-649C 16.5mmER32-669C 17.0mmER32-688C 17.5mmER32-708C 18.0mmER32-728C 18.5mmER32-748C 19.0mmER32-767C 19.5mmER32-787C 20.0mm


Metric

Collet I.D.

ER Collets and AccessoriesMilling

Adapters & HoldersA

dapters &H

olders


ER011–HEXER016–SPANER020–SPANER025–SPANER032–SPANER040–SPAN

REPLACEMENT ER BACKUP SCREWS

Collet Type

ER11ER16ER20ER25ER32ER40

ER11–3–ScrewER16–3–ScrewER20–3–ScrewER25–3–ScrewER32–3–ScrewER40–3–Screw

ER CHUCK NUT WRENCHES

Description

Fits ER11 Chuck NutFits ER16 Chuck NutFits ER20 Chuck NutFits ER25 Chuck NutFits ER32 Chuck NutFits ER40 Chuck Nut

REPLACEMENT ER CHUCK NUTS

Description

ER11-NUT ER11 Chuck Nut, CompleteER16-NUT ER16 Chuck Nut, CompleteER20-NUT ER20 Chuck Nut, CompleteER25-NUT ER25 Chuck Nut, CompleteER32-NUT ER32 Chuck Nut, CompleteER40-NUT ER40 Chuck Nut, Complete

ER COLLET RACKS

ER NUT BEARINGS

Description

ER16 Bearing/Spacer SetER20 Bearing/Spacer SetER25 Bearing/Spacer SetER32 Bearing/Spacer SetER40 Bearing/Spacer Set

ER16–1ER20–1ER25–1ER32–1ER40–1

ER11–RACKER16–RACKER20–RACKER25–RACKER32–RACKER40–RACK

Description

ER11 Collet RackER16 Collet RackER20 Collet RackER25 Collet RackER32 Collet RackER40 Collet Rack

CatalogNumber Metric

ER40-393C 10.0mmER40-413C 10.5mmER40-433C 11.0mmER40-452C 11.5mmER40-472C 12.0mmER40-492C 12.5mmER40-511C 13.0mmER40-531C 13.5mmER40-551C 14.0mmER40-570C 14.5mmER40-590C 15.0mmER40-610C 15.5mmER40-629C 16.0mmER40-649C 16.5mmER40-669C 17.0mmER40-688C 17.5mmER40-708C 18.0mm


Metric


ER40-728C 18.5mmER40-748C 19.0mmER40-767C 19.5mmER40-787C 20.0mmER40-807C 20.5mmER40-826C 21.0mmER40-846C 21.5mmER40-866C 22.0mmER40-885C 22.5mmER40-905C 23.0mmER40-925C 23.5mmER40-944C 24.0mmER40-964C 24.5mmER40-984C 25.0mmER40-1003C 26.0mmER40-1023C 26.5mm

Collet I.D.CatalogNumber Metric Inch

ER40-157 3-4mm .118-.157”ER40-196 4-5mm .157-.196”ER40-236 5-6mm .196-.236”ER40-275 6-7mm .236-.275”ER40-314 7-8mm .275-.314”ER40-354 8-9mm .314-.354”ER40-393 9-10mm .354-.393”ER40-433 10-11mm .393-.433”ER40-452 11-11.5mm .433-.452”ER40-472 11-12mm .452-.472”ER40-511 12-13mm .472-.511”ER40-551 13-14mm .511-.551”ER40-590 14-15mm .551-.590”ER40-629 15-16mm .590-.629”ER40-669 16-17mm .629-.669”ER40-708 17-18mm .669-.708”ER40-748 18-19mm .708-.748”ER40-767 18.5-19.5mm .728-.767”ER40-787 19-20mm .748-.787”ER40-826 20-21mm .787-.826”ER40-866 21-22mm .826-.866”ER40-905 22-23mm .866-.905”ER40-944 23-24mm .905-.944”ER40-984 24-25mm .944-.984”ER40-1023 25-26mm .984-1.023”


Metric

Collet I.D.

CatalogNumber

CatalogNumber

CatalogNumber

CatalogNumber

CatalogNumber

Milling

Adapters & HoldersA

dapt

ers

&H

olde

rs

ER Collets and Accessories


■ CT40 ENDMILL HOLDERS

CT40-06-125EMHCT40-06-187EMHCT40-06-250EMHCT40-06-312EMHCT40-06-375EMHCT40-06-500EMHCT40-06-625EMHCT40-06-750EMHCT40-06-875EMHCT40-06-1000EMHCT40-06-1250EMHCT40-06-1500EMH

Taper d L D Set Screw RetentionSize Knob Thread

40 1/8" 2-3/8" 3/4" 6-32x1/4 5/8"-1140 3/16" 2-1/2" 3//4" 8-32x1/4 5/8"-1140 1/4" 2-1/2" 13/16" 1/4-28x1/4 5/8"-1140 5/16" 2-1/2" 7/8" 5/16-24x1/4 5/8"-1140 3/8" 2-1/2" 1" 3/8-24x5/16 5/8"-1140 1/2" 2-1/2" 1-3/8" 7/16-20x3/8 5/8"-1140 5/8" 3" 1-5/8" 9/16-18x1/2 5/8"-1140 3/4" 3" 1-3/4" 5/8-18x1/2 5/8"-1140 7/8" 3-1/2" 2" 5/8-18x1/2** 5/8"-1140 1" 4" 2-3/8" 3/4-16x11/16** 5/8"-1140 1-1/4" 4" 2-1/2" 3/4-16x11/16** 5/8"-1140 1-1/2" 4-1/2" 3" 3/4-16x11/16** 5/8"-11

Inch

■ CT50 ENDMILL HOLDERS

CT50-06-500EMHCT50-06-625EMHCT50-06-750EMHCT50-06-875EMHCT50-06-1000EMHCT50-06-1250EMHCT50-06-1500EMHCT50-06-2000EMH


50 1/2" 2-5/8" 1-3/8" 7/16-20x3/8 1"-8` 50 5/8" 3" 1-5/8" 9/16-18x1/2 1"-8

50 3/4" 3" 1-7/8" 5/8-18x1/2 1"-850 7/8" 3-3/4" 2" 5/8-18x1/2** 1"-850 1" 4" 2-3/8" 3/4-16x11/16** 1"-850 1-1/4" 4" 2-1/2" 3/4-16x11/16** 1"-850 1-1/2" 4-1/2" 3" 3/4-16x11/16** 1"-850 2" 5-3/8" 3-3/4" 1-14x7/8** 1"-8

Inch

CT40-06-6EMHCT40-06-8EMHCT40-06-10EMHCT40-06-12EMHCT40-06-18EMHCT40-06-20EMHCT40-06-25EMHCT40-06-32EMH


40 6mm 2-1/2" 13/16" 1/4-28x1/4 5/8"-1140 8mm 2-1/2" 7/8" 5/16-24x1/4 5/8"-1140 10mm 2-1/2" 1" 3/8-24x5/16 5/8"-1140 12mm 2-1/2" 1-3/8" 7/16-20x3/8 5/8"-1140 18mm 3" 1-3/4" 5/8-18x1/2 5/8"-1140 20mm 3" 1-3/4" 5/8-18x1/2 5/8"-1140 25mm 4" 2-3/8" 3/4-16x11/16** 5/8"-1140 32mm 4" 2-1/2" 3/4-16x11/16** 5/8"-11

Metric

CT50-06-16EMHCT50-06-18EMHCT50-06-20EMHCT50-06-25EMHCT50-06-32EMH


50 16mm 3" 1-5/8" 9/16-18x1/2 1"-850 18mm 3" 1-7/8" 5/8-18x1/2 1"-850 20mm 3" 1-7/8" 5/8-18x1/2 1"-850 25mm 4" 2-3/8" 3/4-16x11/16** 1"-850 32mm 4" 2-1/2" 3/4-16x11/16** 1"-8

Metric

* Additional styles and sizes available on request.**(2) Required for these holders

CatalogNumber

CatalogNumber

CatalogNumber

CatalogNumber

Endmill HoldersMilling

Adapters & HoldersA

dapters &H

olders

Milling

Adapters & HoldersA

dapt

ers

&H

olde

rs

Endmill Holders


■ BT40 ENDMILL HOLDERS


40 1/8" 2-3/8" 3/4" 6-32x1/4 M16P240 3/16" 2-1/2" 3/4" 6-32x1/4 M16P240 1/4" 2-1/2" 13/16" 1/4-28x1/4 M16P240 5/16" 2-1/2" 7/8" 5/16-24x1/4 M16P240 3/8" 2-1/2" 1" 3/8-24x5/16 M16P240 1/2" 2-1/2" 1-3/8" 7/16-20x3/8 M16P240 5/8" 2-1/2" 1-11/16" 9/16-20x1/2 M16P240 3/4" 2-1/2" 1-7/8" 5/8-18x1/2 M16P240 7/8" 3-3/8" 2" 5/8-18x1/2** M16P240 1" 3-9/16" 2-3/8" 3/4-16x11/16** M16P240 1-1/4" 3-9/16" 2-1/2" 3/4-16x11/16** M16P240 1-1/2" 4-1/2" 3" 3/4-16x11/16** M16P2

Inch

**(2) Required for these holders

CT50-06-375AEMHCT50-06-500AEMHCT50-06-625AEMHCT50-06-750AEMHCT50-06-875AEMH

CT50-06-1000AEMHCT50-06-1250AEMHCT50-06-1500AEMHCT50-06-2000AEMH


50 3/8" 2-13/16" 1-3/8" 3/8-24UNF 1"-850 1/2" 2-3/4" 1-5/8" 3/8-24UNF 1"-850 5/8" 2-11/16" 1-13/16" 1/2-20UNF 1"-850 3/4" 2-5/8" 2" 1/2-20UNF 1"-850 7/8" 2-5/8" 2-1/4" 1/2-20UNF 1"-850 1" 3" 2-5/8" 3/4-16UNF 1"-850 1-1/4" 3" 2-7/8" 3/4-16UNF 1"-850 1-1/2" 4" 3-1/4" 3/4-16UNF 1"-850 2" 5-3/8" 4" 3/4-16UNF** 1"-8

Inch

■ CT50 AEROSPACE ENDMILL HOLDERS

■ BT50 ENDMILL HOLDERS

BT50-06-500EMHBT50-06-625EMHBT50-06-750EMHBT50-06-875EMH

BT50-06-1000EMHBT50-06-1250EMHBT50-06-1500EMHBT50-06-2000EMH


50 1/2" 3" 1-3/8" 7/16-20x3/8 M24P350 5/8" 3" 1-11/16" 5/8-18x1/2 M24P350 3/4" 3" 1-7/8" 5/8-18x1/2 M24P350 7/8" 4" 2" 5/8-18x1/2 M24P350 1" 4" 2-3/8" 3/4-16x11/16** M24P350 1-1/4" 4" 2-1/2" 3/4-16x11/16** M24P350 1-1/2" 4-1/2" 3" 3/4-16x11/16** M24P350 2" 5" 3-3/4" 1-14x7/8** M24P3

Inch

BT40-06-125EMHBT40-06-187EMHBT40-06-250EMHBT40-06-312EMHBT40-06-375EMHBT40-06-500EMHBT40-06-625EMHBT40-06-750EMHBT40-06-875EMH

BT40-06-1000EMHBT40-06-1250EMHBT40-06-1500EMH

CatalogNumber

CatalogNumber

CatalogNumber

Endmill HoldersMilling

Adapters & HoldersA

dapters &H

olders


L

D

■ K & T Series 200 ENDMILL HOLDERS

KT20-06-375EMHKT20-06-500EMHKT20-06-625EMHKT20-06-750EMHKT20-06-875EMHKT20-06-1000EMHKT20-06-1250EMH

Set ScrewD L Size

3/8" 1-15/16” 3/8-24x5/161/2" 1-15/16” 7/16-20X3/85/8" 1-15/16” 1/2-20X5/83/4" 1-15/16” 5/8-18X1/27/8" 1-15/16” 5/8-18X1/21" 1-15/16” 5/8-18X1/2

1-1/4" 1-15/16” 5/8-18X1/2

Inch

■ HSK ENDMILL HOLDERS

HSK63-250-80EMHHSK63-375-90EMHHSK63-500-95EMHHSK63-625-100EMHHSK63-750-100EMHHSK100-375-90EMHHSK100-500-100EMHHSK100-625-105EMHHSK100-750-110EMHHSK100-1000-115EMHHSK100-1250-120EMH

Taper d L D Set ScrewSize

HSK-63 1/4" 3-1/8" 1-1/8" M8PHSK-63 3/8" 3-7/16" 1-3/8" M10PHSK-63 1/2" 3-3/4" 1-5/8" M12PHSK-63 5/8" 3-15/16" 1-7/8" M14PHSK-63 3/4" 3-15/16" 2-1/16" M16P

HSK-100 3/8" 3-7/16" 1-3/8" M10PHSK-100 1/2" 3-5/16" 1-5/8" M12PHSK-100 5/8" 4-1/8" 1-7/8" M14PHSK-100 3/4" 4-5/16" 2-1/16" M16PHSK-100 1" 4-1/2" 2-9/16" M18PHSK-100 1-7/16" 4-3/4" 2-13/16" M20P

Inch

■ R8 ENDMILL HOLDERS

R8-32-3R8-40-3R8-48-3R8-56-3R8-64-3R8-80-3R8-96-3

Set ScrewD L C Size

1/2" 1-15/16" 1-3/8" 7/16-20x3/85/8" 1-1/2" 1-5/8" 9/16-18x1/23/4" 2-3/8" 1-7/8" 5/8-18x1/27/8" 2-3/4" 2" 5/8-18x1/2**1" 3-1/4" 2-3/8" 3/4-16x11/16**

1-1/4" 3-1/4" 2-1/2" 3/4-16x11/16**1-1/2" 3-3/4" 3" 3/4-16x11/16**

Inch

Note: Balanceable HSK holders are available upon request.


CatalogNumber

CatalogNumber

CatalogNumber

Milling

Adapters & HoldersA

dapt

ers

&H

olde

rs

Endmill Holders


■ NMTB 30 ENDMILL HOLDERS

NMTB30-125EMHNMTB30-187EMHNMTB30-250EMHNMTB30-312EMHNMTB30-375EMHNMTB30-500EMHNMTB30-625EMHNMTB30-750EMHNMTB30-875EMHNMTB30-1000EMHNMTB30-1250EMH


30 1/8" 1-3/4" 3/4" 6-32x1/430 3/16" 1-3/4" 3/4" 8-32x1/430 1/4" 1-3/4" 13/16" 1/4-28x1/430 5/16" 1-3/4" 7/8" 5/16-24x1/430 3/8" 1-3/4" 1" 3/8-24x5/1630 1/2" 1-3/4" 1-3/8" 7/16-20x3/830 5/8" 1-3/4" 1-7/16" 9/16-18x1/230 3/4" 2-1/4" 1-7/8" 5/8-18x1/230 7/8" 2-1/2" 2" 5/8-18x1/2**30 1" 2-11/16" 2-3/8" 3/4-16x11/16**30 1-1/4" 3-5/8" 2-1/2" 3/4-16x11/16**

Inch

■ NMTB 40 ENDMILL HOLDERS

NMTB40-125EMHNMTB40-187EMHNMTB40-250EMHNMTB40-312EMHNMTB40-375EMHNMTB40-500EMHNMTB40-625EMHNMTB40-750EMHNMTB40-875EMHNMTB40-1000EMHNMTB40-1250EMHNMTB40-1500EMH


40 1/8" 2-5/16" 3/4" 6-32x1/440 3/16" 2-5/16" 3/4" 8-32x1/440 1/4" 2-5/16" 13/16" 1/4-28x1/440 5/16" 2-5/16" 7/8" 5/16-24x1/440 3/8" 2-5/16" 1" 3/8-24x5/1640 1/2" 2-5/16" 1-3/8" 7/16-20x3/840 5/8" 2-5/16" 1-11/16" 9/16-18x1/240 3/4" 2-5/16" 1-7/8" 5/8-18x1/240 7/8" 2-15/16" 2" 5/8-18x1/2**40 1" 3-3/8" 2-3/8" 3/4-16x11/16**40 1-1/4" 3-11/16" 2-1/2" 3/4-16x11/16**40 1-1/2" 3-15/16" 3" 3/4-16x11/16**

Inch

**(2) Required for these holders.

CatalogNumber

CatalogNumber

Endmill Holder Extensions and PartsMilling

Adapters & HoldersA

dapters &H

olders


6"

■ ENDMILL HOLDER EXTENSIONS - STRAIGHT SHANK

S75-125EMHES75-187EMHES75-250EMHES75-312EMHES10-375EMHES10-500EMHE

End Mill Shank Set ScrewSize Diameter Size

3/8" 3/4" 6-32x1/43/16" 3/4" 8-32x1/41/4" 3/4" 1/4-28x1/45/16" 3/4" 5/16-24x5/163/8" 1" 3/8-24x5/161/2" 1" 7/16-20x3/8**

Inch

■ REPLACEMENT SET SCREWS

RSS6-32x1/4RSS8-32x1/4RSS1/4-28x1/4RSS5/16-24x1/4RSS3/8-24x5/16RSS7/16-20x3/8RSS9/16-18x1/2RSS5/8-18x1/2RSS3/4-16x11/16RSS1-14x7/8

Size ofHolder I.D

1/8"3/16"

1/4", 6mm5/16", 6mm

3/8", 7/16", 6mm1/2", 12mm5/8", 16mm

3/4", 7/8", 18-20mm1"–1-1/2", 25-42mm

2" & 2-1/2"

Endmill Holders

RSS3/8-24UNFRSS1/2-20UNFRSS3/4-16UNF

Size ofHolder I.D.

3/8" & 1/2"5/8" & 7/8"1"–2-1/2"

Aerospace Endmill Holders


CatalogNumber

CatalogNumber

CatalogNumber

Milling

Adapters & HoldersA

dapt

ers

&H

olde

rs

Shell & Face Mill Holders


■ CT TAPER SHELL MILL HOLDERS

CT40-750SMHCT40-1000SMHCT40-1250SMHCT40-1500SMHCT45-750SMH

CT45-1000SMHCT45-1250SMHCT45-1500SMHCT45-2000SMHCT50-750SMH

CT50-1000SMHCT50-1250SMHCT50-1500SMHCT50-2000SMH

Taper D Face Dia. L Sq. Key Arbor RetentionSize Thread Knob Thread

40 3/4" 2" 1-3/4" 5/16" 3/8"-24 5/8"-1140 1" 2-3/8" 1-3/4" 3/8" 1/2"-20 5/8"-1140 1-1/4" 2-7/8" 2" 1/2" 5/8"-18 5/8"-1140 1-1/2" 3-3/4" 2" 5/8" 3/4"-16 5/8"-1145 3/4" 2" 1-3/4" 5/16" 3/8"-24 3/4"-1045 1" 2-1/4" 1-3/4" 3/8" 1/2"-10 3/4"-1045 1-1/4" 2-7/8" 1-3/4" 1/2" 5/8"-18 3/4"-1045 1-1/2" 3-3/4" 2" 5/8" 3/4"-16 3/4"-1045 2" 4-3/8" 2" 3/4" 1"-12 3/4"-1050 3/4" 2" 1-3/4" 5/16" 3/8"-24 1"-850 1" 2-3/4" 1-3/4" 3/8" 1/2"-20 1"-850 1-1/4" 2-7/8" 1-3/4" 1/2" 5/8"-18 1"-850 1-1/2" 3-3/4" 2" 5/8" 3/4"-16 1"-850 2" 4-3/8" 2" 3/4" 1"-14 1"-8

Inch

■ CT TAPER FACE MILL HOLDERS

CT50-2000FMHCT50-2500FMH

Taper D Face Dia. L Sq. Key RetentionSize Knob Thread

50 2" 5-1/16" 3" 3/4” 1"-850 2-1/2" 5" 3" 1” 1”-8

Inch

CatalogNumber

CatalogNumber

Shell & Face Mill HoldersMilling

Adapters & HoldersA

dapters &H

olders


■ BT TAPER SHELL MILL HOLDERS

BT40-750SMHBT40-1000SMHBT40-1250SMHBT40-1500SMHBT50-750SMHBT50-1000SMHBT50-1250SMHBT50-1500SMHBT50-2000SMH

Taper D Face Dia. L Sq. Key Arbor RetentionSize Thread Stud Thread

40 3/4" 2" 1-3/4" 5/16" 3/8"-24 M16P240 1" 2-3/8" 1-3/4" 3/8" 1/2"-20 M16P240 1-1/14" 2-7/8" 1-3/4" 1/2" 5/8"-18 M16P240 1-1/2" 3-3/4" 1-3/4" 5/8" 3/4"-16 M16P250 3/4" 2" 1-3/4" 5/16" 3/8"-24 M24P350 1" 2-3/8" 1-3/4" 3/8" 1/2"-20 M24P350 1-1/4" 2-7/8" 2" 1/2" 5/8"-18 M24P350 1-1/2" 3-3/4" 2" 5/8" 3/4"-16 M24P350 2" 4-3/8" 2" 3/4" 1"-14 M24P3

Inch

■ BT TAPER FACE MILL HOLDERS

BT50-2000FMHBT50-2000FMH

Taper D Face Dia. L Sq. Key RetentionSize Stud Thread

50 2" 5-1/16" 3" 3/4" 1"-850 2-1/2" 5" 3" 1" 1"-8

Inch

CatalogNumber

CatalogNumber


■ K & T Series 200 SHELL MILL HOLDERS

KT20-750SMHKT20-1000SMHKT20-1250SMHKT20-1500SMH

Sq. Key Set ScrewD L Size Size

3/4" 2-15/16" 5/16" 3/8"-241" 2-15/16" 3/8" 1/2"-20

1-1/4" 3-15/16" 1/2" 5/8"-181-1/2" 3-15/16" 5/8" 3/4"-16

Inch

■ R8 SHELL MILL HOLDERS

R8-48-5R8-64-5R8-80-5R8-96-5

Sq. Key Set ScrewD L Size Size

3/4" 1" 5/16" 3/8"-241" 1" 3/8" 1/2"-20

1-1/4" 1" 1/2" 5/8"-181-1/2" 1-3/4" 5/8" 3/4"-16

Inch

■ HSK SHELL MILL HOLDERS

HSK63-1000SMHHSK63-1250SMHHSK63-1500SMHHSK100-1000SMHHSK100-1250SMHHSK100-1500SMHHSK100-2000SMH


HSK-63A 1" 2-3/8" 2" 1/2"-20HSK-63A 1-1/4" 2-3/8" 2-3/8" 5/8"-18HSK-63A 1-1/2" 2-3/8" 3-1/8" 3/4"-16

HSK-100A 1" 3" 2" 1/2"-20HSK-100A 1-1/4" 3" 2-3/8" 5/8"-18HSK-100A 1-1/2" 3" 3-1/8" 3/4"-16HSK-100A 2" 3" 3-7/8" 1"-14

Inch

CatalogNumber

CatalogNumber

CatalogNumber

Milling

Adapters & HoldersA

dapt

ers

&H

olde

rs

Shell Mill Holders

Shell Mill Holders

83

Milling

Adapters & Holders


Adapters &H

olders

■ NMTB TAPER SHELL MILL HOLDERS

NMTB30-750SMHNMTB30-1000SMHNMTB30-1250SMHNMTB40-750SMHNMTB40-1000SMHNMTB40-1250SMHNMTB40-1500SMHNMTB50-750SMHNMTB50-1000SMHNMTB50-1250SMHNMTB50-1500SMHNMTB50-2000SMH

Taper D Face Dia. L Sq. Key ArborSize Thread

30 3/4" 1-15/16" 1-5/16" 5/16" 3/8"-2430 1" 2-3/8" 1-5/16" 3/8" 1/2"-2030 1-1/4" 2-7/8" 1-7/16" 1/2" 5/8"-1840 3/4" 2" 7/8" 5/16" 3/8"-2440 1" 2-3/8" 1-5/16" 3/8" 1/2"-2040 1-1/4" 2-7/8" 1-1/2" 1/2" 5/8"-1840 1-1/2" 3-1/2" 1-5/8" 5/8" 3/4"-1650 3/4" 2" 1-1/4" 5/16" 3/8"-2450 1" 2-3/8" 1-7/8" 3/8" 1/2"-2050 1-1/4" 2-7/8" 1-7/8" 1/2" 5/8"-1850 1-1/2" 3-1/2" 1-7/8" 5/8" 3/4"-1650 2" 4-3/8" 1-7/8" 3/4" 1"-14

Inch

■ NMTB TAPER FACE MILL HOLDERS

NMTB50-2000FMHNMTB50-2500FMH

Taper D Face Dia. L Sq. KeySize

50 2" 5-1/16" 3" 3/4"50 2-1/2" 5" 3" 1"

Inch

CatalogNumber

CatalogNumber

Milling

Adapters & HoldersA

dapt

ers

&H

olde

rs

84

Replacement Keys & Arbor Screws


■ REPLACEMENT SHELL MILL HOLDER KEYS

SMHK-3/4-KeysetSMHK-1-KeysetSMHK-1-1/4-KeysetSMHK-1-1/2-KeysetSMHK-2-KeysetSMHK-FMH-Keyset

Description

Two 5/16" Keys with ScrewsTwo 3/8" Keys with ScrewsTwo 1/2" Keys with ScrewsTwo 5/8" Keys with ScrewsTwo 3/4" Keys with ScrewsTwo 1" Keys with Screws

*3/8-24x-1-1/4˝ Lg. (series) UFO, APG, DPG, CHG, WFM, CPG, FPG, EHG & WGCSocket Head Cap Screw [size: 2.000” - 3.000”]

BFX3/4x16(series) UFO, APG, DPG, CHG, WFM, CPG, FPG, EHG & WGC[size: 4.000” - 5.000”]

BFX1x14(series) UFO, APG, DPG, CHG, WFM, CPG, FPG, EHG & WGC[size: 6.000”]

*5/8-11x2-3/16˝ Lg. (series) UFO, APG, DPG, CHG, WFM, CPG, FPG, EHG & WGCSocket Head Cap Screw [size: 8.000” - 12.000”]

*Note: Standard “Hardware Store” items are not available from Sumitomo. These items shouldhave class 2A threads (min.) and conform to ASTM A574-76 for best results. Reference “Grade8” or better required.

Cutter Type/Size

■ ARBOR SCREW AND MOUNTING BOLT REFERENCEFOR SUMITOMO MILLING CUTTERS

Screw/BoltDescription

CatalogNumber

TighteningF

ixtures

Tightening Fixtures& Retention Knobs

Table of ContentsTightening Fixtures &

Retention Knobs: Pages

CT Tooling Retention Knobs . . . . . . . . . . . . . . . . .86

BT Tooling Retention Knobs . . . . . . . . . . . . . . . . .87

Tightening Fixtures . . . . . . . . . . . . . . . . . . . . . . . .87

Pages 86-87

85

Tightening Fixtures &Retention Knobs

Tigh

teni

ngF

ixtu

res

86

Tightening Fixtures & Retention Knobs


■ CT TOOLING RETENTION KNOBS

D (In.) L1 (In.) L2 (In.) W (In.) Thread (In.)

.75 .79 1.03 15 .28 5/8-11

.75 .79 1.02 15 .16 5/8-11

.59 .99 1.26 45 .12 5/8-11

.59 .99 1.26 45 .12 5/8-11

.59 .99 1.26 45 .12 5/8-11

.59 .99 1.26 45 .12 5/8-11

.59 .99 1.26 60 .12 5/8-11

.59 .99 1.26 60 .12 5/8-11

.59 .99 1.26 60 .12 5/8-11

.59 .99 1.26 60 .12 5/8-11

.59 .99 1.26 90 .12 5/8-11

.59 .99 1.26 90 .12 5/8-11

.59 .99 1.26 90 .12 5/8-11

.59 .99 1.26 90 .12 5/8-11

.74 .44 .64 45 .12 5/8-11

.74 .44 .64 45 .12 5/8-11

.59 .777 1.05 90 .19 5/8-11

.94 .708 .98 90 .19 5/8-11

.74 1.23 1.58 45 .31 3/4-10

.74 1.23 1.58 60 .31 3/4-10

.74 1.23 1.58 90 .31 3/4-10

.94 .58 .82 45 .16 3/4-101.1 .992 1.35 15 .28 1-81.1 .992 1.35 15 .2 1-8.9 1.377 1.77 45 .39 1-8.9 1.377 1.77 45 .39 1-8.9 1.377 1.77 45 .39 1-8.9 1.377 1.77 60 .39 1-8.9 1.377 1.77 60 .39 1-8.9 1.377 1.77 60 .39 1-8.9 1.377 1.77 90 .39 1-8.9 1.377 1.77 90 .39 1-8.9 1.377 1.77 90 .39 1-8

1.14 .7 1 45 .2 1-81.14 .7 1 45 .2 1-8

.9 1.385 1.78 90 .69 1-8.94 .905 1.22 90 .21 1-8

CT40-1500C*CT40-1500ISOC*CT40-4500CT40-4500BCT40-4500C*CT40S-4500CT40-6000CT40-6000BCT40-6000C*CT40S-6000CT40-9000CT40-9000BCT40-9000C*CT40S-9000CT40-C*CT40-BC*CT40-MAZAKCT40-MITSUICT45-4500CT45-6000CT45-9000CT45-C*CT50-1500C*CT50-1500ISOC*CT50-4500CT50-4500BCT50-4500C*CT50-6000CT50-6000BCT50-6000C*CT50-9000CT50-9000BCT50-9000C*CT50-C*CT50-BC*CT50-MAZAKCT50-MITSUI

*These items are supplied with coolant hole standard.

CatalogNumber

Tightening Fixtures & Retention Knobs

87

Tightening Fixtures &Retention Knobs


TighteningF

ixtures

* Supplied with coolant hole

■ BT TOOLING RETENTION KNOBS

D (In.) L1 (In.) L2 (In.)Angle

W (In.) Thread (In.)(Degrees)

.44 .709 .9 45° .19 M12P1.75

.44 .709 .9 60° .19 M12P1.75

.54 .885 1.1 45° .19 M12P1.75

.54 .885 1.1 60° .19 M12P1.75

.55 .788 .9 90° .19 M12P1.75

.75 .91 1.14 15° .27 M16P2

.75 .788 1.02 15° .16 M16P2

.59 1.102 1.37 45° .23 M16P2

.59 1.102 1.37 45° .23 M16P2

.59 1.102 1.37 60° .23 M16P2

.59 1.102 1.37 60° .23 M16P2

.59 1.102 1.37 90° .23 M16P2

.59 1.102 1.37 90° .23 M16P2

.74 .43 .64 45° .12 M16P2

.74 .542 .752 45° .12 M16P2

.75 1.22 1.57 45° .31 M20P2.5

.75 1.22 1.57 60° .31 M20P2.5.9 1.377 1.77 45° .39 M24P3.9 1.377 1.77 45° .39 M24P3.9 1.377 1.77 60° .39 M24P3.9 1.377 1.77 60° .39 M24P3.9 1.377 1.77 90° .39 M24P3.9 1.377 1.77 90° .39 M24P3

BT30-4500BT30-6000BT35-4500BT35-6000BT35-9000BT40-1500C*BT40-1500ISOC*BT40-4500BT40-4500C*BT40-6000BT40-6000C*BT40-9000BT40-9000C*BT40-C*BT40-FADALBT45-4500BT45-6000BT50-4500BT50-4500C*BT50-6000BT50-6000C*BT50-9000BT50-9000C*

■ STANDARD TIGHTENING FIXTURES

Taper (Degrees)

30°40°50°

30-SCFX40-SCFX 50-SCFX

■ TOOL TIGHTENING FIXTURES

Description

CT30-Taper TOOL SETCT40-Taper TOOL SETCT50-Taper TOOL SET

BT30-Taper TOOL SETBT40-Taper TOOL SETBT50-Taper TOOL SET

C30-TOOLSETC40-TOOLSETC50-TOOLSET

B30-TOOLSETB40-TOOLSETB50-TOOLSET

CatalogNumber

CatalogNumber

CatalogNumber

TechnicalInform

ation

TechnicalInformation

Table of ContentsTechnical Information: Pages

Milling Inserts:

Grade Selection . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Grade Descriptions/Applications . . . . . . . . . . . 91-96

Indexable Milling Cutters:

Technical Description . . . . . . . . . . . . . . . . . . . . . . 97

Horsepower Consumption . . . . . . . . . . . . . . . . . . 98

General Milling Practices . . . . . . . . . . . . . . . . . . . 99

Lead Angle Effect . . . . . . . . . . . . . . . . . . . . . . . . 100

Radial Chip Thinning . . . . . . . . . . . . . . . . . . . . . 101

Speeds and Feeds . . . . . . . . . . . . . . . . . . . 102-104

Pages 90-104

89

Milling Inserts

Grade SelectionTe

chni

cal

Info

rmat

ion

90

Milling Inserts Grade Selection


The following pages contain basic technical data intended toaddress the use and application of Sumitomo solid carbide,and indexable carbide tooling. Sumitomo has compiledspeed, feed, horsepower, material, and grade information inorder to help the machinist, programmer, tooling engineer,etc., obtain successful results with our products.Often feedback is received in regards to Sumitomo’stechnical information. Customers inquire as to why thisinformation may not yield the best possible results for theirrespective applications. The following is an explanation onthe preferred way to utilize this section.Perhaps milling, more so than most machining operations,brings forth a greater number of variables to the science ofoptimizing a successful machining operation. Tool grade,pitch, diameter, effective rake angle, work piece material,

hardness, rigidity, machine condition and design all willeffect running parameters and overall tool performance.It is therefore not a question of looking up a number in achart to maximize productivity, but to use the dataprovided to help customize the running parameters for aparticular application.One of the most valuable keys to ensuring productivity isan experienced machinist. The skill of an accomplishedjourneyman has yet to be replaced by any computer.Take the time to check horsepower consumption,speeds, feeds and grade selection before loading a toolinto the spindle and pressing “cycle start”. Once anoperation is completed successfully, then maximum pro-ductivity can be addressed.

Steels and Stainless SteelsFinishing Medium CuttingHigh SpeedApplication

Work Material

Medium Roughing High Speed

CBN

Ceramic

CoatedCermet

CoatedCarbide

UncoatedCarbide

G10E

EH20

EH520

BN500

BN600

T110A

T130Z T130Z

A30N

S30E

Cast Iron and Non-Ferrous Metals

NS30

NS260

T250A

AC230

AC325

ACZ310

AC211

ACP100 ACK100

EH520Z

ACP200 ACK200

EH20Z

ACZ310ACZ350

ACP300

P01/C8ISO/ANSI P10/C7 P20/C6 P30/C5A P40/C5 K01 K10 K20

RoughingMediumFinishing

High Temperature Alloys

K01/C4 K10/C3 K20/C2

ACZ330

DL1000

H1

EH520Z

EH20Z

EH520Z

EH20Z

■ MILLING APPLICATIONS

Finishing

ACK300

91

TechnicalInform

ation

Grade Descriptions/Applications Milling Inserts1. Coated Grades

2. Cermet Grades

Grade Hardness (Hv) T.R.S. (kg/mm 2) Applications

T250A 1430 220 Finish milling of steels and stainless steels

4. CBN

Grade Hardness (Hv) Applications

BN500 3,300-3,500 High speed milling of gray and nodular cast irons

BN600 3,300-3,500 High speed milling of gray cast iron and finishing of exotic materials.

5. Polycrystalline Diamond (PCD)

Grade Hardness (Hv) Applications

DA2200 9,000-10,000 Finishing, roughing and interrupted machining of aluminum and non-ferrous materials

DA200 8,000-10,0000 Milling of non-ferrous alloys and plastics

DA150 10,000-12,0000 Machining of aluminum, copper, wood, rubber, graphite and carbide (soft), plastic, etc.

6. Uncoated Carbide

Grade Grade Hardness T.R.S. (psi) Applications

S30E 91.3 348,000 Milling of steels and stainless steelsC-5A

A30N (A30) 90.6 354,000 Rough turning and milling of steel and stainless steelC3 H1 92.4 352,000 Finishing to semi-finishing of aluminum

G10E 91.0 280,000 Milling of cast iron and aluminumH10E 92.3 284,467 Wiper inserts for cast iron and aluminumEH20 91.0 474,000 Milling of exotic materialsEH520 91.8 436,000 Longer tool life for exotic material milling

Grade Coating Layer Applications Color

ACP100 CVD “Super FF” Coating General to high speed and wet cutting of steels and stainless steels Gold

ACP200 PVD “Super ZX” Coating First choice for general purpose milling of steels and stainless steels Bronze

ACP300 PVD “Super ZX” Coating Very tough grade for steels and stainless steels Bronze

ACK100 CVD “Super FF” Coating High speed grade for milling gray and ductile cast irons Gold

ACK200 CVD “Super FF” Coating General purpose milling of gray and ductile cast irons Gold

ACK300 PVD “Super ZX” Coating General to heavy cutting of gray and ductile cast irons Bronze

EH20Z Double Phase PVD Milling of exotic materials Gold

AC325 Double Phase PVD General purpose milling of steels and stainless steels Gold

AC230 Multi-Phase Al2O3 High speed milling of steels and stainless steels Gold

AC211 Multi-Phase Al2O3 General purpose milling of cast iron Gold

ACZ120 ZX Coating (TIN/AIN) Finish milling of heat treated tool steels and alloys Pink

ACZ310 ZX Coating (TIN/AIN) General purpose milling of cast iron Pink

ACZ330 ZX Coating (TIN/AIN) General purpose milling of steels and stainless steels Pink


DL1000 Diamond-Like Carbon High speed milling of non-ferrous materials Blue

C2

3. Ceramic Grades

Grade Composition Hardness (Hv) Applications

NS30 Si3N4— Milling of cast iron

NS260 Si3N4 1,750 Milling of cast iron


Milling InsertsTe

chni

cal

Info

rmat

ion

92

Grade Descriptions/Applications

Phone: (800) 950-5202

■ Grade Descriptions/Applications

■ Coated Grades

Sumitomo Electric Carbide, Inc. continues to introduce new and improved grades for milling. Thepatented “Super ZX” and “Super FF” coatings are featured on our new ACK and ACP series grades. Thistechnology provides our customers with increased tool life and productivity.

With the introduction of our Wave Ballnose Finishing Endmill (WBMF), Sumitomo developed a ZXcoated grade ACZ120 dedicate. The ACZ120 excels in applications involving finish milling of heat treatedtool steels and alloys, and is available only for the WBMF cutter.

Sumitomo’s idea of constant improvement through technology has once again provided the industry witha new style of insert. The Diamond-Like Carbon (DLC) coating on grade DL1000 excels in high speed non-ferrous milling applications due to its extremely hard coating.

These tools added to Sumitomo’s existing milling grades complete the product line, making it easier forthe customer when dealing with difficult applications.

Grade Coating Layer Applications Color

ACP100 CVD “Super FF” Coating General to high speed and wet cutting of steels and stainless steels Gold

ACP200 PVD “Super ZX” Coating First choice for general purpose milling of steels and stainless steels Bronze

ACP300 PVD “Super ZX” Coating Very tough grade for steels and stainless steels Bronze

ACK100 CVD “Super FF” Coating High speed grade for milling grey and ductile cast irons Gold

ACK200 CVD “Super FF” Coating General purpose milling of grey and ductile cast irons Gold

ACK300 PVD “Super ZX” Coating General to heavy cutting of grey and ductile cast irons Bronze

EH20Z Double Phase PVD Milling of exotic materials Gold

AC325 Double Phase PVD General purpose milling of steels and stainless steels Gold

AC230 Multi-Phase Al2O3 High speed milling of steels and stainless steels Gold

AC211 Multi-Phase Al2O3 General purpose milling of cast iron Gold

ACZ120 ZX Coating (TIN/AIN) Finish milling of heat treated tool steels and alloys Pink

ACZ310 ZX Coating (TIN/AIN) General purpose milling of cast iron Pink



DL1000 Diamond-Like Carbon High speed milling of non-ferrous materials Blue

www.sumicarb ide.com

Grade Descriptions/Applications

93

Milling Inserts


TechnicalInform

ation

■ Cermet Grades

Grade Hardness (Hv) T.R.S. (kg/mm 2) Applications

T250A 1430 220 Finish milling of steels and stainless steels

■ Ceramic Grades

Grade Composition Hardness (Hv) Applications

NS30 Si3N4— Milling of cast iron

NS260 Si3N4 1,750 Milling of cast iron

Cermets are a type of cutting tool insert that combine theproperties of ceramic and metal materials in their chemicalmakeup. These tools provide excellent surface finishes andhave a high resistance to adhesion due to their sharp cutting edge.

Sumitomos T250A cermet milling grade exhibits excellenttoughness in finish milling applications. Also, the T250A is agreat economic alternative to coated carbide grades whenmachining steels and stainless steels.

Sumitomo Electric Carbide, Inc. produces superior-qualityceramic cutting tools. These highly reliable tools feature a fine grain size which produces both wear resistance andtoughness.

■ GRADE FEATURESSilicon Nitride Ceramic NS260The ceramic grade NS260 has an extremely fine grainmicrostructure. As a result, it is much more wear resistant tophysical and chemical damage than conventional ceramic grades.

Silicon Nitride Ceramic NS30The ceramic grade NS30 is manufactured with a unique processwhich increases toughness while preserving its wear resistance,creating longer tool life.

Milling InsertsTe

chni

cal

Info

rmat

ion

94

Milling Inserts


■ Uncoated Carbide

Grade Grade Hardness T.R.S. (psi) Applications

S30E 91.3 348,000 Milling of steels and stainless steelsC-5A

A30N (A30) 90.6 354,000 Rough turning and milling of steel and stainless steelC3 H1 92.4 352,000 Finishing to semi-finishing of aluminum

G10E 91.0 280,000 Milling of cast iron and aluminumH10E 92.3 284,467 Wiper inserts for cast iron and aluminumEH20 91.0 474,000 Milling of exotic materialsEH520 91.8 436,000 Longer tool life for exotic material milling

C2

Sumitomo Electric Carbide, Inc’s research and development of tungsten carbide grades began in 1927.Since then, we have greatly improved and refined our grades to meet the needs of our customers today.

Our latest uncoated carbide milling grade is the EH520. This extremely tough grade outperforms thecompetition in applications involving exotic materials.

CBN Milling Grades

95

CBN

Milling Grades


TechnicalInform

ation

Sumitomo Electric Carbide, Inc. is a world leader in the development of CBN cutting tool materials and their applications. For you, this means increased productivity, better surface finish, and an ability to hold closertolerances with longer tool life. Sumitomo offers products, sizes and grades available nowhere else.

BN500, BN600, and BN700 are three grades produced by Sumitomo and dedicated to machining cast irons. Theirwear resistance and high speed capability increases tool life and productivity.

■ Cubic Boron Nitride (CBN) Grades

Grades Features Applications

• High CBN content• Superior thermal conductivity and

adhesion resistance• Milling geometries available

High speed milling of gray cast iron

Hardness(Hv)

3900|

4200

95|

110

T.R.S.(kg/mm2)

BN600

• CBN sintered with ceramic binder material• Good thermal and wear resistance

Medium speed (,2000 sfm) milling of gray cast iron3300|

3500

100|

110

BN500

PCBN is generally classified into two groups according tothe material microstructure. The CBN particles of the firsttype are bonded together directly without an additional bindermaterial (BN600/BN700). This type of CBN contains a largepercentage of CBN and is thus extremely hard.

SUMIBORON, representative of the second type of PCBNmaterials, consists of CBN particles bonded together by aceramic binder (BN500). The bonding strength is very highand thus is very wear-resistant and tough.

Microstructure Features Grades

CBN particlesare bonded toeach other

BN600BN700

BN500

CBN particlesare bonded bya ceramicbinder

BN Finish MillFMU Milling Cutter

Milling Cutters by Request

PCD

Milling GradesTe

chni

cal

Info

rmat

ion

96

PCD Milling Grades


FAM Milling Cutter SAM Milling CutterRF Milling Cutter

Milling Cutters by Request

Since the introduction of SUMIDIA DA polycrys-talline diamond (PCD) blanks in 1978, Sumitomo hascontinually developed and expanded the product lineto offer finished inserts in a wide range of grades,shapes and sizes. SUMIDIA inserts consist of a layerof fine grain synthetic diamond crystals bonded to atungsten carbide substrate which is securely brazedinto the pocket of a standard size insert. A highdegree of diamond to diamond bonding is achievedby an ultra high pressure-temperature process. Thiscrystal to crystal bonding provides exceptionalhardness and abrasion resistance.

Our closely controlled manufacturing processproduces unequaled consistency resulting insuperior tool edge quality.

SUMIDIA DA inserts and wipers are replacingtungsten carbide and natural diamond cutting tools on a worldwide basis. Use of SUMIDIA DA gradeswill provide dramatically increased tool life, the abilityto hold closer part tolerance, and improved surface finish.

New technological advances have given the industry a new style of PCD insert. The optimum sizeof PCD used in NF-DA2200 offers a less expensivealternative when machining non-ferrous materials.

Average Diamondcrystal size (microns)

Hardness (Hv)

T.R.S. (kg/mm2)

ProductDescription

Applications:

5

10,000-12,000

200

0.5

9,000-10,000

250

0.5

8,000-10,000

220

• Fine grain diamond

• High abrasion resistance

• High density sinteredmaterial made of ultra-micro diamond particles

• Superior hardness andwear resistance withsharp edge

• Ultra-fine grain structure

• Superior tool edgesharpness and toughness

■ Polycrystalline Diamond (PCD) Grades

Grade DA2200 DA150 DA200

• High Silicon Aluminum

• Copper

•Fiberglass

• Hard Rubber

• Graphite Epoxy

•Wood

• Carbon

• High Silicon Aluminum

• Copper

• Fiberglass

• Hard Rubber

• Graphite Epoxy

• Wood

• Aluminum Alloys

(finish, rough andinterrupted)

• Plastics

• Wood

• Aluminum applicationswhere low microfinish

is needed

Indexable Milling Cutters

97

Indexable

Milling Cutters


TechnicalInform

ation

■ Illustration of Technical Terms

Hole DiameterWidth of Key Way

Lead Angle

Cutting EdgeInclinationAngle

Setting Ring

Depth of Key Way

Axial Rake Angle

Cutter Body

Back LocatingFace

Chip Pocket

Bolt

Insert

Front Relief Angle

TrueRake Angle

Radial Relief

Section A

Section A

Wiper Flat

FaceAngle

Major Cutting Edge

Chamfered Corner

Diameter of Cutter

Locator

Setting Ring

Clamp

Radial Rake Angle

External Diameter of Boss

External Diameter of Cutter Body

Overall Height

Indexable

Milling CuttersTe

chni

cal

Info

rmat

ion

98

Horsepower Consumption


■ Horsepower Consumption Formula

Horsepower = W x D x FK

W = width of cut (inches)D = depth of cut (inches)F = feed rate (inches/minute)K = 'K' factor for material

'K' factors for some common materials are:

Material 'K'

Magnesium 4.0Aluminum 4.0Copper 2.0Brass 2.5Bronze 2.0Malleable iron 1.0

Cast ironFerrite 1.5Pearlitic 1.0Chilled .6

Steelup to 150 BHN 1.0up to 300 BHN .8up to 400 BHN .5up to 500 BHN .4

Material 'K'

Stainless steelFree machining 1.0Others .6

Titaniumunder 100,000 psi .8100,000-135,000 psi .6135,000 psi and over .4

High-tensile alloys180,000-220,000 psi .5220,000-260,000 psi .4260,000-300,000 psi .3

High-temperature alloysNickel base alloys .4Cobalt base alloys .4Austenitic alloys .4

This section contains the horsepower consumption formula and the explanation of the associatedvariables. A list of commonly encountered materials has been added to assist you when determining therequired horsepower for a machining operation.

Machine efficiency, drive type, and amount of time that the machine has been running can effect thehorsepower and torque availability at the spindle. Without an extensive list of specifications, it is nearlyimpossible to predict the capabilities of a machine tool. Sumitomo suggests that unless the capabilitiesof a machine tool are well known, it is wise to limit the attempted operations to those that require no morethan 65% of the machine’s rated horsepower.

Please take the time to understand the power requirements of an operation before attempting it, unlessyou are very familiar with the tool, material, and especially the machine being used.

*Note: If the material that you are machining is not found in this list, contact the material manufacturer forfurther information. Most material suppliers, or mills, have excellent technical resources available.However, if the material in question exhibits machining properties that are similar to a given material, usethe corresponding “K” factor.

■ Horsepower Consumption

General Milling Practices

99

Indexable

Milling Cutters


TechnicalInform

ation

■ COMMENTARY ON GENERAL MACHINING PRACTICESDespite the influx of computers, Computer Aided Design and Computer Aided Machining in the modernmanufacturing environment, general machining practices are almost unchanged from those useddecades ago.

Correct set up of the work piece, tooling and machine are mandatory for high productivity, and moreimportantly, success. Sumitomo assumes that an enduser’s shop practices are proper. Technologycannot replace sound machining practices.

In almost all situations where a CNC machine, or a conventional machine with backlash eliminators isused, modern carbide tooling should be applied with tool paths that climb mill. Conventional millingreduces tool life, promotes vibration and chatter, and prevents maximum performance in most situations.

INCORRECT

Work piece feeddirection

Standard right handcutter rotation

Climb-millingorDown-milling

CORRECT!

Work piece feeddirection

Standard right handcutter rotation

Conventional millingorUp-milling X

✓

Indexable

Milling CuttersTe

chni

cal

Info

rmat

ion

100

Lead Angle Effect


The lead angle effect is a commonly known phenomenon in tool design. As the lead angle of a tool (theangle at which the insert is rotated away from its axial center line) increases, the actual thickness of theproduced chip decreases from the programmed amount. This allows us to take advantage of increasedfeed rates over standard zero degree (90 degree shoulder) lead tools.

By comparing the following lead angle figures, it is possible to increase the actual feed rate up to 30%over the suggested numbers (depending on the type of tool), thus increasing productivity.

Tool Lead Angle Percentage of chip thickness fromprogrammed feed rate

15 degrees 96%

20 degrees 94%

30 degrees 86%

45 degrees 71%

To simplify this calculation we have included a chart that allows easy determination of programmed feedper tooth by choosing desired feed per tooth and then following the column down to the row that matchesthe lead angle of the tool that is being used.

Example: Find the programmed feed per tooth for a UFO cutter (45 degree lead angle), when thedesired feed per tooth is 0.006 IPT.

Answer: Programmed feed per tooth = 0.0085 IPT

Programmed Feed Per Tooth vs. Desired Feed Per Tooth

0.004 0.005 0.006 0.007 0.008 0.009 0.010 0.011 0.012

15 0.0042 0.0052 0.0063 0.0073 0.0083 0.0094 0.0104 0.0115 0.0125

20 0.0043 0.0053 0.0064 0.0074 0.0085 0.0096 0.0106 0.0117 0.0128

30 0.0047 0.0061 0.0070 0.0081 0.0093 0.0105 0.0116 0.0128 0.0140

45 0.0057 0.0075 0.0085 0.0099 0.0113 0.0127 0.0141 0.0156 0.0170

Desired Feed Per Tooth (IPT)

Programmed Feed Per Tooth (IPT)

■ Lead Angle Effect

Tool Lead

Angle

Radial Chip Thinning

101

Indexable

Milling Cutters


TechnicalInform

ation

■ Radial Chip ThinningJust as the axial rake of a cutting tool can alter the actual chip thickness, so can radial chip thinning.This occurs whenever the radial width of cut is less than 1/2 the cutter diameter. This is commonlyfound when making periphery cuts while end milling.Since both tool life and productivity rely on maintaining full chip thickness, it is important to compensatefor this scenario. Rather than using the mathematical process to arrive at a programmed feed rate, wehave included the following chart.

To use this chart it is necessary to have the following information:

1) Desired feed per tooth (as taken from the end mill speed and feed section)2) Cutter diameter3) Radial width of cut

The first step is to divide the radial width of cut by the cutter diameter and find the closest value in thefirst column on the left. Next find the desired feed per tooth at the top of the chart and follow that columndown to the row that was found in the first step. This will be the programmed feed per tooth.

Example: 1.00˝ diameter end mill Answer: Dividing 0.020˝ by 1.00˝=0.0200.020˝ radial width of cut0.004˝ desired feed per tooth

Finding 0.020 in the first column on the left, and then the 0.004˝ desired feed per tooth at the top, wefind where the two meet and obtain 0.014˝ programmed feed per tooth.

This results in a large increase in the feed rate. If we use these factors for a four flute tool at 2292 RPM,we have a feed rate of 128 IPM (2292 RPM x 0.014 IPT x 4 Flutes) versus 37 IPM (2292 RPM x 0.004IPT x 4 Flutes) that might have otherwise been programmed.

As you can see from the illustration below, as radial depth increases, so does chip thickness until wereach 50% of the cutting diameter. At this point we have full, programmed chip load.

0.004 0.005 0.006 0.007 0.008 0.009 0.010 0.011 0.012

WOC/Dia.0.005 0.0280 0.0350 0.0420 0.0490 0.0560 0.0630 0.0700 0.0770 0.08400.010 0.0200 0.0250 0.0300 0.0350 0.0400 0.0450 0.0500 0.0550 0.06000.015 0.0164 0.0205 0.0246 0.0287 0.0328 0.0369 0.0410 0.0451 0.04920.020 0.0140 0.0175 0.0210 0.0245 0.0280 0.0315 0.0350 0.0385 0.04200.025 0.0128 0.0160 0.0192 0.0224 0.0256 0.0288 0.0320 0.0352 0.03840.030 0.0116 0.0145 0.0174 0.0203 0.0232 0.0261 0.0290 0.0319 0.03480.035 0.0108 0.0135 0.0162 0.0189 0.0216 0.0243 0.0270 0.0297 0.03240.040 0.0100 0.0125 0.0150 0.0175 0.0200 0.0225 0.0250 0.0275 0.03000.060 0.0084 0.0105 0.0126 0.0147 0.0168 0.0189 0.0210 0.0231 0.02520.080 0.0072 0.0090 0.0108 0.0126 0.0144 0.0162 0.0180 0.0198 0.02160.120 0.0060 0.0075 0.0090 0.0105 0.0120 0.0135 0.0150 0.0165 0.01800.200 0.0052 0.0065 0.0078 0.0091 0.0104 0.0117 0.0130 0.0143 0.01560.300 0.0044 0.0055 0.0066 0.0077 0.0088 0.0099 0.0110 0.0121 0.0132

Desired Feed Per Tooth (IPT)

Programmed Feed Per Tooth (IPT)

Radial chipthickness

■ Radial Chip Thinning Compensation


Speeds & FeedsTe

chni

cal

Info

rmat

ion

102

Speeds and Feeds


■ Indexable Milling CuttersThe following chart contains a list of commonly encounteredmaterials, suggested surface speeds, and chip loads (ipt). It isimportant to note that this is not a complete listing of allmaterials used in industry. It should be considered a guide tobe used when initially setting up a new application, and as aresource for better understanding Sumitomo’s cutting toolgrades.

As there are tremendous variations in the capabilities andperformance of machine tools, and variations in work piecematerials as well, individual results can vary considerably.This is where the trained eye of an advanced machinist, orApplications Engineer can markedly improve tool life and pro-ductivity. Sumitomo has Sales and Applications personnel forjust this purpose. When in doubt of the correct selection of atool type or grade your sales person can assist in achievingwinning results.

When applying carbide grades it is important to understandthe characteristics of the different types that Sumitomo offers.A few minutes spent looking at the grade comparison chart onpage 83 will shed some light on the differences betweenthem. Coated grades in most situations will provide anincrease in tool life, and are the preferred choice in themajority of industry today. Whether coated or not, the harder

grades will tend to be more wear resistant, but at the cost oftoughness. They generally will be the best choice for easier tomachine materials, but will sacrifice tool life in situations thatlack machine and/or part rigidity.

When programming an operation with a new grade, or anunfamiliar material, it is wise to start at the low end of thespeed and feed range and then work towards the upperranges. Make any changes one at a time so that the resultscan be examined accurately.

It is worth noting that modern cutting tool materials will oftenencounter as many problems when run too slowly, or whenprogrammed at insufficient feed rates as they can when runtoo fast. Since most of our inserts have been manufacturedwith edge preparations, feeds below .002, or .003 IPT maydiminish tool life. Also, they must have enough speed tooperate correctly. Cutting tools require an elevatedtemperature to perform without chip weld. Proper cuttingparameters will insure the heat that is generated will bedeposited into, and removed with the chip. Most situationsinvolving steels and alloys the best results are obtained withan air blast versus coolant. In applications cutting exoticalloys, aluminum, brass, grey iron, etc., commonly employcoolant.

ACP200 721-1213 675-1180 600-1125 .006-.0135ACP100 775-1310 725-1275 675-1225 .006-.0125ACZ330 650-1050 620-1020 575-900 .005-.0125ACZ310 675-1075 650-1025 550-950 .004-.0085AC230 685-1125 650-1050 525-950 .004-.008

T250A 700-1310 675-1200 575-1000 .0035-.0075ACP300 675-1075 650-1025 525-925 .006-.014ACZ350 650-1050 600-1000 500-925 .005-.0125AC325 625-900 585-850 500-800 .004-.011A30N 600-850 575-825 475-750 .005-.011

ACP200 725-1300 700-1250 675-1200 .006-.0135ACP100 750-1325 725-1275 675-1225 .006-.0135AC230 725-1200 700-1150 675-1100 .004-.008

ACZ330 675-1125 650-1050 650-1000 .005-.0125T250A 825-1450 825-1375 775-1300 .0035-.0085

ACZ310 675-1125 650-1100 650-1075 .004-.0085AC325 650-950 625-925 625-900 .004-.011

ACP300 675-1075 650-1050 650-1025 .006-.014ACZ350 675-1075 650-1050 650-1025 .005-.0125

A30N 650-950 625-900 600-875 .005-.011ACP200 575-950 550-925 500-875 .006-.012ACZ330 525-900 500-850 475-800 .005-.0105ACP100 600-975 575-950 550-900 .006-.011ACP300 575-950 550-925 500-875 .006-.012ACZ350 450-900 425-850 525-925 .005-.0115AC325 475-725 425-750 475-775 .004-.010

T250A 450-950 425-850 400-825 .0035-.0075ACZ310 500-925 475-900 450-875 .004-.0075AC230 550-1000 500-900 500-925 .004-.008A30N 400-775 375-575 450-925 .005-.011

Material Hardness Insert Grade Speed (SFM) based upon Depth of Cut Inch Feed (IPT)Carbide Cermet Diamond Ceramic .002-.050 .050-.125 .125 and over

Low and mediumcarbon steels

1008,1010,10181020,1025 etc.

,250 Bhn

Free machiningsteels and alloys

Freemax 15Freemax 4512L14, etc.

,250 Bhn

Medium-highcarbon steels

1040,10451055,1080

50100,5110052100,M-50

,250 Bhn

*NOTE: THESE SPEEDS ARE BASED ON 2/3 THE DIAMETER OF THE CUTTER ENGAGED.

Speeds and Feeds

103


Speeds & Feeds


TechnicalInform

ation

ACP200 550-900 525-900 500-875 .006-.0115ACZ330 550-875 525-850 500-825 .0045-.0105ACP100 600-875 575-950 550-900 .006-.0095ACP300 525-875 500-825 475-800 .006-.0115ACZ350 525-850 500-825 500-800 .0045-.011AC325 500-800 500-800 475-775 .0045-.009

T250A 450-950 425-850 400-825 .0035-.0075ACZ310 550-875 525-850 500-800 .004-.008AC230 575-900 550-875 525-850 .004-.008A30N 475-750 450-725 425-700 .005-.009

ACP200 450-820 435-790 425-750 .0047-.011ACZ330 450-790 425-750 400-725 .0045-.0095ACP300 450-820 425-790 400-725 .0047-.012ACP100 475-820 450-790 425-750 .0047-.010ACZ350 450-725 435-710 425-700 .005-.010AC325 375-700 360-685 350-675 .004-.009T250A 450-650 425-600 250-550 .0039-.0079

ACP200 425-750 400-725 375-690 .0045-.010ACZ330 400-750 400-725 400-690 .0045-.0095ACP300 420-700 420-695 375-685 .0047-.012ACP100 400-775 400-735 400-700 .004-.009ACZ350 400-700 420-695 410-685 .005-.009AC325 350-675 345-670 335-660 .004-.008A30N 325-625 320-620 310-610 .005-.0085

ACP200 325-650 300-625 300-590 .0045-.0095ACP100 325-650 300-625 300-590 .003-.007ACZ330 400-750 400-725 400-690 .0045-.0095ACZ310 325-650 300-625 300-590 .003-.007EH20Z 325-650 300-625 300-590 .003-.007

ACP300 525-840 515-820 250-800 .004-.012ACP200 535-850 520-830 275-820 .004-.011ACZ350 525-840 515-820 250-800 .005-.010ACZ330 535-850 520-830 275-820 .0045-.009ACZ310 550-875 540-850 275-835 .0035-.0075T250A 550-950 500-900 .0035-.0075

ACP300 425-740 275-825 250-800 .004-.012ACP200 325-875 300-850 275-825 .004-.011ACZ350 425-740 415-720 175-675 .0035-.009ACZ330 435-750 420-720 175-700 .0035-.008EH20Z 400-750 400-725 375-700 .0035-.007

ACP300 300-850 275-825 250-800 .004-.012ACP200 325-875 300-850 275-825 .004-.011ACZ350 300-850 275-825 250-800 .0035-.009ACZ330 325-875 300-850 275-825 .0035-.009EH20Z 300-750 300-725 275-775 .0035-.0075T250A 650-950 600-900 .0035-.0075EH520 100-300 100-275 100-265 .003-.008EH20Z 100-300 100-275 100-265 .003-.008

ACZ310 100-300 100-275 100-265 .003-.007EH20Z 80-180 75-165 70-155 .003-.0075

ACK200 100-160 70-150 60-135 .003-.0075ACK300 100-160 70-150 60-135 .004-.0075ACZ310 80-160 70-150 60-135 .0025-.0065

G10E 70-125 60-110 50-100 .003-.007


Medium carbonalloy steels

4140, 43405130, 8620

,250 Bhn

Tool steels

D2, H13, S7, etc.

,250 Bhn

Bhn 220-350

.33 Hrc

,250 Bhn

.250 Bhn

Martensitic andFerritic stainless

steels414, 416, 430, 440

,250 Bhn

Austenitic andPrecipitation hardening

stainless steels303, 304, 316,

321, etc.

Titanium alloy

Exotic alloysInconel, Hastalloy

Waspalloy, etc.




Speeds & FeedsTe

chni

cal

Info

rmat

ion

Speeds and Feeds

ACK100 700-1250 625-1125 590-925 .004-.014ACK200 700-1050 625-925 590-900 .004-.014ACK300 600-950 575-875 550-850 .004-.014K245R2 700-1050 625-925 590-900 .004-.014ACZ310 650-975 625-925 590-900 .004-.0095AC211 600-900 550-875 525-850 .004-.0085G10E 500-800 475-750 425-725 .004-.010

NS260 1900-3500 1800-3300 1650-3200 .0025-.007NS30 1800-3500 1800-3300 1650-3200 .0025-.0065

ACK100 600-1000 625-925 590-850 .004-.014ACK200 600-950 525-825 490-800 .004-.014ACK300 500-850 475-775 450-750 .004-.014K245R2 600-950 525-825 490-800 .004-.014ACZ310 550-875 525-825 490-800 .004-.0085AC211 500-800 450-775 425-750 .0035-.008G10E 400-700 375-650 325-625 .004-.009

NS260 1700-3300 1600-3100 1450-3000 .0025-.006NS30 1600-3200 1500-3000 1350-2900 .0025-.0055

ACK200 600-925 550-875 490-800 .004-.012ACK100 600-1000 625-925 590-850 .004-.012ACK300 550-825 550-825 450-750 .004-.012K235R2 650-925 600-875 490-800 .004-.012ACZ310 650-925 600-875 490-800 .004-.0085AC211 500-800 475-750 450-675 .0035-.0075

NS260 1700-3300 1600-3100 1450-3000 .0025-.006DA150 3500-10000 3200-8000 2800-6000 .003-.006

DL1000 1500-4500 1475-4200 1275-4100 .004-.014H1 1500-3800 1300-3700 1200-3600 .004-.014

G10E 1250-3500 1150-3100 1050-2900 .004-.015DA150 1800-6500 1700-5500 1600-5000

DL1000 1075-3100 950-2950 850-2500 .0035-.0085H1 1000-3000 900-2500 800-2000 .0035-.0085

G10E 900-2900 800-2400 700-1900 .0035-.009


Grey Cast Iron

,250 Bhn

Ductile Iron

.250 Bhn

,320 Bhn

Aluminum, Brass,Copper

High SiliconeAluminum


IndexSLP1250 . . . . . . . . . . . . . . . . . . . . . . . . . .66SLP1250-C . . . . . . . . . . . . . . . . . . . . . . . .66SLP1250MC-SPAN . . . . . . . . . . . . . . . . . .67SLP1250N-C . . . . . . . . . . . . . . . . . . . . . . .66SLP1250N-S . . . . . . . . . . . . . . . . . . . . . . .66SLP1250N-N . . . . . . . . . . . . . . . . . . . . . . .66SLP2000 . . . . . . . . . . . . . . . . . . . . . . . . . .67SLP2000-C . . . . . . . . . . . . . . . . . . . . . . . .67SLP2000MC-SPAN . . . . . . . . . . . . . . . . . .67SLP2000N-C . . . . . . . . . . . . . . . . . . . . . . .67SLP2000N-S . . . . . . . . . . . . . . . . . . . . . . .67SLP2000N-N . . . . . . . . . . . . . . . . . . . . . . .67SMHK . . . . . . . . . . . . . . . . . . . . . . . . . . . .84SNEX . . . . . . . . . . . . . . . . . . . . . . . . . . . .44SNG . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53SNMN . . . . . . . . . . . . . . . . . . . . . . . . . . . .53SPCH . . . . . . . . . . . . . . . . . . . . . . . . . .56-57SPG . . . . . . . . . . . . . . . . . . . . . . . . . . .56-57SPMN . . . . . . . . . . . . . . . . . . . . . . . . .56-57SSUP-Z . . . . . . . . . . . . . . . . . . . . . . . . . . .12SSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13SSI-C . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

T

TECN . . . . . . . . . . . . . . . . . . . . . . .50-51,54TEEN . . . . . . . . . . . . . . . . . . . . . . .50-51,54TEKN . . . . . . . . . . . . . . . . . . . . . . .50-51,54TG-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70TG-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70TG-NUT . . . . . . . . . . . . . . . . . . . . . . . . . .70TG-SPAN . . . . . . . . . . . . . . . . . . . . . . . . .70TG050 . . . . . . . . . . . . . . . . . . . . . . . . . . . .69TG075 . . . . . . . . . . . . . . . . . . . . . . . . . . . .69TG100 . . . . . . . . . . . . . . . . . . . . . . . . . . . .69TG100-C . . . . . . . . . . . . . . . . . . . . . . . . . .69TPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55TPCH . . . . . . . . . . . . . . . . . . . . . . . . . . . .55TPG . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55TPMN . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

U

UFO-R8 . . . . . . . . . . . . . . . . . . . . . . . . . .46UFO . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48UFOF . . . . . . . . . . . . . . . . . . . . . . . . . . . .47UFOR . . . . . . . . . . . . . . . . . . . . . . . . . . . .49UW . . . . . . . . . . . . . . . . . . . . . . . . . . . .46-48

W

WBMF . . . . . . . . . . . . . . . . . . . . . . . . . . . .35WBMR . . . . . . . . . . . . . . . . . . . . . . . . .32-33WEM . . . . . . . . . . . . . . . . . . . . . . . . . .25-26WEM-EX . . . . . . . . . . . . . . . . . . . . . . .25-26WEX-E . . . . . . . . . . . . . . . . . . . . . . . . .20-22WEX-F . . . . . . . . . . . . . . . . . . . . . . . . .21,23WEX-R . . . . . . . . . . . . . . . . . . . . . . . . .21,23WEXC-R . . . . . . . . . . . . . . . . . . . . . . . . . .23WFMC . . . . . . . . . . . . . . . . . . . . . . . . . . . .43WFMF . . . . . . . . . . . . . . . . . . . . . . . . . . . .43WGC-EW . . . . . . . . . . . . . . . . . . . . . . . . .38WGC-R . . . . . . . . . . . . . . . . . . . . . . . . . . .39WGC-RS . . . . . . . . . . . . . . . . . . . . . . . . . .38WGC-SR . . . . . . . . . . . . . . . . . . . . . . . . . .37WGC-WR . . . . . . . . . . . . . . . . . . . . . . . . .37WGCF-R . . . . . . . . . . . . . . . . . . . . . . . . ..39WGCF-RS . . . . . . . . . . . . . . . . . . . . . . . . .38WGCF-SR . . . . . . . . . . . . . . . . . . . . . . . . .37WMM . . . . . . . . . . . . . . . . . . . . . . . . . . . .28WRCS . . . . . . . . . . . . . . . . . . . . . . . . . . . .38WRCW . . . . . . . . . . . . . . . . . . . . . . . . . . .41WRM . . . . . . . . . . . . . . . . . . . . . . . . . .29-30WRM-H . . . . . . . . . . . . . . . . . . . . . . . . . . .30

X

XDMT . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

Z

ZNMT . . . . . . . . . . . . . . . . . . . . . . . . . .32-33ZPGU . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

H

HSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12HSI-C . . . . . . . . . . . . . . . . . . . . . . . . . . . .12HSK63-EMH . . . . . . . . . . . . . . . . . . . . . . .77HSK63-SLP . . . . . . . . . . . . . . . . . . . . . . .64HSK63-SMH . . . . . . . . . . . . . . . . . . . . . . .82HSK100-EMH . . . . . . . . . . . . . . . . . . . . . .77HSK100-SLP . . . . . . . . . . . . . . . . . . . . . .64HSK100-SMH . . . . . . . . . . . . . . . . . . . . . .82

K

KT20-EMH . . . . . . . . . . . . . . . . . . . . . . . .77KT20-SMH . . . . . . . . . . . . . . . . . . . . . . . .82

M

MS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45MZBI . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16MZBI-C . . . . . . . . . . . . . . . . . . . . . . . . . . .16MZI . . . . . . . . . . . . . . . . . . . . . . . . . . .14-15MZI-C . . . . . . . . . . . . . . . . . . . . . . . . . .14-15MZM . . . . . . . . . . . . . . . . . . . . . . . . . .14-15MZM-C . . . . . . . . . . . . . . . . . . . . . . . . .14-15

N

NF-SDC . . . . . . . . . . . . . . . . . . . . . . . . . .52NF-SECW . . . . . . . . . . . . . . . . . . . . . .37-39NF-TEEN . . . . . . . . . . . . . . . . . . . .50-51,54NMTB30-EMH . . . . . . . . . . . . . . . . . . . . .78NMTB30-SMH . . . . . . . . . . . . . . . . . . . . .83NMTB40-EMH . . . . . . . . . . . . . . . . . . . . .78NMTB40-ER . . . . . . . . . . . . . . . . . . . . . . .71NMTB40-SLP . . . . . . . . . . . . . . . . . . . . . .64NMTB40-SMH . . . . . . . . . . . . . . . . . . . . .83NMTB50-FMH . . . . . . . . . . . . . . . . . . . . . .83NMTB50-SLP . . . . . . . . . . . . . . . . . . . . . .64NMTB50-SMH . . . . . . . . . . . . . . . . . . . . .83NW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

Q

QPMT . . . . . . . . . . . . . . . . . . . . . . . . .41-42

R

R8-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77R8-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82RGMN . . . . . . . . . . . . . . . . . . . . . . . . . . . .49RSS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79

S

S10-EMHE . . . . . . . . . . . . . . . . . . . . . . . .79S75-EMHE . . . . . . . . . . . . . . . . . . . . . . . .79SDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52SDEW . . . . . . . . . . . . . . . . . . . . . . . . . . . .45SDKN . . . . . . . . . . . . . . . . . . . . . . . . . . . .59SDMR . . . . . . . . . . . . . . . . . . . . . . . . . . . .59SDMW . . . . . . . . . . . . . . . . . . . . . . . . . . .45SDP . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44SEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58SEET . . . . . . . . . . . . . . . . . . . . . . . . . .37-39SEKN . . . . . . . . . . . . . . . . . . . . . . . . . . . .58SEMR . . . . . . . . . . . . . . . . . . . . . . . . . . . .58SEMT . . . . . . . . . . . . . . . . . . . . . . . . . .37-39SFEN . . . . . . . . . . . . . . . . . . . . . . . . . .46-48SFKN . . . . . . . . . . . . . . . . . . . . . . . . . .46-48SFKR . . . . . . . . . . . . . . . . . . . . . . . . . .46-48SLP750 . . . . . . . . . . . . . . . . . . . . . . . . . . .65SLP750-C . . . . . . . . . . . . . . . . . . . . . . . . .65SLP750MC-SPAN . . . . . . . . . . . . . . . . . . .67SLP750N-C . . . . . . . . . . . . . . . . . . . . . . . .65SLP750N-S . . . . . . . . . . . . . . . . . . . . . . . .65SLP750N-N . . . . . . . . . . . . . . . . . . . . . . . .65SLP1000 . . . . . . . . . . . . . . . . . . . . . . . . . .66SLP1000-C . . . . . . . . . . . . . . . . . . . . . . . .66SLP1000MC-SPAN . . . . . . . . . . . . . . . . . .67SLP1000N-C . . . . . . . . . . . . . . . . . . . . . . .66SLP1000N-S . . . . . . . . . . . . . . . . . . . . . . .66SLP1000N-N . . . . . . . . . . . . . . . . . . . . . . .66

NUMERICAL

30-SCFX . . . . . . . . . . . . . . . . . . . . . . . . . .8740-SCFX . . . . . . . . . . . . . . . . . . . . . . . . . .8750-SCFX . . . . . . . . . . . . . . . . . . . . . . . . . .87

A

APET . . . . . . . . . . . . . . . . . . . . .25-26,28-30APMT . . . . . . . . . . . . . . . . . . . .25-26,28-30APG . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52APW . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52AXMT . . . . . . . . . . . . . . . . . . . . . . . . . .20-23

B

B-TOOL SET . . . . . . . . . . . . . . . . . . . . . .87BT30-ER . . . . . . . . . . . . . . . . . . . . . . . . . .71BT30-SLP . . . . . . . . . . . . . . . . . . . . . . . . .64BT30-TG . . . . . . . . . . . . . . . . . . . . . . . . . .68BT40-EMH . . . . . . . . . . . . . . . . . . . . . . . .76BT40-ER . . . . . . . . . . . . . . . . . . . . . . . . . .71BT40-SLP . . . . . . . . . . . . . . . . . . . . . . . . .64BT40-SMH . . . . . . . . . . . . . . . . . . . . . . . .81BT40-TG . . . . . . . . . . . . . . . . . . . . . . . . . .68BT50-EMH . . . . . . . . . . . . . . . . . . . . . . . .76BT50-ER . . . . . . . . . . . . . . . . . . . . . . . . . .71BT50-FMH . . . . . . . . . . . . . . . . . . . . . . . .81BT50-SLP . . . . . . . . . . . . . . . . . . . . . . . . .64BT50-SMH . . . . . . . . . . . . . . . . . . . . . . . .81

C

C-TOOL SET . . . . . . . . . . . . . . . . . . . . . .87CHE . . . . . . . . . . . . . . . . . . . . . . . . . . .50-51CHG . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54CPG . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55CSNH . . . . . . . . . . . . . . . . . . . . . . . . . . . .53CT40-EMH . . . . . . . . . . . . . . . . . . . . . . . .75CT40-ER . . . . . . . . . . . . . . . . . . . . . . . . . .71CT40-SLP . . . . . . . . . . . . . . . . . . . . . . . . .64CT40-SMH . . . . . . . . . . . . . . . . . . . . . . . .80CT40-TG . . . . . . . . . . . . . . . . . . . . . . . . . .68CT45-SMH . . . . . . . . . . . . . . . . . . . . . . . .80CT50-AEMH . . . . . . . . . . . . . . . . . . . . . . .76CT50-EMH . . . . . . . . . . . . . . . . . . . . . . . .75CT50-ER . . . . . . . . . . . . . . . . . . . . . . . . . .71CT50-FMH . . . . . . . . . . . . . . . . . . . . . . . .80CT50-SLP . . . . . . . . . . . . . . . . . . . . . . . . .64CT50-SMH . . . . . . . . . . . . . . . . . . . . . . . .80CT50-TG . . . . . . . . . . . . . . . . . . . . . . . . . .68

D

DNF . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53DPG . . . . . . . . . . . . . . . . . . . . . . . . . . .56-57DPW . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

E

EHG . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58ER-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74ER-3-SCREW . . . . . . . . . . . . . . . . . . . . . .74ER11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72ER11-C . . . . . . . . . . . . . . . . . . . . . . . . . . .72ER16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72ER16-C . . . . . . . . . . . . . . . . . . . . . . . . . . .72ER20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72ER20-C . . . . . . . . . . . . . . . . . . . . . . . . . . .72ER25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73ER25-C . . . . . . . . . . . . . . . . . . . . . . . . . . .73ER32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73ER32-C . . . . . . . . . . . . . . . . . . . . . . . . . . .73ER40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74ER40-C . . . . . . . . . . . . . . . . . . . . . . . . . . .74ER-HEX . . . . . . . . . . . . . . . . . . . . . . . . . .74ER-NUT . . . . . . . . . . . . . . . . . . . . . . . . . .74ER-RACK . . . . . . . . . . . . . . . . . . . . . . . . .74ER-SPAN . . . . . . . . . . . . . . . . . . . . . . . . .74

F

FPG . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

MillingInserts

SolidCarbide,Endmills


MillingAdapters

& Holders

Tightening Fixtures &

Retention Knobs

Technical Information

CAT.MILLING.1/07

Headquarters1001 Business Center DriveMount Prospect, IL 60056-2181P.O. Box 545, Mt. Prospect, IL 60056-0545Phone: (800) 950-5202Phone: (847) 635-0044Fax: (847) 635-7866http://www.sumicarbide.com

Detroit Branch14496 Sheldon Road #230Plymouth, MI 48170Phone: (800) 239-5177Phone: (734) 451-0200Fax: (734) 451-5338

Cincinnati Branch4450 Carver Woods DriveCincinnati, OH 45242-5545Phone: (800) 879-1887Phone: (513) 891-4000Fax: (513) 794-2911

MillingCatalog07_08

Documents

Transcript of MillingCatalog07_08