Mill linings Skega® Mill Linings in the mining industry · trommel screens, was launched in 2002...

8
Mill linings Skega® Mill Linings in the mining industry

Transcript of Mill linings Skega® Mill Linings in the mining industry · trommel screens, was launched in 2002...

Mill linings

Skega® Mill Linings in the mining industry

2 Skega® Mill Linings in the mining industry2 Skega® Mill Linings in the mining industry

Skega® Rubber Mill Linings Skega Poly-Met® Mill Linings Skega® Metallic Mill Linings

2 Skega® Mill Linings in the mining industry2 Skega® Mill Linings in the mining industry Skega® Mill Linings in the mining industry 3

Skega Orebed® Mill Linings Skega® Discharge Systems Skega® Mill Trommels

The market’s most complete range of products

Since 1959, when Metso, through Skega, pioneered the commercial use of rubber mill linings, we have developed unparalleled know-how.

Our wide-ranging experience, combined with continual product development, local production and global support make it possible for us to offer you the best products and after-sales service available.

Benefits, which include improved avail-ability, lower maintenance costs and more efficient production are all well documented.

Metso is the market’s most comprehensive supplier of mill linings. We offer linings of rubber, metallic, and combinations of the two to best utilize the unique properties of these materials, in order to ensure optimum performance of your equipment.

Our state of the art linings and discharge systems are available for virtually all types of

Skega® Mill Linings from Metso are the world’s most widely-used rubber and Poly-Met linings. The reason for this is simple; we offer our customers solutions that improve grinding efficiency and lead to increased profitability.

grinding mills. New products are constantly being developed to enhance our customers’ ever more advanced processes.

Metso at the forefront of developmentIn the 1950’s we were the first to develop rubber mill linings. During the 1970’s, we developed and patented a magnetic lining system with unique properties, Skega Orebed®. Development of Skega Poly-Met®, a hybrid lining that combines rubber and steel began in the 1980’s, and led to a patent in 1987.

Skega® Mill Trommels, a project with the mission to advance the knowledge surround-ing the construction of robust, high-capacity trommel screens, was launched in 2002. Development work has continued since then, resulting in a number of patented products, as well as improvements to existing ones.

Our development work is always carried out in close cooperation with our valued customers, wherever in the world they may be.

A range to suit your entire processMetso offers more than 300 products to the mining and construction industries; every-thing from individual machines to complete, turn-key mineral processing systems. Our focus has always been to offer the solution that will prove most profitable for your business.

With Metso as a partner, you can be sure of having access to the finest products on the market.

4 Skega® Mill Linings in the mining industry4 Skega® Mill Linings in the mining industry

Our experience enables us to offer a solution that suits your needs and helps you streamline your production processes.

We use High Fidelity Simulations (HFS) to optimize your mill lining.

Prior to submitting a quotation for your lining needs, we make every effort to identify your business-specific requirements. Our experience enables us to choose exactly the right materials and designs to optimize your lining's life and grinding efficiency.

Knowledge in all areasMetso is a knowledge-based company. Within our organization there is in-depth knowledge about every aspect of your pro-cessing chain. This holistic approach is vital to achieving the optimum result.

As the front-runner, our research and development efforts are continuous in all areas, from materials advancements within our laboratories to refinements of our prod-ucts, systems and support software.

Tailor-made solutions

More than a productWe have developed the market's most advanced software for comparing the per-formance of different lining alternatives and calculating the total cost over the lifetime of the lining.

Furthermore, our management of the world's largest database on installed linings enables us to accurately predict wear lives of new applications, and to precisely forecast optimum replacement dates on existing installations.

Be sure that you have a partner who can offer not only the best equipment, but also the resources to improve your competitive-ness by ensuring high mill availability as well as low production costs.

Concentrators and mineral processing plants around the world may share similarities, but at Metso we recognize that each one is unique.

4 Skega® Mill Linings in the mining industry4 Skega® Mill Linings in the mining industry Skega® Mill Linings in the mining industry 5

Identifying the appropriate type of lining and design is vital for optimizing mill throughput and total grinding costs, including costs for energy, grinding media and maintenance. Focus on the total cost

The purchase price of an optimized lining accounts for only a fraction of the total grinding cost, but an inferior lining can prove to be very expensive. Your total cost can be significantly reduced if you choose a partner who can deliver the solution that produces the lowest cost per hour and offers the most effective production.

Proven performanceSkega® Mill Linings have consistently demonstrated an ability to improve grinding efficiency and reduce costs in a wide range of applications. Our unique know-how enables us to offer you the best solution on the market.

Select your mill lining partner carefully. Who you trust to take care of the heart of your process is a matter of confidence.

Your mill is at the heart of your production process. The yield of your grinding operation is highly dependent on the performance of your mill’s lining.

6 Skega® Mill Linings in the mining industry6 Skega® Mill Linings in the mining industry

Efficient maintenance

Metso has developed installation systems and working methods that generate con-siderable savings for our customers. Each element is designed to be installed as quickly as possible.

Faster installationLightweight products are the key to faster, safer installations and more efficient main-tenance. Our linings are assembled with a minimum number of components, each using simplified attachment systems to facilitate rapid installation and replacement. Our modular design means that only those modules that are worn need to be replaced.

Scheduled maintenance stoppagesWe offer linings that can be customized to suit your company’s specific maintenance

requirements. We have also developed systems and software to calculate when is the best time to replace your mill linings. This makes it possible to plan maintenance stoppages at times that best suit your pro-duction schedule.

Longer service intervalsWe have developed materials with out-standing wear-resistant properties. The consistently high quality of our products means that you can count on longer service intervals and fewer unscheduled production stoppages.

We help you to achieve better productivity and profits through fewer production disturb-ances and reduced downtime.

The overall cost of a mill lining is determined largely by the costs associated with installation and maintenance. A drop in production caused by too long a stoppage, scheduled as well as unscheduled, can prove very expensive.

Metso develops tailor-made lining systems with re-ference to function, lifetime and rapid installation.

Today’s large mills require quick replacement of linings because of high downtime costs.

6 Skega® Mill Linings in the mining industry6 Skega® Mill Linings in the mining industry Skega® Mill Linings in the mining industry 7

Service always close to you

The strategic locations of our offices and pro-duction facilities and the combined efforts of hundreds of service representatives enable us to provide you with excellent local service. Our mill linings are manufactured locally, as we have ten factories around the world.

Excellent serviceMetso offers you professional installation, including experienced installation super-visors, installation manuals complete with drawings and spare parts lists, training and customized service agreements. We rigorously follow up on the performance of our designs, to ensure optimization of your production processes.

Metso is a global operation, but at the same time a truly local company. We have local sales and service offices in more than 100 countries.

In addition to our own sales and service offices and production facilities we apply a wide network of partners and distributors to serve our customers.

Metso Minerals (Wear Protection) AB, SE-934 81 Ersmark, Sweden, tel +46 910 58 41 00, fax +46 910 58 42 00, www.metso.com Sub

ject

to a

ltera

tion

with

out p

rior n

otic

e. B

roch

ure

No.

232

1-09

-09-

MBL

/Tre

lleb

org-

Engl

ish.

© 2

009.

09 M

etso

Your mill linings are a vital part of your grind-ing operation, and can have a major impact on the performance of your circuit.

We maintain that Skega® Mill Linings are the best linings on the market. Please allow us to review your grinding process and iden-tify areas of potential improvement. Together, we can produce a solution to make your production processes more efficient.

Our mill linings clearly save time, money and improve productivity for companies in the mineral processing industry.

This is supported by the fact that our linings are used in more than 4,000 mills worldwide. Contact us if you would like to find out more about how we can help you increase your profitability.www.metso.com/miningandconstruction