MIL-STD PC Sound Device Modem User Guide · USB AUDIO FRAMEWORK As a USB audio device class, an...

26
MS-PCSDM User Guide 1 MIL-STD PC Sound Device Modem User Guide Current for firmware: Av1.01 Build 1.0.0.0 POC for this document is: [email protected] The information contained herein is subject to change without prior notice.

Transcript of MIL-STD PC Sound Device Modem User Guide · USB AUDIO FRAMEWORK As a USB audio device class, an...

Page 1: MIL-STD PC Sound Device Modem User Guide · USB AUDIO FRAMEWORK As a USB audio device class, an audio interface is provided in firmware on the C5000 target device on the host board

MS-PCSDM

User Guide

1

MIL-STD

PC Sound Device Modem

User Guide

Current for firmware:

Av1.01 Build 1.0.0.0

POC for this document is:

[email protected]

The information contained herein is subject to change

without prior notice.

Page 2: MIL-STD PC Sound Device Modem User Guide · USB AUDIO FRAMEWORK As a USB audio device class, an audio interface is provided in firmware on the C5000 target device on the host board

MS-PCSDM

User Guide

2

OVERVIEW

This document provides information regarding the MIL-STD PC Sound Device Modem (MS-PCSDM)

firmware project which targets specific devices within the TI C5000 16-bit fixed point math DSP device

family.

Also provided are the steps required in configuring the targeted TI DSPs host boards for out-of-the-box use

of the MS-PCSDM firmware.

The use of MS-PCSDM with the target C5000 host boards is pretty much the same as any other USB

AC’97 PC Sound Device that you may have used with MARS-ALE and MS-DMT or any other software

used in support of MARS communications. You simple plug it into the selected USB port on the PC and it

is all plug and play with the standard USB audio drivers on your computer operating system being used.

The host board needs to be wired up your HF radio for audio input/output and either CAT PTT or RS-232

based PTT must be used separately from the host board at this time. The end user will also need to

configure some sort of enclosure for their host board. As this is all DIY by the end users these subjects are

touched upon with some ideas in the last section of this document.

USB AUDIO FRAMEWORK

As a USB audio device class, an audio interface is provided in firmware on the C5000 target device on the

host board which allows it to act as a generic USB audio device. Most operating systems provide native

support for generic audio class devices which means that no operating system specific drivers are required.

The generic USB sound driver under MS-Windows, Linux and MAC OS X have all been found to work,

potentially it should work with any host operating system that natively supports USB audio class devices.

The AIC3204 codec on the C5000 host boards being targeted provides for 24 and 32 bit support at greater

than 48kHz which the USB audio device class framework is not currently programmed to provide and not

required for our needs. The MS-PCSDM USB audio device class currently provides 16-bit recording and

playback interface over a range of sample rates of 8kHz to 48kHz and provides for both input and output

volume and mute control.

The C5000 devices being targeted can be configured to boot from Flash memory, USB port or Micro SD

card. However the MIL-STD PCSDM project firmware shall only configured to boot from the Micro SD

card as other uses of the SD card shall be made at boot time.

Page 3: MIL-STD PC Sound Device Modem User Guide · USB AUDIO FRAMEWORK As a USB audio device class, an audio interface is provided in firmware on the C5000 target device on the host board

MS-PCSDM

User Guide

3

The MS-PCSDM audio interface for Audio Input and Output shall be detailed herein for each target host

board. This will require custom cabling between the host board and the HF SSB transceiver to be used.

This may require audio isolation transformers if isolation is not provided by the HF transceiver, such as

with a TS-480SAT.

The AIC3204 provides Signal to Noise Ratio of DAC = 100db SNR and ADC = 93db SNR and Dynamic

Range of DAC = 95db SNR and ADC = 90db SNR and Jitter performance 50 pico sec. (ps) RMS (10kHz

to 20MHz). The screen capture of Spectrum below was using MS-PCSDM connected to an IC-7200 on a

dummy load using a Dell Latitude E6420 running Windows 7.

In comparison, below is the same Dell computer using its internal AC’97 sound device. Note the increased

noise floor and artifacts with the same IC-7200 still connected to the dummy load.

Page 4: MIL-STD PC Sound Device Modem User Guide · USB AUDIO FRAMEWORK As a USB audio device class, an audio interface is provided in firmware on the C5000 target device on the host board

MS-PCSDM

User Guide

4

Lastly, below is the same Dell computer with a COTS radio interface plugged into the same USB port that

was used with MS-PCSDM in the first image. Note the severely increased noise floor and artifacts mainly

due to poor USB port D.C. line filtering with the same IC-7200 still connected to the dummy load.

The AIC3204 codec supports both single ended and differential audio pairs, however as a fully compliant

USB Audio Device in application only single ended shall be initially supported.

As previously stated, at this time there is no interface provided via the C5000 host boards for either radio

remote control (CAT) or hardware PTT keying lines. However the HID can be used for command and

control of on board hardware General Purpose I/O (GPIO) to interface with and control radio equipment

via computer software so modified for such command and control. At this time there are no plans to do so

however.

There is no Man Machine Interface (MMI) for a so called “front panel control” interface using the OLED

display and buttons or other MMI hardware of the host board for MS-PCSDM as to level control or any

other applicable selections. All configuration of levels, sample clock selection is handled via the Windows

(or other) operating system sound device panel.

There is the potential of using the C5000 host board GPIO and on-board UART for interfacing with

supporting electronic (audio isolation transformers, opto-isolator for GPIO based PTT, RS-232 ports,

jumpers to select between single ended or differential audio I/O, etc.) components via the host board

expansion connector(s) with a daughter board (PCB) that would need to be designed for any or each target

host C5000 board. Such efforts can be undertaken by interested parties in support of MS-PCSDM or later

in support of potential embedded modem application.

In the case of the C5535 eZdsp board detailed later herein, such a daughter board could be attached at a 90

degree angle to the C5535 eZdsp edge connector and would provide for real world interfacing via

connectors on the daughter PCB its rear that will protrude through the enclosures rear panel. Then too the

on-board wireless connectors could be used for another daughter board for GPIO interfacing for an optional

front panel MMI along with a larger LCD when we move into embedded hardware modem development.

The photo below serves as an example of using such daughter PCB’s connected to the C5535 eZdsp.

Page 5: MIL-STD PC Sound Device Modem User Guide · USB AUDIO FRAMEWORK As a USB audio device class, an audio interface is provided in firmware on the C5000 target device on the host board

MS-PCSDM

User Guide

5

HOST DSP BOARDS

There are a number of TI products featuring their low power consumption, low cost C5000 DSPs, however

not all of their products have the right mix of features or framework and library support with today’s TI

Code Composer Studio (CCS) development tools. For example the C5502 eZdsp board with its 600 MIPS

of processing power, 10/110 Ethernet PHY and controller with an evaluation IP stack that stills sells for

$90USD would have been nice to use. However it’s just not supported any longer by TI for our needs.

As such the target C5000 (TMS320C5535 or TMS320C5545) devices and the host boards that are suitable

and still fully supported by TI are what we must have to support the USB Audio Class host operation.

When running the MS-PCSDM firmware to provide a High Speed USB 2.0 and compliant Composite USB

Human Interface Device (HID), provide Sound Device support of professional grade audio processing.

The selection of C5000 devices was also based on the desire to undertake the efforts required to develop

embedded MIL-STD modem cores targeting a C5000 class device. The idea being that the first use is as a

USB AC’97 compliant sound device, where a firmware update will transition the host C5000 board from

PCSDM to MIL-STD hardware modem. However this will not be without its challenges. The

C5535/C5545 DPSs at 200/240 MIPS respectfully are more powerful than the older C5000 DSP device

used in the Harris RF-5710A data modem which supports MS110A waveforms and MS110B Appendix C

waveforms.

However the RF-5710A modem does not just use a single DSP processor. The RF-5710A uses a pair of

older TMS320C549 16-bit DSPs where each device provides 100 MIPS at 100Mhz, less than haft that of

the TMS320C5535/C5545 at 100Mhz. The two DSPs are used for respective RX and TX operation support

full duplex operation. However in the RF-5710A modem design also features an IBM PowerPC CPU as the

Modem Control Processor (MCP) to provide all functions aside from waveform generation/modulation and

demodulation etc., which takes the load off the DPSs. Furthermore the DSP firmware is loaded into each

DSP by the MCP whenever the given modem mode selection is changed, this reduces the DSP memory

foot print. In my planned use of the C5535 for a standalone embedded modem there shall be only one and

no MCP involved.

In addition the TMS320C549 DSPs also have a Viterbi coprocessor, however I have no idea if Harris used

it in their implementation or used discrete code for Viterbi. Certain TI DSPs provide coprocessors for

certain communications application needs. The TMS320C5535/C5545 for example provides an FFT

coprocessor, or as they call it an “FFT Hardware Accelerator” that supports 8 to 1024-point (in power of 2)

real and complex-valued FFT’s, which is a bit limited for our FFT requirements.

C5535 eZdsp

The TI TMDX5535EZDSP developer kit (C5535 eZdsp) board is a 6 layer G10 epoxy printed circuit board

(PCB) measuring only 3.35 x 2.65 inches excluding protruding connectors.

It provides a 16-bit TMS320C5535AZHHA10 100 Mhz (200 MIPS) processor and an on board JTAG

debugger USB port, additional UART port, with 16x2 (96 x 16-pixel) OLED display, input switches and

MicroSD card slot, with plenty of interfaces, such as I2S, SPI, USB2 and more and full documentation.

Page 6: MIL-STD PC Sound Device Modem User Guide · USB AUDIO FRAMEWORK As a USB audio device class, an audio interface is provided in firmware on the C5000 target device on the host board

MS-PCSDM

User Guide

6

As originally developed, the $99USD TI C5535 eZdsp development board was the only target host board

for the MS-PCSDM project. However in mid 2018, after many years of selling the C5535 eZdsp at

$99USD, TI arbitrarily increased the selling price to $249USD. Due to increase in cost, the C5535 eZdsp

board can no longer be recommended for purchase.

However, after a lot of research I have identified other TI C5535 compatible boards for our needs that are

priced at and below that $100USD mark. There are two boards currently available from TI MSP432™

Microcontroller (MCU) LaunchPad development kit product line and one previous created in conjunction

with Stanford University as an Arduino C5535 DSP Shield.

The C5535 eZdsp shall continue to serve my development efforts due to the onboard emulator and JTAG

debugger. Those who own eZdsp boards can rest assured of continued support in my development efforts.

Page 7: MIL-STD PC Sound Device Modem User Guide · USB AUDIO FRAMEWORK As a USB audio device class, an audio interface is provided in firmware on the C5000 target device on the host board

MS-PCSDM

User Guide

7

C5000 Audio Capacitive Touch BoosterPack

The LaunchPad C5000 Audio Capacitive Touch BoosterPack (430BOOST-C55AUDIO1) board is an add-

on product for the MSP430™ Value Line LaunchPad development kit (MSP-EXP430G2).

It is NOT a developer kit board, as such it is not fully documented for such use and does not provide all the

features of a developer kit, such as emulator and JTAG debugger. However I have re-purposed this C5535

based device for standalone use with the MS-PCSDM firmware and it has proven to work 100% as desired.

In addition the board currently costs only $10USD.

NOTE: For potential embedded modem use I may pair it with the $10USD MSP-EXP430G2 board as seen below for which it

was designed to mate for the added MMI and other hardware features provided.

The Capacitive Touch interface would make for a nice Man Machine Interface (MMI) in conjunction with

the LCD display for configuration and selection of parameters for potential embedded modem application

where any external terminal software being used does not support the remote control command interface.

Page 8: MIL-STD PC Sound Device Modem User Guide · USB AUDIO FRAMEWORK As a USB audio device class, an audio interface is provided in firmware on the C5000 target device on the host board

MS-PCSDM

User Guide

8

Here is a video of the capacitive interface being used with the MP3 firmware:

https://www.youtube.com/watch?v=1pWKCLE7ebo

This board has a lot of potential for future use as far as interfacing is concerned. However not all aspects of

the hardware are provided on the header connectors or even enabled. There is a lot of study of the

schematic and PCB required with good magnification scope out all the details.

However from what I can see with the bare eyes, there is even a location for a JTAG header, however

according to many TI comments there is no support provided in the C5535 DSP device for emulation and

JTAG, yet the PCB has the pads for the header as seen below. Then there is the missing U10 device on the

rear of the PCB which is likely for an FTDI FT2232 dual port chip. One of the FT2232 ports is configured

for UART and the other for JTAG.

There are also points on the PCB with various labels such as Test Points (TPn) and others that provide

access to pins on the devices not being used in the design. There are also pads for the needed missing

components such as resistors required to enable various features when in place for D.C. bias.

For example, four GPIO lines can be wired for use via a ribbon cable to a cluster of test points to the right

of the C5535 DSP on the PCB.

Page 9: MIL-STD PC Sound Device Modem User Guide · USB AUDIO FRAMEWORK As a USB audio device class, an audio interface is provided in firmware on the C5000 target device on the host board

MS-PCSDM

User Guide

9

C5545 BoosterPack

In addition there is the LaunchPad C5545 BoosterPack (BOOST5545ULP) board which features a

TMS320C5545 DSP processor that is 100% firmware compatible with the TMS320C5535 DSP but having

a few less pins and GPIO lines. The C5545 running at 120Mhz provides 240 MIPS of processing power.

In addition to the features of the C5535 eZdsp, an on-board CC2650BLE radio and on-board SimpleLink™

Bluetooth® low energy CC2640 wireless microcontroller is provided. It connects to the MSP432™ MCU

LaunchPad development kits via expansion headers for combined projects or used standalone. The C5545

BoosterPack connected with an MSP432P401R LaunchPad is a common combination.

At present it is priced at $100USD. Due to its cost, I have not purchased and tested it with MS-PCSDM,

and thus shall not document it for use with the MS-PCSDM firmware, although it should work just fine.

The board features an OLED display and on board switches to create an MMI interface and then too it

features the CC2650BLE for a wireless MMI.

Page 10: MIL-STD PC Sound Device Modem User Guide · USB AUDIO FRAMEWORK As a USB audio device class, an audio interface is provided in firmware on the C5000 target device on the host board

MS-PCSDM

User Guide

10

C5535 DSP Shield

The C5535 DSP Shield is designed to be both a “Shield” (i.e.daughter card) for the Arduino Open-

Hardware family of microcontroller (uC) boards and also a Stand-Alone development board. Why TI never

designed a similar product as a Beaglebone Black Cape is beyond my grasp!

The TI DSP Shield board is no longer available from TI or anyone that I can find even though it only

debuted in 2013. However it can be used standalone without an Arduino should anyone have one or happen

to come across one. I have the full documentation on the board for anyone that may need it, however the

boards details for use with MS-PCSDM will not be detailed herein. As it is C5535 based and has an SD

card slot and is a developer kit board with all the features of the C5535 eZdsp and should work just fine

with MS-PCSDM.

The block diagram below provides all the details on the DSP Shield capabilities.

Page 11: MIL-STD PC Sound Device Modem User Guide · USB AUDIO FRAMEWORK As a USB audio device class, an audio interface is provided in firmware on the C5000 target device on the host board

MS-PCSDM

User Guide

11

OUT-OF-THE-BOX SETUP C5000 Audio Capacitive Touch BoosterPack

Due to its $10USD price tag of the C5000 Audio Capacitive Touch BoosterPack (C5000 ACTB) board, it

is now the main choice as the MS-PCSDM host board. The C5000 ACTB as I like to call it (get it? “Act

B”) is quite a bargain for its cost. However the down side is that it is not as fully documented as a

developer board as it is basically meant to be used as an-add on product to the MSP-430 launchpad to get

familiar with Capacitive Touch interfacing.

The C5000 ACTB board comes packaged with the board, a Quick Start Guide, Micro SD card and adapter,

TRRS Mic/Headset and USB cable and pre-programmed MSP-430G255 MCU as seen below. However the

MSP-430G255 board also seen in the TI stock photo is an optional purchase item that the C5000 ACTB

plugs into.

The Micro SD card with all MP3 player demo files shall not require and can be deleted or saved elsewhere

if the SD card provided shall be used with MS-PCSDM. The MSP-430 MCU shall not be required for MS-

PCSDM use either, it is meant to replace the MCU on an MSP-430 MCU board when configured as an

MP-3 player. The headset is not require for MS-PCSDM use, but can be used for testing the board as a

USB composite sound device as desired when the MS-PCSDM firmware is booted.

The C5000 ACTB board is meant to plug into the MSP-430G255 MCU board will not power on when

plugged into the computer’s USB when not attached to an MSP-430G255 MCU board if it is not modified.

After reviewing the board schematic I determined that there are two ways to address this, one is to add a

4.7k ohm resistor to SMD pads for R55 which is not populated on the PCB. Doing so will complete the

circuit and power the board when plugged into the computer’s USB port.

Page 12: MIL-STD PC Sound Device Modem User Guide · USB AUDIO FRAMEWORK As a USB audio device class, an audio interface is provided in firmware on the C5000 target device on the host board

MS-PCSDM

User Guide

12

The use of a fine tip 15 watt soldering iron with very thin .38mm or .55mm 60/40 lead/tin solder is

required. A 4.7K ohm SMD resistor such as a Peavey P/N 30200165 would be the proper resistor to use,

but an axial lead ¼ watt resistor could be pressed into use.

I tested this by holding an axial lead resistor across the pins. If soldered into place a resistor would prevent

normal operation when used with a MSP-430G255 MCU board.

The other approach is a jumper wire between P3-3 to P4-1 that will allow for powering the board from the

USB port when not attached to the MSP430G255 MCU board as it will simulate the presence of the MCU

board and is a much easier approach as well. A single male/male standard-pitch 0.1" (2.54mm) header

jumper works great and allows for easy use of the MSP-430G255 board in my future efforts.

Page 13: MIL-STD PC Sound Device Modem User Guide · USB AUDIO FRAMEWORK As a USB audio device class, an audio interface is provided in firmware on the C5000 target device on the host board

MS-PCSDM

User Guide

13

Alternatively an insulated wire could also be soldered at the PCB solder pads circled in RED above, for the

header connectors between inside or outside of the header connector pins at the PCB as desired, which

would require removal should the board be plugged into the MSP-430G255 board or even perhaps our own

DIY PCB for future radio interfacing.

Once modified to power from the USB port as a standalone board the MS-PCSDM firmware boot.img file

needs to be copied onto an empty Micro SD card and inserted into the SD card reader slot. The first step is

to remove the Micro SD card and use the SD card adapter to insert the media into your PC SD card slot to

over write the distribution “bootimg.bin” file with the MS-PCSDM firmware bootimg.bin file. The most

recent MS-PCSDM boot image file will always be found in the “Current Boot Image” folder of the files

section in this projects group.io forum.

The naming convention of the file shall be “MS-PCSDM_A_Vn.nnBnnnn.zip” where “_A_” is for Alpha

code, “Vn.nn” is for Version and “Bnnnn” is for the Build.

For example, the first firmware released was found in the file: MS-PCSDM_A_V1.01B1000.zip

The default jumpers from the factory are fine for our needs when using the board standalone.

Next attach the micro USB cable and the headset/mic if you desire, then plug the USB cable into the

computer.

Page 14: MIL-STD PC Sound Device Modem User Guide · USB AUDIO FRAMEWORK As a USB audio device class, an audio interface is provided in firmware on the C5000 target device on the host board

MS-PCSDM

User Guide

14

The Windows OS drivers for USB sound device will install for the support of the MS-PCSDM firmware.

When the USB cable is plugged into the computer and booted. The MS-PCSDM version and build number

will scroll on the display as seen below.

At this point the operating system will install its generic USB sound device drivers, once completed the

board is immediately available for use with any software you may want to test it with using the

headset/mic.

The next step is wring up for radio audio input/output or use of an adapter with existing 3.5mm cabling.

The board uses a 4 conductor TRSS jack that is standard for many devices these days, such as my Dell

laptops. The pinout for the boards jack is seen below.

*NOTE: There is a TI TS3A225E Headset Detection & Switch on the board that will flip pins 3 and 4 as required when MIC

and GND are reversed on different headsets. I did not find this to be an issue in testing the board where MIC input was being

used.

A standalone plug to make with the jack is wired as follows.

An adapter cable to existing 3.5mm stereo cabling can also be used.

Page 15: MIL-STD PC Sound Device Modem User Guide · USB AUDIO FRAMEWORK As a USB audio device class, an audio interface is provided in firmware on the C5000 target device on the host board

MS-PCSDM

User Guide

15

NOTE: I can highly recommend these sold in a pair of two, isolators. I started working with them in my baseband HF Channel Simulator along with other tools. These COTS Ground Loop Isolators with Male/Female 3.5mm connectors are $6 each. The unit uses

600 ohm 1:1 isolation transformers. Below is a photo of the item and the URL link:

http://www.uneeksupply.com/MINI-35MM-NOISE-FILTER-GROUND-LOOP-ISOLATOR-CAR-AUDIO_p_6814.html#

Page 16: MIL-STD PC Sound Device Modem User Guide · USB AUDIO FRAMEWORK As a USB audio device class, an audio interface is provided in firmware on the C5000 target device on the host board

MS-PCSDM

User Guide

16

C5535 eZdsp

The C5535 eZdsp USB board with 2GB Micro SD card installed is also packaged with Quick Start Guide,

mini CD, SD card adapter, Mic/Headset and USB cable as seen below.

The only items of real interest to the non-developer is the C5535 eZdsp board, USB cable, Micro SD card

and adapter.

The C5535 eZdsp is a developer board vs. a consumer product, as such it is not even shipped with standoffs

to keep the board away from the surface that you rest it upon. That surface should be a clean laboratory

grade anti-static mat or other clean anti-static non-inductive surface if at a minimum standoffs are not used.

The anti-static bag that the board is shipped in can be used as a anti-static mat if you desire at first.

If you don’t have any laying around, the only widely available source of real standoffs on local basis that is

the proper size is at Radio Shack and overpriced, part number 276-1381.

http://www.radioshack.com/radioshack-10mm-insulated-standoffs-4-pack/2761381.html

However many things can be substituted, especially nylon or plastic screws and nuts depending on what

you or the local hardware store may have.

The C5535 eZdsp PCB has points of connection and interest that pertain to our focus on both the front and

rear of the PCB.

As seen below the “J1” USB connector is used via the supplied USB Type-A to USB Mini-B cable to

connect the board to the computer for normal USB sound device operation. In the layout of the front of the

board further below “J1” is located about 12 o’clock, whereas the “J2” USB plug used for development and

Page 17: MIL-STD PC Sound Device Modem User Guide · USB AUDIO FRAMEWORK As a USB audio device class, an audio interface is provided in firmware on the C5000 target device on the host board

MS-PCSDM

User Guide

17

debugging is located at 9 o’clock. A USB 2.0 or USB 3.0 port is required on the PC when the board is

ready for use.

Also near the top edge of the board about 1 o’clock is Dip Switch “SW3” which must be properly

configured for our use of the board. Where SW3-1 = OFF, SW3-2 = ON, SW3-3 = OFF and SW3-4 = ON.

These switches should be in the correct positions as shipped.

The 3.5mm Audio Input and Output ports are located on the bottom edge of the board about 5 and 6

o’clock as seen above.

Page 18: MIL-STD PC Sound Device Modem User Guide · USB AUDIO FRAMEWORK As a USB audio device class, an audio interface is provided in firmware on the C5000 target device on the host board

MS-PCSDM

User Guide

18

There are also two momentary pushbuttons, “SW1” and “SW2” and the 2-line 16 character LCD display on

the bottom edge of the board about 7 ‘clock as seen above. The LCD will be used for status messages

during and after development. The pushbuttons at present are being used to control audio levels and

muting. As seen below, when the Micro SD card is inserted into the SD card connector, it can be seen

extending beyond the edge of the board under pushbutton switch “SW2”.

The Micro SD connector can be clearly seen about 6 o’clock on the rear view of the board below and the

LCD display connector is near the edge of the board at 4 o’clock.

Page 19: MIL-STD PC Sound Device Modem User Guide · USB AUDIO FRAMEWORK As a USB audio device class, an audio interface is provided in firmware on the C5000 target device on the host board

MS-PCSDM

User Guide

19

The Expansion Edge Connector about 9 o’clock provides 60 points of contact for such things as the

General Purpose IO (GPIO) and UART interfacing. A SAMTEC Mini Edge Card Socket such as part

number MEC1-130-02-S-D-A seen below is required when breaking out to a bread board for development

or interfacing to any future PCB breakout board for radio interfacing.

AUDIO INTERFACING The jack closest to the corner mounting hole is used for Audio Output as seen in the close up below,

whereas the jack toward the center is audio in.

These 3 wire 3.5 jacks are wired for stereo where, as always is the case, the Tip, the Left Audio Channel is

used for our modem needs on each port.

There are no audio isolation transformers on the DSP board, thus if you are not interfacing to a radio like

the Kenwood TS-480SAT which provides such isolation you will need to do so in your cabling to deal with

ground loops.

Page 20: MIL-STD PC Sound Device Modem User Guide · USB AUDIO FRAMEWORK As a USB audio device class, an audio interface is provided in firmware on the C5000 target device on the host board

MS-PCSDM

User Guide

20

NOTE: I can highly recommend these sold in a pair of two, isolators. I started working with them in my baseband HF Channel

Simulator along with other tools. These COTS Ground Loop Isolators with Male/Female 3.5mm connectors are $6 each. The unit uses 600 ohm 1:1 isolation transformers. Below is a photo of the item and the URL link:

http://www.uneeksupply.com/MINI-35MM-NOISE-FILTER-GROUND-LOOP-ISOLATOR-CAR-AUDIO_p_6814.html#

The C5535 eZdsp low impedance audio out can be driven down to a 16 ohm load for full output. While the audio input high

impedance which is currently at 10k ohm and can be programmatically selected at 10k, 20k or 40k ohm via the AIC3204 codec.

Please keep impedance matching and loading in mind when using audio isolation transformers with for your radios particular input

and output impedances. The common practice of using 600 ohm or 1,000 ohm 1:1 transformers can hamper the full range of level control due to impedance mismatch, 10,000 ohm 1:1 would be better.

Below is a section of the board schematic that details the circuitry between the AIC3204 and the input/output jacks.

The AIC3204 actually supports six single ended Left and Right channel or 3 fully differential analog inputs

and either 4 or 2 outputs respectfully. In the above block diagram of the AIC3204 with ADC input to DAC

output depicted from left to right. However As can be seen in the above schematic fragment, the C5535

eZdsp designers choose to only make use of the AIC3204 Headset audio ports and not the line ports, which

as to the PCB runs to the existing jacks we are stuck with using in either single ended or differential

application.

Page 21: MIL-STD PC Sound Device Modem User Guide · USB AUDIO FRAMEWORK As a USB audio device class, an audio interface is provided in firmware on the C5000 target device on the host board

MS-PCSDM

User Guide

21

BOOTIMG NOTE: The C5535 eZdsp supplied 2GB Micro SD card “bootimg.bin” firmware for testing the board upon receipt is the TI distribution C5000 USB Sound Device Framework. However, you DO NOT want to use it. It really sucks, the sample clock accuracy

is very poor and if you use it, you will register the board as a USB device with the TI Vendor and Product ID’s and their naming

conventions and you will not be able to re-register the board as a USB device using my firmware properly until you delete it from your system while running their firmware. To change the VID and PID to be unique to MS-PCSDM requires fees be paid and waiting for

USB drivers to be updated to identify the board as a USB sound device. If you do run their distribution framework the LCD display

will scroll “Play Audio From Your PC” and the four LED’s below the display will always be lit as seen below. Just go into your device manager and delete the device and then reboot the device with the MS-PCSDM firmware for proper operation.

The first step is to remove the Micro SD card and use the SD card adapter to insert the media into your PC

SD card slot to over write the distribution “bootimg.bin” file with the MS-PCSDM firmware bootimg.bin

file. The most recent MS-PCSDM boot image file will always be found in the “Current Boot Image” folder

of the files section in this projects support forum.

The naming convention of the file shall be “MS-PCSDM_A_Vn.nnBnnnn.zip” where “_A_” is for Alpha

code, “Vn.nn” is for Version and “Bnnnn” is for the Build.

For example, the first firmware released was found in the file: MS-PCSDM_A_V1.01B1000.zip

When the C5535 eZdsp is booted with MIL-STD PCSDM firmware, its version and build number will

scroll on the display as seen below. At this point the operating system will install its generic USB sound

device for its use.

Page 22: MIL-STD PC Sound Device Modem User Guide · USB AUDIO FRAMEWORK As a USB audio device class, an audio interface is provided in firmware on the C5000 target device on the host board

MS-PCSDM

User Guide

22

Once the given OS has completed its USB driver install process the board is immediately available for use.

ONCE BOOTED When interfaced for use in either a base band test bed or to an HF transceiver for testing, after booting the

board it can be used with any communications software as to audio processing.

As depicted in the image below of MS-DMT and the “PC Sound Device Setup” dialog, the board will show

up as “Headset Microphone MIL-STD USB” as the input device where “Mic In” needs to be selected. As

the output device it will appear as “Headset Earphone MIL-STD USB”.

The scrolling MS-PCSDM version banner will cease to be displayed as soon as either the board is accessed

by controlling software for use as with Linux or when the first sound block data is sent to the board for

playing or rather transmitting in our application.

At present, as coded in the TI C5000 framework, the on-board push buttons, SW1 and SW2 control sound

levels and mute. However their use is subject to change in the future.

SAMPLE RATE ERROR

I have tested the current firmware release on a number of PC’s using CHECKSR.EXE for comparison. The

current firmware is providing sample rate error within the 20ppm tolerance reference crystals predicated on

the PC tested on. The readings taken on various PC’s using the same board are all rather close where the

PC and its USB driver and USB port in question being the deciding factor.

I have two Dell laptop PC’s that are the same make model where they both read just about the same. As

seen in the screen caps below, we have one of the Dell laptops and the other image my WinBook tablet,

where the output reading is half that of the laptops.

Page 23: MIL-STD PC Sound Device Modem User Guide · USB AUDIO FRAMEWORK As a USB audio device class, an audio interface is provided in firmware on the C5000 target device on the host board

MS-PCSDM

User Guide

23

A second C5535 board just received is it providing even better sample clock performance than the first

board running the same firmware build. Below is a screen cap from the Winbook tablet where for the first

time in the testing any sound device the result is 0ppm error. This is solely attributed the batch of reference

crystals used for this board.

Due to both USB driver and USB port induced errors, a planned MS-PCSDM firmware feature shall be

sample rate calibration. This will be achieved by testing with CHECKSR or perhaps another tool, with the

results entered into MARS-ALE and MS-DMT in the dialog when the MS-PCSDM is the selected as the

sound device modem. The entered factors will be communicated to the firmware for use in sample clock

generation.

SAMPLE CLOCK CALIBRATION

There shall be a Sample Clock Calibration file created on the SD card, details and firmware

support are TBD.

Page 24: MIL-STD PC Sound Device Modem User Guide · USB AUDIO FRAMEWORK As a USB audio device class, an audio interface is provided in firmware on the C5000 target device on the host board

MS-PCSDM

User Guide

24

DIY ENCLOSURE

As stated up front this is a DIY approach, which includes the enclosure to house your host board.

In the future when/if any carrier or daughter boards are created for embedded modem application

of the host board there shall likely be a recommended enclosure.

Depending on your RF environment the enclosure may require some shielding. In my operations

to date I have no found that to be needed. However I have a roll of aluminum duct tape on hand

just in case. Metalized paint for plastic is another approach.

The enclosure its can be some re-purposed plastic or metal container or perhaps a sample from

some vendor of enclosures.

Here is one of my C5535 eZdsp boards inside a re-purposed Sara Lee premium meats container

where I have used an exacto knife to pass through the cables as required. The clear plastic allows

for viewing of the OLED display and LED’s during my development use of the board.

Here is the C5000 430BOOST-C55AUDIO1 board in a Raspberry Pi 3 case that I am told is a

decent starting point fit.

Page 25: MIL-STD PC Sound Device Modem User Guide · USB AUDIO FRAMEWORK As a USB audio device class, an audio interface is provided in firmware on the C5000 target device on the host board

MS-PCSDM

User Guide

25

Here Brad Morris has modified his C5535 eZdsp by removing the onboard 3.5mm stereo jacks

and wiring in place an EZdigi kit kit by KF5INZ with an 4N25 opto-coupler for PTT, audio

isolation transformers and supporting components on a small PCB, which is very popular among

MS-PCSDM users.

The KF5INX kit components are seen below, being a kit, it requires assembly and then

interfacing for PTT and audio I/O and testing by the end user. In Brad’s effort he also added

common chokes to the cabling and wired the KF5INZ kit to a chassis D connector.

Here is the schematic, a real RS-232 port or a USB TTL adapter with DTR or RTS lines are

require for PTT.

Page 26: MIL-STD PC Sound Device Modem User Guide · USB AUDIO FRAMEWORK As a USB audio device class, an audio interface is provided in firmware on the C5000 target device on the host board

MS-PCSDM

User Guide

26

I too have a KF5INZ kit and find it to be a high quality kit for less than $10USD. The various kits

can be ordered via https://www.ebay.com/usr/cliffordwareham?_trksid=p2047675.l2559 or via

direct email to: cliffordwareham1@juno dot com or kf5inzares@gmail dot com