MIL-C-39029D

,,. . . . ..

MIL-C-390290 %%:

%P%E#%..iMIL-C-39029C.23May 1984

I

MILITARY SPECIFICATION

CONTACTS, ELECTRICAL CONNECTOR,GENERAL SPECIFICATIONFOR

This specification is approved for use by al1and Agencies of the Department of Oefense.

1. SCOPE

Oepartinents

1.1 ScoJ&. This specification covers the general requirements forremovable crimp, solderless wrap, and solder type electrical contacts for usein connectors and other electric and electronic components (see 6.1). Thesecontacts shal1 be capable of operating within the temperature range as spec-ified (see 3.1).

1.2 Classification.

1.2.1 Military part number and BIN (basic identificationnumber) code.Each ~onta~t ~hal1 be Identlf]edby a nonslgnlflcant. but distinctive three“digitnumber indi’catin”gthe BIN code as specified on the applicable Specifica-tion sheet (see 3.1 and the appendix). The military part number shal1 be asspecified in the military specification sheets (see 3.1).

1.2.2 Class. Contacts covered by this specification shal1 be of thefollowing classes as specified (see 3.1).

a. Class A - Maximum operating temperature +125°C.

b. Class B - Maximum operating temperature +200”C.

1.2.3 Ty&. Contacts and bushings covered by this specified shal1 be ofthe types shown,in Table 1 as.specified (see 3.1).

Beneficial comments (recotm’nendations, additions, deletions) and any pertinentdata which may be of use in improving this document should be addressed to:Systems Engineering and Standardization Department (Code 53), Naval AirEngineering Center, Lakehurst, NJ 08733-5100, by using the self-addressedStandardization Document Improvement Proposal (DD Form 1426) appearing at theend of this document or by letter.

I

.,

AMSC ti/A FSC 5935DISTRIBUTION STATEMENT A. Approvedfor publicrelease; distribution is unlimited.

,. } ‘+

Downloaded from http://www.everyspec.com

. ,.,,,.-...MIL-.C-39O29D.,.....> ,. .-...-,........ ., .-..,+=- ,

TABLE 1. Contact types.

Type ! Material !Application

A Copper alloy General purpose

B Ferrous al10Y Hermetic

Chromel ANSI MC96.1 type E (chromel-constantan)thermocoupleANSI K96. 1 type K (chromel-alumel) thermocouple

Alumel ANSI MC96.1 type K (chromel-alumel) thermocouple

c ANSI MC96.1 type E (chromel-constantan) thermocoupleConstantan ANSI MC96.1 type J (iron-constantan)thermocouple

ANSI ~96. 1 type T (copper-constantan)thermocouple

Iron ANSI MC96.1 type J (iron-constantan)thermocouple

Copper ANSI 14C96.1 type T (copper-constantan)thermocouple

D ! Co~Der alloy I Shielded (including coaxial, twinaxial and triaxial)

2. APPLICABLE 00CUMENTS

2.1...Government documents..,..., ......

2.1.1 Specifications, standards and handbooks. Unless otherwise spec-ified, the following specificatlons, standards and handbooks of the issue1isted in that issue of the Department of Defense Index of Specifications andStandards (DoDISS) specified in the solicitationform a Part of this sPecifi- .cation to the extent specified herein.

SPECIFICATIONS

Federa1

QQ-N-290

QQ-S-365

QQ-S-571

Military

MIL-F-14256

MIL-M-16878

MIL-I-17214

Nickel Plating (Electrodeposited). . . . . . .

Silver Plating,‘Eiictiodep;iited: GeneralRequirements for

Solder, Tin Alloy: Tin-Lead Alloy and Lead Alloy

Flux, Soldering, Liquid (Rosin Base)

Wire, Electrical, Insulated, High Temperature

Indicator, Permeability: Low-Mu (Go-No-Go)

2

. . .


.-

. . ,,, I... , ..’ .... ..:,,.

:,, r (-%-.,..,,..&-.-:’.:... MIL-c-39029b~”’2”=’: : “,., ,

.,.!, .I,:h .; ... . .’:

SPECIFICATIONS (Continued)

- (continued)

MIL-C-22520 Crimping Tools, Terminal, Tool Kits, Hand orPower Actuated, Wire Termination, Genera1 Spec-ification for

MIL-W-22759 Hire, Electric, Flouropolynmr-Insulated, Copperor Copper Alloy

MIL-G-45204 Gold Plating, Electrodeposited

MIL-S-45743 Soldering, Manual Type, High Reliability,Electrical and Electronic Equipment

MIL-C-55330 Connectors, Electrical and Fiber Optic,Packaging of

MIL-W-81381 Wire, Electric, Polyimide-Insulated, Copper orCopper Alloy

STANOAROS

‘w - :?.-,,.,- .......4.,- . ,,

MIL-STO-1O5 -Sampljng Proceduresand Tables for Inspection by......-.”..... .Attributes

MIL-STO-454 Standard General Requirements for ElectronicEquipment

MIL-STD-1344 Test Methods for Electric Connectors

MIL-STO-1646 SeIection and Use of Servicing ToolsElectric Contacts and Connections

MIL-STO-45662... .... . Calibration Systems.Requj~,e,ments

for

MS3197 Gage Pin for Socket Contact Engagement Test

MS3348 Contact 8ushing, Electric, Wire 8arrel

(See supplement for 1ist of associated specification sheets and MS standards.)

(copies of Specifications, standards, handbooks, drawings and publicationsrequired,by manufacturers in connection with specific acquisition functionsshould be obtained from the contracting activity or as directed.bythecontracting offIcer.)

$’ , ., ,3 ;;,‘. ... , ., . .


. . ..,

MIL-C-390290

Il.

I

I

II

2.2 Other publications. The following documents form a part of thisspecification to the extent specified herein. The issues of the documentswhich are indicated as 00D adopted shal1 be the issue 1isted in the currentDoDISS and the supplement thereto, if applicable.

AMERICAN NATIONAL 5TANDAR0S IN5TITUTE; INC. (ANSI)

ANSI B46.1 Surface Texture (Surface Roughness, Waviness andLay)

ANSI MC96.1 Temperature Measurement Thermocouple

(Applications for copies should be addressed to: American National StandardsInstitute, Inc., 1430 Broadway, New York, NY 18018.)

ELECTRONIC INOU~RIES ASSOCIATION (EIA)

EIA RS359 EIA Standard Colors for IdentificationandCoding (ANSI C83.1)

(Application for copies should be addressed to: Electronic IndustriesAssociation, 2001 Eye Street, N.W., Washington, DC 20006.)

‘--SOC-IETYLOF”-AUTOMOTIV ENGINEERS (SAE)

SAE Aerospace InformationReportAIR 1351 Manufacturer’s Identificationof Electrical

Connector Contacts, Terminals and Splices

(Application for copies should be addressed to: Society of AutomotiveEngineers, 400 Conmmwealth Drive, Warrendale, PA 15906.)

2.3 Order of precedence. In the event of a conflict between the text ofthis specification and the references cited herein, the text Of this specifi-cation shall take precedence.

3. REQUIREIVENTS-.-

3.1 Specification sheets. The individual item requirements shall be asspecified herein and in accordance with the applicable specification sheets.In the event of any conflict between requirements of this specificationandthe specificationsheet, the 1atter shal1 govern. The followin9 informationshall appear on each specification sheet.

a.

b.

c.

d.

Mi1itary part number and BIN codeeach contact.

Dimensions.

Class (see

Type (see

1.2.2).

.2.3).

4

see 1.2.1 and 3.6.2) for


I

e.

f.

9.

h.

i.

j.

k.

1.

m.

n.

o.

... ,p..

q.

r.

s.

t.

. ... . . . . . . . . . . . . .. . . . . .,, ,,. ,...

.,. . “‘‘i”~MIt~C-3’9029D~ ...../,:,,<

.,

Material (type C).

Tensile strength (type D) (inner and outer contacts).

Contact resistance (type D) (inner and outer contacts).

Engagement and separation force (type D) (inner contact andcontact assembly and test gages).

Dielectric withstanding voltage (type D).

Insulation resistance (type D) (when other than in 3.5.18).

Uire types required

Mating contact.

Usage information.

Applicable militarydies.

Applicable military

for testing (type D).

crimping tools, turrets, positioners and

installing and removal tools.

Low s!gnal level cont~$t resistance (type D Inner,,. .. ...*-... ..Vibration.

Shock.

Finish (if other than overall

Maximum operating temperature

see 3.3.2).

(see 6.7).

contacts).

3.2 Qualification. Contacts furnished under this specification shal1 beproducts ~ ich are qualified for 1isting in the applicable qualified productslist (QPL) at the time setfor the opening of bids (see 4.5 and 6.3).

3.2.1 Use of military part “numbers.‘Military”part numbers“shall-not beapplied to a product, except for qualification test samples (6.3), untilnotification has been received from the activity responsible for qualificationthat the product has been approved for 1isting on the qualified products 1ist.

3.3 Materials, Materials shal1 be as specified herein. However, when adefinite material IS not specified, a material shall be used which will enablethe contacts to meet the performance requirements of this specification andthe applicable specification sheet (see 3.1). Acceptance or approval of anyconstituent material shal1 not be construed as a guaranty of acceptance of thefinished product.

3.3.1 Metals. The material for contacts and bushings shall beelectrically conductive and shal1 be in-accordancewith Table 1. Hoods shallbe made of corrosion-resistantsteel.

.:5


:.( ,.. .

MIL-C-39029D ,,.,,:

p .-

3.3.1.1 Dissimilar metals. When dissimilar metals are employed inintimate contact w~th each other, switable protection against electrol

Ticcorrosion shal1 be provided as specifled in Requirement 16 of MIL-STD- 54.

3.3.2 Finish (see 6.7). T es A, B and D contacts shall have a finishas specified In 5.s.<. I or J.3.?~. Each desired finish shall be qualified.

3.3.2.1 Overall finish.

3.3.2.1.1 Types A and B. The external plated surface diameters of thebodies of contact sizes larger than 12 and size 12 contacts used in MIL-C-5015and MIL-C-83723, Series II connectors shal1 be silver-plated .00020 inch thickminimum in accordance with QQ-S-365. Unless otherwise specified (see 3.1),the externa1 pTated surface diameters of the body of al1 other size 12 andsmaller contacts, except as noted in 3.3.2.1.4, shall be gold-plated inaccordance with MIL-G-45204, type 11, grade C, class 1 (0.000050 minimum),over a suitable underplate except silver underplate shal1 not be used.

3.3.2.1.2 Type C<. Ferrous iron, ANSI type J contacts shall be suitablyprotected from corrosIon (see 3.1).

3.3.2.1.3 Type D. Inner and outer contacts of shielded contacts shallbe gold-plated in accordance with MIL-G-45204, type 11, grade C, class 1, overa suitable underplate, except silver underplate shal1 not be used.

.,-..- 3..3..2.1.4.Accessory members. .. ..aec,,ee m~nl~~rsAccessory mej~iers~ucjh-f p,.....-and retaining devices shal~ oe corrosion-resistantmaterial or shall bepassivated or suitably treated to resist corrosion: Hoods shal1 becorrosion-resistant steel.

3.3.2.2 Localized finish (see 6.7 and appendix).

3.”3.2.2.1 Types A and B. The body of contact size 12 and smaller shal1have gold in accordance with MIL-G-45204, type II, grade C, class 1, appliedto areas X and Y (see Figure 1), as applicable. Al1 other surfaces, except asnoted in 3.3.2.1.4 and solderless wrap termination areas, shall be finishedwith gold in accordance with MIL-G-45204, any type and grade (no thicknessspecified). The solderless wap termination areas shal1 be plated the same asareas X and Y (see Figure 1), or plated with tin-lead, per MIL-P-81728, 50 to95 percent tin, .0001 inch minimum thickness. The entire surface of the bodyof the contact shal1 have a nickel underplate per QQ-N-290, class 2, .00003 to.00015 inch thick. Gold discoloration in areas other than X and Y isacceptable.

3.3.2.2.2 Type O. The entire surface of the bodies of inner and outercontacts of shielded contacts shal1 have gold in accordance with MIL-G-45204, .type 11, grade C, class 1, applied to areas X or Y as shown on Figures 1 and2, as applicable. Al1 other surfaces, except as noted in 3.3.2.1.4, shal1 befinished with gold in accordance with MIL-G-45204, any type and grade (nothickness specified). The entire surface of the body of the contacts shal~ -have a nickel underplate per QQ-N-290, class 2, .00003 to .00015 inch thick.Gold discoloration in areas other than X and Y is acceptable.

6


I .,. . ... .,,. .... .. .. .,. :...

,!.,?,. ,,. . ....’....=. . . .,. .: --!....... , MIL”-C-39029D

S3S 03TA1L AHAXJFUM DIAltETERPIN r3EE lASLE 11)

I

IARSA X (I. D.)

I 1A. %cket contact with intmlral pressure mmber (hood remove d)..

Fr.020HIN

*

.020H!N.— - <“

PoINTOFTANOENG

ZONEOFTANOENCY

DETAIL A “--.020 MIN.

7+

.020 Mizl.

1“TANGENTIAL CENTERLINE

II 1.,,. !

,

.

. —..

/

./

! —kFd

MINJFIEA x (I. D.>SEE NOTE 3

~lC. Socketcontact with separate pressure mnber as

p,lnmvCui-rent carvyinq tnt, rf, ce.

mx I nun D [ AnETER PINPER TABLE 11

11-

_,N AR:: :Y,:.:.]

In. Socket contact wf~ sePara~F ~rc~sm IMmbers. I_L

-1

ID. Pin contact.

mm).

FIGURE . Areas of applications of localized finishtypes A and B, aIso inner contact of type O).

...., ,.. 1. .7“

,, , .. . .

NOTES:J

1. Dimensions are in inches.2. For dimensions E and F, see the Appendix.3. F equals the length of maximum electrical contact (wiping) plus .020

(0.51 nsn)minimum wipe shall be equal to maximum E of mating pin engage-ment minus the spherical radius.

4. E equals length of maximum electrical contact (wiping) Plus .020 (0.51


.1 . . . .

i

MIL-C-39029D

-

2A. Cuc.r pincontact.

AREAx(1.0.>

=WTS6

20. Outer socket contact.

. .

NOTES:1. Dimensions are in inches.2. For dimensions E and F, see the Appendix.3. E equals length of maximum electrical contact (wiping) plus .020 (0.51

m) .4. F equals length of maximum electrical contact (wiping) plus .020 (0.57

mm) minimum. Wipe shal1 be equal to maximum E of mating pin engagementminus the chamfer.

5. Pfn contact -- outer socket contact’- fnner (see Ffgure 7).6. Socket contact - outer pin contact - inner (see Figure 1).

FIGURE 2. Areas of applicatfon of localized finish (type D outer contacts).

8


.

3.4t ion and

. ... . . . ... . . .

MIL-C-39029D

,,. ,,

Design and construction. Contacts shal1 be of the design, construc-physica] dimensions as specified (see 3.1).

3.4.1 Pin engagement end. Unless otherwise specified (see 3.1), themating end of all contacts (except size 22 and smaller) shal1 be formed withan approximate spherical radius. Required flat dimension on the engaging endof the pin contact is specified In Table II. The mating end of size 22 andsmaller pin contacts shall be as specified (see 3.1) and the flat shall be asspecified in Table II.

TABLE II. Pin dimensions at mating end (except type D).

Engagement EngagementEngagement end dlameter tip, flat diameterend size (inches) (inches)

4/0 .500 + .0.01 .375 + .010(o.13)T0.03) (9.53T(0.25)

2/0 .406 + .001 .281 + .010(10.31T(O.O3) .(7.14T(0.25)

o .357 + .001 .232 + .010(9.07T(0.03) (5.89T(0.25)

... ,., .,, .2 .283 + .001 .158 + .010 “

(7.19T(0.03) (4.01~(0.25)3

4 .225 + .001 .100 + .010(5.72~(0.03) (2.54T(0.25)

I 6 I .178 + .001 I .086 + .010(4.52T(0.03) (2.lBT(O.25) I

I 8I

.142 + .001 I .076 + .010(3.61~(0.03) (1.93T(0.25) I

-.. . .. . .. .- .-. . 10. . ..125.+...00.1.–.. .072 + .010(3.18T(0.03) (1.83T10.25)

12 .094 + .001 .062 +.000, -.015(2.39T(0.03) (1.57)(0.00)(0.38)

I 14 I .078 + .001 I .039 +.000, -.015(1.98T(o.03) (9.91)(0.00)(0.38) I1 1

16 .0625 + .0010 .032 +.000, -.015(1.578T(0.03) (0.81)(0.00)(0.3B)

.20 .040 + .001 .020 +.000, -.015(1.02T(0.03) (0.51)(0.00)(0.38)

22 .0300 + .0005 .015 Max(0.762T(0.013) (0.38)

9...’ ,!:”:,,’, ;i .j. >; ..,,


,. ,.

MIL-C-390Z9D

I

--—.~-=.

TABLE II. Pin dimensions at mating end (except type D) (centinued).

Engagement EngagementEngagement end diameter tip, flat diameterend size (inches) (inches)

23 .0270 + .0005 .013 Max(0.686T(0.013) (0.33)

24 .0250 + .0005 .012 Max(0.635~(0.013) (0.30) .

26 .0200 + .0005 .010 Max,(0.50BT(0.013) (0.25)

28 .015 + .0005 .0075 Max(0.38T)(0.013) (0.191)

3.4.2 Mire barrel sizes. Wire barrel sizes and ranges shall be as spec-ified in Table 111.

3.4.3 Socket mating end. The mat ing end of socket contacts sha11 berounded or chamfered to direct and center the entry of the pin contact.Mechanical pressure members shal1 assure contact pressure between mated pinsend sockets and the pressure member shal1 be protected from probe damage,oversize pin and handling damage. ..===:

3.4.3.1 Size 12 and smaller. The mating end of size 12 and smallerremovable socket contacts sha]1 be of a closed-entry design and as follows(see 3.1):

a. The closed-entryinch larger than

b. Unless otherwiseexposed.

design shall exclude the entry of a pin 0.005the allowable maximum pin diameter.

specified, the

3.4.3.2 Size 10 and larg~i 3F~~ size 10design shall be as specltled [ . .

pressure member shal1 not be

and larger socket contacts, the-.—

3.4.4.1 Crimp terminations. Wire barrels shall conform to Table III andshal1 be capable of being crimped to the wire sizes specified in Table III.Unless otherwise specified (see 3.1), all wire barrels shall be capable ofbein crimped with MIL-C-22520 crimping tools. I/irebarrel sizes O, 4 and 8

7shal be capable of be ing crimped with MIL-C-22520/23 crimping die as spec-ified (see 3.1).

3.4.4.2 Solder terminations. All solder cavities shall be so designedthat during normal soldering operation there wil1 be no damage and no 1iouidsolder wi11 flow through to the front of the mating end preventinof the contact.

~ engagementUnless otherwise specified,‘thewire barrels sha 1 accom

modate the maximum wire size as specified in Table III. Except for type Ccontacts, the interior surfaces of size 12 and 16 wire barrels,.if specified,


. .. . . . . .. . . ....

.,, MIL-C-390290

,.. . .,. .

TABLE II1. Wire barrel range acconsnodations.1

Wire]arrelsize 8

x y

x

—

00 12 14

x

1—

x

x

2 4 10

x ~1

x

000

x

—

x y

x

0000

00

0

1

2

4

6

8

10

12

x ‘yY

x y

x,

. .—

Wire size”Wirebarrelsize 30 32

x-~/

20 22 24

x

x

x

x

x

16 18

x16

20

22

220

22M :

24

28 ~

x

...—.

x

x x

x

.x,

x 2/4/_-

x.g

x g

x y

x

,x..

x

x

--1.s_1/ With electrical conductive bushing MS3348 (see 3.4.5).‘Z/ ArInlies only to contact size:23-22.~/ Inactive for new design.,~/ See 4.3.2.

11


I

Ffi i.-. - ji;iif. MIL-C-39029D ,.-!. ....m. ~-. -1<,:L-,..--.YUC.,” .,,<-,-—-

‘1’,’ ‘,.’ .. .—..J ,r ,.r. .lL. L i ;! ... . . . ... ... . .

shal1 be co~letely tinned”over 100 percent of the ful1 circle portion and forat least 50 percent of the remainder of the solder wel1 area. The interiorsurfaces of size 10 and larger wire barrels shal1 be completely tinned.Solder shall conform to QQ-S-57?, SN60 or SN63. Solder fluxes shal1 conformto MIL-F-14256. No excess solder shal1 be on the exterior of the wirebarrels. Soldering shall be in accordance with MIL-S-45743 or Requirement 5of MIL-STO-454.

3.4.5 Bushing (size 10 and larger) wire barrels. The bushing shall beelectrically conductive and shal1 be contained in the wire barrel allowingaccomnmdation of the maximum wire size as specified in Table III. The bushingshal1 not obstruct the wire inspection hole. Bushings shal1 conform to PIS3348.

3.4.6 Surface roughness, The roughness height, defined in ANSI 846.1 ofpin mating surfaces indicated (see 3.1) shal1 be 32 microinches or less afterplating. Other surfaces shal1 be 63 microinches or less after plating.

3.5 Performance.

3.5.1 Permeability (types A and D). kfhentested as specified in 4.7.2,the “relativemagneticpermeabi1lty of the contact shal1 be no greater than 2.0.

3.5.2 Axial concentricity. 14henmeasured as specified in 4.7.3, unlessotherwise speclfled [see 1), a11 diameters shal1 be.concentric to each otherwithin the lim~ts specffie~ in 3.5.2.1 and 3.5.2.2.

.> ..... , ,.6,,,.L.-’*:,.1:-.1.....3.5.2.1“ After’manufacture (unwired-contacts). The total lnd?cator

reading (TIR) shal1 not exceed.O.OO6 for sizes 4/0 through 16 and 0.005 forsizes 20 through 28.

3.5.2.2 After crimping to wire (wired contacts). The TIR shall notexceed 0.030 for slzes 4/O through 10 0.012 f0.011 for s{zes 20 through 28.

or sizes 12 through 16, andOnly ;ontacts which are end positioned in the

crimping tool are required to be checked for axial concentricity at the matingend after crimping to wire.

3.5.3 Low signal level contact resistance.

3.5.3.1 Type A (size 16 mating end and smaller). When tested as spec-ified in 4.7.4, the low signal level contact resistance of each mated contactpair shal1 not exceed the applicable values specified in Table IV,

3.5.3.2 Type D (applicable to center contact only). Uhen tested asspecified in 4.7,4, the low signal level contact reslstanceof each matedcontact pair shall not exceed the values specified (see 3.1).

3.5.4 Contact resistance. When contacts are tested as specified in4.7.5, the contact voltage drop for the various types shal1 be as ‘follows.

cont~~~i~ s.%!?% exceed the applicable values specified in Tables V andThe contact voltage drop of each mated copper a110Y

VI.

I

,.,

12

,,,. ..


. . .. . . . . ,-.. . . . . ... . . . . . . . . . . . . . ..

1’I.!

.,. . . . .. . MIL-C-390290

TABLE IV. Low signal level contact resistance (type A).

I I Maxhnum contactresistance (milliohms) I

WireSize ICV ~/ TCV 2/ 3/--

lLIM__uICV - Initial condition valuesTCV - After conditioning valuesAppl icable tests are temperature cycling, durability, salt spray,temperature 1ife, industrial gas, and probe damage.

TABLE V. contact resistance (type A) with silver-platedwire.

Maximum voltage drop (millivolts)

Test ‘“25°C:“30c -“’.25”C+ 3°C 1/ 125°C 200”CWire current ter coii’ditio~ina +3”c -rJ”c +3°C -O”csize amperes Max Max Avg Max Max Avg Max Max Avg Nax Max Avg

0000 225 21 19 26 23 32 26 36 2700 185 18 23 20 29 24 33 250 150 ;7 19 26

125 23 ;: % :: N?! ~/ N~i; 100 ;; ~: 21 18 26 21 29 224 80 21 28 24 35 2B 40 306 60 :: 23 30 26 38 31 43 33

46 24_ l:.=

28 39 45 3433 .. ;; 30 .i; 37 50 % 57 45

12 23 63 71 5414 17 :: % ii :; 60 :: 68 51

13 491 7.5 55

45 51 60 .84 6350 :: 56 : 67 71

22 66 88 75 110 88 1;: 9424 : i: 41 54 46 68 55 77 5826 2 52 47 63 54 73 63 89 67

1.5 54 49 65 B1 65 86% 1 55 73 ;! 90 73 lx32 0.5 :: 40 53 45 66 53 74 R

~/ Applicable tests are temperature cycling, durability, salt spraY,temperature 1ife, industrial gas, and probe damage.

~/ N/R - No requirement.

13


I

. . tjIL-C=39029D,1!,e -n”. ..,, . .

.i’ . .. . ‘.

TABLE VI. Contact resistance (type A) with nickel-platedwire.

Maximum voltage drop

TTestWire currentsize amperes

0000000

22518515012510080604633:;

137.5

:21.5

:.5I

25°C ~ 3°C

53::

4843

::6550

%7483110688081

::

Max Avg

48454845405358

::

::687599627274

=

25°CAfter clMax

3°C 1/iditio~inqMax Avg

58

E

:!60657056

::77

1!6983

. ,!&.-68

[millivolts)

5°C-OocYax Avg

807380

;:

::9875

::Ill125165102120122i3599—

6560656053

;:80637772

1:!132839698lIG80

200”C+3°C -O”c

Max IMax Avg

18?10212614118811613713815511,1

686368N/R5575838568

%95107141

1::10411784

1/ Aonl icable tests are temperature CVC1inq. durabilitY, salt sPraY,-. temperature 1ife, industrialgas, %d p~obe damage..gl N/R - No requirement.

... . . . . .. ._

14

I


. . .. .. . .

.

L!. ! ,.C.Yti. -.;s’ MIL-C-39029D

3.5.4.2 T e B. The contact voltage drop of each ferrous alloy contact+ ~~with its applfca e mating copper al10 contact shal1 not exceed the

applicable values specifjed jn Tables {11 and VIII.

3.5.4.3 T e D. The contact voltage drop of each mated copper al10Y+contact Pafr (S le ded contacts) sha?1 not exceed the values specifjed (see

3.1),

3.5.5 Contact engagement and separation force (socket contact]. Uhentested as specified in 4.7.6, unless otherwise speclfled (see 3.1), thecontact engagement and separation force shal1 be within the app1icable 1imitsspecified in Table IX.

3.5.5.1 Maximum average “ena ement force. The average enga ement forcewith the maxim~ ~g~n, unless otherwise specified ~see 3.1),shall not exceed the applicable values speclfied in Table IX and shall beestablished using the sanple size selected as specified in 4.5.1 or 4.6.3.1.1,as applicable.

3.5.6 Te~erature cycling (types A, B and D). When tested as specifiedin 4.7.7, mated contact airs shall

Rwithstand the thermal shock cycling with-

out evidence of damage t at wouId interferewith the mechanica~ or eIectrica1performance.

3.5.7 Re:~~tance tc test “robe damage (types A and B). When tested as

spec-ifie;’-ifi4.7:8, socket contacts shall:”wlthstandthe bendingmoment -anddepth of the test probe insertion without evidence of damage that would inter-fere with the mechtinicalor electric-al‘performance.

3.5.8 Crimp tensile strength. When tested as specified in 4.7.9, unlessotherwise s ecified (see 3.1), the minimum axial load required to separate the

Rwire from t e contacts (type A) either by pul1ing the wire out of the wirebarrel or wire barrel bushing or breaking the wire within the wire barrel orwire barrel bushing, shall be not less than the applicable 1imit specified inTable X. No failures are permitted.

3.5.9 Durability (types A, B and D). When tested as specified in. ...4.7.10.the contacts shal1-showno evidence of defects detrimenta1 to the

mechanical or electrical performance when‘subjectedto 500 mating cycles.

3.5.10 Vibration. When contacts are tested as specified in 4.7.11,there shall be no electrical discontinuity of 1 microsecond or greater. Thereshal1 be no defects detrimental to the mechanical or electrical performance.

I

3.5.11 Shock (specified pulse). When contacts are tested as specifiedin 4.7.12, there shall be no electrical discontinuity of 1 microsecond orgreater. There shal1 be no defects detrimental to the mechanical orelectrical performance.

3.5.12 Salt spray (corrosion) (types A, 8 and O). When tested as speci-fied in 4.7.73, mated contacts shalJ withstand 48 hours of salt sprayconditioningwithout defects detrimental to the mechanical or electricalperformance.

15 ,:


.I> - %ir>&..\,:,MI}-C-390290

TABLE VII . Contact resistance (type B) with silver-platedwire.

Maximum voltage drop (millivolts)I

Test 25°C + 3°C 25°C + ‘3’7C1/ 125°C 200”CWire curfent .- After co~ditiofiina +3°C -O”c +30C -O”csize amperes Max Max Avg Max Max Avg Max IMax Avg Max IMax Avg

0000 185 N/A ~/ N/A ti/A N/A N/A N/A N/A i N/A00 150 N/A ;;; N/Ao

:;; N/A N/A N/A N/A100 231 286 352 224 396 252

187 N/R ~/ 231 y;; 2B2 N/R 319 N/R; % 253 161 308 385 245 440 280

418 N/R

L6 46 2428 33 286

23 363!: 17 462

13 4401 10 53920 5 60522 80324 ; 49526 1.5 583;:

:.5 :%32 0,3 484

,, .––,,.-.,- -----

N/R182226294280343

315371378420.308P-’

297 I N/R I 363 N/R352 224 429 273 I 495418 304 550 350 627561 351 693 441 7B1528 336 660 420 748649 413 814 518 924726 462 913 581 1034968 I 616 I1210I 770 I 1375594 378 748 476 847704 448 880 560 1001715 455 B91 567 1012803 511 990 630 1133

..583 371 726 I 4b2 I 8i4

.. .. .., . ......... ——..-~{ WP IlcaDIe zests are zemperazure CYCIlng, ouraDlIIIY, saII spray,

temperature 1ife, industrialgas and probe damage.2/ N/A - Not available.

315420497476588658875539637644721..-315

j/ N;R - No requirement.

16


1

-,...,

Wiresize

0000000

1468101214

;;

%26283022.,.-.,..

MIL-C-390290

M!:.!-.+217GR

TABLE VIII. Contact resistance (type B) with nickel-platedwire.

Testcurrentamperes

225185150125100806046231713

5!:

:::1.51.00.503......-

25°C ~ 3°C

Max

5348534843

:;65

545693660814913117774885889199072!5-

$laxAvg

484548454053586033144142051858174947654656763045?-

laximum voltage droc

25°CAfter co

5

Max

6558655853

6;;84779297910891419891104510781210~go

-

3°C 1/=

585058

::606570

45653950462’36939035676656867705~cl

(millivolts)

125°C I 200”C+3°C -Cfoc t +3°CMax INax Avg IMax

807380

;:889598

82510459901221137517711122128713421485?089

6560656053

;:805456656307778751127714819854945693

9083

113

1%112213861551200212761474151817051221

~/ Applicable tests are temperature cycling, durabi1ity, salt”spray,temperature 1Ife, industrialaas and ~robe damaqe.

2/ N/R - Not reauired.

1“

. .

I 17

3 , ,.-, :; . .

LJax Avg

6863

N%!55

::856307497148829871274812938966819777

. . ,,,?. !


IMatingendsize

0000

00

0

2

4

6

,.. 8

10

12

16

20

22

23

MIL-C-39029D>-..-’ -:...,, ..

TABLE IX. Contact engagement and separation forces.

Minimumseparationforce(ounces)

Minimumdiameter!S3197 pin

15

15

15

10

10

5

‘:’5,:,

4

3

2

0.7

0.7

0.5

Initial

Maximum Iaveragemgagement ~force(ounces)

Naximumdiameter4S3197 pin

N/R ~/

N/R

N/R

N/R

N/R

N/R

N/R .’

WI?

24

24

12

9.5

6.B

Maximumengagementforce(ounces)

Maximumdiameter4S3197 pin

320

320

320

240

240

160

160

60

30

30

18

12

8

After condltionin

Minimumeparationforce(ounces)

MinimumdiameterS3197 pin

12

12

12

8

8

4

.A

3

2.5

1.5

0.6

0.6

0.4

Maximumaveragemgagementforce(ounces)

MaximumdiameterfS3197pin

N/R

N/R

N/R

N/R

N/R

NIR

N/R

N/R

29

29

14

11.4

B.1

y

Maximummgagementforce(ounces)

Flaximumdiameter[S3197pin

~/ Applicable tests are temperature cycling, durability,salt spray,temperature 1ife, industrialgas, and probe damage.

380

380

3B0

290

290

190

190

72

36

36

22

14

10

I

~/ N/R’- No requirement. -

la


MIL-C-390290

ihPLL 3.V. +,la !{:!L2: IL,:, s:::.YL<L~, ::.$,,:.>.::...:...,..,--- ... . .,. . .....-TABLE X. Tensile strength (type A).

Axial load (pounds)

Silver tin-plated Nickel-plated High strengthN ire copper-wire copper wire coppe~ al10Ysize wire

Initial Thermal Initial Thermalc:;;;;on condition condition condition

values values values ~/

0000 875 787.5 785 706.5 -.

00 750 675.0 675 607.5 --

0 700 630.0 630 567.0 --

1 650 585.0 585 526.5

2 550 495.0 495 445.5 --

4 400 360.0 360 324.0 -.

6 300 270.0 270 243.0 -.

8 220 198.0 200 180.0 -.;......-..... -s, ... !,-,------........... .. .—--- ---

10 150 : -135.0 135 121.5 --

12 110 93.0 100 85.0 --

14 70 “61.0 60 53.0

16 50 45 37 33 .-

20 20 14 19 14.3 T80 ~1

22 12 7.5 8 6.0 TBO

24 8 6 6 4.5 T80

26 5 4.0 3 .2.5 TBO

28 3 2.25 2 1.50 TBO

30 1.5 1.13 1.5 1.13 TBO

IApplicable tests are temperature cycling and temperature 1ife.

~ TBO - To be determined.

19

I


i

,

1

Iil,!, ,:.

MIL-C-390290.. !.,....,

3.5.13 Temperature 1ife (types A, B and D). When tested as specified in4.7.14, mated contacts shall withstand temperature conditioning for 1,000hours wjthout defects detrimental to mechanical or electrical performance.There shall be no diffusion/migrationof the base metal through the contactouter plating.

3.5.14 Industrial gas (gold-finishedcontacts only) (tYPes A, B and 0).When tested as specified in 4.7.15, unmated contact$ shall withstandindustrialgas conditioning for 100 hours without defects detrimental to themechanica1 or electrical performance.

3.5.15 Contact strength [mating end size 20 and smaller pin contactsttype A). Aft~ oading specifle In 4.7. , pincontacts shal1 exhibit a permanent set no greater than 0.005 inch.

3.5.16 Plating porosity (overall gold-finished contacts only) (types Aand D). When tested as specified in 4.7.17 here shalI be no bubbling durfngthe 30-second observation period when gold-~inished contacts are examined forplating porostty.

3.5.17 Plating thickness (types A, B and D). When measured as specifiedin 4.7.18, the plating thickness of external plated surface diameters, exceptfor corners, shal1 be in accordance with 3.3.2. All other surfaces shall beplated to a thickness to assure specified performance of the contact.

3.5.18 !nsulntion resistance (t.yoeD). When tested as specified,in!. 4~7:19,‘unless otherwisespecified (see.3,1), the insulationresistance shall

exceed 5.0 gigohrssat 25°C, and 2.0 gigohms at the maximum operating tempera-ture specified on the applicable specification sheet (see 3.1).

3.5.19 Dielectric withstanding voltage (type D). When tested ?iSSpeC-ified in 4.7.~, crinped contacts sha11flashover.

show no evidence of breakdown orTest voltage and altitude shall be as specified (See 3.1).

3.5.20 Cri abflit+“

The manufacturer shal1 establish material, finishand process contro s to assure that crimp contacts conform to the requirementsof 3.4.4.1 and 3.5.8 when subjected to 4.7.21.

3.5.21 Humidity temperature cycling (localized gold-finished contacts

%%1s !%~iEX! % KJ!Srl;a! performance..7.22, there shall be no evidence of

3.6 Markin+“

Removable contacts shall be permanently and legibly markedwith the manu acturer’s symbol or trademark and BIN code color bands (seeFigure 3) or BIN code numbering (optional for size 16 and larger). If threedi its are stamped or printed on contacts, the di9its shal1 be a minimum of.O~O inch high. Location of BIN code digits is optional, however, they shallremain legible following the crimping operation. Unless otherwise specified(see 3.1), markings shall remain legible after tests. Flaking of the colorbands in the crimp indenterarea is acceptable providing the color of thebands is still identifiable.

20

“ “j ‘.


MIL-C-39029D

. . . . . . . . ,..---...1.-‘1-ST-’COKOR-9AND (1ST 01011)

/-

:.

-2 ND COLOR BAND (2ND DIOIT)

1- ~ IIAWUFACE”S SVMSCL

OR TRADSMARX (3.6.1)‘1

(LOCATION OPTIONAL)I

_ HIRE BARREL ENO + ~ MATIWO ~ _

FIGURE-3. Contact markinq.

3.6.1 Manufacturer’s symb01 or trademark (removable type). The manu-facturer’s sysb01 or trademark shal1 be marked on removabIe type contacts.The manufacturer shal1 1ist the symbol or trademark with SAE in accordancewith AIR 1351.

3.6.2 BIN code color bands,shal1 be designated on the contactfoliowing: . .. ... ..- ,!..,L.

O - Black1 - Brown2 - Red3 - Orange

Each digit of the BIN code (see 1.2.1)by a color band ‘fn accordance with the.........

4 - Yellow 7 - Violet5 - Green 8- Gray6 - Blue 9 - Uhite

The width of the first color band shall be appropriately twice the width ofthe second and third color bands. Unless otherwise specified, the color bandsshall be located on the wire barrel and as shown on Figure 3. Colors forcolor bands shall be in accordance with EIA RS-359 (ANSI C83.1). Unlessotherwise specified (see 3.11, colors shall remain within the specifiedextended 1imits during testing.

., ..,,. .,, -.

3.6.3 Supers’ess”iondata. .“The“pres@ntand most-recently superseded’partnumber shal1 be marked on a label and‘included in each unit pack, as in thefollowing example:

MS39029/5-175 supersedes M39L129/5-20-20.

Other superseded military part numbers may be included. A COMPletesupersession data can be found in the appendix and on slash sheets.

isting of

3.7 $lorkmanshiD. Contacts sha11 be processed in:sucha manner as to beuniform in quality and shall be free from foreign material and burrs or shtirpcorners that might damage the connector or affect mating of the contacts.Burrs and sharp edges shal1 be removed 0.005 inch maximum.

’21

., ,) ...: ,.-. “ :1 ,,, F

,..


MIL-c-390290.,.. - -+-----

I

I

I,-, . . .

4. QUALITY ASSURANCE PROVISIONS

4.1 Responsibility.for inspection. Unless otherwise specffied in thecontract or purchase order, the contractor is responsible for the performanceof al1 inspection requirements as specified herein. ExC@pt as”otherwise spec-ified in the contract or purchase order, the contractor may use his own or anyother facilities suitab~e for the performance of the inspection requirementsspecified herein, unless disapproved by the Government. The Governmentreserves the right to perform any of the inspections set forth in the specifi-cation where such inspectionsare deemed necessary to assure that.supplies andservices conform to prescribed requjrements.

4.1.1 Test equipment and inspectionfacilities. Test and measuringequipment and InspectTon facllItIes of sufflclent accuracy, quality andquantfty to permft performance of the required inspectionshal1 be establishedand maintained by the contractor. The @stab1ishment and maintenance of acalibratfon system to control the accuracy of the measuring and test equipmentshall be in accordance with MIL-STO-45662.

The size, type and manufacturer’s name and mi1itarypart ~~~~r _ector used to qualify the contacts shall be included inthe qualification test report.

4.2 Classification of inspection. The inspection requirements specifiedherein are classified as follows:

,., ,a. Qualification“inspection(see.4.5).

b. Quality conformance inspection (see 4.6).

4.3 Inspection conditions. Unless otherwise specifiedinspection shal1 be performed in accordance with the ambientified fn MIL-STD-1344.

herein, allconditions spec-

4.3.1 New qualified products 1fst (QPL) contacts and connectors. Newcontacts for new connectors hat are undergoing quallflcatIon and notassociated with any approved mi1itary specification connector must meet therequired test conditions specified for that connector and fts intendeduse.Both..contacj.and.connector shal1 meet the,required test.condftions of each-..contact and connector specif~cation simultaneously.

4.3.2 Preparation of samples. Contacts shal1 be wired as required wfththe minimum and maximum wire sizes specified in Table III, except wire size 26shal1 be the minimum wire used with contact sizes 22, 23 and 24 for test groupII (See Table XII). Wire type shal1 be in accordance with MIL-W-16878,MIL-U-22759, or MIL-W-81381. Coaxial cable shall be as specified (see 3.1).The length of the strip portion of the conductor shal1 be at least long enoughto reach the bottom of the crimp barrel; but shal1 not be so long that morethan 1/32 fnch of the conductor is exposed when the conductor touches thebottom of the barrel.

I

’22

I


MIL-C-39029D

I

4.3 .3”-”Ce;~~~~~a~i~~50~-~~erna~ufacturer’scapabi1ity to produce. Cert-ification of the manufacturer’s capability to produce the item should not bepredicated on the submitta1 of a report but rather on representative samplesof production parts selected at random by a representative of the qualifyingactivity. These parts, when successfullypassing the qualification tests,should ultimately demonstrate the manufacturer’s capability to produce theitem.

4.4 Mated contacts. Mated contacts shal1 be tested in a suitableconnector khat has been approved for 1isting in the applicable qua]ifiedproducts 1ist.

4.5 Qualification inspection. Qualification inspectionshall be per-formed at a laboratory acceptable to the Government (see 6.3) on sample unitsproduced with equipment and procedures norms1ly used in production.

4.5.1 Sample size. Unless otherwise directed by the qualifying agency(see 6.3.),test samples of contacts and bushings of each part number for whichqualification is desired shal1 be selected at random in the quantities spec-ified in Table XI. The quantfty required for the applicable type shall besubjected to testing as specified in 4.5.2. The remaining untested samplesshal1 be forwarded to the qualIfying agent with the qualification test reports,

TABLE XI. Random sample quantities.

t 1

I A&B 10-10 and larger lB

A&B 72-12 and smalJer 4B

c All 10

I D II All 48

!.,.;

Number of sample units ~/ I

16 2 ,18” 18

4D 8 4B 4B

10 --- 10 10

40 B 48 48

For other than-pin”orsocket contacts,‘“the’mulecontact’shall be con-sidered as equivalent to the pin; the fensalecontact shall be consideredas equivalent to the socket. Sufficient connector assemblies.containingtype R contacts shal1 be supplied to satisfy the quantity specified.Type A contacts shal1 be provided as mating parts for type B contactssubmitted for test. For hermaphroditeic contacts, double the quantitieslisted for pins shall be submitted.The hoods and, when applicable, springs and insulators shall not beassembled to the socket.Additional inner and outer contacts may be used‘for the tensilestrengthtests.

23

:, ;! :, ..1,’”, 1[ ,; .,, i. $...


MIL-C-39029D

4.5.2 Inspection routine.

.

I

4.5.2.1 Types A and B. Sample units shall be subjected to the qualifi-cation inspection specified in Table XII, in the order shown.

4.5.2.2 Type C. The contacts shall be submitted for qualificationinspection specified in Table XIII, in the order shown.

insp~~~~”~p~-”in T%le XIV, in the order shown.Sa le units shal1 be subjected to the qualification

4.5.3 Failure. One or more failures in any of the application examina-tions or tes=l be cause for refusal to grant qualification.

4.5.4 Retention of qualification. To retain qualification, the con-tractor shal1 forward a report at sanpling intervals specified in 4.6.3.1.1 tothe qualifying activity. The qualifying activity shall establish the initialreporting date. The report shall consist of:

a. A sunsnaryof the results of the tests performed for inspectionof product for delivery, group A, indicatingas a minimum thenumber of lots that have passed and the number of lots thathave failed, shall be submftted every 12 months. The resultsof tests of all reworked lots shal1 be identified and accountedfor.

----- b. The results of testsperformed for periodic inspection group B, ,including the number and mode of failures, shal1 be reported.The test report shall,include results of all periodic testsperformed and completed during the sampling intervals of4.6.3.1.1. If the test results indicate nonconformancewithspecificationrequirements, and corrective action acceptable tothe qualffying activity has not been taken, action may be takento remove the failing product from the .qualified products 1ist.

Failure to submit the report within 30 days after the end of each samplingintervalmay result in loss of qualificationfor the product. In addition tothe periodic submission of inspection data, the supplier shal1 intnediatelynotify the qualifying activity at any time during the sampling interval thatthe inspection data ‘fndicatesfailure of the qualified product to meet therequirements of this specification.

In the event that no production occurred during the reporting period, a reportshal1 be submitted certifying that the company still has the capabilities andfacilities necessary to produce the item. If during three consecutivereporting periods there has been no production, the manufacturer may bereQuired. at the discretion of the aualifyfng actfvity, to submit a repre-seritativeproduct ofification inspection

each part number to testing in accordance with the qua1-requirements.

I

I .,

24

,.


MIL-C-39029D

.,<

:. -.-r.- -,---: . . .TABLE””XII.’ Ual’ificition’afidgroup”B inspection

types A and B contacts).

Number of sauple units to be inspected

Inspect ionIW Wlrc 512* nun ware size

ReQu Ire=nt lest size 12 size 10 slzed32 size 10 size 12 size 10paragraph paragraph and and and and and

~/ stna I ler larger smaller larger s@J611er larger

w

Exa. inat ion of product 3.1, 3.3, 3.4, 4.7.13.6 and 3.7

Permeabll Ity 21 3.5.1 4.7.2Preparation 07 saqles ..- 4.3.2

E#a.n Inat ion-w I red contacts --- 4.7.1.1itx!al concentvlc Ity (wired) :.::$:: 4.7.3.2 8 4 6 3 2 1

Lo. signal contact resistance ~1 4.7.4Contact resistance (25”C) ;.5.4 4.7.5Contact engagement and separat Ion fOrCe 3.5.5 4.7.6Thermal shock 3.5.6 4.7.7

Cont~ct engagement and separat Ion force 3.5.5 4.7.6Res ista”ce to test probe damage 3.5.7 4.7.8Contact engagement and separation fOTCC 3.5.5 4.7.6Contact res I stance 125”C) 3.5,4 4.7.5Cr IW tens Ile strength 3.5.8 4.7.9

W

Cxa. ination of product 3.1, 3.3, 3.4, 4.7.13.6 and 3.7

Permeabll ity 21 3.5.1 4.7.2Pveparat ion 07 samples -.. 4.3.2Exmlnst {cc--fired contarts ..- 4.7.1.14..+81 concentr.lc.!ty .,( wtred). - - 3.5.2.2 4.1.3.2. - . .Lo. s ign~l level contact resistance ~1 3.5.3.1 4.7.6 8 a ‘6 3 ? 1

to”tacr resistance 125.C) 3.5.4 4.7.5Con:act engagement and separat ion fOrCe 3.5.5 4.7.6Drab II Ity 3.5.9 4.7.10V tbvat !On 3/ 4/ 3.5.10 4.7.11Shock ( spe~ified pulse] 21 Y 3.s.11 4.7.12Silt spray 51 3.5.12 4.7.13

Low signal level contact resistance ZI 3.5.3.1 4.1.4

Contact resistance (25-C) 3.5.4 4.7.5Contact reslstnnce (at high tecqerat.re 3.s.4 4.7.5Contact engagewnt bnd separat ion force 3.5.5 4.7.6

Group 11 I

Exam inat Ion of product 3.1, 3.3, 3.4, 4.7.13.6 and 3.7

Pwmelbility 2/ 3.5.1 4.7.2Preparat ion 07 sa~les. ..- , .4.3.2 .Examination-wired contacts ---

A. .4.7.1.1

Axial concentric Ity (wired) 3.5.2.2 4.7.3.2Low signal level contact resistance ~1 3.5.3.1 4.1.4 8 4 6 3 2 1

Contact resistance [25-C] 3.5.4 4.7.5Contact engagement and separation force 3.5.5 4.7.6Temperature 1 Ife ~/ 3.5.13 4.7.)4low s hlnc.1 level contact resistance ~1 3.5.3.1 4.7.4Contact resistance (25”C) 3.5.4 4.1.5Contact reslstanct (at high temperature : 3.5.4 4.1.5Contact engagement and separe.t ion force 3.5.5 4.7.6Cricp tensile strength 3.5.8 4.7.9

See footnotes at end or table.

-25

,.,. ,


MIL-C-390290,,. ,. ....... $!1I-r-”:~ww’l

I

I

Ii

TABLE XI1. ualIfication and group B inspectiontypes A and B contacts) (continued).

ti.mbwc.fsmmleunit% to be Insc.rctedH*x *ire site H,. .,rc s,zt

Inspection R,q”lrc’ment lesl size 12 size 10 size Sizt 10 size 12 size 0

P*,~9,~oh vara9,avh and and ..8 8.6 and and

J/ roller larger ml Ier 1arger SIMller larger

1 IW

c.a.l.at ionof product 3.1, 3.3, 3.4, 4.7.1. . . . . . . I I I I I IPemabll Icy 2/?mfmrati.n OT saql*sEzami.at ion-wired contactsAxial co.centriclty {*lmdlM. sign.1 level contact resistancecontact resistance (slzt 12 OnlYl)no.str ial gas ~1contact resi%tancr [slxe 12 OnlYlLow s ianht level Contst% ,*S !S1l~* ?1

i,,minal ion Of product

%-abilityAS 1.1 conce.trlcty i...lredlPveparat ion of smvlesrzml.tt im-.lmd contacts. . i.1 mnce.crlclty l.imd)c, iml tensile Strenuh

GPOLI, v] 2161—--

E.t. inat ion of product

Plating thickness

Group VIII LIi... inbtlon of pr.duct7.mp.r.t ion orsaqks[... !t.t I.n-.lmd cO.tlCtSLW sianal Ma] contact resistanceCm:act resistance {25-C]Humid icy- tcwerot.re .Yzl in9~ ~ signal ICvel contact res {stancecontact resistance (25-C)

d..c“....3.5.1

. . .

. . .3.5.2.23.5.3.1;S::il

3;5,4.23.5.3.13.5.1$

3.1, 3.3, 3.4,3.6,:;~ 13.7

3.5.2.1.-.-- .

3;: ;: ~2

3.1;n~.::73 .4,

7 -.-3+716.7’:

4.7.24.3.24.7.1.14.7.3.24.7.44.7.54.7.154.7.54.7.44.7.16

4.7.1

4 .7.24.7.3.14.3.2<.7.1.14.7 .3.24.7.9

4.7.1

3.1;”~.::73 .4, ‘i.7.”1

3.5.17 4.7.10

8

8

4

8

4

,-.

2

4 - 4

1 2

114-

1/ 1nd IV ldual ma. !rmnts paragraphs may exempt ccrta in r 1zes ., types of com.cts fromse tests tn me SUJW.-.‘/I Type A only.Xl not applicable to win barrel S(ZC 28 and smaller. ‘“ “ ‘Tl Onal If icat Ion only.51 Integrity of color code not rcqulred lftcr test.K/ men testtn~ socket contacts, conduct tests p?lor to assembly of hoods and sprl.g%.Z) F., local lzed gold f+nlshed m.ta.ts ..)9.

14811 2111. gual If Icat 10. and qm.p 8 inspect 10. ICypc C cc..tacts)

=tion of product 8 sawles

Axlil concmtriclty for cICh sukm?

Prermatlm of sw.les all s!ZC 16 ~.~

ha$al concentricity (.ir*dl Smll ler

Contact ●ngagement and scParIt Ion fo.ceYibrat Ionshock [spec! fled Pulse)Contact mgagnc.t and scparat ion force

f#&dm+wtPmp,r,llo” ofScsvles~ria] conzmtrlclty (wiredcontact ●ng.gwnt and s.p.rat ion forceCTi,W tensile strength

26


-..., .. , ,,

I

NIL-C-39029D

... $ ....-.?,. .-. ----TABLE XIV. ualifica~ion-~fid-groupB inspection

type iJcontacts) (see 4.5.2.3).

Number Of

Inspection Requiremf?nt Test sanple units

‘arayaphparagraph to be

inspected

w

Examination of product 3ilk ;;;,33j4, 4.7.1

Permeability 2/ “3.5.1 “ 4.7.2Preparation OT samples --- 4.3.2Examination-wired contacts --- 4.7.1.1

Axial concentricity (wired) 3.5.2.2 4.7.3.2 8

Low signal level contact resistance ~/ ;.;.:.: 4.7.4

Contact resistance (z50c) 4.7.5

Contact engagement and separation force 3:5:5’ 4.7.6

Thermal shock 3.5.6 4.7.7

Contact engagement and separation force 3.5.5 4.7.6

Contact resistance (250c) 3.5.4.3 4.7.5

Insulation resistance (25°C) 3.5.18 4.7.79.1

-

Examination of product- 3.i, 3.5, 3.4, 4.7.13.6 and 3.7

Permeabil-ity -– 3.5.1 4.7.2Axial concentricity (unwired) 3.5.2.1 4.7.3.1

Preparation of samples --- 4.3.2

Examination-wired‘contacts --- 4.7.1.1

Axial concentricity (wired) 3.5.2.2 4.7.3.2Low signal level contact resistance ~/ 3.5.3.2 4.7.4

Contact resistance (250c) 3.5.4.3 4.7.5Contact engagement and separation force 3.5.5 4.7.6

Ourability 3.5.9 4.7.10 8

Vibration 2/ 3.5.10 4.7.11

Shock (spe;ified pulse) ~/ 3.5.11 4.7.12

Salt spray 3/ ‘ ‘-~~ “3.5.12 4.7.13

Low signal Tevel contact resistance“~/ 3.5.3.2 4.7.4

Contact resistance (25”C) 3.5.4.3 4.7.5

Contact resistance (at high temperaturee) 3.5.4.3 4.7.5

Contact engagement and separation force 3.5.5 4.7.6

Insulation resistance (25°C) 3.5.18 4.7.19.1

See footnotes at end of table.

.27

. ,. !.. :,,, .’ ,1.’ $.. .


I

MIL-C-390290

- TABLE XIV.,. . ... Qualification and group B inspection(type“D contacts) (see 4.5.2.3) (centinued).

Number ofInspection Requirement Test sample units

paragraph paragraph to be~1 inspected

Group III

Examinat ion of product 3.1, 3.3, 3.4, 4.7.13.6 and 3.7

Permeabi1ity 3.5.1 4.7.2Preparation of samples --. 4.3.2Examination-wired contacts --- 4.”7.1.1Axial concentricity (wired) 3.5.2.2 4.7.3.2Low signal level contact resistance ~/ 3.5.3.2 4.7.4Contact resistance (25°C) 3.5.4.3 4.7.5 8Contact engagement and separation force 3.5.5 4.7.6Temperature 1ife ~/ 3.5.13 4.’7.14Insulation resistance (at high 3.5.18temperature)

4.7.19.2

Low signal level contact resistance ~/ 3.5.3.2 4.7.4Contact resistance (25°C) 3.5.4.3 4.7.5Contact resistance (at high temperature) 3.5.4.3 4.7.5Contact engagement and separation force 3.5.5 4.7.6

- ‘--- .’--GroutiFV-. ------’--‘, “-”—-- --------”‘“ “-“

Examination of product 3il& :A:,33j4, 4.7.1

Permeability .3.5.1 . 4.’7.2Axial concentricity (unwired) 3.5.2.1 4.7.3.1Preparation of samples --- 4.3.2Examination-wired contacts --- 4.7.1.1 8Axial concentricity (wired) 3.5.2.2 4.7.3.2Dielectric withstanding voltage 3.5.’19 4.7.2DLow signal.level contact resistance ~/ 3.5.3.2 4.7.4Industrial gas 3/ 3.5.14 4.7.15Low signal leveT contact resistance ~/ 3.5.3.2 4.7.4

GrouD V

Examination of product 3;1; :3;,33j4, 4.7.1

Permeabi1ity .3.5.1 . 4.7.2 8Axial concentricity (unwired) 3.5.2.1 4.7.3.1Preparation of samples --- 4.3.2Examination-wiredcontacts --- 4.7.1.1Axial concentricity (wired) 3.5.2,2 4.7.3.2Cr imp tens ile strength 3.5.8 4.’7..9

See footnotes at en’dof table.

28

..


NIL-C-390290

TABLE XIV. Qualification and group B inspection (tyPecontacts) (see 4.5.2.3) [continued).

Number ofInspection Requirement Test sample units

para~aph paragraph to beinspected

w

Examination of product 3.;;d3j3j 3.4, 4.7.1

Plating porosity ~/ 3.5.i6 4.7.17 4

Group VII

Examination of product 3.1, 3.3, 3.4, 4.7.1and 3.7 4

Plating thickness ~/ 3.5.17 4.7.18

1/ Inner cent’actonly.~/ Qualification only.~/ Integrity of color code not required after test.~/ Conduct test prior to assembly of “shrouds,springs and insulators.

4.5.4.1 Contacts. For contacts, the test may be conducted during theregular schedu~ector testing for retention of qualificationwith theappllcable connector undergoing retention of quai i~icat iull. ,. -.,

4.5.5 Qualification by similarity. The extent of qualificationtestingby similarity shall be determined by the qualified products 1ist evaluatingactivity.

4.6 Quality conformance inspection.

4.6.1 Inspection of product for deliver.y. Inspection of product fordelivery shaTl consIst of group InspectIon.

4.6.1.1 Ins ection lot.#----

An inspection lot shall consist of all contactsof the same ml ltary part number produced under essentially the same con-ditions,:and offered for inspect:ion:at,,one=t.ime.-

4.6.2 Grouo A inspection. Group A inspection,shal1 cons ist’:oftheinspections speciffed in Table XV, in the order 1isted.

4.6.2.1 Samplino plan. Statistical sampling and inspectionshall be inaccordance with MIL-STD-105 for general inspection level II. The acceptablequality level (AQL) shall be as specified in Table XV. In-Process controls,unrelated to lot size, may be used provided the equivalent or tighter AQL isma intained.

,,


I

MIL-C-390290

lfi’-,...~. .!!!:,.::,:0.::.,-T~BL~X~._ Group ,A inspection...-

AQLInspection Requirement Test Major Minor

paragraph paragraph

Examination of product 3.1,3.3,3.’4,4.7.1 1.0 4.03,6 and 3.7

Contact engagement and separation forces:Size 16 and smaller:Engagement, maximum 1.0 N/ASeparation, minimum ~/ N/A N/A

3.5.5 4.7.6Size 12 and larger:Engagement, maximum 1.0 N/ASeparation, minimum 0.25 N/A

Resistance to test probe damage(types A and B) ~/ 3.5.7 4.7.8 1.0 N/A

Contact engagement and separation 3.5.5 4.7.6forces (types A and B) ~/

Plating thickness (types A, B and D) 3.5.17 4.7.18 II

Cr.impability .lL’.,..,.--:------------,-.3.5.20 4.’7.21 ~1 ‘

100% inspection required.

;; Sampl ing inspection shal 1 be in accordance.w~thNIL-STD-.7O5,level S-3.7/ Sampling inspectionshal7 be in accordance with MIL-G-45204 or QQ-S-365,—

as applicable.~1, Size 12 and larger - 5 contacts from each lot; size 16 and smaller - 10

contacts from each lot. No failures permitted.

4.6.2.2 Rejected lots. If an inspection lot is rejected, the contractormay rework it to correct the defects, or screen out the defective units, andresubmit for reinspection. Resubmitted lots shal1 be inspected usingtightened inspection. Such lots shal1 be separate from new lots, and shal1 be

.. clearly identified as reinspected.lots.

4.6.2.3 Disposition of sample units. Sample units which have passed allthe group A inspections may be delivered on the contract if the lot isaccepted and the sample units are still within specified tolerance.

4.6.3 Periodic inspection; Periodic inspection shall consist of groupB. Except where the results of these inspections show noncompliancewith theaPPlicable requirements (see 4.6.3.1.5), delivery of products which havepassed group A shal1 not be delayed pending the results of these periodicinspections.

$

I


I MIL-C-39029D

. . ..-

4.6.ii1‘-“G+O;:;B-j;;’~s%j~i~=-”Gr_oup”-B!inspectionshal1 consist of theexaminations and tests specified in Tables XII, X111 or XIV, in the ordershown. Group B inspectionshall be made on test samples selected in thequantities specified in Table XI. Group B sample units shall be selected frominspection lots which have passed the group A inspection.

pres~~~~~~~ifm~elected and reported on every 24 months.Sample units of the sam part number as

4,6.3.1.2 Failures. If one or more sample units fail to pass group B

Iinspection, the -hal 1 be considered to have failed.

4.6.3.1.3 Rejected lots. If an inspection lot is rejected, the con-tractor may rework it to correct the defects, or screen out the defectiveunits, and resubmit for reinspection. Resubmitted lots shal1 be inspected

!usin tightened inspection. Such lots shal1 be separate from new lots, andshal be clearly identifiedas reinspected lots.

4.6.3 .1.4 Disposition’of sample units. Sample units which have beensubjected to group B :nspectlon shall not be delivered on the contract.

the ns%~~~~er%%%%%%rective action on the materials or processes,If a sample fails to pass group B inspection,

or both, as warranted, and on al1 units of product which can be corrected andwhich were manufactured under essentially the same conditions, withessentially the same materials, processes, etc. and which are consideredWbJ’eC~ ~0 ?h”~ SWE? f? f ?Lr~~.

.. . . . Acceptance of the product sha 11 be discontinued- tint-i1 correctiv@’~& ion, acceptabl”e’”’to’-tti-=G6ternti@nt;‘h’as%een”~taken:‘ After

.....-.,.

the corrective action has been taken, group B inspection shal1 be repeated onadditional san@le units (all inspection,or the’inspectionwhich the originalsample failed, at the option of the Government). Group A inspectionmay bereinstituted; however, final acceptance shal1 be withheld until the group Breinspection has shown that corrective action was successful. In the eventof failure after reinspection, information concerning the failure andcorrective action taken shall be furnished to the cognizant inspectionactivity and the qualify!ng activity.

4.6.4 Inspection of packaginq. The samplIng and inspection of thepreservation, packing and container marking shall be in accordance with therequirements of MIL-C:55330......,.

4,7 Methods of inspection.

14.7.1 Examination of product. Contacts, before and after wiring, shal1

be examined to ensure conformance with this specification. In-processcontrols of comoonent oarts. unrelated to lot sizes of finished contacts, maybe utilized in 1ieu of’examination of those coinponentsin the finishedcontacts to assure conformance of these component parts. Contacts s~a~1 beexamined to verify that physical dimensions, materials, design, marking,contact crimping instructions and insta11ing and removal tool data, and work-manship are in accordance .witiithe applicable requirements (see 3.1, 3.3, 3.4,3.6 and ,3.7)..

I31

:,;6


MIL-C-39029D

. . . _=~ ~-?-~z..;i’, , f ~ ~ ,: ~ ,7 ; : ;

4.7.1.1 Wired contacts. After wiring, contacts’“shal1 be examfned undera ma nification of three diameters and shall exhibit no cracks in the basis

!ineta or peeled plating.

4.7,2 Permeability (types A and D) (see 3.5.1). The permeability of thecontact shalT be measured with an indicatorconforming to MIL-I-17214. Trace-ability of calibrationof the instrumentto the NatfonalBureau of Standardsis not required.

4.7.3 Axial concentricity (see 3.5.2). Removable contacts shall bechucked in the area shown on Figure and rotated 360 degrees minimum. Uhilethe contact is rotated, the total indicatorreading shall be measured as spec-ified on Figure 4.

4.7.3.1 Unwired contacts (see 3.5.2.1). Removable contacts shall bechucked in the area shown on Fiaure 4 and rotated 360 degrees minimum. While

1 the contact is rotated, the tot~l indicatorreading shall be measured atIpoints A and B as shown on Figure 4.

~~4.7.3.2 Wired contacts (see 3.5.2.2). After crimping to wire, contacts

shal1 be chucked in the area shown on Figure 4 and rotated 360° minimum.While the contact is rotated, the total indicatorreading shal1 be measured at

1

point A as shown on Figure 4. Contacts which are end positioned in thecrimping tool shal1 also be measured at point B as shown on Figure 4.

,1~.1.

4.7.4 ~cw ~igne~ level Contact resistance (t.bes A and D) (see 3.5.3)s--.....The low signsI Ievel contact resistance“ofmated contact pairs sha71measured in accordance with Method 3002 of MIL-STO-1344 at 25°C ~ 3°C ~fth the! pin contact engaged to a depth of .7L (see Figure 5).,

4.7.5 Contact resistance (types A, B and D) (see 3.5.4). with the Pincontact engaged for a depth of .7L (see F f the voltage drop of eachmated pair shal1 be measured in accordanceg%h M&hod 3004 of MIL-STO-1344 at25°C ~ 3°C or at maximum rated temperature, as applicable (see 3.1). Measure-ments shal1 be taken after the temperature of the contact has stabilized.Voltage drop measurement connection POints may be permanent connections. Thetest current shal1 be as specified in Tables V and VI for type A and Tables

IVII and VIII for type B.

. . .4.7.6 Contact engagement and separationforce (socket contacts) [see

3.5.5). t h 11 b d in a suitable fixture for applying gradually=s in~”~o~d~ ~0~ theee~&~nt and separation of the specified MS3197Itest pins and in accordance with Method 2014 of MIL-STD-1344. The test pins

I shal1 be inserted a minimum of .7L (see Figure 5). A maximum diameter testpin shal1 be inserted and removed from each socket contact. The engagementforce shall be measured during insertion. A minimum diameter test pin shallbe inserted and removed from each socket contact and the separation force

I shall be measured during removal. Special gage pins required for type Ocontactsshal 1 be as specffied (see 3.1).

}4.7.7 “Temperaturecycling (types A, B and O) (see 3.5.6). Mated

contacts shaTl be tested in accordance with Method of MIL-STD-1344. Thefollowing details and exception shall apply:,.

.32


I

— .-—

,..,, .1k ,:;

MIL-C-390290~_-T._7...T.T. .~.. _. ,—7—. ~-..——.— -—.

,; ,!-.--.j .- I:, ~. ;,. ,i -,:..,~. , ,,~. ,: ,? ., ..; ,*. “: ,-,. ..L -:?. .$ :. -

L OIL Ismlc

- CNUCKI NO AREA1

x i .01

WrJrOR PROSE PLACE” MERE FoR

MEASUREHEN? OF T IR

NOTES:1. For Size 1~ and larger pins, X = 1 pin dianetf!r and Y n .05 (1.27 ~).

2. For pins sm.ller than size 12, X . Z pin dianeters and y 0 1/2 the diStancefr~ the mar of the wir? banl to the beginning Of the crl~ inde!t.

FIGURE 4.

,.. .

..-. .

Axial concentricity (TIR) measurement (tYPical)”

.. ...4 -,&,:.+, .:;l.:3,.2,,.,}:hvr> : ,.-,,...

n

[

&l ,L

.7L

. . . .0,- .: -.. ‘. .;..... . 0

u u

FIGURE 5. Depth’of engagement for contact resistance andengagement and separatIon torte tests.

:33

,, f, ,,, . ,., , .. ... :. ... , .. i::.....?


MIL-C-390Z90

-, .-=-. ~A-y:~,-,-e.-,z.-.~ ,-, - --: , c, ,,< ,-,, . . ,, :, , ~ ;. ,, ,.. .,

a. Test condition A, except step 3 shal1 be the applic~~le maximumoperating temperature (see 3.1).

b. Measurement before and after CYC1ing - Not applicable.

4.7.8 Resistance to test probe damage (types A and B) (see 3.5.7).Contacts shal1 be tested for probe damage in accordance with Method @6 ofMIL-STD-1344. The following details and exceptions shal1 apply:

a. The diameter of the handle (.190 inch) does not apply.

b. Probe depth, dimension “8” shal1 be 1/2 and 3/4 of the spec-ified minimum socket bore depth or as specified (See 3.1).

4.7.9 Crimp tens ile strength (see 3.5.8). Crimped contact wireassemblies shal1 be subjected to tensile strength in accordancewith Method2003.of MIL-STO-1344. The following details shall apply:

a. Quantity: See Tables XII, XIII and XIV;

b. Identity of crimping tool: See 3.4.4.1.

Ic. Measurement: See Table X.

1 4.7,10 Durability (types A, B and D) (see 3.5.9). Contacts shall be

L.installed in a ouaIIfled connector and shal1 be subjected to 500 CYCIes of

.--%-fi~tin~andl-U-nma&fng at E.rate of 300 cycles per hour lliaX ilMIM. The depth ofI the engagement shal1 not be less than 7D percent of the minimum bore depth

(see Figure 5). The connector coupling devices may be removed for this test. .

I4.7.1? Vibration (see 3.5.10). Contacts shal1 be tested jn accordance

with Method Z~5 of MIL-STD-1344. The following details shall apply:

a. ~e;~ condftfon VI, letter J, unless otherwise specifled (see. .

I b. Test specimens - Contacts shal1 be mated and wired in series,

c. Duration of test shal1 be 8 hours in the longitudinaldirectionand 8 hours in a perpendicular direction for a total of 16hours unless otherwise specified (see 3.1).

I

1.

4.7.12 Shock (specifiedpulse) (see 3;5.11). Contacts shall be testedin accordance with Method of MIL-STD-1344. The following details shallapply:

a. Test condition D, unless otherwise specified (see 3.1).

b. Test specimens - Contacts shal1 be mated and wired in series.

34


MIL-c-39029D..... ..... ..,,. . --- .,. - ,- .,”.-,.,.-- .. -.*.--T!----

.! ‘___ .—- ._..____ --.-s.......____ ---- :----.-— —-- -,--- .-4.7.13 Salt spray (corrosion) [types‘A,B and D) (see 3.5.12). Mated

contacts shall be tested In accordance with Method of L-STD-1344, “Thefollowing detaf1 and exception shal1 a ply: test condition B, 48 hours.

RItmnediately after exposure, contacts s al1 be washed and then dried in acirculating air oven at a temperature of 38°C ~ 3°C for 24 hours, maximum.

~4.7.14 Temperature 1ife (types A, B and D) (see 3.5.13). Mated con-

tacts shal1 be subjetted to their maximum specified operating temperature (see3.1), as applicable, for 1,000 hours.

4.7.15 Industrial gas (types A, B and D) (see 3.5.14). Unmated contactsshal1 be placed on a noncorrosive rack in a closed plastic or glass chamber(voluma two cubic feet maximum) which contains a 10-percent solution ofsuphurated potash NF in distilled water. Contacts shal1 not be insnersedinthe solution but shal1 be exposed to the sulfide vapor for 100 hours.

4.7..16 Contact strength (mating end size 20 and smaller pin contacts,type A) (see 3.5.15). Contacts sha 11 be mounted In a suttable fIxture and agradual load applied to the pin as shown in Figure 6. The rate of travel Ofthe testing machine shal1 not exceed one inch per minute, and the load shal1be maintained for one minute, +15, -O seconds.

The permanent set shall be the difference between the initial and finalposition of the point of load application after load removal.. .

4.7.17 Overall gc.lc!-f!ni:kpcres!ty !t,yxs 4.end D overal1 gold-plated.,.— .T Hi~oNjT~ see 3.5. 16) Contacts shaII b 1 d In containers and coveredyith nitric acid (specifi~ gravity 1.316 at ;5~6s~! at 25°C + 3°C so that allcontacts may be observed during the test. The contacts shalT be observed for.,30seconds.

I

.... > ..-

I

L PS7eWEWl SfT

E

Mating end Ibmtsize (lb-in.)

(unlessothetwisesp?cified(me 3.1)

.53~:! .Z223 .1624 -i:

FIGURE 6. Contact strength (typical).

:35. . ,? !, .,,“,


MIL-C-39029D

.. .. . “.,-,.... .-......!......?. ..... ...... ..:--:.:.! .

4.7.18 Finish thickness (types A, B and D) (see 3.5.17).

4.7.18.1 Overall finish (types A, 8 and D) (see 3.3.2). Finish thick-ness shal1 be measured in accordance with MIL-G-45204 or QQ-s-365, asaPPlicable, for the finish to be measured. Measurements shal1 be made on theexterna1 surfaces of the contact body at the locations shown on Figure 7.Inner and outer contacts of type D contacts shal1 also be measured at theselocations.

4.7.18.2 Localized finish (types A, 8 and D) (see 3.3.2.2.1 and3.3.2.2.2). Finish th”lckness sha11 be measured in accordance with

-- ~4. Types A and B contacts and inner contacts of type D contactsshal1 be measured at point B or C of Figure 8, as applicable. Outer contactsof type D contacts shal1 be measured at point B or C of Figure 9, asapplicable.

4.7.19 Insulation resistance {type D) (see 3.5.18). Insulationresistance shall be measured between the crimped outer contact and the innercontact as specified in 4.7.19.1,and4.7.19.2.

4.7.19.1 Ambient temperature. Unmated contacts shal1 be tested inaccordance with Method 3003 of MIL-STD-1344.

.4.7.19.2 Elevated temperature. Unmated contacts shal1 be tested inaccordance with Method 3003 of MIL-STD-1344 at the end of exposure for 1,000

..?=.7.,:,:,&~ys to the niaximiincpsmt fog temperature,spec~fied !see 3,1)-,.

4.7.20 Dielectric withstanding voltage (type D) (see 3.5.19). Test”voltages shall between the crimped outer contact and the innercontact as speci~i~~pi~e4.7.20.1and 4.7.20.2.

4.7.20.1 Sea level. Mated and unmated contacts shall be tested inaccordance with Method 3001 of MIL-STD-1344.

4.7.20.2 Altitude. Mated contacts sha11 be tested in accordance withMethod 3001 of ~1344 at the altitude specified (see 3.1).

4.7.21 Crinspability(see 3.5.20). The contacts shall be wired (see4.3.2) and subjected to visua] examination (see.4.7.1.1) and crimp tensilestrength (see 4.7.9) tests. 1n-process control may be used in 1ieu of thesetests to ver{fy crimpabi1ity. Controls shalT include verification of rawmaterial properties and, if required, secondary processes, such as heat treatand annealing. The process-control plan and records of its implementalionshall be available to the responsible qualifying agency for verffication.

4.7.22 Humidity-temperaturecycling (localized gold-finished contactsonly) (see 3.F.21), Wired mated contacts shall meet the reoulrementsof3.5.21 when tested in accordance withtest conditton A. Current .applied to10 milliamps.

Method 1002 of MIL-STD-1344, type II,contacts during exposure shall be 100 ~

36!..,


MIL-C-39029D

-..

“-—- ..... ..

:..--. .--.:.. ....... ... : ......--+=-.?p.f..--..p;:--.;,;+. $,:. ,.a

.-1

n J?

0,100 To0.150

lb,,

.= ‘0.100TO 0.150

7A.

FIGURE 7.

‘TSocket cmmects.

&

(without hood)n.

0.100n 0.150

“ILL ‘1WIRE

G

d

BARREL 0.100lb0.150

T

7B. Pin contacts.

Plating thickness measurement - overall finish (types A, B and D).

,.... -. . r— —--- .-=r.-aam+%:.-..=.-.”;y - a’va..----- ..T-..BA. Socket contacts with inteqral pressure members.. . . .

51m’namownc tl.o.)

., .._.. . .. . _ . . ,.... ...s ---- .

I 80. :Socket‘contactswit!!separatePressuremmkm%.

,.

8C.

.

Pin contacts.

tulzst1. Dimmnaicats U- in inches.2. For dbe.nsions Z and F, see ~di.x.3. F Oquau length of mmx&mla d.ccrical contact [wipinq] ar9a plug.

.020 10.51 mm] ti~. ~ wip. shall be equl to -mE ofmacinqpin engagement minus the spherical radius.

FIGURE 8. ‘Platingthickness measurement - iocaiized finish.

37


MIL-c-39029CI

.PoINl C (I. D.) - Zcsk s T~ t o.~

P

-

.: . ..-

. . . .. .. . .

.,, ... .“d .... .. .. .......

9B. Pincon~ct- outerSocket~ontact- inner(seeFIGURE8).

POINT c

9c. SocketCWItaCt- outerwithseparateprtSSU~nti=.pinmntact- inner (see FIGURE 8).

NOTES:Oimns. icms are in inches.

~: FordingnsionsE and F see appendix.

3. F s Lengthofrhsximumelectricalcontact(wfpin9) Pl~.D213(0.51m) mininivm.Uipeshallbeequalto~xi~mE orn.atinQ pin engagemnt minus the ch~fer.

FIGURE 9. Plating thickness measurement (localizedTlnlsh) ype D outer contact)..

38,. I


5.1 Packaging requirements. The requirements for packaging shall be inaccordance with MIL-C-55330.

In addition to the marking requirements specifiedificationmarking of each unit pack shall include

I part number (see 3.6.3).

in NIL-C-55330, the ident-the present and superseded

I 6. NDTES

soecification are orimaril.v6.1 Intended use. Contacts covered by thisintended for use in multicontact connectors where the coupling means”is pro--vialedseparately from the individualcontact. Specific application and matingcontacts wil1 be includedfor information in the specification sheets. Con-tacts that are an integral part of the connector are not intended to be qua1-ified to this specification;however, these contacts may be tested as required.(see3.1).

6.1.1 Type B. Test currents (see Table VII and VIII) for type B arereduced the equ ivalent of one ful1 wire size rating to compensate for inherentincreased resistivity of these contacts. The use of ful1 test current (seeTables V and VI) on these contacts maY result in overheating.

6.1.2 Type O (shielded contacts). Type D contacts are coaxial contactsfor use in multicontact connectors. These contacts are for use to shield the~ir~uit from ~n~~~ted i~terferoncg~RFI and EMI). These contacts are not

---------- .......... ..—‘-”’‘“:””‘:--*Y@~aYc&ii&lEd- and~-’’tlierefore,are not reconsnentled’for-RF use.

6.2’ Ordering data. Acquisition documents should specify the following:

a. Title, number and date of the specification.

b. Title, number and date of the applicable specification sheets(see 3.1) and complete part number (see 1.2.1).

6.3 Qualification. With respect to products requiring qualification,awards wi11 be made ~n~~ for products which are at the time set for opening ofbids. qualified for lnc usion in the applicable Qualified Products List (QPL)

-. wh.ethe~.o_rnot such-productshave actually been so 1isted by that date. The- attentIon of the contractors is“called‘toth-eserequirements’,and manufac-turers are urged to arrange to have the products that they propose to offer tothe Federal Government tested for qualification in order that,they may beeligible to be awarded contracts for the products covered by this specifica-tion. The activity responsible for the Qualified Products List is the NavalAir Systems Command; however, informationpertaining to qualification ofproducts may be obtained from the applicable evaluating activity.

6.3.1 Evaluating activity. The activity responsible for evaluating thequalification test reports is 1isted on the applicable specification sheets(see 3.1). The evaluating activity wil1 notify the prospective supplier es to

39

,, .:,.. , h’ .:


I

II

I

1

,.. .

MIL-C-390290

,. ..,.-r’m,;?=n-- ?7-=7-T’7. --5-T’?--?7...7--., .;-!

where the test reports are to be forwarded. The evaluating activity isresponsible for notifying the prospective contractor that the test report wasacceptable.

6.3.2 ~. Req.alif”;cationto this revision is required ofany manufacturer e ecting to invoke localized finish (see 3.3.2).

6.3.3 Provisions governing qualification. Copies of specifications andSD-6 “Provisions Governing Qualification” may be obtained upon application toConsnandingOfficer, Naval Publication and Forms Center, 580? Tabor Avenue,Philadelphia, PA 19120.

6.4 BIN color bands. Color bands are intendedfor identificationofcontacts before they are installed in the connector and prior to contactcrimping.

6.5 Supersession data. This specif{cation supersedesMIL-C-23216C(NAVY), MIL-C-26636A[USAF) and connector contact specificationsheets in connector specificationsMIL-C-22992, MIL-C-24308, MIL-C-28748,MIL-C-38999, MIL-C-83723, MIL-C-83733 (see appendix for superseded connectorcontact part numbers, MS numbers and superseded MIL-C-39029 part numbers).

6.6 International standardizationagreements. Certain contacts of thisstandard, dentIfled by NLPR 51, are the subject of the related internations1standardization a reements 1isted under “InternationalInterest.a Whenrevisicn or cancellation of this specification Is proposed which will effect I......or”v’iblatk’ttie””lnternatiotial‘agreement”concerned;’the preparing activitywill-take appropriate reconciliation action through internationalstandardizationchannels, including Departmental Standardization Offices, if required.

6.7 Definitions. The following definitions apply:

a.

. . . ,4...

b.

c.

Overall finish (see 3.3.2.1, 3.5.17 and 4.7.18). A finishhaving a speclfled minimum hlckness applled (i.e., barrel’plating techniques, non-selective types, etc.) on all externalplating surface diameters except for corners, which assures thespecified performance of the contact. Al1 other surfaces shal1be plated to a thickness that assures specified performance ofthe contact. ... .. ....

Localized finish. A finish having a specified minimum thick-ness applied to a defined area (e.g., clad, inlay, welded dot,selective platin technique, etc.) (see 3.3.2.2, 3.5.17, 4.7.18

“!and the appendlx .

Maximum operating te~erature. Highest rated temperature asspecified in the applicable associated specification (1isted inthe appendix).

6.8 Contacts wtth 26 ano smaller wire. Contacts with 28 and .srsallerwire are not for use In random vibration and shock application.

40

I


,- ,L- --r--= --

,!

. .

f-? ..!.,,.;MIL-C-390290

j!,. . ~L= --,, !’3 - [L: . . ,.+ .. . !-, ,-..,,? L. -;,!-:.

6,9 Chanqes from previous issue. Asterisks are not used in thisrevision to identify changes with respect to the previous issue due to theextensiveness of the changes.

6.10 Cross references, Cross references for contact type, connectorspecification and contact size to specification sheet are provided inMIL-sro-1646.

6.11 Subject term (key word) 1isting.

::;:;n~dentification number (BIN)

ConnectorCentactCrimpEngagementLocalized finishMatingOverall finishPinResistanceSocket.Solder

- .-m. . .$,..Solderles”s’wrad- ‘ 1. ““TensileUnderplate ‘WireWire barrel

Custodians: Preparing activity:

1.

Army - CRNavy - AS (Proj%~yN~.A~935-3673)Air~o.~e,-.85 ,.. . . ,. . . .,... .. ..

Review activities:Army - AR, MINavy - EC, SH, MCAir Force - 99OLA - ES

User activities:Army -Navy - OSAir Force - ]1

41

.:,,

,.. .,


_——

——

_—

Contacts.unznar.y

B1N

codt

~1 Ion

iol

102

103

104

105

106

107

108

109

110

Colorbands

Military

Pin

Ppart

orco

number

socket

Matin

N39029/

end

size

1-1oo

P16

1-101

“16

1-102

“14

1-103

“12

2-104

“22

2-105

“20

2-106

“16

3-107

s22

3-108

“20

3-109

“16

4-110

P20

n-”

Icts

m Barre

size

‘Shielde{

contaci

cavIty

size

Superseded

militarypart

numbers

Connector

used

with

(specification)

(h)

.152

Q 2nd

“lst

-—

39029/1-16-22

MIL-T-81714

(series1)

h-own

Black

Black

22--

-’-, : “$

-x

--f

-,4

-L - -=

..- -.7

20;

--M39029/1-16-20

.

16i

--M39029/1~14-16

.

,,Brown

.152

.167

t,0,

Red

.117

.380

.380

ut,

Orang

toYello

i,,0

Green

0,,,

Blue

161!

--lM39029/2-16-16

I“

.380

-L

-

22;

--M39029/3-22-22

,,

213

~--

M39029/3-20-20

,,

,, ,,

3B0

Viole

Gray

--

,380

- ,500

-,

--

.-

161

--M39029/3-16-16

,,i,

20~

--M39029/4-20-20

MIL-C-26482

..(series2)

M83723/33820

MIL-C-81703

I(series3)

;MIL-C-83723

(series3)

MIL-C-83733

t,,,

White

-- .290

i,Brown

Black

Seefootnotesat

endof

table.


,. ,.

W-,

,.”-

..“

,!,

,,,-

,.7

,-“

0..

...

”-”.

BIN

Colorbands

Military

Pin

Power

.Shielded

Superseded

Connector

?,

code

part

orcontacts

contact

militarypart

used

with

EF.+

ynumber

socket

Mating

Uire

Cnvlty

numbers

(specification)

;;M39029/

end

barre1

$f~e

v,1St

2nd

3rd

size

size

-

111

Brown

Brow

Brown

4-111

P16

16---

M39029/4-16-16

MiL-C-26482

.290

--;:.

M83723/33BlG

(seriesZ)

i;MIL-C-81703

,,(series3)

>

MIL-C-83723

(series3)

MIL-c-83733

l!j12

‘i“

Red

4-J12

“16

20---

M39029/4-16-20

n.290

--h .

113

““

..Orange

4-113

“12

12--

M39029/4-12-12

0--

-.}!

M83723/33B12

..

114

““

Yelloh

4-114

“12

16--

-.M39029/4-12-16

n--

--It

115

““

.,Green

5-115

“s20

20--

M39029/5-20-20

,,--

.290

M83723-34B20

>1.

116

““

;,Blue

5-116

“16

16--

M39029/5-16-16

,,--

.290.

M83723-34816

i,!

117

u“

Violet

5-117

“16

20--

M39029/5-16-20

MIL-C-26482

.290

(series2)

‘-MIL-C-B1703

1(series3)

.-

Seefootnotesat

endof

table.

;i


.——

—F

———.

Contactsumnary(continued)

i= -..

31N

Colorbands

Mi1i’tary

Pin

Power

Shielded

Superseded

Connector

code

part

orcontacts

contactmilitary

part

~1used

with

EF

number

socket

t4ating

Wire

cavity

numbers

(specificat~on)

1439029/

end

barrel

size

1st

2nd

3rd

size

size

118

Brown

8rown

Gray

5-118

s12

12---

M39029/5-12-12

MIL-C-26482

----

(series2)

M83723134B12

MIL-C-81703

(series3)

NIL-C-83723

(series1&3)

119

““

White

5-119

“12

16--

M39029/5-12-16

MIL-C-26482

----

(series2)

MIL-C-81703

(ser

ies

3)MIL-C-83723

(series3)

HIL-c-83733

120

“Red

Black

6-120

P--

--16

M39029/6-01

MIL-C-81511

.210

.154

(seriesI42)

~1~1

121

““

Brown

6-121

“--

--‘

12M39029/6-02

“.210

.154

II~1

122

““

Red

6-122

“--

--12

M39029/6-03

,,.210

.154

&3/

~1

123

““

Orange

6-123

“--

--12

~139029/6-04

,,.210

.1’s4

~/~1

124

““

Yellow

6-124

“--

--12

M39029/6-05

,,.210

.15<

II~/

CC

..7<.

-.,.

+”.

-.+.

-..

.+0.

.4-<

+.h

i,,

.—


rContactsunsnary(continued)

wi1it?ry

Pin

Power

part

orcent

cts

nuti,ersocket

ting

Wire

f439029/

ndbarre1

ize

size

6-125

.-

IIN

IColorbands

J\ielde

:ontact

:avity

size 12

~

,—12

Superseded

1litarypart

numbers

]de

!/

1st

?5Brown

?6“

?7“

28“

29“ .

30“

i?nd

zd ,,

Ird

39029/6-06

PI

u.een

--,

~7-126 {

?-ii-7

7-128

8-129

39029/7-001

NIL-C-26482

(series2)

MIL-C-81703

(series3)

1ue

-- -- 4-- --

A !80 3/ = ?80

3/ = 140

if

139029/7-002

“

iolet

t,,,

-- --1.39029/7-003

u,, ,, range

ray

‘,-- .-

-- --139029/f3-001

,,s ,, ,, -r

bite

-- -- --

“139029/8-002

lack

8-130

--

T_

31‘

32“

II139029/8-003

8-131

9-132

rown

ed

-- X7

--

LMIL-C-26482

(series2)

MIL-C-81703

(series3)

MIL-c-83723

(series3)

MIL-c-83733

139029/9-20-20-C

380

--20

--

—

eefootnotesat

endof

table.


:—.

....—

—.

-—--

~-

;’I !

- tlitarj

part

number

M39029/

Contactsumnal

[continued)

F\

i--

, I j

--s

-.~

--~

290

290

290

290

290

--

—

Colorbands

Pin

or ocket

P.

Power

hielded

Superseded

Connector

contactmilitary

part

used

with

cavity

numbers

(specification

size

IIN

:ode

IIE

& Wire

arre

size

Z

z2nd

3rd

Irange

Orange

,!Yellow

UGreen

,,Blue

size

20—

.-M39029/9-20-20-c2

MIL-C-26482

(series2)

MIL-C-81703

(series3)

MIL-C-83723

(series3)

MIL-C-83733

--f139029/9-20-20-C3

o

—

133

9-i33

20 — 20

.380

rown

—

20.380

134

F

9-134

,,

u ,,

.

9-i35

20 20

20—

136

,,9-136

20—

138

+

“Gray

,,White

fellow

Black

0-138

s20

20t,

.-

—

-+--

RM39029/1O-2O-2O-C2

MIL-C-81703

M39029/1O-2O-2O-C3

MIL-C-83723

139

— 140

,, ,,

0-139

0-140

,, u

20 20

20

.20

--

—

--M39029/1

O-2O-2O-C4

MIL-C-83733

--M39029/1

O-2O-2O-C5

141

,, u ,,

“IErown

0-141

,,20

—20

20—-

..—20

--

—

142

“IRed

0-142

,,

144

1-144

he.

2222

.-1439029/11-22-22

MIL-C-81659

(series2)

.26(

,,Yellow

P

—1

sat

endof

t;Seefootno


.. .,,...

.

,Contactsunsnary,(continued)

..I

BIN

Colorbands

}Ii1itary

Pin

Power

Shielded

Superseded

Connector

code

pact

or~

contactmilitary

part

used

with

EF

“~/

number

socket

Mating

Wire

cavity

numbers

(specification)

M39029/

end

barre1

size

1St

2nd

3rd

:size

size

.

145

Brown

Yellow

Green

11-145

P20

20-

--M39029/11-20-20

MIL-C-81659

.321

--‘“

(series2)

..

146

““

Blue

11-146

“16

16--

M39029/11-16-16

m.413

--.,.

147

““

Violet

11-147

“12

12:

--M39029/11-12-12

,,--

--

14B

““

Gray

12-i4ti

s22

22,.

--M39029/12-22-22

“--

.266

~4a

W*

White

12-149

“20

20,;

--N39029/12-20-20

,,--

.321,

150

“Green

Black

12-150

“16

16“

--M39029/12-16-16

“--

.413’

151

ii,,

Brown

12-151

“12

12:

--M39029/12-12-12

,,--

--.

152

0“

Red

13-152

“--

--~

16K39029/13-ol

MIL-C-81511

.160

.210’

(series1)

yy:

153

“‘

Orange

13-153

“--

---

:12

t439029/13-02

,,.160

.210’

yy

154

““

Yellow

13-154

“--

--!

12M39029/13-03

u.1

60

y.210;

y

155

““

Green

13-155

“--

--12

M39029/13-04

,.160

.210”

AI~/

156

““

Blue

13-156

“--

--12

M39029/13-05

“.160

.210

flyl

:, , .:, ~:

., i!!

See

footnotesat

endof

table.

..


..

,: .

Contactsutmsal(continued)

.!.

EF!

.160

.2;:’

~1~

—..

.160

.210

~1~/:

.160

.210 ~/

~1,

.160

.210

~1~/

.160

.210

~/~1

.160

.210

II4/ —...

.160

.210

~1~/

--.190

-..190

--.190

--.190

IIN

Colorhands

:ode

~/

1St

2nd

3rd

157

Brown

Green

Violet

158

““

Gray

159,

“u

Hhite

160

“Blue

Black

161

““

Brown

162

““

Red

163

““

Orang{

166

“u

Blue

167

““

Violet

168

“c’

Gray

169

““

White

!ilitary

Pin

part

ornumber

sockel

M39029/

L Wire

arre

size

12M39029/13-06

IMIL-C-81511

(series1)

13-157

s-.

--

14-158

]“

16

IN39029/14-ol

“-- -. -- --

---

--

+14-159

“.

--

1

14-160

“

+-l=

=--

—--

.--

*

II u

Y--

--

MIL-C-81511

(series4)

2320

--]M39029/16-23-22

I“

-t16-167

“

16-168

“

2322

20 16

20

—

16

See

footnotesat

endof

table.

,!.

. i 1


,. .. ....

,. % .“ ...

,. ,,

.. .. ., .,:

,’,

;,Contactsu~ary”!(continued)

,,j

BIN

Colorbands

‘411itary

Pin

Power

Shielded

Superseded

Connector

code

part

orcontacts

;contact

milltary

part

used

with

EF:,;

~/number

socket

Mating

Mire

Icavity

numbers

(specification)

M39029/

end

barre1

size

1st

2nd

3rd

size

size

1I

170

Brown

Violet

Black

16-170

s12

12“:--

M39029/16-12-12

MIL-C-81511

----

;‘:

(ser

fes

4)

171

❑“

Brown

17-171

“23

28i-

-”M39029/17-23-28

MIL-C-81511

--.190

(series3)

172

a“

Red

17-172

“23

22---

M39029/17-23-22

““--

.190

“ I

173

““

Orange

17-173

“20

20--

M39029/17-20-20

,1--

.190I

174

“‘

Yellow

17-174

“16

16--

H39029/17-16-16

“--

.190’

175

“0

Green

17-175

“12

12:--

M39029/17-12-12

“--

--

176

““

Blue

18-176

P23

28--

M39029/18-23-28

MIL-C-81511

.190

--(series3

&4)

177

‘i“

Violet

18-177

“23

22--

M39029/18-23-22

“.190

--

178

““

Gray

18-178

“20

20--

M39029/18-20-20

..190

--

179

‘“

Ilhite

lB-179

“16

16--

M39029/18-16-16

“--

--

180

;’Gray

R1ack

18-180

“12

12--

M39029/18-12-12

,,.240

.2;;

“’~1

~

T81

““

Brown

19-181

“--

--16

M39029/19-01

,,.225

.205

~/~/

Seefootnotesat

endof

table.

.:. :2 .. ,:

,


.——

-—._

-g_

“g

.

----

----

..--

-,:;

BIN

Colorbands

Mtlitary

Pfn

“Power

Shielded

Superseded

Connector

‘i

code

Ifpart

orcontacts

contactml

Iitary

part

used

with

EF,

number

socket

Mating

Mire

cavity

numbers

M39029/

end

barre1

(specification)

..size

.!1St

2nd

3rd

size

size

182

Rrown

Gray

Red

19-1B2

P--

--12

M39029/19-02

MIL-C-81511

.225

.205

(series3&4)

~/~/

183

““

Orange

20-183

“--

--;

12M39029/19-03

0,.225

.205

~1~)

184

❑“

Yellow

20-184

s--

--16

M39029/20-01

MIL-C-81511

.195

.2461

(series3)

~1~1

1B5

❑“

Green

20-1B5

“--

--12

M39029/20-02

“.180

.240~

~1~1

186

““

Blue

20-~186

“--

--~

12M39029/20-03

m.180

.240

~/~/

187

n“

Violet

21-1B7

o--

“--

16M39029/21-01

MIL-C-81511

.195

.24(J

(series4)

~/~1

188

““

Gray

21-1B8

“--

--12

M39029/21-02

..180

.140

~/fl

189

““

White

21-189

u--

--12

M39029/21-03

“.180

.240

IIfl

190

“14hite

Black

22-190

“22

29--

M39029/22-22-28

MIL-T-81714

--.110

M39029/15-22-28

(ser

ies

2)8

MIL-C-B1511

(series3h4,

classL)

----

..

.seetootnotesat

endot

table.


Contactsuninar~~

(continued)

~I

BIN

Colorbands

Ml1I

ta,ry

Pin

Power

,Shielded

Superseded

Connector

‘j?!code

contacts

~1part

orcontact

milItarypart

used

with

Enumber

socket

Mattng

Uire

cavity

numbers

(specIfication)

F!M3902,9/

end

bm~l

1st

2nd

3rd

,~slze

..size

r,Ji

,r

191

Brown

Uhite

Brown

22-19i

s22

221,

~--

M39029/15-22-22

MIL-T-81714

--.110;

N39029/22-22-22

(series2)

&MIL-C-81511

!.(series384,

“/

classL)

I:.

;J.

192

““

Red

22-192

“20

20J--

1439029/22-20-20

‘i--

.110]

193

““

Orange

22-193,

“16

16:--

M39029/22-16-16

“.-

.1lot

194

“4’

Ye]low23-194

P--

--’

;8M39029/23-O1

MIL-C-26482

.292

.1:;/.

(series1)

~1_.,’,

195

n“

Green

23-195

“--

--,

8M39029/23-02

,,.292

.19ti’

.<~/

~(~;

196

““

Blue

23-196

.--

--”

8M39029123-03

,,.292

.196:,

,,~/

~f’:

197

““

Violet

23-197

■--

‘-8

M39029/23-04

t,.292 ~/

.‘~:

198

““

Gray

23-198

“--

--8

M39029/23-05

..292

.196

II~/

199

““

White

24-199

s--

--8

M39029/24-01

,,.196

.292

~1~/

.’.

Seefootnotesat

endof

table.


—-—

——

—.

!.

..

n 0

..

Contactsuimnary(continued)

5 ;

BIN

Colorbands

Military

Pin

Power

Shielded

Superseded

Connector

code

part

orcentacts

contactmilitary

part

used

with

E$

~1number

socket

Mating

cUire

cavity

numbers

(specfflcatton)

fM39029/

end

barre1

size

1St

2nd

3rd

size

size

., L

200

Red

Rlack

Black

24-200

s--

--‘

814

3902

9/24

-02

MIL

-C-2

6482

.196

.292

(series1)

4/~1

_,

201

““

Brown

24-201

.“--

--8

M39029/24-03

“.196

.292

4/-_

4$202

““

Red

24-202

“--

--8

M39029/24-04

“.1~6

.25:

~1~1

203

““

Orange

24-203

“--

--8

M39029/24-05

m.196

.292

~1$

204

““

Yellow

25-204

P--

--12

M39029/Z5-O1

“.235

.23!

~1~[

205

““

Green

25-205

,,--

--12

N39029/25-02

,,.235

,23!

~1g)

206

““

Blue

25-206

,,--

--12

M39029/25-03

,,.235

.23!

~1~)

207

““

Violet

26-207

s--

--12

M390Z9/26-01

t,.235

.23:

~1~/

208

i’“

Gray

26-208

“--

--12

M39029/26-02

,,.235

.23!

~1~/

209

““

Uhite

26-209

u--

--12

kr39029/26-03

,,.235

.23!

AI~1

..Seefootnotesat

endof

table.

,,-, fj,

,!

;

.-


,..,!

“1 ..

Contactsunsnary[cotstinued)

BIN

Colorbands

MilItary

Pin

Power

‘Sh

Ielded

Superseded

Connector

code

contacts

~/part

orcontact

militarypart

used

with

EF

number

socket

Mating

Hire

~avlty

numbers

(specifIcat

ion)

M39029/

end

barre1

1St

2nd

3rd

sIze

~,ze

Isize

210

Red

Brown

Black

27-210:

s--

--;,2

M39029/27-12A

MIL-C-38999

.166

.166

5(series11)

~1~1

211

““

Brown

28-2111

P--

--12

M39029/28-12A

,,.166

.166

~/~/

212

“1’

Red

29-21ti

“16

.16

--M39029/29-16-16

MIL-C-5015

.430

--MS3162-16-16

(M53450)

IMIL-C-83723

MS83723-29T16

(series2)

213

““

Orange

29-213

“12

~12’

‘--

M39029/29-12-12

,,--

--MS3162-12-12

,.HS83723-29T12

214

““

Yellow

29-21$

“8

8.-

M39029/29-8-B

,0--

--MS3162-8-8

,MS83723-29T8

215

““

Green

29-2

15;

“4

4:---

M39029129-4-4

,,--

--MS3162-4-4

MB3723-29T4

216

““

81ue

29-216

“o

0M39029/29-O-O

“..-

----

MS3162-O-O

M83723-29T0

i“ ,i I

Seefootnotesat

endof

table.

.-


I ;1

Contactsumnary~(contInued)

.,. :L~

-.

F~i, i. .,

399:

F~ 43

0;t; ..

--:1 .. !! ,.

--r (1 :1 .;

--i;

--~~

.-

?—

EBINI

Colorbands

hielded

Superseded

contact

mi1itarypart

cavity

numbers

size

!ilitary

part

number

M39029/

Pin

or ocket

s

Pol

con

m end

size

16S

Connector

used

with

specification]

w- & Uire

Iarre!

size 16

code

~/

1St

217

Red

218

“

219

“

220

9

221

“

222

“

223

“

2nd

Ilrowr

3rd

30-217

Violei

--1139029/30-16S-

16MS3163-16S-16

M83723-30T17

IIL-C-5015

MS3450)

IIL-C-83723

series

2)

--

I

,, 0,

Gray

Hhite

30-21B

,,16

16--

IM39029/30-16-16

MS3163-16-16

M83723-30T16

,,-.

30-2i9

12

,,12

--

IM39029/30-12-12

MS3163-1

2-12

,, ,, n “

IIL-C-26482

series

1)

-- — -- — -- — -- —

IM83723-30T12

,Red

Black

30-220

,,8

8--

1439029/30-B-B

MS3163-8-8

MB3723-30TB

“Brown

30-2?1

,,4

4.-

1M39029/30-4-4

MS3)63-4-4

MB3723-30T4’

“30-222

--M39029/30-O-O

MS3163-0-0

M83723-30T0

Red

“o

0

“Orangl

31-223

P20

20--

MS3192-20-20A

Seefootnotesat

endof

table.

..


, 1“,

i; ..J

Contactsunnnary(continued)

!.}

,j~

BIN

Colorbands

Military

Pin

Power

ShIelded

Superseded

Connector

CJ!e

part

c-ontact

milItarypart

EF

!number

so%et

used

with

C;:;:y

numbers

(specification)

.JJ .1’

M39

i3Z9

/end

b;m~

1\l

1St

2nd

3rd

size

22’4

Red

“/i

Red

Yellow

31-224

P20

20--

MS3192-20-20B

MIL-C-264B2

----

.;+

!!,.

(series1)

.!(

225

““

Green

31-225.

“,!20

--!1

20MS3192-20-20C1

,,--

--AI ,;, ,

226

““

Blue

31-226

“20

‘20

--MS3192-20-20C2

,,--

--,

-,:

227

““

Violet

31-227

“20

20:--

MS3192-20-20C3

,,--

--. j

228

‘1“

Gray

31-228

“16

16l--

MS3192-16-16-A

,,.290

--:.’

229

““

White

31-229’

“16

16].-

MS24254-16P

MIL-C-26482

.290

--I

(series1)

IMIL-C-26500

230

“Orange

Black

31-230

“16

16--

MS3192-16-16B

MIL-C-264B2

----

-(series1)

231

““

Brown

31-231

❑16

16--

MS3192-16-16C1

,,--

--..

232

““

Red

31-232

‘“16

16--

MS3192-16-16C2

,,--

--

233

““

Orange

31-233

“16

16---

MS3192-16-16C3

,,--

--

234

““

Yellow

31-234

“12

12---

MS3192-12-12A

.--

--.

235

““

Green

31-235

“12

12--

MS24254-12-12P

MIL-C-26482

----

(series1)

MIL-C-26500

.,-

1I

Seefootnote5

,-:..

atendof

table.

i

, 1

.=..

“1 .!


.—.

——

.—

——

—__ :,

1Contactsubary

(continued)

BIN

Colorbands

Military

Pin

Power

Shielded

Superseded

Connector

code

part

orcontacts

-contactml

litary

part

used

with

~1number

socket

Mating

Wire

cavity

numbers

(speclfication)

M39029/

end

barre1

size

1St

2nd

3rd

,size

size

236

Red

Orange

Blue

31-236

P12

12--

MS3192-12-12B

MIL-C-26482

(series1)

$

237

●“

Violet

31-237

“12

12--

MS3192-12-12C1

,,.,

238

““

Gray

31-238

“12

,12

--MS3192-12-12C2

t,

239

““

White

31-239

“12

12--

MS3192-12-12C3

II

240

“Yellow

Ulack

31-2’40

“20

20--

FIS3192A20-20A

Ii

241

““

Brown

31-241

“20

20--

MS24254-20P

MIL-C-26500

!.MIL-C-26482

1k

(series

1)

242

“‘i’

Red

32-242

s20

20i

--MS3193-20-20A

MIL-C-26482

i(series1)

243

““

Orange

32-243

n20

20!.

--i

MS3193-20-20B

t,

244

““

Yellow

32-244

“20

2(Jj’

--MS3193-20-20C1

,,

245

u“

Green

32-245

“20

20i

--MS3193-20-20C2

n

246

““

Blue

32-246

“20

20‘

--MS3193-20-20C3

“

247

““

Violet

32-247

“16

16~,

--MS319316-16A

to

248

““

Gray

32-248

“16

16:

--MS24255-16S

MIL-C-26482

(series1)

MIL-C-26500

...

EF,, . ?:

.---,-

---.:.

----

:- ..,.,

‘;.-

---

1...

;:;

.290

-;’

!:.3

,.M

g~.290

--27

..=U s: x~

--.290

-

-.--

----

.-.-

----

--.290

--.290

Seefootnotesat

endof

table.

.-,


..

.,;,.

1... :1,, it

:.i

t,ContactsumnaryI(continued)

.

BIN

Colorbands

Military

Pin

Power

Shielded

Superseded

Connector

-,

code

pa@

contacts

contactmilitary

part

F3:

numb,erso;let

Mating

Hire

used

with

E~/

cavity

numbers

(specification)

-,,

,

M39029/

end

barrel

size

1St

2nd

3rd

;size

size

.,. ~r

249

Red

Yellow

White

32-249

s16

16‘--

MS3193-16-J6B

MIL-C-26482

----

;’-

(series1)

.!:

../

,

250

‘1Green

Black

32-250

“16

16:--

MS3193-16-16C1

“.-

--~. :. -.

251

““

Brown

32-251

“16

16:--

MS3193-16-16C2

,,--

--, .

>.

252

““

Red

32-252

“-1:,

1616

--MS3193-16-16C3

.7)

----

253

m“

Orange

32-253

*12

lz:-

MS3193-12-72A

“.j

;:--

--.ii

%254

““

Yellow

32-254

“12

12--

MS24255-

12S

t41L-C-26482

----

,~~

(series1)

-u-

MIL-C-26500

ml ZW Izz

255

““

Green

32-255

“12

12---

MS3193-12-12B

MIL-C-26482

----

-“~xg

(series1)

256

““

Blue

32-256

“12

12--”

MS3193-12-12CI

“--

--

257

““

Violet

32-257

“12

12--

MS3193-12-12C2

,,--

--

25B

““

Gray

32-258

“12

12--

MS3193-12-12C3

“--

--

259

““

Uhlte

32-259

“20

20--

MS3193A-20-20A

“--

.290

260

0Blue

Black

32-260

“20

20--

MS2455-20S

MIL-c-26482

--.290

:(series1)

MIL-C-26500

261

““

Brown

33-261

n23

28--

MS3343A23-28

MIL-C-81511

--.170

(series1)

Seefootnotesat

endof

t~ble.

1


-——

..

.—

.——

.—

—

I

:(~.

Contactsunsnary(continued)

I

BIN

Colorbands

Mil!itary

Pin

Power

Shielded

Superseded

Connector

;code

part

orcontacts

contactmilitary

part

used

with

EG

J/nuder

socket

Mating

b~:;:i

C::;:Y

nutiers

(specification)

t439029/

end

i

1st

2nd

3rd

size

size

/

262

Red

Blue

Red

33-’262

s23

“28

--MS3343B23-28

MIL-C-81511

--.1*

(series1)

~

263

““

Orange

33-263

“23

22--

t4S3343A23-22

,,--

.17

264

““

Yellow33-:264

“23,

22-

--MS3343B23-22

,,--

.l~o

265

““

Green

33-:65

“20

20:

---

MS3343A20-20

,,--

.27P

266

“’“

Blue

33-266

“20

20;

--MS3343B20-20

,,--

.2;p

,

267

““

Violet

33-267

“16

16~;

--MS3343A16-16

u--

.2{0

268

u“

Gray

33-268

u16

16!

--MS3343B16-16

“-.

L-.27b

269

““

Uhite

33-”269

u12

12i

--MS3343A12-

12u

;--

---

.

270

“Violet

Black

33-270

“12

12~

..MS3343B12-12

,,-~1

.-.1

271

““

Brown

34-271

P20

20~;

--MS17803-20-20

MIL-C-28748/3

.2B2

--[

272

““

Red

34-272

“16

20‘

--MS

17803-16-20

MIL-C-28748/3

.2B2

--

273

““

Orange

34-273

“

274

““

Yellow

35~274

s

275

““

Green

35-275

“

276

““

Blue

35-276

“

Seefootnotesat

endof

table.

IMIL-C-28748/3

I.2821--+I

1616

~-.

MS17803-16-16

I1

2020

--MS17804-20-20

MIL-C-28748/4

--.28:2

1620

--MS17804-16-20

MIL-c-28748/4

--.282

1616

--MS

17804-16-16

MIL-C-28748/4

--.282

, ! ;. ::

i. :,-


v-l

m

?

, . ,> ..

;Jk-

1‘1

’’”~p

4iK

Contactsumnary.\continued)

j.;

,. 1,.:

,.;

BIN

Colorbands

Military

Pin

Power

shielded

Superseded

Connector

code

pafit

orcol.l$@&_

contact

mi1itary

part

used

with

E~

:;/

~1number

socket

Mating

Uire

.:cavity

numbers

(specification)

,1~

M39029/

end

1St

Znd

barre1

.;size

,:3rd

fsize

size

... fi :,:

277

Red

Violet

Violet

36-2Z7

P16

20.--

MS17804-16-20

MIL-C-2874B19

.312

--;: b

27B

““

Gray

36-278

“16

16-’-

MS17807-16-16

l!ll.-C-28748/9.312

--ii

279

“Violet

Hhite

37-2~9

s16

20---

MS17808-16-20

MI1.-C-2874B/lO

--.312

!.)-:

280

“Gray

Black

37-280

“16

16.---

MS17808-16-16

MIL-C-28748/

10--

.312

‘.,

287

nViolet

44-287

P16

22--

iGray

MS90453-16-22

MIL-C-5015

.510

--!

.1(MS3400series)

:.

Gray

44-208

“16

16-~

:!288

““

MS90453-

16-16

,8.510

--1

289

““

White

44-209

“12

16--

MS90453-12-16

“..

---.

.,,

290

‘White

Black

44-29,0

“c

1212

--MS90453-12-12

.--

--

291

m“

Brown

44-291

“8

8--

MS90453-8-8

“--

--, ,

29i

n“

,Red

44-292

“4

4MS90453-4-4

0--

---.

293

“c’

Orange

44-293

“0

0--

MS90453-O-O

“--

--.

294

““

Yellow

45-294

s16

22--

MS90453-16-22

“--

.510:

295

““

Green

45-295

“16

16--

MS90454-16-16

,0--

.510

296

““

81ue

45-296

“.12

16--

MS90454-

12-16

,,--

--

297

*“

Violet

45-297

“12

12--

MS90454-12-12

,,--

--

Seefootnotesat

endof

table.

:. ::. .m .x:

.:,

:. .. ......

.


:..—

1.

.——

----

i..—

—.

..—.

1

BIN

Colorbands

code

~1

1st

2nd

3rd

298

Red

WhIte

Gray

299

““

White

300

Orange

Black

Black

30I

““

Brown

302

““

Red

303

n“

Orang(

304

““

Yello\

305

““

Green

306

““

Blue

307

““

Vlolei

308

““

Gray

309

““

WhIte

310

“Brown

81ack

1’Contactsummary,(contInued)

Military

Pin

Power

~hIelded

superseded

Connector

par,t

orcontacts

-Ico

ntact

mllItarypart

used

with

Enumtiersocket

M~~Jng

Wire

C:;;:y

numbers

(speclfIcation)

M390~9/

barrel

size

size

“

45-298

s8

8--

MS90454-8-8

MIL-C-5015

!(MS3400series)

‘-

45-2?9

“4

4:--

k4s90454-4-4

,,--

45-3qo

“0

0/-

--MS90454-O-O

,,--

46-301

“23

28--

MS90460A-23-2B

MIL-C-81511

--(series2)

46-302

“23

28--

MS90460B-23’28

““--

46-303

“23

22I--

MS90460A-23-22

❑--

46-30$

“23

22t‘-

MS9046UB-23-22

II--

46-305

“20

20‘--

MS90460A-20-20

‘,.-

46-306

“20

20--

MS904608-20-20

“--

46-307

“16

16--

MS90460A-16-16

,,-.

46-308

“16

16--

MS90460B-16-16

,,--

46-309

“12

12--

MS90460A-12-12

,,--

46-310

“12

12--

MS904608-12-12

“--

47-311

P23

28--

MS9046

IA-23-28

MIL-C-81511

.220

(series1&2)

1.. if,

Seefootnotesat

endof

table.


,,

,.

,.

Lr-

n”+

,,-+

c,,m

mar

”(,,”+’

Im,,r

.,11

““,

,.-.

.-“

.,”,

,”,

J,,

~.r,

,.,,

,L

,S

”,

I

BIN

Colorbands

Military

Pin

Power

!SIelded

Superseded

Connector

code

part-

orcontacts

-ontact

~/mi

1Itary

part

used

with

EF

numbeh

socket

MatIng

Wire

dav{ty

numbers

/size

(speclfI

catlon)

M39029/

end

barrel

1st

2nd

3rd

,,,

size

size

!

312

Orange

Brown

Red

47-312;

P23

28--

MS90461B-23-2B

MIL-C-81511

.220

--(series1&2)

313

““

Orange

47-313.

“23

22!--

MS90461A-23-22

“.220

--

314

““

Yellow

47-314

“23

22l--

MS90461B-23-22

,,.220

--

315

““

Green

47-315i’

m20

20j--

MS9046

IA-20-20

,,.220

--

3i6

““

Blue

47-3)6

“20

20.~--

MS90461B-20-20

“.220

--

Referto

bfricodes337through339forremainingcontacts:~c,fMIL-C-39029/47.

317

Orange

Brown

Violet

48-31$’

P6

MS90559-

11MIL-C-22992

----

6;‘-”-

(class

L)

318

““

Gray

48-3

J2“

6N6

!j--

MS90559-

12,,

----

319

““

WhIte

4B-319

“i~--

6G6

~,MS90559-

14,,

-..-

&Q320

“Red

Black

4B-320

“4

4ij--

MS90559-B

,,--

--

321

““

Brown

4B-32i

“~!--

4N4

}MS90559-9

,,--

--

322

““

Red

4B-322

“4G

4--

F1S90559-13

,,--

--

323

““

Orange

48-323

“1/0

1/0

--MS90559-5

,,--

--

324

‘i“

Yellow

4B-324

“l/ON

1/0

--MS90559-6

,,--

--

.–-..

..

.seerootnocesat

endof

table.

,:. ,; l:.


—.-

.—

__._

uk

,,

m

BINI

Colorbands

cod

~/1 EE

1st

2nd

3rd

325

Orange

Red

Green

326

““

Blue

327

““

Vlole

3291

“I

“lWhlte

w R332

““

Red

333

““

Orang

334

““

Yello

335

““

Green

337

““

Viole

,,Contactsu~ar.y~{contInued)

j .Military

Pin

Power

‘SIIIelded

Superseded

Connector

part

orcon~

acts

~contact

milItarypart

used

with

E~.

nu@er

socket

Mating

}1ire

;l:av

lty

numbers

(specif(

catfen)

M39029/

end

barrel

;size

size

size

.,

48-325

P2/0

2/0

;,--

MS90559-3

MIL-C-22992

----

;(class

L)

4B-326

“2/ON

2/0

~--

MS90559-4

t,--

--,

48-327

“4/0

,4/0

.--

MS90559-1

,,--

--

48-328

“4/ON

4/0

8--

14S90559-2

,,--

--’

49-329

s6

6--

MS90560-7

!,--

---.::

49-330

“6G

6--

MS90560-8

t,--

--.

49-331

“4

4;;.

MS90560-5

0,--

----

49-332

“4G

4--

MS90560-9

“,,

,.--

---1

49-333

“1/0

1--

MS90560-3

t,--

--.-

49-334

“2/0

2/0

--MS90560-2

,,--

--

49-335

“4/0

4/0

--MS90560-1

,,--

--

47-337

P16

16--

MS90461B16-16

MIL-C-B1511

.220

--(serfes1&2)

Seefootnotesat

endof

table.

.. ,.


Ii

,!.

L. ,%T

14.,

~!,

?:,

.n,

~{r.

I:

Contactsunnn’ary(continued)

!;.

:,,

.,IBIN

Colorbands

Military

Pin

Power

,\hielded

Superseded

Connector

;: .,..

code

par$

contacts

Icontactmil;;mgryrt

used

wjth

EF

;;J/

number

so%et

N~;~ng

Uire

(cavity

(specification)

.~’

M39029/

barrel

~size

1St

2nd

3rd

.size

size

~,ii .>./

338

Orangf?OrangeGray

47-33a

P12

12‘--

bMS90461AIZ-12

MIL-C-815I1

----

~1,:

(series1&2)

‘:;

339

n“

White

47-339

“~i--

-.Q,.l

1212

;:,

MS90461B12-12

u-.

--,1

j~,2

!:340

❑Yellow

Black

50-340

“--

--M83733/13-12

MIL-C-83733

.260

.260

j~/

~1,{

341

““

Brown

51-34:1

s--

--1;

,2+

1483733/14-12

“.260

.260

i,:.:

g/~/

342

““

Red

54-342

P--

--;12

MS27184-22P

MIL-C-26500

.235

.255

‘~1

~1-

343

n“

Orange

54-34:3

“--

--(8

MS27184-ZOP

8.235

.255

~1~/

-

344

““

Yellow

55-344

s--

--:

12MS27185-22S

,,.150

.235

:’Al

4/ --.

345

““

Green

55-345

“--

--8

MS27185-20S

0.150

.235

~1~1

-

348

“n

Gray

56-348

“22

220

--MS27490-220

MIL-C-38999

--.166

MS27655-220

(series

I.11

1,an

dIV

)t .349

““

White

56-349

“I2

2I

22M

--MS27490-22M

Iu

I-..166

Seefootnotesat

endof

table.

!-


I,,

Contactsummary”(centInued)

hIelded

contact

cavIty

size

.— .- ,—--

.—.-

,—-- --

Superseded

military

part

numbers

Connector

used

with

(specifi

catIon)

BIN

code

J/ — 350

— 351

— 352

m 354

Color

bands

lMilltarv

Pin

or Icket

Po con

~ md iize

22

r“

:ts

m ~rrel

size

22 20 - 16 T

F - 166

— 166

E

— .- — --

4-T

part

-number

M39029/

3rd

,

hack

56-350 !

lit

MIL-C-38999

(series1,

111

andIV)

Wange

1, n

-

u

s1S27490-22

reen

MS27490-20

)1S27655-20

IlS27490-16

ilS27655-16

MS27490-12

“I

It’own

56-351

n20

166

— --

— 166

-1-

{ed

56-352

lrange

56-353

16 T

“-- — .- — —

MS27655-12

PlS27491-220

MS27492-220

M24308/12-I

,

fellow

57-354 .,

;reen

57-355

Blue

57-356

Violet

57-357

Gray

57-358

Ii “

22 22

220

,,

166

— 166

22M

14S27

492-

22M

MS27491-22M

,,355

— 356

— 357

u u ,,

,,-- --

,!MS27491-22

MS27492-22

MS27491-20

MS27492-20

“,,

2222

t,166

— 166

20 16

20 16

,,,,

-- --

—

,*MS27491-16

MS27492-16

0,358

G

o

‘!. ‘i ,!

]otnotes

atendof

table.

;1


.

,.

1

Contact_sumnary‘

!(centinued)

~; ,..

BIN

Colorbands

Military

Pin

Power

Shielded

Superseded

Connector‘

code

pa~t

orcontacts

*contact

militarypart

used

with

EF

~/number

socket

MatIng

Ui..cavity

numbers

(speclficatlon)

M390’29/

end

bar~~l

.size

1st

2nd

3rd

:size

size

359

Orange

Green

Uhite

57-359

s12

12.--

MS27491-12

MIL-C-24308

----

MS27492-12

MIL-C-55302/68,

/71,/72k/75

MIL-C-38999

(series11)

MIL-C-83733

360

“Blue

Black

58-360

P22

22D

:--

MS27493-22D

MIL-C-24308

.166

--MS27494-22D

MIL-C-55302/69

M24308/13-l

MIL-C-3B999

(seriesI

thru

IV)

MIL-C-83733

....

361

““

Brown

58-361

“22

22FI

--MS27493-22M

u.1

66

--MS27494-22M

362

““

Red

58-362

“22

22--

NS27493-22

,,.166

--MS27494-22

363

~“

Orange

58-363

“20

20--

MS27493-20

,,.166

--MS27494-20

364

““

Yellow

58-364

“16

16--

MS27493-

16ML-C-38999

.166

--MS27494-16

(series1&111)

365

““

Green

58-365

“72

72--

MS27493-

12“

----

MS27494-12

366

““

Blue

59-366

s--

--8’

14S27535

MIL-c-24308

.200

.405

~1~1

367

““

Violet

60-367

P--

--8

MS27536

1,.405

.20C

~1~/

Seefootnotesat

endof

table.

.,,.

..

..‘. <

Y


“.(

I

{“ ‘, 1’

m m .-

Contactsummary(continued)

:! iJ,

31N

Colorbands

Military

Pin

Power

Shielded

Superseded

Connector

:ode

part

orcontacts

contactmilitary

part

used

with

EF;

J/number

socket

Mattng

Hire

cavity

numbers

(specification)

.4M390291

end

barrel

size

1st

2nd

3rd

size

size

368

Orange

Blue

63-36B

sGray

,20

20--

M24308/1

0-1

MIL-C-24308

--.188

369

❑“

Uhite

64-369

P20

20-

--M24308/11-l

..188

----

384

“Gray

Yellow

69-384

s16

24--

M39029/69-l

MIL-C-85028(AS)

--.345

385

●“

Green

69-385

“16

20j

.-M39029/69-2

,,--

.345

386

m“

Blue

69-386

“16

16/

--M39029/69-3

,,--

.345

387

““

Violet

70-387

P16

24!

--M39029/70-1

m.345

--

388

““

Gray

70-388

“16

20--

1439029/70-2

II.345

---

389

““

White

70-389

“16

16--

M39029170-3

“.345

--.-

390

“White

Black

J1-390

“22

~/-

.-M39029/71-l

MIL-C-3B999

.166

--(series11)

MIL-C-24308

MIL-C-83733

391

““

Brown

71-391

“22

~1--

M39029/71-2

,,.166

--

392

““

Red

71-392

“22

~1-

--M39029/71-3

,,.166

--

393

““

Orange

72-393

s22

~/--

M39029/72-l

MIL-C-38999

--.166

(ser

ies

II)

141L-C-55302/68,

/71and/75

MIL-C-24308/2,

./6

Seefobtnotesat

endof

table.

.’J

I


:...

,.<

..

.,.

1’,,11

If

ContactSufiary!(continued)

1=BIN

co

C!?’

1st

394

Orange

395

“

396

“-

397

u

398

“

399

“

400

Yellow E40

1“

402

“

11or

bands

Military

Pin

Power

khlelded

Superseded

Connector

par,t

or-JU@:::e,

/’;:;:;;t mil::~:rgart

used

with

Enumber

socket

Mating

Ulre

(specificat{on)

M39029/

end

2nd

3rd

size

size

!“ze

Ihite

Yellow

72-394

s22

~/i‘-

P139029172-2

MIL-C-38999

-->.

(series11)

MIL-C-55302/68,

I!

/71

and/75

t41L-C-243013/2,

b/6

,,Green

72-395

“22

gl~--

t439029/72-3

,,--

t,Blue

73-396

“--

--j12

M39029/73-12A

MIL-C-83723

.250

(series3)

~/I

“Violet

73-397

“--

--M39029/73-’l2C

i12

,,.250

!.,‘

!~f

,,Gray

73-398

“--

--12

M39029/73-12B

“.250

iAl

,,White

74-399

P--

--~12

M39029/74~12A

“.3U0 ~1

lack

Black

74-400

“--

--~

12M39029/74-12C

,,.300 ~/

,,Brown

74-401

“--

-~‘

12M39029/74-12B

II.300 ~/

,,Red

27-402

s--

--12

M39029/27-

120

“.166 ~1

seefOOtnOteSat

endof

table.

.

.,


..——

-—

CT! m

Contactsunnnar~(continued)

I-, . c

Colorbands

1“BIN

Mll~tary

Pin

Power

Shielded

Superseded

Connector

code

part

orcontacts

contactmilitary

part

used

with

E

IF.

~1number

socket

Mating

Hire

cavity

numbers

(specification)

:.

M39029/

end

barre1

size

-.

1St

2nd

3rd

size

size

F!

403

Yellow

Black

Orange

27-403

s--

--‘

12M39029/27-12C

MIL-C-83723

.166

.166’

:(series3)

~/*J’

.

404

““

Yell

ow27-402

“--

---

12t439029/27-12

0,,

.166

.16!

~1q

405

““

Green

27-405

“--

--12

M39029/27-12E

“.166

.166

jl~1

406

““

Blue

27-4o6

,*--

--12

M39029/27-12F

,,.166

.16’6

fly}

407

““

Violet

27-407

“--

‘---

12~9c129/27-12G

,,.166

.16P

~1q,

.3.

a

408

““

Gray

.166

.16~

27-408

.,--

---

12M39029/27-12H

.

~14

409

““

White

28-409

P--

--12

M39029/28-12B

MIL-C-3B999

.166

.16

(seriesI,

11,

~1111and

IV)’

410

~’Brown

Black

28-410

n--

--12

M39029/28-lZC

,,.166

.166

~1II

411

““

Brown

28-411

“--

--: .

12M39029/28-120

,,.166

.1~6

II~/

412

““

Red

28-412

“--

--~

12M39029/28-12E

t,.166

.16!

g/~1

Seefootnotesat

endof

table.

‘:

]. 1.

., . .2.,

t .- .. :< : (-

(


1<Contactsummary(continued)

Power

IShieldedl

Superseded

Connector

used

with

(specification

BIN

Colorbands

Militar~

c~?e

part

number

M39029/

1St

2nd

3rd

;

413

YellowBrown

Orange

28-41:3

..

414

““

Yellow

2B-4i4

415

M“

Green

2B-4i5

416

““

Blue

75-4i6

417

V“

Violet

75-417 ,

418

““

Gray

75-41B

419

‘i“

White

75-419

420

“Red

Black

75-420

421

uu

Brown

75-421

Pin

o%et

E

-d-l

-r=

MIL-C-3B999

(seriesI,

II,

111

andIV)

.166 II

P

----

i12

M39029/28-12G

----

i12

M39029/2B-lZH

----

$12

M39029/75-12A

“,, ,,

“

MIL-C-38999

(series1,

111andIV)

s

--I

--I‘

lZIM390Z9/75-12B

,,m ,,

“ ,8,,

11

1--.

--12

M39029/75-12D

II

I--

--12

lM39029/75-12E

,,.166 ~/

,,

II.-

--12

IM390Z9/75-

lZF

,,.166 ~1

,0

Seefootnotesat

endof

table.


$Contactsumnary(continued)

BIN

Color

bands

Mil{tar~

code

~/part

number

M39029/

1st

2nd

3rd

+

422

YeliOw

Red

Red

75-~22 ~

423

““

Orange

74-~23

424

““

Yellow

76-424

;,

425

““

Green

76-425

426

*’“

Blue

76-426

427

““

Violet

76-427

428

““

Gray

77-428

429

“n

White

?7-429

430

“Orange

Black

77-430

Power.

Pin

or ocket

;hielded

Superseded

contactmilitary

part

Cav:;y

numbers

Connector

used

with

(specification

_coJ

!sting

end

size

--

C’ts

m arrf

sizf

— --

I

MIL-C-38999

(seriesI,

IIIandIV)

12

IM390.29/75-12G

s

12lMS39029/28-12H

MIL-C-38999

(seriesI,

11,

III

andIV)

“-- --

-

-- -- --

=--l

!==

“

P ,,

.-

—--

—--

— ,--

“

,,16

IM39

0291

76-1

6C,, u

,,

“s

--,-

-

16IM3

9029/77-16B

,,-- --

--

—--

—

,,

ISeefootnotesat

endof

table.


..

‘1 ,1 II‘!

Con

tact

‘su

mm

ary(

con

tim

t,—

BIN

Colorbands

Military

Pin

Power

~hielded

code

part

J/Icm;t

number

so~[et

M39029/

size

1St

2nd

3rd

size

size

431

Yello~

Orange

Rrown

77-431

s--

--16

i

432

““

Red

77-432

“--

--16

,

433

““

Orange

78-4;3,

“--

--i6

434

““

~Yellow

78-434

“--

---

16

435

““

Green

78-4~5

“--

--~

16

436

““

Blue

79-436

P-:

--16

437

‘i“

Violet

79-437

“--

--16

438

““

Gray

80-438

s--

--16

439

‘““

White

80-439

“--

--i6

Seefootnotesat

endof

table.

edJ Superseded

military

part

numbers

M39029/77-16D

M39029/78-16A

M39029/78-16B

M39029/78-16C

M39029/78-16D

M39029179-16A

M39029/79-16B

M39029/80-16A

M39029/80-16B

Connector

used

with

(specification

MIL-C-38999

.(series

1,II,

111andIV)

n * II

MIL-C-28748/9

“

MIL-C-2B748/10

m

TEF“

.166 y

.166 y

.166 y

.166 y

,166 y

,166 y

,166 y

,166 y


4 N

..

— BIN

code

~1 440

— 441

448

449

450

G- — 452

453

3f i

1‘“

Contactsunmar

(continued)

Colorbands

Military

‘‘pin’

‘oweti

‘~

part

or~

nutibersocket

Mating

M39029/

end

1st

2nd

3rd

size

‘ellow

Yellow

Black

34-440

P22

,,,!

Brown

35-441

s22

.“

Gray

31-448

P20

,

““

White

32-449

s20

,,Green

Black

83-450

P20

“,,

Brown

83-451

“20

,,,,

Red

84-452

s20

,,,,

Orange

B4-453

u20

Seefootnotesat

endof

table.

II

22/

--M39029135-22-22

I

MIL-C-28748/4

and

.!.

MIL-c-28748/14

22}1

--lM39029/83-20-22

IMIL-c-28840

28‘1

--lM39029/83-20-28

I“

“22”.

--M39029/83-20-22

m

28

--M39029/E3-20-28

“

/-j

EF;.

,iI

:[

175

--; ,/

--.17b J .6

290

--if :{ ‘~

--.290 I .’i .. ‘:

293

--

293

--

--.293

.-.293 !. ,., ~-

. 1.

_


,. .!

i # -.

1:

I / I “1Contactsummary(’continued)

f

Pln

Power

S~ielded

Superseded

orcontacts

Fontact

militarypart

ocketMating

Uire

<avity

numbers

end

barrel

“~size

size

size

ii

P16

16‘~--

M39029/851616Cl

i, i

.16

16,

:,--

M39029/851616C2

I,,

1616

~--

M39029/851616C3

wBIN

code

J/

Colorbands

Mlll

tary

part

numbs%

M39029/

1St

2nd

3rd

&

fellow

Green

Yellow

85-454

i

,,on

Green

85-455

,,n

Blue

85-456”

MIL-C-5015

.430

(MS34!55dseries)

MIL-C-83723

(seriesZ)

454

--

!: ,.

III.430

I--

455

456

,,I.430

I--

,,I

“IViolet

lB5-457

b/

16I

16”t

---

lM39029/851616C4

“1.430I--

457

458

459-+

-R%

%-+

-+-H

-E:-

-++-

-&o

I12

I12

I--

lM39029/851212C3

460

461

nI

12I

12I

--IM39029/851212C4

462

SI

16!

16I

--]M

390W

8516

16C

1 +-E

--H

u16

16--

t439029/B51616C2

1,16

16--

M390Z9/851616C3

“I

“]0range186-463

463

464

.I“t,

IYellowI86-464

III

16I

16Io-=

lM39029/851616C4

465

466

III

12I

12I

--]M39029/8S1212Cl

See

footnotesat

endof

table.


(t.

. .; !

Contactsutmnary(centInued)

BIN

Colorbands

Military

Pin

Power

‘Shielded

Superseded

code

co~

J/part

contact

milItarypart

number

so%et

Mating

Uire

cavity

numbers

M39029/

end

b~;j~i

;size

1St

2nd

3rd

size

,,

467

Yellow

Blue

Violet

86-467

s:,

1212

---

M39029/851212C2

., ~,

468

“““

Gray

B6-468

“12

12~--

M39029/851212C3

469

~“

White

86-469

“12

12~--

M39029/851212C4

;4

470

uViolet

Black

B7-41O

P22

22‘:--

M39029/872222C1

:

471

““

Brown

87-471

“22

22--

M39029/872222C2

472

“u

Red

87-472

“22

22--

M39029/872222C3

473

“u

Orange

87-473

“22

22--

M39029/872222C4

474

““

Yellow

B7-474

“20

20--

M39029/872020Cl

475

““

Green

87-475

“20

20--

M39029/872020C2

476

““

Blue

87-476

“20

20--

li39029/872020C3

477

““

Violet

87-477

“20

20--

M39029/8i202UC4

478“

““

Gray

B7-478

“16

16--

M39029/871616C1

.f

Connector

I-used

with

EF

;(specification)

, h.

MIL-C-5015

--.I

(MS3:$

series)

‘-‘t

MIL-C-83723

(series2)

i

,1--

--

,,--

--.

NIL-C-38999

----

-(series1,11,

111andIV)

NIL-C-83733

U--

--

,,--

--

,,-.

--

,,--

--

,,-.

--

,,--

--

,,--

--

II--

--

Seefootnotesat

endof

table.

..

.

“i;

,L!


..

.. .= ,, ,. ...

.

Contactsummary(;ontInued)

BIN

Colorbands

Mllltary

code

part

~/number

M39029/

Ist

2nd

3rd

479

Yellow

Violet

White

B7-479’

480

“Gray

Black

B7-480

4B1

““

Brown

87-481

482

““

Red

88-482

483

‘1“

Orange

88-4831

484

“‘8

Yellow

88-48~

485

““

Green

88-48;

486

““

Blue

88-48~

487

“,“

Violet

88-487

488

‘1m

Gray

08-488

4B9

‘“

“Hh

ite

88-489

Pin

orsockel

Power

ShIelded

Superseded

contacts

contact

militarypart

MatIng

WIre

cavity

numbers

end

barrel

size

size

size

1616

--M39029/871616C2

Connector

used

with

EF

:.(speclfl

catI

on)

F ::

PMIL-C-38999

----

Ii

(seriesI,

II,

i~

111andIV)

MIL-C-83733

p

“ ,,

16I

16!---

lM39029/871616c3

m,, ---is

,,$

----

MlL-C-38999

--:-

[11

(seriesI,

III

~

andIV)

p

MIL-C-83733

&

16I

16I

“--

lM39029/871616c4

s

‘4-

2222

“--

M39029/872222Cl

..

,,22

22---

M39029/8B2222C2

,,1--1--1

,11-

-1-

-1,,

2222

;--

M390291882222C3

tu

2222

,--

M39029/88222ZC4

t,1-

-1--

11“

2020

:--

M39029/882020Cl

!!20

20--

M39029/882020C2

=E,, .---

,,,, ---

MIL-C-38999

----

(series

I,11

1an

dIV

)M

IL-C

-837

23

,,--

--

...

Seefootnotesat

endof

table,

, I,i :,


.,.—

——

—.—

..L

.-.

!!

.4 m .

,!/

Contactsummary’(continued)

BIN

Colorbands

Milftary

Pin

code

part

or~1

number

socket

M39029/

ist

2nd

3rd

490

Yellow

White

Whfte

88-490

s

491

““

Black

8B-491

‘

492

“w

Red

88-492

“

493

““

Orange

88-493

“

494

““

Yellow

89-494

“

495

““

Green

89-495

“

496

““

Blue

89-496

“

497

““

Vfolet

89-497

“

498

““

Gray

89-498

“

499

““

White

89-499

“

500

Green

Bla

ckB

lack

89-500

“

501

““

Brown

89-501

“

502

““

Red

89-502

“

Seefootnotesat

endof

table.

Power

-Shielded

Superseded

contacts

contactmilftary

part

%%%

C%y

numbers

sfze 16

-16 16 16 22 22

/

22 22

Connector

used

wfth

E(specfficatfon)

m16

--k439029/881616C2

,,-.

16--

M39029/1381616C3

II--

16--

M39029/881616C4I

❑

I--

22--

M39029/892222CI

II

MIL-C-38999

--(seriesII)

22--

lK39029/892222C2

“--

22--

M39029/892222C3

“-.

22I

--lM39029/892222C4

I“

I--

4F/ .-

-2-k

-l‘-

M39029/892020ClI

,,I

-----

4+2020

--M39029/892020C2

,,--

.-

2020

--M39029/892020C3

,t,

----

2020

--M39029/892020c4

“--

-.1

1s

1616

--M39029/891616Cl

,0I

----

.,. .,

.—


—

...

~. :’

BINI

Colorbands

IMilltary

code

J/part

-number

M39029/

1st

2nd

3rd

503

Green

81ack

Orange

B9-503

504

““

Yellow

B9-504

505

““

Green

89-505

507

““

Violet

1-507

508

,,,,

Gray

83-508

509

,,,,

Uhite

84-509

510

“Brown

81ack

86-510

511

““

Brown

86-511

512

““

Red

86-512

513

‘i“

Orange

86-513

Seefootnotesat

endof

table.

Contactsummary(centInued)

:. hPin

Power

Shlelded

Superseded

Connector

)or

contacts

contact

ml1itarypart

used

with

EF

iisocket

Mating

cavity

numbers

(specificatIon)

).end

bar~~1

size

1;size

size

,, ::s

16”

16--

1439029/891616C2

MIL-C-38999

----

,:,

(seriesII)

c,

II16

16--

M39029/891616C3

,,--

--~ ,.

II16

16--

M39029/89161

6C4

,,--

--

5120”1201

----

IN/A

IMIL-C-28840

I--

1.287]

m--

“MIL-C-5015

(MS34:gdseries)

‘-‘-

NIL-C-83723

(series2)

,,16S

16--

,,,,

----

:.,,

16S

16--

,,t,

----

.16S

16--

,,0,

----


:—.

—.—

--—

II,—

11

Contactsunsnarj

> [centinued)

‘F—

Colorbands

?

Pln

POb

orcord

ocket

ang

end

size

P16

:r‘

Icts

m )arrel

size 16

Connector

used

with

(specifIcation)

31N

cod

~/

lllitar~

part

number

m9029/

E — .. — -- — --

F

— -- — -- — --

2nd

—

1st

— h-eel

3rd

—

MIL-C-26482

(series2)

MIL-c-81703

(series3)

MIL-c-83723

(series3)

andMIL-c-83733

;,‘-

N/A

514

Brown

Yello}

Green

Black

1-514 !

9-515!

!, :,

I

t,

T=

u16

“16

,,16

,,16

i6

H=515

,,

“9-516:

16 16

516

““

—

9-517:

9-518;

10-519

Viole

Gray

-- — --

--517

,,

II16

-16

H=-.

518

— 519

“

—

,0

—

“

“ ,,

Red

+

s16

,,16

,,16

,,16

,,--

--White

—

10-520

10-521

- 10-522

,,Rlack

16 16 16

-- — --

-- — --

52C

u

*

521

— 522

.

.Brown

---. —

uRed

Seefootnotesat

endof

table.


,: -..

.-,

,.

ii

1

Contactsummary(~ontInued)

31N

Colorbands

Mllltary

Pln

Power

Shielded

Superseded

Connector

:~~e.

part

orcontacts

contact

ml1Itarypart

used

with

EF

number

socket

MatIng

c,avity

numbers

(specification)

M39029/

end

bary~1

1st

size

2nd

3rd

size

size

523

Green

Red

Orange

10-523

s16

;6--

N/A

MIL-C-26482

----

(series2)

MIL-C-B1703

t :(series3)

MIL-C-83723

!(ser{es3)

IandMIL-C-83733

;24

“,,

Yellow

72-524

“‘22

g/;--

nMIL-C-38999

--.166

(seriesI,

III

andlV)

;25

““

Green

72-525

“22

gl,--

t,,,

--.166

;26

““

Blue

72-526

“22

gl---

,,1,

--.166

;27

““

Violet

56-52?

“10

10---

‘,,,

--.166

;28

“,!

Gray

58-528

P10

10--

t,,,

-.--

i29

““

WhIte

90-529

“--”

--8

,,MIL-C-38999

.166

.166

(series111)

f~/

~j

i30

“Orange

Black

91-530

s--

--8

,,,,

.166

.166

~/~1

Seefootnotesat

endof

table.

P ;,


.——

—__

_.—

1 1. w 0 I 1

,,,.

r ,

Co

nta

ctsu

nin

ary

(co

nti

nu

ed)

\

BIN

Co

lor

ban

ds

Ni1i’tary

Pin

Power

Shielded

Superseded

Connector

code

part

orcontacts

contactmilitary

part

used

with

EF

~/numizersocket

Mating

Wire

cavity

numbers

(specification)

M39029/

end

barreI

size

1st

2nd

3rd

size

~size

531

Green

Orange

Brown

92-5)1

s22

22--

N;A

MIL-R-6106

MIL-S-12883

1,

/408/41

532

9‘

Red

92-;32

n20

20--

“,,

533

““

Orange

92-:33

n16

;16

--u

II

534

““

Yellow

92-534

“16

20--

.“

535

““

Green

92-~35

912

12--

,,“

536

““

Blue

92-536

“12

16.

--m

“

537

““

Violet

93-537

P22

22‘--

.DOO-C-83527

538

““

Gray

93-538

“20

20--

“,,

539

““

White

93-539

“16

16--

,,,,

540

“YellowBlack

93-540

“12

12--

.,,

541

““

Brown

94-541

s22

22--

“,,

542

““

Red

94-542

“20

20--

n,,

543

““

Orange

94-543

“16

16--

,,“

544

““

Yellow

94-544

“12

12--

nII.

545

““

Green

95-545

“--

--8

,#,,

Seefootnotesat

end:of

table.

.i

-. ;.4,

,,


;,..

Cn

nta

rtc

l,m

ma

rv(

en”+

Inu

arl

l

., .

--,

,.””

...“

.,..

.=

..

,-

...

-...

”-”,

BIN

Colorbands

Military

Pln

Power

Shielded

Superseded

Connector

code

part

orcontacts

J/contact

milltary

part

used

with

EF

number

socket

Mating

Wire

cavity

numbers

(specification)

M390Z9/

end

barrel

size

1st

2nd,

3rd

size

size

546

Green

Yelloh

Blue

96-546

P--

--‘8

N/A

00D-C-83527

----

5i7

““

Violet

97-54i

“--

--’

.1“

,!--

--

548

““

Gray

98-540”

s:-

--“1

,,,,

----

549

““

White

99-54;

“--

--5

,,,,

v--

--

550

“Green

Black

100-550

“--

--5

,,0

-.--

551

““

Brown

101-551

“22

28--

,,MIL-S-

12B83/44,

----

/45,

/46

,,552

““

Red

101-552

“22

22--

,,“

----

553

““

Orange

161-5$;

“20

2D“--

,,,,

----

554

““

Yellow

101-554

“16

16--

,,,!

----

556

““

Blue

104-556

P--

-’-

8,,

MIL-C-28840

----

558

““

Gray

102-558

“--

--i2

N/A

MIL-C-38999

----

(series1,

11,

111andIV)

559

““

Iih

ite

103-559

s--

--L?

,,MIL-C-38999

----

(ser

ies

I,II

IandIV)

605

glue

Black

Green

22-605

“12

12--

“MIL-T-Ll1714

(series2)

----

.., S

eefo

otn

ote

sat

end

of

tab

le.


.—.—

—.

——

—.

_.—

.

$iJ ., ,4

IC

on

tact

sun

mar

y(c

on

tin

ued

)?

,,

yBIN-Basicidentification

num~,er.~

glSolder

les$

wrappost

termination.

yFor ;

~/For E F

~/For E F

~1For E F

shielded

pincontacts:

[=0.0.

ofoutercontact.(see

fi.iyre2).

.1.D~

ofin

nercontact(see

figure

1).

shielded

socket

contacts:

i=O.Cl.of

innercontact(see

figure

1).

=I.0.of

outercontact(see

figure

2).

, :shielded

pincontacts:

=O.D.

ofoutercontact(see

fi9ure

2).

=O.D.

ofinnercontact(see

figure

1).

shfelded

socket

contacts:

=ili~

ofInnercontact(see

=I

.D,.

of

ou

ter

con

tact

(se

efi

gu

reig

ure

,;. >. ... ..

). ).

,,.


I

8

I1“:Tz .,,

II

II!I

<

I

:>2

1

IIIII

II

III

II


MIL-C-39029D

Documents

Transcript of MIL-C-39029D