Micropulse Transducer BTL7 - Master Tools · BTL Micropulse Transducer/BIW Inductive Linear...

Micropulse+ Transducer BTL7... the new standard in industrial hydraulics

Balluff GmbHSchurwaldstrasse 973765 Neuhausen a.d.F.GermanyPhone +49 7158 173-0Fax +49 7158 [email protected] www.balluff.com

Object Detection

Industrial Identifi cation

Industrial Networking and Connectivity

Mechanical Accessories

No.

861

593

E ·

Edi

tion

0803

; S

ubje

ct to

mod

ifi ca

tion.

Linear Position Sensing

BML Magnetic Linear Encoder Systems – Highly precise, long lengths

BTL Micropulse Transducer/BIW Inductive Linear Position Sensors – Extremely rugged and reliable

Photoelectric Distance Sensors – For any material or object color

BIL Magneto-Inductive Distance Sensors – Compact and absolute

BAW Inductive Distance Sensors – For short strikes

Balluff is a worldwideleading company in the fieldof position detection. Ourproduct lines includeelectronic sensors, trans-ducers employing variousoperating principles,identification systems, bus-capable sensors as well aselectromechanical andinductive multiple and singleposition switches.Balluff products are foundwherever accuracy andreliability are demanded.

Wherever there is a need toautomate, sense objects, orreport linear and rotarymotion to controllers – Balluffis always the right partner.

Our QM system meets therequirements ofDIN EN ISO 9001:2000.Eleven Balluff companieshave a certified QM system,two a certified environmentalprotection system.

By mastering process-capable production andassembly techniques andstatistical process controlwe achieve consistently highproduct quality. Intensivetesting prior to seriesproduction ensures reliablefunction.

With more than 50 years ofexperience in the field ofsensors, the Balluff Group istoday one of the mostcapable manufacturers of

standard as well as customposition switches. Innovativetechnology and application-specific customer solutionsare the hallmarks of theentire product range. Highlyqualified developmentengineers and experienceddesigners work closely withthe manufacturing side toensure mature seriesproducts that are usedsuccessfully in every area ofautomation – even underextreme and aggressiveoperating conditions.

Micropulse TransducersOverview of Linear Position Sensing

3www.balluff.com

i

Displacement sensing –the right solution for yourapplication

You work efficiently andneed optimal solutions?For your displacementsensing Balluff gives youexactly what you need.Various operating principlesare available: For distancesof 1 to 48000 mm and re-solutions from 1 to 100 µm.The choice is yours.Simply pick the systemthat's right for your. And letBalluff help add value to yourprocess.

Balluff displacement sensingtechnology:Rugged and designed forindustry, precise and reliable,non-contact and wear-free

– Greater flexibility through full range of sensing principles– More efficiency through optimal solutions– Increased productivity through well-engineered displacement

sensing technology

4

The new standardin industrial hydraulics

MicropulseTransducer

Micropulse+:The new standard inindustrial hydraulics

Save time. Reduce yourproduction costs. TheMicropulse+ is up andrunning in no time. Configurethe parameters over a USBinterface and profit from theeasy setup. Make full use ofthe high functionality. Anduse two freely programmableoutputs. Status and dia-gnostic LEDs mean moresecurity. Increased shockand vibration resistanceguarantee reliable operation:More efficiency withMicropulse+.

Balluff displacement sensingtechnology: Rugged anddesigned for industry,precise and reliable, non-contact and wear-free

More added value– Save time with fast startup

and simple parametersetting

– Increased reliability withwell-engineeredtechnology

– More efficiency throughhigh functionality

ContentsRod series

General data

Analoginterface

Programming

Installationnotes

Magnet

Connectors

TestingLaboratory

5

6 General data8 Analog interface

12 Programming14 Installation notes15 Magnet16 Connectors19 Testing Laboratory

BTL7


ContentsRod series

Series

Shock loadVibrationPolarity reversal protectedOvervoltage protectionDielectric strengthEnclosure rating per IEC 60529Housing materialMountingPressure resistance with 10.2 mm outer tubePressure resistance with 8 mm outer tubeConnection typeEMC tests:RF emissionStatic electricity (ESD)Electromagnetic fields (RFI)Rapid transients (BURST)Withstand voltage (SURGE)Line-carried noise,induced by high-frequency fieldsMagnetic fieldsStandard nominals strokes [mm]for 8 mm rod the max. nominalstroke is 1016 mm

BTL7 Rod

150 g/6 ms per IEC 60068-2-2720 g, 10...2000 Hz per EN 60068-2-6

yesTranszorb protection diodes500 V AC (GND to housing)

IP 68 for cable style, IP 67 for BKS-S... connector style (when connected)Anodized aluminium/1.4571 stainless tube, 1.3952 stainless investment cast flange

Housing B thread M18×1.5, housing Z 3/4"-16UNF600 bar when installed in hydraulic cylinder250 bar when installed in hydraulic cylinder

connector or integral cable

EN 55011 Group 1, Class A and BEN 61000-4-2 Severity Level 3EN 61000-4-3 Severity Level 3EN 61000-4-4 Severity Level 3EN 61000-4-5 Severity Level 2EN 61000-4-6 Severity Level 3

EN 61000-4-8 Severity Level 40025, 0050, 0075, 0100, 0125, 0150, 0175, 0200,0225, 0250, 0275, 0300, 0325, 0350, 0375, 0400,0425, 0450, 0475, 0500, 0550, 0600, 0650, 0700,0750, 0800, 0850, 0900, 0950, 1000, 1100, 1200,1300, 1400, 1500, 1600, 1700, 1800, 1900, 2000,2250, 2500, 2750, 3000, 3250, 3500, 3750, 3850,4000, 4250, 4500, 4750, 5000, 5250, 5500, 5750,6000, 6250, 6500, 6750, 7000, 7250, 7500, 7600 orin 5 mm increments (depending on steps) on request

General DataRod series


Pressure rated to 600 bar,high repeatability,non-contacting, rugged

The BTL Micropulsetransducer is the ruggedlinear displacement systemfor use under extremeambient conditions formeasuring ranges between25 and 7600 mm.

The actual sensing element(waveguide) is protected in ahigh pressure rated stainlesssteel tube. The system isideal for use in hydrauliccylinders for position feed-back or for level controlin aggressive media in thefoods and chemicalindustries.

Please order separately:USB communication box page 13Magnets page 15Mounting nuts page 15Connectors starting page 16

6

Note!Before construction, installation andstartup please familar yourself withthe user's guide to be founded atwww.balluff.com.

Series BTL7 Rod

7


General DataRod series

Mounting surface

ThreadM4 × 4/6 deep

Nominal stroke = measuring area

Damping zone(non-usable area)

Magnet

Thread M18x1.5

Magnet

Mounting surface

Thread 3/4"x16 UNF

Mounting surface

Thread M18x1.5

Mounting surface

Thread M18x1.5








www.balluff.com

B = Standard series

Housing B8BTL7_ _ _ _ -B8-_ _ _ _

Metric mounting thread M18×1.58 mm tubemax. 1016 mm nominal stroke

Housing Z8BTL7_ _ _ _ -Z8-_ _ _ _

3/4" UNF mounting thread8 mm tubemax. 1016 mm nominal stroke

Housing ZBTL7_ _ _ _ -Z-_ _ _ _

3/4" UNF mounting thread

Housing BBTL7_ _ _ _ -B-_ _ _ _

metric mounting thread M18×1.5

Housing ABTL7-_ _ _ _-A-_ _ _ _

Metric mounting thread M18×1.5Flange without 0.5/∅ ∅ ∅ ∅ ∅ 25 mm mountingsurface




Mounting surface

Thread 3/4"x16 UNF

BTL7

Shock and vibration resistant

General data

Analoginterface

Programming

Installationnotes

Magnet

Connectors

TestingLaboratory

SeriesOutput signalTransducer interfaceInput interface

Ordering code

Output voltageOutput currentLoad currentmax. rippleLoad resistanceSystem resolution

HysteresisRepeatabilitySampling rate length-dependentmax. non-linearity

Temperature coefficientSupply voltageCurrent draw at 24 V DCPolarity reversal protectedOvervoltage protectionDielectric constantOperating temperatureConnect shield to housing

BTL7 Rodanalog

Aanalog

BTL7-A110-M_ _ _ _-...

0...10 V and 10...0 V

max. 5 mA≤ 0.5 Vpp

≤ 0.33 mV

≤ 5 µmSystem resolution/min. 2 µm

max. 4 kHz±50 µm to ≤ 500 mm nominal stroke

±0.01 % FS > 500...≤ 5500 mm nominal stroke±0.02 % FS > 5500 mm nominal stroke

≤ 30 ppm/K20...28 V DC

≤ 150 mAyesyes

500 V AC (ground to housing)–40...+85 °C

Analog InterfaceRod series


8

Features of MicropulseBTL7-A/C/E/G...B

– Status LEDs for indicatingoperating status anddiagnostics

– Extended applicationrange with high enclosurerating IP 68 (cable version)

– Electronics head can bereplaced if needed

– Short housing, savesspace

– Error signal, no magnet inrange

Flexible measuring range

The start and end point ofthe active stroke can be setas needed in the application.The points are set using theincluded calibration devicedirectly on the unit orremotely, see page 12.

Note!Before construction, installation andstartup please familar yourself withthe user's guide to be founded atwww.balluff.com.

Please enter code for outputsignal, nominal stroke, housingstyle and connection type inthe order code!

Preferred modelsInterfaces A110 and E100BTL7-A110-M_ _ _ _-B-S32,BTL7-E100-M_ _ _ _-B-S32highlighted in blue areavailable from stock.

Included:– Transducer– Calibration device– Short user's guide


▼▼▼

BTL7 Rodanalog

Ganalog

BTL7-G110-M_ _ _ _-...

–10...10 V and 10...–10 V


≤ 0.33 mV


9

Compatible with BTL5

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BTL7 Rodanalog

Canalog

BTL7-C1_0-M_ _ _ _-...

0...20 mA or 20...0 mA

≤ 500 Ohms≤ 0.66 µA

BTL7 Rodanalog

Eanalog

BTL7-E1_0-M_ _ _ _-...

4...20 mA or 20...4 mA

≤ 500 Ohms≤ 0.66 µA

System resolution/min. 2 µm

BTL7

≤ 5 µm



≤ 30 ppm/K20...28 V DC

≤ 150 mAyesyes


0025, 0050, 0075, 0100, 0125,0150, 0175, 0200, 0225, 0250,0275, 0300, 0325, 0350, 0375,0400, 0425, 0450, 0475, 0500,0550, 0600, 0650, 0700, 0750,0800, 0850, 0900, 0950, 1000,1100, 1200, 1300, 1400, 1500,1600, 1700, 1800, 1900, 2000,2250, 2500, 2750, 3000, 3250,3500, 3750, 3850, 4000, 4250,4500, 4750, 5000, 5250, 5500,5750, 6000, 6250, 6500, 6750,7000, 7250, 7500, 7600 or in5mm increments (depending onsteps) on request

1 for A and Grising andfalling

0 for C and Erising

7 for C and Efalling

BTL7-_1_0-M_ _ _ _-_-_ _ _ _

Outputsignal

Standardnominal stroke [mm]

Ordering example:

S32 ConnectorS115 ConnectorKA02 PUR cable 2 mKA05 PUR cable 5 mKA10 PUR cable 10 mKA15 PUR cable 15 m

Connection typeHousing

B =StandardM18×1.5Furtherhousingspage 7

Outputsignal

AGEC

General data

Analoginterface

Programming

Installationnotes

Magnet

Connectors

TestingLaboratory


SeriesOutput signalTransducer interfaceInterface Position signal Customer device

Ordering code

Factory settings output signalOutput signal adjustable using USB ConfigurableLoad currentmax. rippleLoad resistanceSystem resolutionCurrent draw at 24 V DC

HysteresisRepeatabilitySampling rate length-dependentmax. non-linearity

Temperature coefficientOperating voltagePolarity reversal protectedOvervoltage protectionDielectric strengthOperating temperatureConnect shield to housing



10

Features of Micropulse+

USB-ConfigurableBTL7-A/E501

– Simple configuration andsetting of the start andend point over the USBinterface, fast startup

– "Easy Setup" for manualadjustment

– Configurable dual outputfunctions, position andvelocity

– Increased operatingsecurity with status LEDsfor indicating theoperating status anddiagnostic information

– Extended applicationrange with high enclosurerating IP 68 (cable version)

– Electronics head can bereplaced if needed

– Short housing– Error signals,

magnet ring out of range

Position and Velocity

Two outputs can beassigned as desired forposition value and velocitysignal using the USBinterface.Mode examples:

Double magnet

2 magnets,2 movements,2 output signals

Differential

Differential signal between2 magnets, position anddifferential possible.

Velocity

Velocity output

Included:– Transducer– Calibration device– Short user's guide


Please enter code for outputsignal, nominal stroke, housingstyle and connection type inthe order code!

Preferred modelsInterfaces A501 and E501BTL7-A501-M_ _ _ _-B-S32,BTL7-E501-M_ _ _ _-B-S32highlighted in blue areavailable from stock.

▼▼

▼



11

USB-ConfigurablePosition + Velocity

www.balluff.com

BTL7 Rodanalog

Eanalog

BTL7-E501-M_ _ _ _-...

4...20 mA and 20...4 mA0...20 mA and 20...0 mA

≤ 500 Ohms≤ 0.66 µA≤ 180 mA

BTL7 Rodanalog

Aanalog

BTL7-A501-M_ _ _ _-...

0...10 V and 10...0 V–10...10 V and 10...-10 V


≤ 0.33 mV≤ 150 mA

≤ 5 µmSystem resolution/min. 2 µm



≤ 30 ppm/K10...30 V DC

yesyes


BTL7

0025, 0050, 0075, 0100, 0125,0150, 0175, 0200, 0225, 0250,0275, 0300, 0325, 0350, 0375,0400, 0425, 0450, 0475, 0500,0550, 0600, 0650, 0700, 0750,0800, 0850, 0900, 0950, 1000,1100, 1200, 1300, 1400, 1500,1600, 1700, 1800, 1900, 2000,2250, 2500, 2750, 3000, 3250,3500, 3750, 3850, 4000, 4250,4500, 4750, 5000, 5250, 5500,5750, 6000, 6250, 6500, 6750,7000, 7250, 7500, 7600 or in5mm increments (depending onsteps) on request

BTL7-_501-M_ _ _ _-_-_ _ _ _

Standardnominal stroke [mm]

Ordering example:

S 32 ConnectorS115 ConnectorKA02 PUR cable 2 mKA05 PUR cable 5 mKA10 PUR cable 10 mKA15 PUR cable 15 m

Connection typeHousing

B =StandardM18×1.5Furtherhousingspage 7

Outputsignal

A VoltageE Current

Note!Before construction, installationand startup please familaryourself with the user's guide tobe founded at www.balluff.com.

Factory settings Factory settings

General data

Analoginterface

Programming

Installationnotes

Magnet

Connectors

TestingLaboratory

1. Calibration device– Teach-in– Adjustment– Online setting– Easy-Setup

2. Remote setting3. USB-Configurate

ProgrammingRod series


12

Teach-in

You wish to replace thefactory default start and endpoint with a new start andend point. Bring the magnetfirst to the new start andthen to the new end po-sition, and their associatedvalue is stored by pressing abutton.

Adjustment

Here you can adjust a newstart and/or end value. Thisis recommended when themagnet cannot be broughtto the start or end point.Alternately move the magnetto the new start and endposition and adjust the re-spective displayed value bybriefly pressing the buttonsor holding them down untilthe desired values arereached.

Online setting

This programming functionallows you to set the startand end point on-the-fly, e.g.in a closed loop system.No Error value is outputduring the setup procedure.The adjustable range islimited to ±25 %.

Lb,Pin 8

La,Pin 4

24 VButton 2Button 1

Remote setting of thestart and end point usingprogramming inputs

BTL7-A/E501... Micropulse+ USB-Configurate×

×

×

BTL7 Standard××××

×

Sequence for teach-in,rising signal

Setting start and endpoint using the calibrationdeviceBTL7-A/E501

Save new null value

1. Move magnet ring to the newnull position.

2. Move magnet ring to the newend position.

beforeafter

3. Newly set measuring range

Save new end value

100 % start andend point adjustment

The start and end point ofthe analog signal can belocated at the desiredposition with the push of abutton. Depending on theapplication, either teach-inor manual adjustment isused, selected by pressing akey combination. Two-colorLED indicators assist theprocedure.

"Easy-Setup"

For BTL7-A/E501,Micropulse+only. Simpleprogramming mode foradjusting the start and endpoint of the transducer tothe current application in justa few steps. The magnet isbrought to the new position.Confirm by pressing abutton. The "Adjust" functionallows the new value to befine-tuned for a stationarymagnet ring. No Error valueis output during the setupprocedure.

Selecting the calibrationprocedure BTL7 Standard

Teach-in Adjustment

Startpoint

Endpoint

Buttons inactive

Buttons active

Endpoint

Startpoint

Setting options for the start and end point

If the transducer is locatedin an inaccessible place or ahazardous area, the startand end point setting can bemade remotely. Teach-in,adjustment and onlinesetting are identical toprogramming with thecalibration device. Button 1blue corresponds to pro-gramming input La, Button 2gray to input Lb.

1. Calibration device 2. Remote setup aid

Note!Before construction,installation and startupplease familar yourselfwith the user's guide tobe founded atwww.balluff.com.

ProgrammingRod series


13

Fast startup,Simple parameter setting

www.balluff.com

3. USB-Configurate

Start, end value settingand configuration via USB

The Micropulse Confi-guration Tool allows Ballufftransducers type BTL7-A/E501... to be quickly andsimply configured on the PC.The most significant featuresare:– Online display of the

current position of themagnet

– Graphical support forsetting the functions andcurves

– Display of informationabout the connectedtransducer

– Selectable numberformats and units fordisplay

– Resetting to factorysettings is possible

– Calibration device can bedisabled

– Demo mode withouthaving a transducerconnected

The PC software andassociated manual can beobtained in the Internet atwww.balluff.com/downloads-btl7.

System requirements

Standard PC– Windows 2000/XP/Vista– Screen resolution at least

1024 × 768 pixels– 10 MB available hard disk

space– Java Runtime Environ-

ment (JRE) Version 1.4.2or higherhttp://java.sun.com/getjava

– USB port

Connecting the USBcommunication box

For model BTL7-A/E501-M...-S32/S115 transducersthe communications box canbe installed between thetransducer and the con-troller. The communicationsbox is connected to the PCusing a USB cable.

USB communications box

BTL7-A-CB01-USB-S32,for BTL7-A/E501... with S32connector

BTL7-A-CB01-USB-S115,for BTL7-A/E501... withS115 connector

BTL7-A-CB01-USB-KA,for BTL7-A/E501... withcable connection

Scope of delivery: – USB communications

box– Cable set– Short user's guide

Connecting the communication boxwith S32 or S115 connector

Connecting the communications boxvia cable in the control cabinet

BTL7

General data

Analoginterface

Programming

Installationnotes

Magnet

Connectors

TestingLaboratory

Descriptionfor series

Ordering code

MaterialWeightMagnet traverse velocityOperating temperature/Storage temperature

Order code PA 60 glass fiber reinforced

MaterialWeightMagnet traverse velocityOperating temperature/Storage temperature


Installation NotesRod series

14

Installation

Example: Style “B”M18×1.5:When using magnetizablematerial, take the measuresshown below.

Sealing is accomplished atthe flange contact surfacefor the M18×1.5 threadusing the provided O-Ring15.4 × 2.1.

Threaded holeper ISO 6149

O-ring groove

Non-magnetizable spacer

Magnet

Hassle-free service

Cylinder-mounted trans-ducers are often located indifficult to access spots. If atransducer is damaged orfails, replacing the completetransducer with head andwaveguide is often a difficultand expensive proposition.

Servicing a horizontal installation

Servicing a vertical installation

Should a problem occur inthe electronics of theMicropulse transducer,the electronics head canbe easily and quicklyex-changed for a new one.The fluid circuit alsoremains intact, with nodraining necessary.


MagnetRod series

15

MagnetBTL7 Rod

BTL-P-1012-4R

Alapprox. 12 g

any–40...+100 °C

BTL-P-1012-4R-PA

PA 60 glass fiber reinforcedapprox. 10 g

any–40...+100 °C

MagnetBTL7 Rod

BTL-P-1014-2R

Alapprox. 10 g

any–40...+100 °C

MagnetBTL7 Rod

BTL-P-1013-4S

Alapprox. 12 g

any–40...+100 °C

MagnetBTL7 Rod

BTL-P-1013-4R

Alapprox. 12 g

any–40...+100 °C

BTL-P-1013-4R-PA

PA 60 glass fiber reinforcedapprox. 10 g

any–40...+100 °C

M18×1.5 mounting nutOrder designation:BTL-A-FK01-E-M18×1,5

3/4"-16 UNF mounting nutOrder designation:BTL-A-FK01-E-3/4"-16 UNF

MagnetBTL7 Rod

BTL-P-0814-GR-PAF

Ferrite bound in PAapprox. 1.5 g

any–40...+100 °C

www.balluff.com

Note!Before construction, installationand startup please familaryourself with the user's guide to befounded at www.balluff.com.

BTL7

Accessories

General data

Analoginterface

Programming

Installationnotes

Magnet

Connectors

TestingLaboratory

Connectorsfor Series

Type

Ordering code

Crimp contactsSolder connectionHousing materialContactsContact finishCable strain reliefCable diameter min.CableNo. of wires × cross sectionEnclosure rating per IEC 60529

BKS-S 32MBTL7-_ _ _-S32

Soldered connectionsStraight, female

BKS-S 32M-_ _

max. 0.75 mm2

Nickel plated brassCuZn

0.8 µm AuPG 9

6...8 mmLifgY+LifgY, FC-11Y

8×0.25 mm²IP 67 (when attached)


ConnectorsRod series

16

Function Pin Color1 YE2 GY3 PK4 RD

View 5 GNof female 6 BUcoupling 7 BNside 8 WH

BTL7-G110

0 V Output10...–10 V

La (programming input)–10 ... 10V

GND+24 V DC

Lb (programming input)

BTL7-A110

0 V Output10...0 V

La (programming input)0...10 VGND

+24 V DCLb (programming input)

BTL7-C100 BTL7-C1700...20 mA 20...0 mA

0 V Output

La (programming input)

GND+24 V DC


BTL7-E100 BTL7-E1704...20 mA 20...4 mA

0 V Output

La (programming input)

GND+24 V DC


BTL7-A/E/C/G1...-S32/KA

Note!Before construction, installationand startup please familaryourself with the user's guide tobe founded at www.balluff.com.

BKS-S 33MBTL7-_ _ _-S32

Soldered connectionsRight angle, female

BKS-S 33M-_ _

max. 0.75 mm2

ZnAlCu1 nickel platedCuZn

0.8 µm AuPG 9



BKS-S 32M-CBTL7-_ _ _-S32Crimp contactsStraight, female

BKS-S 32M-C-_ _

max. 0.5 mm²


0.8 µm AuPG 9



Please indicate cable length to ordering code!Code 00 for self-assembly (please use shielded cable).02 = Length 2 m05 = Length 5 m10 = Length 10 m

15 = Length 15 m20 = Length 20 m25 = Length 25 m

17



www.balluff.com

BKS-S 78MBTL7-_ _ _-S32

Soldered connectionsStraight, male

BKS-S 78M-C-00

max. 0.75 mm2


0.8 µm AuPG 9

6...8 mm

IP 67 (when attached)



BTL7-A5010 V (factory settings)

0 V10...0 V (factory settings)La (communication line)

0...10 V (factory settings)GND

+24 V DCLb (communication line)

BTL7-E5014...20 mA (factory settings)

0 V20...4 mA (factory settings)La (communication line)

(factory settings)GND


Micropulse+, BTL7-A/E501...-S32/KA

BKS-S233BTL7-_ _ _-S233

Right angle, female

BKS-S233-PU-_ _

PURCuZn

0.8 µm Au

LifgY+LifgY, FC-11Y8×0.25 mm²


BKS-S232BTL7-_ _ _-S232

Straight, female

BKS-S232-PU-_ _

PURCuZn

0.8 µm Au

LifgY+LifgY, FC-11Y8×0.25 mm²


BTL7

Unassembled orfully molded

Stainless steel cover nut Stainless steel cover nut

General data

Analoginterface

Programming

Installationnotes

Magnet

Connectors

TestingLaboratory

Please indicate cable length to ordering code!Code 00 for user assembly (please use shielded cable).02 = Length 2 m05 = Length 5 m10 = Length 10 m



18

Molded-on PUR8×0.25 mm2

LIF2Y-FC-11Y-032×0.2 mm6.6 ±0.2 mm

dynamic 5 × D, static 3 × D

BKS-S115-PU-_ _BTL7-_ _ _-S115

8-pin, Straight, female

BKS-S115-PU-_ _

PURCuZn

0.8 µm Au

IP 67CuZn

2.5 µm NiViton

BKS-S115-00BTL7-_ _ _-S115

8-pin, female

BKS-S115-00

max. 0.75 mm2


PG 96...8 mm


Viton

Connectorsfor Series

Type

Ordering code

Screw terminalHousing materialContactsContact finishCable strain reliefCable diameterEnclosure rating per IEC 60529Knurled coupling ringFinishO-Ring

CableNo. of wires × conductor cross sectionTypeConductor configurationOuter diameterMin. bending radius

BKS-S116-PU-_ _BTL7-_ _ _-S115

8-pin, Right angle, female

BKS-S116-PU-_ _

PURCuZn

0.8 µm Au

IP 67CuZn

2.5 µm NiViton



BTL7-A5010 V0 V

10...0 V (factory settings)La (communication line)

0...10 V (factory settings)GND


BTL7-E5010 V0 V

20...4 mA (factory settings)La (communication line)

4...20 mA (factory settings)GND




BTL7-G1100 V0 V

10...–10 VLa (programming input)

–10 ... 10VGND


BTL7-A1100 V0 V

10...0 VLa (programming input)

0...10 VGND


BTL7-C100 BTL7-C1700 V0 V

La (programming input)0...20 mA 20...0 mA

GND+24 V DC


BTL7-E100 BTL7-E1700 V0 V

La (programming input)4...20 mA 20...4 mA

GND+24 V DC


BTL7-A/E/C/G...-S115

BTL7-A/E501...-S115

Note!Before construction,installation andstartup pleasefamilar yourself withthe user's guide tobe founded atwww.balluff.com.

15 = Length 15 m20 = Length 20 m25 = Length 25 m

19

MicropulseTransducer Balluff Testing Laboratory

www.balluff.com

BTL7

"Stress on the sample" Multifunctional climate chamber

Nitrogen tank forthe cooling system

HALT – High Accelerated Lifetime Test –Highest function security over yearsHALT tests during the product development phase mean:"Detecting weaknesses early and eliminating them"

Thermotron Industries USA2...10000 Hzup to 50 g

9 pneumatic cylinders, noise spectrum, 3-axis, 3 linear and 3 rotary degrees of freedom–100 °C...+200 °C

70 K/min96 kW

Electric heater, liquid nitrogen for cooling

HALT SystemManufacturerFrequency spectrumAccelerationExcitationTemperature rangeTemperature gradientElectrical powerProcedure

Technical Data

General data

Analoginterface

Programming

Installationnotes

Magnet

Connectors

TestingLaboratory

The result is lineardisplacement systems andsensors of the highestquality and reliability whichwill continue to perform withthe same safety andprecision for years to come.Their use increasesequipment up time, preventsservice and repair costs andachieves significantly greaterefficiency.

that we can immediatelyimprove the first componentto fail. In the HALT systemboth sensors and trans-ducers can be tested.

Rapid temperature cyclesfrom –100 °C to +200 °Cand vibration loads between10 °C and 50 °C cansimulate aging of a sensor.Using this procedure theproducts are tested for theirspecifications to determinethe re-liability, load capacityand life expectancy of thesensor. The sample isintentionally destroyed so

Balluff Testing LaboratoryMicropulseTransducer

20

Objective: Simulate themechanical loads on aproduct over its working life.Balluff products are oftenfitted in machines whenmechanical vibrations andimpacts occur. For reliableoperation they must bedesigned to be immune tovibration and shock. In theBalluff test laboratory allproducts are therefore testedbefore series release fortheir mechanical stability.

The features of the vibration test equipment at Balluff are as follows:

Manufactured by Unholtz-Dickie CorporationModel SA 15-S092-BP SAI60-H560B-24-LPsinusoidal force vector 4.4 kN 35.6 kNrandom force vector 4.4 kN 35.6 kNshock force vector 8.8 kN 73 kNmax. sinusoidal acceleration 100 g 89 gmax. random acceleration 100 g 74 gmax. shock acceleration 200 g 210 gmax. sinusoidal velocity 2.0 m/s 1.9 m/smax. shock velocity 5.1 m/s 3.5 m/smax. amplitude 51 mmp-p 51 mmp-pFrequency range up to 3.5 kHz up to 2.7 kHz

The following testscan be performed on thisequipment:

– Sinusoidal testing– Noise testing– Shocks

in addition one equipment iffitted with an FFT analyzer.

Tests can be performed tothe following standards:

MIL STD 202EN 60068-2-6EN 60068-2-27EN 60068-2-29EN 60068-2-64DIN EN 50155IEC/EN 61373GL 2001

Reliability doesn't happen by chanceests and checks during the development process improve theproduct and give protection against "surprises" in service.

1.Electro-magneticcompatibility (EMC)

2.Product-specifictests

3.Shock, sinusoidaland noise tests

4.Other

Test equipmentESD generator ESD 30C, EM test with IEC fingerand relay discharge moduleGTEM cell 1500, MEBSignal generator SMH, Rohde & SchwarzHF amplifier model 100W1000M1, ARHF amplifier model CBA9429, SCHAFFNERHF circuit network RFSN, SCHAFFNERWattmeter NRVS, Rohde & SchwarzWattmeter head NRV-Z 51, Rohde & SchwarzDirectional coupler RK 100, MEBDirectional coupler C6187, VERLATONEField strength measurement system HI-6005, HoladaySoftware MEB IMM, SCHAFFNERBurst generator EFT 500, EM-TestCapacitive coupler HFK, EM-TestHybrid generator CE-SURGE, Hilo-TestCoupling / decoupling network CDN 104Coupling / decoupling network CDN 202Signal generator SMH, Rohde & SchwarzHF amplifier model 150A100A, ARCoupling / decoupling network M2, MS3, S4, S9,AF2, AF4, RJ45/5EM injection clamp F-203I-23mm, FCCSoftware MEB IMM, Schaffner MEBSelf-built test equipment, Balluff GmbH

Self-built test equipment, Balluff GmbH

GTEM cell 1500, MEBMeasurement logger SM41, MEBSoftware, MEBMeasurement logger ESHS 30, Rohde & SchwarzNetwork simulator ESH3-Z5, Rohde & SchwarzShield CubicleFrame antenna HLA6120, SCHAFFNERMeasurement logger ESHS 30, Rohde & SchwarzShield Cubicle

Self-built test equipment, Balluff GmbHSelf-built test equipment, Balluff GmbH

Self-built test equipment, Balluff GmbH

Shock and vibration equipment,model SA15-S092-PB and model H560B-24-LP,Unholtz-Dickie with software modules for:Sinusoidal vibrationsShocksNoise testsSignal analysis

X-ray inspection equipment RTX 113,HEEB-INOTEC

TestsImmunity from discharge of static electricity(EN 61000-4-2)Immunity from electro-magnetic fields(EN 61000-4-3)

Immunity from rapid transient interference (bursts)(EN 61000-4-4)Immunity from abrupt voltage surges(EN 61000-4-5)

Immunity from mains-borne high-frequency interference (EN 61000-4-6)

Immunity from magnetic fields withpower transmission frequencies (EN 61000-4-8)Immunity from voltage dips, short breaks in powersupply and voltage fluctuations (EN 61000-4-11)

Radiated emissions(EN 55011)

Mains-borne emissions(EN 55011)

Emissions, HF magnetic field(DIN EN 300 330-1)

Making capacity / breaking capacity (EN 60947-5-2)Testing cable anchoring of devices with integralconnection cables(EN 60947-5-2)Short circuit testing (EN 60947-5-2)

Shock, sinusoidal and noise testing

(EN 60068-2-6)(EN 60068-2-27; EN 60068-2-29)(EN 60068-2-64)

X-ray analysis

21

Test equipment in the test laboratory

www.balluff.com

BTL7

General data

Analoginterface

Programming

Installationnotes

Magnet

Connectors

TestingLaboratory

22

SMARTSENSMICROPULSE

BTLKBTLH

BTL DEXB BTL7 BTL NEX

BTL PEX

BTLP BTLAT BTLBBTL DEXJ

P.1 AT.1 B.1 K.H.1 EX.4 EX.8

Expertise inLinear Position SensingService


Micropulse® TransducersProfile series

Micropulse® TransducersAT series

Micropulse® TransducersRod series

Micropulse® TransducersCompact rod series

Micropulse® ProcessorsBUS modules

MagneticLinear Encoder System

Incremental andAbsolute Encoders

InductiveLinear Position Sensor

InductiveDistance Sensors

Magneto-InductiveDistance Sensors

PhotoelectricDistance Sensors

Program Overview – BTL Main Catalog

Series

Internal fitting versione.g. in hydraulic cylinders

External mountinge.g. on machine frames

For use in explosion hazardareas

Magnet

Interfaces

Analog voltage 0...10 V,10...0 V, –10 V...+10 V

Analog current4...20 mA, 0...20 mA

SSI

SSI-SYNC

CANopen

DeviceNet

PROFIBUS-DP

Start/Stop pulse interface

Profile P Profile A1 Rod B Rod Compact K/H Rod CompactDEX B/J

Rod BTL7 Rod NEX Rod PEX

floating/guided floating ring or float ring or float ring or float ring or float ring or float

Pressure-proof "d"Zone 0, Zone 1, ATEX

Ignition class"n" Zone 2

Dust protectionzone 22

starting page

Mechanical LineMechanical Multiple and Single Position SwitchesMechanical Multiple and Single Position Switches to DIN EN 60204-1/VDE 0113Mechanical Multiple and Single Position Switches with forced openingMechanical Multiple Position Switches with quick-change plunger blockInductive Multiple and Single Position SwitchesInductive Multiple and Single Position Switches with extended switching distanceMechanical Wireless Single Position SwitchesMixed Assembly Multiple Position Switches

Sensor LineInductive Sensors DC 3-/4-wireInductive Sensors DC 2-wireInductive Sensors AC/DCInductive Sensors with special propertiesSensors for Pneumatic CylindersMagnetic Field SensorsCapacitive Sensors

Linear Position SensingMicropulse® Transducer BTL profile seriesMicropulse® Transducer BTL AT seriesMicropulse® Transducer BTL rod seriesMicropulse® Transducer BTL compact rod seriesMicropulse® Processors, BUS modulesMagnetic Linear Encoder Systems BMLIncremental and Absolute Encoders BDG/BRGInductive Linear Position Sensor BIWInductive Distance Sensors BAWMagneto-Inductive Distance Sensors BILPhotoelectric Distance Sensors BOD

Industrial IdentificationIndustrial RFID Systems BIS CIndustrial RFID Systems BIS LIndustrial RFID Systems BIS MIndustrial RFID Systems BIS SVision Sensor BVS

Industrial Networking and ConnectivityConnectors BKSSplitter Boxes BSBValve Connectors BNIIO-LinkRemote Inductive Transmission SystemsBUS SystemsWirelessElectrical Devices

Photoelectric LineDiffuse energetic with fore- and background suppressionRetro-reflective SensorsThrough-beam Sensors (emitter/receiver)Fiberoptic SystemsSlot SensorsOptical Window SensorsLight GridsContrast SensorLuminescence SensorsColor SensorsPhotoelectric Distance Sensors

Mechanical AccessoriesAttachmentsMounting System BMS

Full product line on CD-ROM

Please check and return by fax!

DVD-ROM Full product line with 3D data

Company

Name

Department

Street

Fax +49 7158 173-299

Phone

Postal Code/City

Object Detection


Industrial Identification



We also offer a compilationof our entire product lines onCD-ROM or DVD-ROM!

Micropulse+ Transducer BTL7... the new standard in industrial hydraulics

Balluff GmbHSchurwaldstrasse 973765 Neuhausen a.d.F.GermanyPhone +49 7158 173-0Fax +49 7158 [email protected] www.balluff.com

Object Detection

Industrial Identifi cation



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