Micro Supreme Auto Industries (I) Pvt. Ltd. Supreme...High RPM Twins Spindle Drilling System...

MICRO SUPREME

WE CARE FOR QUALITY IN EVERYTHING WE DO !

Updated on : 13.06.2011

THE COMPANY • Micro supreme is a multi faceted organization

engaged in diversified industrial activities with following divisions:

• Automotive & precision Engineering division

• Testing systems division

• Measuring instruments division

We are regularly supplying our products to all Public & Private sectors.

Micro Vision

To be a global company trusted and

respected on international arena.

To achieve “Industrial Superpower”

status of our nation.

Micro Mission

High quality people, processes & products

to enhance customer delight

Constant innovation & rapid development

to achieve stable long term growth &

enhance prosperity of business as well as

community

To pursue excellence in everything we do as

an organization and as an individual.

Basic Values For Micro Supreme

Customer is supreme.

Maintain harmonious relationships with

people, Society, and commitment towards

social welfare as well as environmental

protection.

Constant strive for improvement.

We care for quality in everything we do.

We do what is right.

Quality Policy We shall thrive with uncompromising integrity to emerge on

international arena as the best organization to work with

and for, by adopting continual improvement in processes,

products, quality and the effectiveness of quality

management system.

We are committed to provide products and services which

consistently meet or exceed the standards set by our customer,

on time and at the reasonable cost, thus enhancing customer

satisfaction.

We shall pursue growth in harmony with the global

community by focusing on excellence on organizational and

individual level.

Environmental Policy Micro Supreme Auto Industries (I) Pvt.Ltd. is committed to continual

improvement of environmental performance, prevention of pollution,

and compliance with all applicable environmental regulations &

legislation.

We will promote environmental awareness amongst our employees,

suppliers and encourage them to fulfill and review environmental

objectives and targets. We shall strive to:

Create a proactive environment management system to address all

environmentally significant aspects related to our products, processes

and services.

Minimize waste generation and conserve natural resources through

better technology and practices.

The company will adopt practices that support conservation,

sustenance and rejuvenation of energy, environment and natural

resources. This policy has been communicated to all our employees,

stakeholders and will be made available to public on demand.

Something about us… “Micro Supreme”, an ambitious enterprise initiated in 1984 has

manifested a phenomenal rise since then.

Mainly engaged in design, development & production :

Automotive & precision Engineering division :

Precision mechanical components & assemblies being used in automotive engine, gear box, power steering systems as well as power generation, shipping & precision engineering industries.

Testing systems division :

Environmental testing systems, laboratory testing systems, customized testing systems being used in automotive, chemical, electrical &

electronics industry etc.

Measuring instruments division : Manufacture measuring instruments, relation gauges, jigs & fixtures.

Our main capabilities are engineering & instrumentation.

Salient features Of Micro

Supreme

Micro Supreme possess the ability to absorb the

technology at any level & produce a consistent output with

the level of technology absorption.

Mass-production at 0 ppm capabilities

Engineering Design & Development capabilities

Testing Systems Div.: In house manufacturing of state of

the Art Testing systems

Measuring Instruments Div.: In House manufacturing of

Gauges, Inspection Fixtures, Manufacturing Fixtures

Growing Capability of

Micro Supreme

Proficiency in Understanding Technical Drawings and well conversant in all Global Automotive Standards : American, Japanese, European etc.

Appropriate Automation leading to economic production costs

Flexibility in small-batch production.

Growing IT Capability for Design, Development & Simulation through extensive use of CAD systems like Pro-E, Solid Edge and Auto CAD.

Business Relations of

Micro Supreme with:

Customers : Cordial and well established

Suppliers : Cordial and well established

Employee : Cordial, affable. There is no

workers union due to friendly relations by

management.

Key Milestones 1984 : Organization started with precision centreless grinding facility

1989 : Development of Salt Spray Corrosion Testing System with international quality level. Unique in the country.

1991 : PCN assembly development.

Vendor ship of TATA Motors.

1995 : Development of automatic viscosity measuring system.

1996 : Power steering components development for ZF (I) & their vendor ship.

1997 : Shifted in own premises with modern amenities, at Kondhwa.

Vendor ship of TATA Motors passenger car unit

Key Milestones

2000 : Vendor ship for M & M (T) Div.

2001 : Vendor ship for M & M Automotive Div.

2003 : Water spray chamber development.

Development of export oriented products for ZF steering like Driver

& valve spool.

2004 : Vendor ship for Kirloskar Oil Engines

Vendor ship for TVS group.

ISO/TS 16949 Certification.

Key Milestones

2005 : Engineering Division

Development of Assly. Cam Chain Tensioner, Piston

Cooling Nozzle Assly. & Chain Cooling Nozzle Assly. for Euro IV

engines

Testing Systems Division

Water Splash Chamber meeting DIN, JIS, IS & customer

specific requirements

Gasket Thickness (In compressed condition) Measuring system

Corporate

5 acre land acquired for export oriented unit

Renovation of plant & office.

Implementation of UNIDO training program (30 months)

5S & Kaizen systems established

Key Milestones 2006 : Engineering Division

Export to Wartsila Finland started.

Export to Wartsila Italy in progress. Development of Wartsila components like compressing rings.

Assly. Cam Chain Tensioner successfully developed passing long duration engine test. And is now under production.

Various types of Piston Cooling Nozzles developed for latest engine models of customers .

Vertical Machining Center facility added

Testing Systems Division

New models 125LG and 200LSX of Salt Spray Corrosion Testing Systems launched.

Corporate

Renovation of plant & office completed.

Development of Pirangut plant project initiated.

Key Milestones


Export to Wartsila Finland wel-established. Development of compressing rings done & production exported.

Export to Wartsila Italy started.

Various types of Piston Cooling Nozzles developed for latest engine models of customers .

Vertical Machining Center facility added

New customers added : Premier, Lombardini, Piaggio : Product Dev. In

progress

Gallery cooled Piston Cooling Nozzle technology developed for EURO-4 Engines.

Twins spindle drill head developed & established in production

Auto Multi spindle ( 4 Spindle ) drilling M/c developed & established in production

Measuring Instrument Division ( Tool Room)

Various Low cost Automation Projects implemented

Testing Systems Div.: 800series development of Salts Spray testing system 800LS LXS model & 125LGX

Corporate

UNIDO training program (30 months) completed successfully.

Key Milestones


Export to Wartsila Finland is growing.

Export to Wartsila Italy started.

Assly. Cam Chain Tensioner production well-established.

PCV Valve production started.

Check valve samples Approval awaited

High RPM Twins Spindle Drilling System Developed &Productized

Corporate

Development of Pirangut plant project initiated & construction started.

SAP implemented from 1st August 08.

Key Milestones

2009 : Engineering Div.

1st samples for Aerospace Industry successfully

accepted by the customer- “Outlet machined” for

Pac Sci

Testing Systems Div.

Development of 200 LSXD & Humidity chamber

Corporate:

Environmental Policy formulated

2010: Measuring Instrument Division

Development & Regular production for Piaggio

components : PCN Assly for BTC & BNA engines.

Cam Shaft threading checking.

Development of reaction piston export substitute for ZF.

Testing Systems Div.

Development of Cyclic Corrosion Test Chamber.

Corporate:

Beginning of REEF project for energy conservation

Key Milestones

Key Milestones


Development of Piaggio components:

Adjuster Nut, Injector Nut ,Threaded Bush with IP.

Piston Cooling Jet For Sonalika.

Development for Eicher products: Assly Piston Cooling

Jet , Rocker Pedestal, Clamp Injector ,Sleeve Injector .

Testing System Division

800 LSXD Salt Spray chamber with SCADA base.

Measuring Instrument Division

Multi Gauging fixture for Cam. shaft w. r. t.

KEYWAY

Membership in

associations/ organizations

Indo-German Chamber of Commerce (“IGCC”) ,

Mahratta Chamber of Commerce, Industries and Agriculture

("MCCIA"),

Federation Of Indian Export Organisations("FIEO")

Engineering Export Promotion Council ( EEPC )

Company position in supply

chain

Micro Supreme is basically a Tier one

Company supplying products to OEM Like

Tata motors , Mahindra & Mahindra etc.

It also caters to Tier 1 cos.

Export Destinations

Finland

Italy

Germany

China

Netherland

Australia

South Africa

USA (At initial

Stage)

Main Building

Evening Ambience

GREEN ZONE

OFFICE ZONE

RECEPTION

OUR PLANT & OFFICE

OFFICE ZONE

SMALL PRODUCTS DISPLAY

OFFICE ZONE

ENTRANCE & LOBBY

CONFERENCE HALL

OFFICE ZONE

ENGINEERING ZONE

MANUFACTURING ENGINEERING

QA METROLOGY

ENGINEERING ZONE

QA OFFICE

ENGINEERING ZONE

STORES

MATERIALS ZONE

MANUFACTURING ZONE

VMC

MANUFACTURING ZONE

CNC TURNING CENTER

MANUFACTURING ZONE

PRECISION CENTERLESS GRINDING

MANUFACTURING ZONE

HORIZONTAL HONNING

MANUFACTURING ZONE

COARSE MACHINING SHOP

MANUFACTURING ZONE

TESTING & ASSEMBLY CENTER

MANUFACTURING ZONE

TEST RIG FOR PISTON COOLING NOZZLE ASSY

Testing systems division

TESTING SYSTEMS MANUFACTURING SHOP

Measuring instruments division

PRECISION CYLINDRICAL GRINDING FACILITY


METROLOGY


KAIZEN GALLERY

PRODUCT RANGE Automotive & precision Engineering

Division Piston Cooling Nozzle

Assly.

Relief Valve Assly.

Valve Insert Assly.

Speedo Adaptor.

Breather Valve.

Driver.

Ball Pin.

Flow Limiting Piston.

Spring Capsule.

Bushes.

Check Valve Assly.

P.C. Valve Assly.

R.I.Shaft.

Spacer.

Plate.

Adjusting Shaft.

Pin on Crank Lever.

Assly. Cam Chain

Tensioner

PRODUCT RANGE Automotive & precision Engineering

Division

Benjo bolt

Selector spider control

rod

PCN Assy. for BTC &

BNA Engines

Rocker Shaft

Adjustor Nut

Injector Nut

Threaded Bush with

IP

Outlet Machined

Jet gear lubrication

Piston Cooling Jet

Assly Piston

Cooling Jet

Rocker Pedestal

Clamp Injector

Sleeve Injector

PRODUCT RANGE Automotive Components Division

Automotive Components

POWER GENERATION DIESEL ENGINE USED IN :

DOG

&

LEVER

0.02 A

0.3 A


ENGINE EURO II, III, IV. REDUCES ENGINE TEMPERATURE & EMMISION

USED IN :

PISTON & CHAIN COOLING

NOZZLE ASSEMBLIES

PERFORMANCE TESTING

PARAMETERS :-

1.OPNING PRESSURE 1.6+0.3 \ -0.2

2.STRIKING PRESSURE 2.1+0.3

3.FLOW AT3.5 BAR WITHIN 1.6+0.300 LPM


TO MAINTAIN THE

TENSION OF THE TIMING

CHAIN &

LUBRICATING THE

CHAIN

USED IN :

ASSY CAM CHAIN

TENSIONER

FOR CRITICAL

CHARACTERISTICS SEE

NEXT SLIDE

ASSY CAM CHAIN TENSIONER


USED IN :

BREATHER

VALVE

PERFORMANCE TESTING

PARAMETERS :-

1.CLOSING PRESSURE 4 TO 10 BAR

2.MAXIMUM DISCHARGE 0.5 LPM AT 50 ° C

3.TESTIN OIL : ATF 8.8

10.2

0.04 A

Ø2.1

Ø5.1 +

0.1

+0.0

3

1.9+0.1

Ø5

Ø4

Ø3.1

2

+0.2

+0.0

5

120°

-0.1

±0.1 1.8-0.1

A

+0.1

-0.0

5

0.04 A


RELIEF

VALVE

PERFORMANCE TESTING

PARAMETERS :-

1.FLOW RATE @ 4KG/CM2 : 0.22 TO 0.38 LPM

2.CHECKING PRESSURE : 2 TO 2.6 BAR

3.TESTING OIL : SAE 30 @ 30° ±2 ° C

Ø2.2±0.1

Ø4

+0.0

78

+0.0

30

15.0±0.1

28±0.1

33±0.2

Ø3.5


POWER STEERING ASSY.TO CONTROL THE EXCESSIVE

OIL PRESSRE

USED IN :

PRESSURE

RELIEF

VALVE

PERFORMANCE TESTING

PARAMETERS :-

1.FLOW : 16 LPM MAX

2.CHECKINGPRESSURE : 80,100 &130 BAR

3.OPENING PRESSURE : 80~88 BAR

3.TESTIN OIL : ATF @ 50° ±2 ° C

±0.05Ø4.8

Ø1.1

Ø14

.4u7

Ø12

F11

Ø6-0

.1

Ø14.4+0.018

4.5±0.1

±0.1

0.02

27.4

30±0.2

-0.1+0.2

Ø3.75.5

±0.2

Ø12

F7


POWER STEERINGSMOOTH MOVEMENT OF STEERING USED IN :

FLOW LIMITING

PISTON

PERFORMANCE TESTING

PARAMETERS :-

1.OPENING PRESSURE : 100+10 \ -5 BAR

3.TESTING OIL : ATF

Ø11.417.18 ±0.01

23-0.2

±0.111.5

TAPER & OVALITY WITHIN 0.005 MM


POWER STEERING TO CONTROL DISPLACEMENT OF THE STEERING

USED IN :

DRIVER

FOR CRITICAL CHARACTERISTICS SEE NEXT SLIDE

+0.1

8

Ø4.3 3.5

0.08 B

20.0

27

-0.0

07

Ø6.3-0.05

±0.1

±0.2

7.7 A

13.5

7

Ø7H7

40°+0.1

53.5

Ø8

±0.1

Ø6.3-0.05

±0.1

0.1

A

±0.1

7+0.015

4+0.5

DRIVER


SAFETY VALVE FOR CNG TANK

FITTED IN CNG VEHICLES

PRESSURE CONTROL VALVE

FOR AIR INTAKE IN PETROL

ENGINE


IN ENGINE TO CONTROL THE MOVEMENT OF SPEEDO CABLE USED IN :

SPEEDO

ADAPTOR

34

56

17

12

Ø8

D 8

Ø12

.7

Ø19

.9

Ø24

f 8

M22X1.5

Ø15

Ø14

H 8

0.05 X0.05 A

A

X

0 -0.2

+0.

05 0

0-0.3

±0.1

±0.

1


CLUTCH HOUSING

USED IN :

BALL PIN

56.6

49.4

12

1.2

Ø15 h10(sph)

R1.2

Ø15

Ø25

Ø10

M18 x

1.5

0.8

30

285

DEBURRED

N9


GEAR BOX

USED IN :

REVERSE

IDLER

SHAFT

105.0-0.2

7.0-0.2

1.0

2.07.5

2.070°

75°


GEAR BOX FOR GEAR SHIFTING USED IN :

SELECTOR

SHAFT

FOR CRITICAL CHARACTERISTICS SEE NEXT SLIDE

Ø16e7

220189±0.2

9

SELECTOR SHAFT


POWER GENERATION /

LOCOMOTIVE

ENGINES

USED IN :

TURBO

SHAFT

Salt Spray Corrosion Test Chamber.

Rain Chamber.

Dust Chamber.

Coil Spring Fatigue Testing Machine.

Flammability Tester.

Water Spray Chamber.

Gasket Thickness Testing Equipment.

Water Splash Testing System.

PRODUCT RANGE Testing systems division:

PRODUCT RANGE

Plain Snap Gauges.

Plain Ring Gauges.

Special Gauges.

Relation Gauges.

Morse Taper Plug Gauges.

Jigs & Fixtures.

Versa Dial.

Precision Vice.

Slot Master.

Piston Checking Instrument.

Plain Plug Gauges.

Universal Measuring Block

Sine Bar.

Sine Center with Casting Base.

Dial Gauge Stand.

Compound Angel Sine Vice.

Big Base Dial Stand.

Universal Measuring

Instrument.

Special Purpose Machine.

Receiver Gauges.

Floating Carriage Diameter.

Measuring instruments division:

PRODUCT RANGE

Measuring instruments division:

Cam Shaft Threads Checking

Automation system

Multi Gauging fixture for cam.

Shaft.

MACHINING

FACILITIES & EQUIPMENTS Cylindrical Grinder

Centreless Grinder

Surface Grinder.

Tool & Cutter, Grinder.

Center Lathe

Capston Lathe RDU.

MLZ 250 Lathe.

CNC Lathes.

Facing Machine.

Sandering Machine.

Drilling Machines

Traubs (Automats)

Honing Machine

Vertical Machining Center

PCN Press.

PCN Test Rig.

Guide Pin pass Press.

Relief Valve Test Rig.

Relief Valve Press.

High rpm Precision Drilling Machines.

Universal Milling Machines.

Centreless Lapping Machine.

KING RICH Milling cum Boring Machine.

2- Dimension Engraving Machine.

Welding Machine.

SR.N MACHINE NAME MAKE CAPACITY

A CNC TURNING CENTER

1 CNC M/C NO 1 (RETROFEED) G.D. WEILER Ø100×150 POSITIONAL ACCURACY 0.010 MM TAPER & OVALITY 0.004 OVER

2 CNC M/C NO 2 A.C.E. Ø140×240 POSITIONAL ACCURACY 0.005 MM TAPER & OVALITY 0.002 OVER

3 CNC M/C NO 3 G.D. WEILER Ø140×150 POSITIONAL ACCURACY 0.005 MM TAPER & OVALITY 0.002 OVER

4 C.N.C. M/C -04 G.D. WEILER Ø140×150 POSITIONAL ACCURACY 0.005 MM TAPER & OVALITY 0.002 OVER

5 CNC M/C NO -05 A.C.E Ø140×240 POSITIONAL ACCURACY 0.005 MM TAPER & OVALITY 0.002 OVER

6 CNC M/C NO -06 ACE Ø140×240 POSITIONAL ACCURACY 0.005 MM TAPER & OVALITY 0.002 OVER

B VERTICAL MACHING CENTER HART FORD800 X 510 X 630 ATC 24

STATION POSITIONAL ACCURACY 0.005 MM Center Distance Accuracy 0.01mm

C GRINDING SECTION

1 SURFACE GRINDING M/C EQUIPTOP 500 X 200 FLATNESS 0.005 OVER 400X160 M.M. FLATNESS 0.003 OVER

2 SURFACE GRINDING M/C AVRO 600 X 200 FLATNESS 0.005 OVER 480X160 M.M. FLATNESS 0.005 OVER 480X160

3 SURFACE GRINDING M/C PRAGA 450 X 150 FLATNESS 0.005 OVER 360X120 M.M. FLATNESS 0.005 OVER 360X120

4

CYDRICAL GRINDING M/C(EXT.

ONLY) MICROMATIC Ø260×500 TAPER & OVALITY 0.002 OVER 400 MM

TAPER & OVALITY 0.002 OVER

400 MM

5

CYDRICAL GRINDING M/C (

UNIVERSAL. ) HIGH-LIFE Ø250×500

TAPER & OVALITY 0.002 OVER 400

MM

TAPER & OVALITY 0.002 OVER

400 MM

6

CENTERLESS GRINDING M/C NO-

01 BHAGWN SONS.Ø1.5 TO 80 MM

TAPER & OVALITY WITHIN 0.002/100

MM

TAPER & OVALITY WITHIN

0.002/100 MM

7

CENTERLESS GRINDING M/C NO-

02 PALMARY Ø1 TO 50 MM

TAPER & OVALITY WITHIN 0.001 /100

MM


0.001 /100 MM

8 TOOL & CUTTER PRAGA 1000 X 150

TAPER & OVALITY WITHIN 0.002 /100

MM


0.002 /100 MM

D MILLING SECTION

1 M1TR WITH DRO L.C.0.005MM KING RICH 250 X 850 POSITIONAL ACCURACY 0.01MM

CENTRE DISTANCE OF2 HOLES

WITHIN 0.010 M M

2 MILLING M\C (UNIVERSAL) BFW 250 X 650 PARALLELITY WITHIN 0.020 MM PARALLELITY WITHIN 0.020 MM

3 MILLING M\C (UNIVERSAL) BFW 250 X 650 PARALLELITY WITHIN 0.020 MM PARALLELITY WITHIN 0.020 MM

4 MILLING M\C (UNIVERSAL) GDFOUR 200 X 550 PARALLELITY WITHIN 0.020 MM PARALLELITY WITHIN 0.020 MM

5 MILLING M\C (UNIVERSAL) AMAN 200 X 500 PARALLELITY WITHIN 0.030 MM PARALLELITY WITHIN 0.030 MM

6

MILLING M\C (UNIVERSAL)WITH

3 AXIS DRO L.C.0.001MM

H.ERNAULT-

SOMUA 1200 X 300 PARALLELITY WITHIN 0.010 MM PARALLELITY WITHIN 0.010 MM

E TURNING SECTION

1MLZ-250 LATHE MACHINE WITH TURRETG.D. WEILER

Ø260 ×500 mm

WITHOUT TURRETTAPER & OVALITY WITHIN 0.010 MM


0.010 MM

2MLZ-250 LATHE MACHINE WITH TURRETG.D. WEILER

Ø260 ×500 mm

WITHOUT TURRETTAPER & OVALITY WITHIN 0.010 MM


0.010 MM

3LATHE MACHINE H.M.T. Ø300 × 900 mm TAPER & OVALITY WITHIN 0.050 MM


0.050 MM

4LATHE MACHINE WITH TURRET KIRAN Ø250 × 500 mm WITHOUT TURRETTAPER & OVALITY WITHIN 0.050 MM


0.050 MM

5LATHE MACHINE PSG Ø300 × 900 mm TAPER & OVALITY WITHIN 0.050 MM


0.050 MM

6R.D.U. LATHE MACHINE WITH TURRETG.D. WEILER Ø250 ×100 mm TAPER & OVALITY WITHIN 0.010 MM


0.010 MM

F AUTOMAT SECTION

1TRAUB M/C NO-01 TBT-60 TURRET

P.M.T. MAX dia 60 mm ACCURACY 0.05 MM ACCURACY 0.05 MM

2 TRAUB M/C NO-02 A-25 P.M.T. MAX dia 25 mm ACCURACY 0.05 MM ACCURACY 0.05 MM

3 TRAUB M/C NO-03 A-25 TURRET P.M.T. MAX dia 25 mm ACCURACY 0.05 MM ACCURACY 0.05 MM

POSSIBLE ACCURACY OF

MACHINING

SPECIFIED ACCURACY BY

MANUFACTURER

MACHINE LIST WITH CAPACITY

SR.N MACHINE NAME MAKE CAPACITY

G DRILLING SECTION

1

THAKUR DRILL M/C NO -01 (

RPM --16000 ) THAKUR

Ø0.3 TOØ 6.0 mm

DRILL HOLD capacity

2



Ø0.3 TOØ 6.0 mm

DRILL HOLD capacity

3



Ø0.3 TOØ 6.0 mm

DRILL HOLD capacity

4



Ø0.3 TOØ 6.0 mm

DRILL HOLD capacity

5

DRILL M/C (ITC.) (

RPM --3000 ) ITC

Ø0.5 TOØ 6.0 mm

DRILL HOLD capacity

6

DRILL M/C NO-01 (

RPM --2200 ) ITCO

max Ø17mm drill

holding capacity

7

DRILL M/C NO-02 (

RPM --2260 ) ITCO

max Ø17mm drill

holding capacity

8

DRILL M/C NO-03 (

RPM --2260 ) ITCO

max Ø17mm drill

holding capacity

9

DRILL M/C NO-04 (

RPM --2260 ) ITCO

max Ø17mm drill

holding capacity

10

DRILL M/C NO-05 (

RPM --2260 ) ITCO

max Ø17mm drill

holding capacity

11

DRILL M/C NO-06 (

RPM --2260 ) ITCO

max Ø17mm drill

holding capacity

12

DRILL M/C (

RPM --2260 ) KMP

max Ø17mm drill

holding capacity

13

REDIAL DRILL M/C (

RPM --2260 ) PRD

max Ø25mm drill

holding capacity

H HONING M\CMANISHA

Ø4 TO 80mm X 200 MM

LONG

TAPER & OVALITY 0.002&0.001

respectively over 100mm long

TAPER & OVALITY 0.002&0.001

respectively over 100mm long

I LAPPING M\C KARSONS Ø 0.17 TO Ø 150 MM TAPER 0.002 / 100mm TAPER 0.001 / 100mm

J POWER HECK-SAW M\C JASWANT 200 M M CAPACITY

K BENCH GRINDER INDIAN 200 M M

L AIR COMPRESSOR ATLAS COPCO 5 HP

1 AIR COMPRESSOR KND 5 HP

M GENERATOR SET CUMMINS 62.5 KVA

N GENERATOR SET KALA 82.5 KVA

O ROTRY SURFACE GRINDING M/C 300 M M

P SANDRING M/C 915 M M X 100 M M BELT SIZE

SPECIFIED ACCURACY BY

MANUFACTURER

POSSIBLE ACCURACY OF

MACHINING

MACHINE LIST WITH CAPACITY

QUALITY CONTROL

FACILITIES Vertical Trimos.

Profile Projector.

Surface Tester.

Slip Gauge Box.

Dial Comparator Stand

Plunger Type Gauge 0.001 LC

Magnetic Dial Stand

Lever Type Dial Gauge 0.002 LC

Surface Plate.

Snap Gauge.

Plug Gauge.

Thread Gauge.

Vernier.

Micrometer.

Spring Load Checking

Machine.

Height Vernier – 300 mm

Measuring Pin Set.

Bevel Protractor.

Depth Vernier.

V. Block.

Special Gauges.

Thread Ring Gauge.

Radius Gauge.

QUALITY CONTROL

FACILITIES Dial Gauges.

Squarness Checking

Fixture.

Steel Slip gauge Box.

Sine Bar.

Sine Center.

Universal Measuring

Block.

Precision Vice.

Compound Angle Sine

Vice.

Granite Surface Plate.

Bore Gauge.

Slip Gauge.

Electronic Comparator with

Probe.

Microkator(L.C. 0.005)

Carbide Slip Gauge Box.

Digital Vernier.

Micrometer (0 – 150 mm

Range)

Height Gauge.

Versa Dial Eqpt.

Digital Spring Load Testing

System

GRADES OF ALLOYS

Mild and Free Cutting Steels like Fe 410 – WA, 15 C 8, En – 1 B, 11 C 10 S 25, 9 S Mn Pb 28 K

Medium Carbon Steels like EN 8 DM, 35 C 8, 45 C 8, EN – 9, C – 55, AISI1146

Steel Alloys like En 19, 41 Cr4, 16 Mn Cr 5, 20 Mn Cr 5, En – 31, 39NiCrMo3, 25CrMo4, X10CrSi13

Other Steel Alloys like INCONEL, HSS, OHNS

Stainless Steel Alloys like 304, 316, 410

Free Cutting Brass, other

Brass & Bronze alloys

Wrought/Forge/Investment

Cast Steel Alloys : Copper Base Alloys :

Aluminum & Al Base

Alloys :

Cast Al – Alloy : like LM6,

LM24 etc.

Wrought Al – Alloy :

7075, 6061 etc.

Carbide Material

Automotive & Precision

Engineering Customers

Measuring Instruments

Customer

Testing Systems Customers

Testing systems division Products

SALT SPRAY CORROSION TESTING SYSTEM


SALT SPRAY TEST CHAMBER, 125 LG


SALT SPRAY TEST CHAMBER, 200 LSX

Salt Spray Corrosion Testing Systems

Proven System to make comparative or absolute study of

corrosion resistance for different materials, Surface

Coatings viz. Plating , Painting etc.

Various components & assemblies of automotive

electrical, electronic, engineering & durable consumable

products (like TV, Freeze, Washing machines, computers

etc) are subjected to salt spray corrosive atmosphere on

their aesthetics & performance parameter.

Based on these corrosion effects one can take corrosion

inhibiting measures

Various corrosion tests mentioned in National &

International Standards. Viz.

IS : 9000 pt XI ASTM B 117 ,JIS Z 2371,DIN 500 21

etc. can be carried out in this system.

Salt Spray Corrosion Testing Systems

Salient features of Salt Spray :

Robust, double Walled test chamber made in corrosion

resistant special FRP.

Superb aesthetics with customized dual color system.

Double walled chamber for better thermal insulation.

Main Salt solution tank , integral part of the systems. Its

high storage capacity supports long duration testing

without refill.

Automatic water level system for humidifier.

Special Angular Stand for test panels.

Special Demist System to avoid ambiance pollution.

Hydrostatic Sealing between Dome/ Hood & fog chamber.

LSXD Series offers

PLC based data acquisition system.

Unique user –friendly software for data storage &

sorting along with various reports generation &

sorting facilities.

Password protection

Salient features of Salt Spray :

RAIN & WATER SPRAY TEST CHAMBER


WATER SPRAY CHAMBER

Salient Features of Rain & Water Spray

Test Chamber

Performance of various automotive, electrical & electronic

items has to be evaluated under rainy, water spray &

shower conditions.

Different National & International standards as well

companies have formulated tests for this purpose which

can be carried out in these test chambers

Rain test are to investigate the performance of the parts

subjected to droplets; indirect wind & rain or spray

Shower tests are to investigate the performance of the parts

subjected to direct wind & rain or spray ; heavy water

shower

Salient Features of Salient features of

Environmental Testing:

IS/ JIS/ User defined test programs can be carried out

easily. IS / JIS test programs are permanently stored. User

has facility to write his own test program which can be

stored by default separately.

Robust FRP construction for better corrosion resistance.

Height adjustable specimen mounting rotating table.

Rotation in both directions with settable RPM value

facility.

Full double wall glass door for better view . It exhibits

superb aesthetics.


Environmental Testing :

Illumination lamp for better view of working area.

Port holes for connectivity to test items in the chamber.

Electrical & pneumatic supply points in test chamber.

Water filtration system to avoid clogging of nozzles

Castor wheels for better mobility.

Adjustable Nozzles.

Water level controller.

On line water flow & Pressure measurement with digital

display.

Cooling provision in control unit through exhaust fans.


Environmental Testing :

Auto stop facility after completion of test duration time.

Various safety features like door lock safety switch ,

emergency switch , separate MCBs.

DUST SPRAY CHAMBER


DUST TEST CHAMBER

Dust Spray Chamber

This dust chamber provides test facility for carrying

out dust test for assessment of the dust preventive

property or dust resistant property of the parts. This

chamber is designed for the simulation of Dust

environment in a controlled atmosphere in

accordance to various standards.

Test Chamber Inner Size : 1000 (W) x 1000 (D) x

1000 (H) mm.

Double Wall Glass Door for leak-proof of dust.

For easy movement, castor wheels are provided.

COIL SPRING FATIGUE TEST SYSTEM


COIL SPRING FATIGUE TESTER

Coil Spring Fatigue Test System

Micro Supreme make this system is PC based for

testing performance & Endurance life of

compression type of helical coil springs.

This machine is designed with precision & utmost

care to render long , user-friendly .

Adequate safety measures are provided to avoid

accident.

Specifications :

Pre-loading : 0 to 250 mm.

Stroke Length : 80 to 300 mm with ±1 mm

Stroking Frequency : 25 to 200 cycles / min.

Coil Spring Fatigue Test System

Specifications : cont…

Load : 3000 Kg with ± 1 Kg

Stroke Driver : 20 HP / 1440 rpm

Panel : Digital Display Readout –

Nos. of cycles covered (Preset Type)

RPM Counter.

Displacement Indicator.

Load Indicator.

GASKET THICKNESS TESTER


GASKET THICKNESS MEASURING SYSTEM

Gasket Thickness Tester

This equipment is useful for measurement of

compressed gasket thickness under specific load

along with the additional facility for measuring initial

and recovery thickness.

The main elements of this system :

Initial thickness measuring stand

Linear Probe.

Hydraulic Power Pack.

Hydraulic Cylinder.

Control Unit by PLC System.

Gasket Compression system.

Technical Details : GTS - 15

Load range : 1000 to 15000 Kgs. ( 15 tonne )

Least count : 10 Kg ( 0.01 tonne)

Accuracy : 1 % of FSD.

Thickness range : 0.005 to 1 mm.

Least count : 0.001 mm

FLAMMABILITY TESTER

Flammability Tester

This Instrument is useful for testing the resistance

to burning , of materials’ used in the occupant

compartments of motor vehicles, Viz :

Seat Backs , Seat Belts , Arm Rests, Floor

Covering , Sun visors etc.

Different types of materials used are foams,

fabrics, composite materials etc.

The Instrument meets:

FMVSS : 302 / SAE : 369 a / SASO No.: 449

DIN : 75200 / Gulf Std. No. : 98/1988

RAIN TEST SYSTEM

Rain Test System

This system is designed on the method of conducting

waterproofing test on Automotive Vehicles, refer

IS:11865 – 1986.

System is designed is for creating monsoon

conditions only.

Overall Size of System : 4500 (W) x 3500 (D) x

4000 (H) mm , Approximately.

WATER SPLASH TEST SYSTEM

WATER SPLASH TEST

SYSTEM

Water Splash Test System

The test rig design is similar for carryout testing as

per the following test standards:

JED 285:Test for Protection against splashing water .

IP degree of protection 6K according to DIN 40050

part 9: Test for Protection against power water jets at

high pressure.

IS:9000 Part XVI : Basic environmental testing

procedures for electronic and electrical items-

Driving rain test.

JIS D – 203: Method of moisture, rain and spray

water test for automobile parts-Shower test.

Water Splash Test System

Overall Size of System : 5500 (W) x 1500 (D) x

2200 (H) mm , Approximately.

Double wall construction : Inner Chamber SS 304 &

Outer Covers CRCA powder coated.

PLC Based System.

Digital Flow meter for flow measurement.

High pressure of water i.e.10 bar is measurement by

Pressure Transmitters.

Two Big Rollers size : Dia.1000 x 500 mm

continuous rotating up to 600 Hrs. by 125 kmph

speed with splashing of muddy water.

THANK YOU !

[email protected],

[email protected], www.microsupreme.co.in

mailto:[email protected]

mailto:[email protected]

http://www.micro-engg.com/

Micro Supreme Auto Industries (I) Pvt. Ltd. Supreme...High RPM Twins Spindle Drilling System...

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