MG Leaflet

8
zertifiertes Qualitätssystem ISO 9001 EN 29001 Reg-Nr. 11001-01 WEY ® Knife Gate Valve Type MG 2.5.00

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Transcript of MG Leaflet

  • zerti

    fierte

    s

    Qual

    itts

    syst

    em

    ISO

    9001

    EN29

    001

    Reg-

    Nr.

    1100

    1-01

    WEY Knife Gate Valve Type MG 2.5.00

  • Features

    The cushioned cylinder prevents pressure shocksand initiates flushing

    4-post heavy dutysolid steel topwork

    Flange raised face;EN558-1 Series 20face-to face

    Gate surface ground on 4-sides provideslong-life high perfor-mance sealing

    All stainless steelvalve bolting

    Threaded lugs permit easy instal-lation and by using all flange screws, valve is suitable for dead-end-service at full pressure

    Unique transverseseal eliminates stuff-ing box and com-pensates for wear

    Gate guided forfull length of stroke to insureflutter-free operation

    Pigable enlarged bore reducespressure drop. Unique self-cleaning bore configurationprevents high solids contentslurries and dry solids frompacking in seat area

    Seat me cha ni -cally re tainedto prevent pull-out

    Gate 60 arc geometry preventsjamming during closure becausesolids are pushed ahead by the gate into en larged flushing corners

    Bi-directional, bubble-tightshut-off at full pressure

    High strength clevisor stemnut for longlasting performance

  • Design options

    Powder gate design witha scraper edge and sharpened face to cutthrough sticky medium

    Flush port connectionsfor body corners and/orchest area; isolating bar-rier between transverseseal; both options for severe service conditions

    Deflector cone to protectbody and seal from solids build-up

    Chest and guide liner for increased cycle life and reduced operatingforce in severe servicecondi tion

    Double transverse sealfor extremely severe service condition

    V-Notch insert for flowregulation

    Wear ring in Ni-Hard orPolyurethane to protectbody and seal from abrasion

    Gas-tight bonnet instainless steel for max.pressur 0,5bar

    Safety guard in stainlesssteel according to machinery directive no98/37EC

  • Test PressureTest acc. EN-12266-1, rate A

    Face-to-face dimensionFace-to-face EN 558-1 /ISO 5752 part 20)

    SISTAG coatingAll steel parts are coatedwith type SL 29125, 2-compounde primer coat 100 m and 2-comp.polyurethane top coat80 m, RAL 7030.

    PED (Pressure Equipment Directive No 97/23/EC)All equipment with pressure of < 0.5bar is subject toPED. Furthermore, the directive is distinguished bet-ween gas and liquid and dangerous fluids. The stan-dard type MH design corresponds up to the category III.

    ATEX (Atmosphere Explosible Directive 94/9/EC)The directive describes the basic safety requirmentsfor electrical and non-electrical mechanical equipmentand protection systems which are installed in a hazar-dous area.Option: The type MG can be supplied according to category 1GD IIB (inside) and category 2GD IIB (out side);refer to factory

    Seat Type

    Flange connection EN 1092 (DIN 2501)

    Size Material Flange2) Nominal Standart MaterialPressure PN Body/Gate

    50 600 Stainless steel PN16 16 bar 316SS/DuplexPN16 10 bar 316SS/316L

    250 6001) Ductile Iron PN16 16 bar Ductile Iron EN-JS1030/1072/DuplexPN16 10 bar Ductile Iron EN-JS1030/1072/304SS

    1) Size 50 200 is covered by the type MF2) Flange can be drilled acc. PN10 or for most sizes acc. ANSI 150 lbs.

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    Material

    NBR, PUR max. temp. 80CEPDM, Hytrel max. temp. 120CFPM, Aflas max. temp. 180CPTFE max. temp. 220CCeramic cord max. temp. 400C 1)

    1) For powder, waste gas and pellets at atmospheric pressure condition

    Temperature40C to 400C with adequate material- and construction adaption.

  • Temperature/Pressure Chart

    Pre

    ssu

    re [

    bar

    ]

    17

    16

    15

    14

    13

    12

    11

    10

    Temperature [C]

    50 100 150 200

    KV/CV Value Type MG

    DN KV* CV*mm/inch m3/h USgal/min50/2 1460 169080/3 3730 4330100/4 5840 6770150/6 13200 15300200/8 23300 27000250/10 36500 42300300/12 52500 60900350/14 71500 82900400/16 93400 108300500/20 146000 199400600/24 210000 243600

    * The CV-Value is the flow of water (m3/h) at a pressure drop of 1 bar (USgal/min at 1 PSI).

    Pneumatic cylinder sizing

    DN Cylinder- Selected cylinder [mm]sizing Valve nominal pressure [bar]

    [mm] [bar] 1 2.5 4 6 8 10 12 168 100 100 100 100 100 100 100 100

    50 6 100 100 100 100 100 100 100 1005 100 100 100 100 100 100 100 1004 100 100 100 100 100 100 100 1608 100 100 100 100 100 100 100 160

    80 6 100 100 100 100 100 100 160 1605 100 100 100 100 100 160 160 1604 100 100 100 100 160 160 160 1608 100 100 100 100 100 100 160 160

    100 6 100 100 100 100 160 160 160 1605 100 100 100 160 160 160 160 1604 100 100 160 160 160 160 160 2008 100 100 100 160 160 160 160 200

    150 6 100 100 160 160 160 160 200 2005 100 160 160 160 160 200 200 2504 160 160 160 160 200 200 250 2508 100 100 160 160 160 160 200 200

    200 6 100 160 160 160 200 200 250 2505 160 160 160 200 200 250 250 3004 160 160 160 200 250 250 250 3008 160 160 160 160 200 200 250 250

    250 6 160 160 160 200 200 250 250 3005 160 160 200 200 250 250 300 3504 160 200 200 250 250 300 300 3508 160 160 160 200 250 250 250 300

    300 6 160 160 200 250 250 300 300 3505 160 200 200 250 300 300 350 4004 160 200 250 250 300 350 350 4008 200 200 200 200 250 300 300 350

    350 6 200 200 200 250 300 300 350 4005 200 200 250 300 300 350 400 4504 200 250 250 300 350 400 400 5008 200 200 200 250 300 300 350 400

    400 6 200 200 250 250 300 350 400 4505 200 200 250 300 350 400 400 4504 200 250 300 350 400 400 450 5008 250 250 250 300 350 400 400 450

    500 6 250 250 300 350 400 450 450 6005 250 250 300 400 450 450 500 6004 250 300 350 400 500 600 600 6508 250 250 300 350 400 450 500 600

    600 6 250 300 350 400 450 500 600 6505 250 300 350 450 500 600 600 7504 250 350 400 500 600 600 750

    EN-JS1030 (Ductil Iron) 1.4408 (316SS)

  • Material List

    Item Part Material1 Body EN-JS1072 1.44082 Gate 1.4404 1.44623 Seal NBR4 Hex screw A4.705 Hex screw A4.706 Hex nut A47 Cylinder head screw A4.708 Washer A4

    10 Post Steel V4A11 Yoke plate Al V4A12 Clevis Steel V4A13 Connex pin 1.8159 galv.14 Hex screw A4.7015 Hex nut A416 Hex screw A4.7017 Hex screw A4.7018 Hex nut A4

    C01 Piston rod 1.4104 1.4404C02 Cylinder tube AlC03 Tie rod 1.4404

    Item Part MaterialC1 Cylinder bottom AlC2 Cylinder top AlC3 Piston AlC10 Hex nut A4C11 Cap nut A4C14 Piston seal NBR80C15 Piston rod seal PURC16 Damping ring NBR70C17 Seal cord NBR70C18 O-Ring NBR70

    A1 Stem 1.4104 1.4404A2 Stem ring 1.4104 BrassA4 Handweel SteelA5 Yoke plate Steel V4AA6 Stem nut BrassA7 Hex screw A4.70A8 Hex screw A4.70A9 Hex nut A4A10 Split pin A2.70A11 Friction washer POMA12 Connex pin 1.8159 galv.

    Optional material constructionFor severe applications SISTAG is offering next to special cast matreials various material treatment such as chromeplating, hardening, plasmanitrating, anti-stick teflon coat type CC2011.

  • Pulp and Paper Industry

    Coal Fired Power Station

    Off-Shore

    Highly contanimated Liquids

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