M f t W k h #6Manufuture Workshop #6 November 30, 14:45 - 16:15

Social sustainability from an yorganizational perspective

"Who will work in the factories of the future? Young people are no longer choosing engineering as a highly desirable education, what different steps arehighly desirable education, what different steps are taken around Europe? What can we do today and tomorrow to be an attractive workplace in the future? Best practice examples will be presented "future? Best practice examples will be presented.

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Manufuture Workshop #6Manufuture Workshop #6

Anders RydahlSenior Advisor

Electrolux Manufacturing System - EMSAB Electrolux , Global Business Development

November 30, 2009

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Manufuture Workshop #6Agenda

Speaker #1: Birgitta Öjmertz Dr, Program Director "Produktionslyftet”"A national support model for sustainable development in SME:s"

Speaker #2: Colin Herron MIET Dr., Manager Manufacturing and ProductivityOne North East, UK, Project Leader ERIP

"How to empower young people to work in factories of the future"future

Speaker #3: Lennart Svensson Professor Linköping University , Sweden"How to make project results more sustainable"

Speaker #4: Attila Vass Factory Director, Electrolux Floorcare, Hungary

" A mind-set change within a large European organization" A mind set change within a large European organization

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Low cost manufacturing and i i l i dsourcing is an evolving trend

• Components from China

Eastern Europe• Components local and

from China A i

• Assembly local

from China• Assembly local

Asia

Mexico• Components local and fromComponents local and from

China/Latin America• Assembly local

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Manufacturing of Core processes and Base assembly is the back-bone of our factoryassembly is the back bone of our factory production

D t

Upstream value-chain

Down-stream value-chain alternatives

Suppliernetwork of

ub

-du

les

alternatives Warehouse

Consumer

nufa

ctur

ing

om

pone

nts,

su

mbl

ies

& m

od Manufacturing of Core Processes

& Base C

usto

mer

Varia

ntA

ssem

bly

Supplier Retailer

Man

com

asse

m Assembly

C A

Keyaccounts

Consider alternative value-chain set-up when

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deciding the scope of the manufacturing

Less complexity for us, but more h i f thchoices for the consumer

M d l d t d iModular product designInner liner Cabinet Door

E t

Fabrication

Evaporator

CompressorModule

Control Panel

AssemblyDoorAccessories

Accessories

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Future StrategyM d l O i t tiModular Orientation

“A modular designed product with standardized d l i t f ll d lmodule interfaces as well as a modular

designed manufacturing process”

M d l O i t ti iModular Orientation give:– Capacity increase in increments

St d di ti ibiliti– Standardization possibilities

– Flexibility in layout

– Simplicity in changes– Simplicity in changes

– Step by step approach

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Flexible Factory, UtilizationD i bl A iDesirable Automation

1. Std. line - based on std. machines (presses, benders, etc.)- mechanized feeders (transfers, robots, etc)

manual / semi manual changeover (tool changes program selection etc )- manual / semi manual changeover (tool changes, program selection, etc.)

2 S i l li based on a combination of std and special equipment2. Special line - based on a combination of std. and special equipment- fully automated material flow- mechanized changeover between selected variants

rend

3. Parallel line - based on a number of parallel but simple equipmentautomated / semi automated material flow

Tr

- automated / semi automated material flow- partly manually operated equipment

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CompetenceCompetence

Importance of ”Process influenced Product Design”

Complexity Reduction through design & standardization

Simple, robust and forgiving designs, made for Automation.

The market demand & consumer insight define the customer variants g

Always follow the Product Creation Process jointly with Production Technology Developments

Use of common design tools like; DFM, DFA and FMEA is a must.

The product design shall be built on modularity. Each module will apply p g y pp yto the defined manufacturing platform.

Components & Modules shall have a standardized interface

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EMS covers manufacturing and the interactions with suppliers,interactions with suppliers, distribution and product design

Electrolux Manufacturing System EMS elements & pillars

Working in Teams LeadershipDistributionSuppliers

g y p

Waste elimination &

StandardWorkProductive

Maintenance

LeadershipPeople Development

& Involvement

Safety

Maintenance

QualityManufacturing

Visual FactoryDemand Flow

Continuous Improvement

Product design

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A wide range of new innovative products

El t l B b FrigidaireElectrolux Barbecue Outdoor Grill

Frigidaire laundry line

Large CapacityLarge Capacity Washing Machine

Visi, see-through dishwasher Ergorapido/Pronto Vacuum cleaner Semi-professional oven

Electrolux Wine Cooler

Electrolux Insight

12SpeedClean dishwasher Frost-free chest freezer 90 cm horizontal dishwasherTwin Clean

Electrolux Insight Cookers