MFGET268_Syllabus_SP2013

8/11/2019 MFGET268_Syllabus_SP2013

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MFGET 268 Manufacturing Methods I Lab

Pittsburg State UniversityDepartment of Engineering Technology

Manufacturing ET Program(Prepared by: Jacob Lehman, 1/14/2013)

COURSE TITLE: MFGET 268-01, 02, 03, 04. Manufacturing Methods I Lab

COURSE SCHEDULE: 268-01 Monday 2:00-3:40 Room S125268-02 Tuesday 2:00-3:40 Room S125268-03 Wednesday 2:00-3:40 Room S125268-04 Thursday 2:00-3:40 Room S125

INSTRUCTORS:

Phil McNew CWI Jacob LehmanPh: 235-4381 Ph: 235-4363Office: S124c KTC Office: S124b KTCEmail: [email protected] Email: [email protected]

Dr. Russell RosmaitPh: 235-4375Office: S124d KTCEmail: [email protected]

COURSE DESCRIPTION:

MFGET 268 Manufacturing Methods I Laboratory. 1 hour. (2 hours laboratory). Laboratoryexperiences in manufacturing methods. Disassembly and fabrication problems and discussion onthe manufacturing process. Small team projects. Corequisite: MFGET 263 ManufacturingMethods I

TEXTBOOK/MATERIALS REQUIRED:

KALPAKJIAN. (2006). Manufacturing Engineering & Technology. Pearson. (Latest Edition)

ANSI Z87 approved Safety Glasses- Required
mailto:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]


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COURSE OBJECTIVES:Upon completion of this course the student should be able: 1. To function effectively as a productive member of a manufacturing team.

2. To calculate correct material strength, hardness, and machining properties.

3. To think critically and identify, evaluate and solve complex technical and non-technical problems.

4. To understand the application of computers in manufacturing processes.

TENTATIVE SCHEDULE OF ACTIVITIES

WEEKLYOR DAILY CLASS CONTENTWeek 1 Class Overview/IntroductionWeek 2 Safety

Week 3 Non-Destructive TestingWeek 4 Precision MeasurementWeek 5 WeldingWeek 6 Metal CastingWeek 7 Metal CastingWeek 8 Metals, Materials, and TestingWeek 9 Rapid PrototypingWeek 10 Machine ProductionWeek 11 Machine ProductionWeek 12 Machine ProductionWeek 13 Machine ProductionWeek 14 CNC, Automated Machine ToolsWeek 15 PlasticsWeek 16 Finals Week (No class)

The Department of Engineering Technology is committed to a policy of educational equity. Accordingly, theDepartment is committed to the support of all University policies on: 1) Equal Opportunity Policy, 2) RacialHarassment Policy, 3) Sexual Harassment Policy, 4) Consenting Relationships Policy, 5) NondiscriminationPolicy, 6) Policy on Prevention of Alcohol Abuse & Drug Use on Campus & in the Workplace. Copies of these

policies are available in the Departmental office (W223-KTC), through the PSU Equal Opportunity/AffirmativeAction Office or at the EOAA web site http://www.pittstate.edu/office/eoaa/Equal+Opportunity+Policies.dot . Other academic information and policy is available through the Registrars Office athttp://www.pittstate.edu/dotAsset/eef4b5e9-4261-43dc-913b-2be85609cbeb.pdf .
http://www.pittstate.edu/office/eoaa/Equal+Opportunity+Policies.dothttp://www.pittstate.edu/office/eoaa/Equal+Opportunity+Policies.dothttp://www.pittstate.edu/office/eoaa/Equal+Opportunity+Policies.dothttp://www.pittstate.edu/dotAsset/eef4b5e9-4261-43dc-913b-2be85609cbeb.pdfhttp://www.pittstate.edu/dotAsset/eef4b5e9-4261-43dc-913b-2be85609cbeb.pdfhttp://www.pittstate.edu/dotAsset/eef4b5e9-4261-43dc-913b-2be85609cbeb.pdfhttp://www.pittstate.edu/office/eoaa/Equal+Opportunity+Policies.dot


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COURSE TOPICS:

1. General areas of study and application:a. Safety

b. Precision measurementc. Material lay-out

2. Machine Toolsa. Lathe

b. Millc. Drill press

3. Welding and cuttinga. Shielded Metal Arc Welding

b. Oxy-fuel cutting and weldingc. Gas Metal Arc Weldingd. Flux Cored Arc Weldinge. Resistance Spot Weldingf. Submerged Arc Weldingg. Plasma Arc Cutting

4. CNC and Rapid Prototypinga. Basic Programming

b. Softwarec. Medium usedd. Applications

5. Plastics Processesa. Injection Molding

b. Blow Moldingc. Thermoforming

6. Metalcastinga. Foundry techniques

b. Casting proceduresc. Applicationsd. Equipment

Evaluation and Grading:Grades will be based on total number of points earned from in-class quizzes, homeworkassignments, and attendance. There will be an in-class quiz for most lab days and student anattendance signup sheet for days with no quiz. Grades will be posted on Canvas.

Grading Scale:100%---90% = A89%----80% = B79%----70% = C

69%----60% = D59%--------0 = FGENERAL COMMENTS

1. The instructors reserves the right to revise/edit the evaluation criteria and assignmenttopics or categories, the number of assignments and/or their weight.

2. None of the course work grades or scores will be dropped. All test, quiz or writtenscores will be included in your final class grade.

3. Schedule your doctor, dentist, lawyer, or court appointments so as not to conflict with theclass schedule. This class meets for only one time a week. This is a small amount oftime, for you, to set-aside from other appointments, so plan accordingly.

4. Do not plan on beginning Fall Break, Thanksgiving Break, Spring Break or SemesterBreak early. This will not be an acceptable excused absence. Any class work missed willnot be allowed to be made-up.

5. Absolutely no class work will be accepted at a later time/date than assigned. With such alarge class it is imperative that assignments be handed in, when due, to facilitate recordkeeping.

6. In many cases verbal instructions and or assignments will be made in class. Theseinstructions are as valid as written instructions.


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7. If you are absent the date an assignment is due without handing in the item, you willreceive no credit and a grade of zero and/or F. Assignments are given a deadline.This deadline is the last date an assignment can be handed -in. By all means, hand yourassignments in early, this may avoid you receiving no credit. Absolutely no lateassignments or coursework will be accepted.

8. If you are absent the day an assignment is given, this does not allow you a differentdate/time for you to hand-in the assignment. Check with the instructor as to classassignments when you are absent and do not wait until the next class meeting to dothis.

9. If you are absent the day of a quiz, test, or lab assignment, you will receive a score ofzero, a letter grad e of F and no credit for the item.

10. You are mature University students. All work that you do for this class should be of professional quality. Seldom will a Yes or No answer suffice. Do not hand inmediocre work and expect a passing grade. Explain all answers as if telling them to aninexperienced employee. Read all instructions carefully and use them as a guide,however, if you feel additional information will help answer an item, please add this. OnInternet assignments we expect full explanations of all answers. Seldom will one or twowords accomplish this. Make sure to print the required printed pages.

11. We do not and will not curve tests or assignment scores. There is no extra credit orextra work; you can do, to improve a bad score. Be prepared for tests, hand-in yourassignments, and attend class then you wont need extra.

12. Any plagiarism by a student of anothers work, will result in the guilty student beingdropped from the course and receiving a final class grade of an F.Any student assisting in cheating in class, will also be dropped from the class andgiven a final class grade of F. If you sign a sign -up sheet for someone otherthan yourself, you will be dropped from the class and receiv e a grade of F.

13. Do not slip assignments under our office door or have someone hand an assignment in foryou. If you do not hand in your assignment in personally, to the Instructor, it should be

placed in their mailbox, which is located in the Engineering Technology Department

Office, located in room W223 of the Kansas Technology Center.14. Please secure your book-bag and personal belongings during class. We may move fromone classroom to a lab, so make sure there is not a chance that items may be stolen. TheInstructor is not responsible for your personal items or book bag.

15. The Kansas Technology Center is a smoke free, tobacco free facility, by Kansas state law.16. Please turn off your cell phone, PDA, MP3 player, pager, Smart phone, iPod, or any

related items, during class. Do Not accept cell phone calls during class. This practice isdisruptive to the class and your colleagues. You will have time after class or during

breaks, to make and return all calls. 17. Do not attempt to use laboratory equipment unless authorized to do so by the instructor.18. Any damaged tools or laboratory equipment must be reported to the instructor

immediately.19. All assignments to be handed in, should be word-processed, spell checked, and printed

using 12 font size. Your name should appear on each page.20. Please for your own financial well-being, do not park in the Visitors section of the KTC

parking lot. These spaces are for people such as our guest speakers and will possibly costyou, if the University Police write you a ticket.

21. If you have any medical condition, that may be an issue during this class, advise theInstructors the first day of this class.

22. If you bring a laptop to class, limit its use to taking class notes.


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Signature Page:This page is a record, for the Instructors that each student has read

and understands the requirements for this class, set forth by theattached course syllabus. If you, the student, do not wish to sign this

page, you will need to drop this class.

Students printed name:_______________________ _

Student signature date PSU student identification #

MFGET268_Syllabus_SP2013

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