METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control...

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Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General Information Diesel Engine Controllers Electric Fire Pump Controllers Transfer Switches Limited Service Controllers Jockey Pump, Alarm Panels, Additive Controllers

Transcript of METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control...

Page 1: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213

METRON FIRE PUMP CONTROLS

Standard Catalog

Catalog Sections:

General Information

Diesel Engine Controllers

Electric Fire Pump Controllers

Transfer Switches

Limited Service Controllers

Jockey Pump, Alarm Panels, Additive Controllers

Page 2: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 2

GENERAL INFORMATION

SECTION CONTENTS:

Representatives

Recommended Long Term Storage

Approximate Controller Shipping Weights

Page 3: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 3

ALABAMA Cybertronic Coatings LLC 1905 West Thomas Street Suite D-181 Hammond, LA 70401 (985) 351-5681 Mr. Glenn Bradshaw

ALASKA Metron, Inc. 1505 W. Third Avenue Denver, CO 80223 (303) 592-1903 Fax (303) 534-1947 Service Department

ARIZONA Ken Cramer Co. 4733 Torrance Blvd. #296 Torrance, CA 90503 (310) 375-6356 Fax (310) 375-6356 + Mr. Tom Stolarski

ARKANSAS J.A. Controls Inc. 13118 Suzanne Stanford, TX 77477 (281) 530-2500 Fax (281) 530-9202 Mr. Jim Adams

CALIFORNIANorthern Control Central, Inc. 12 La Serena Court Alamo, CA 94507 (925) 743-8994 Fax (925) 743-8437 Mr. Kenneth Pearce

Southern Ken Cramer Co. 4733 Torrance Blvd. #296 Torrance, CA 90503 (310) 375-6356 Fax (310) 375-6356 + Mr. Tom Stolarski

COLORADO Metron, Inc. 1505 W. Third Avenue Denver, CO 80223 (303) 592-1903 Fax (303) 534-1947 Service Department

CONNECTICUT Walter E. Dawson dba E J Enterprises 33 Bartlett Loop Warner, NH 03278-4500 (603) 456-3014 Fax (603) 456-3013 Mr. Walt Dawson

DELAWARE GDS Controls 5301 Carlisle Road Dover, PA 17315 (717) 292-9403 Fax (717) 292-5746 Mr. Dave Stephens

DISTRICT OF COLUMBIA GDS Controls 5301 Carlisle Road Dover, PA 17315 (717) 292-9403 Fax (717) 292-5746 Mr. Dave Stephens

FLORIDA Horton & CompanyTampa & 3421 San Jose StreetCentral Tampa, FL 33629 (813) 871-2393 Fax (813) 839-3292 Mr. Lee Horton Mr. Bob Horton

Southern Metron, Inc 1505 W. Third Avenue Denver, CO 80223 (303) 592-1903 Fax (303) 534-1947 Service Department

Panhandle Cybertronic Coatings LLC 1905 West Thomas Street Suite D-181 Hammond, LA 70401 (985) 351-5681 Mr. Glenn Bradshaw

GEORGIA Aqua Flow Service 4220 Steve Reynolds Blvd, Suite 16 Norcross, GA 30093 (770) 935-8443 Fax (770) 935-8443 Mr. James Girsch

METRON SERVICE REPRESENTATIVES

Page 4: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 4

HAWAII Introl Hawaii, Inc. 2020 A Kahai Street Honolulu, HI 96817 (808) 845-7471 Fax (808) 847-2734 Mr. Les Lum

IDAHO Metron, Inc. 1505 W. Third Avenue Denver, CO 80223 (303) 592-1903 Fax (303) 534-1947 Service Department

ILLINOISNorth‑ Metron, Inc.Southeast 3600 Woodgate Drive Wheatfield,IN46392 (219) 765-7645 Fax (219) 956-2788 Dana Everett

Southwest Custom Enterprises 93 10 Wenonga Leawood, KS 66206 (913) 383-2545 Mr. Dick Kerr

Northwest Metron, Inc. 3600 Woodgate Drive Wheatfield,IN46392 (219) 765-7645 Fax (219) 956-2788 Dana Everett

IOWA East Metron, Inc. 3600 Woodgate Drive Wheatfield,IN46392 (219) 765-7645 Fax (219) 956-2788 Dana Everett

IOWA West Custom Enterprises 93 10 Wenonga Leawood, KS 66206 (913) 383-2545 Mr. Dick Kerr

KANSAS Custom Enterprises 93 10 Wenonga Leawood, KS 66206 (913) 383-2545 Mr. Dick Kerr

KENTUCKY Metron, Inc. 1505 W. Third Avenue Denver, CO 80223 (303) 592-1903 Fax (303) 534-1947 Service Department

LOUISIANA Cybertronic Coatings LLC 1905 West Thomas Street Suite D-181 Hammond, LA 70401 (985) 351-5681 Mr. Glenn Bradshaw

MAINE Walter E. Dawson dba E J Enterprises 33 Bartlett Loop Warner, NH 03278-4500 (603) 456-3014 Fax (603) 456-3013 Mr. Walt Dawson

MARYLAND GDS Controls 5301 Carlisle Road Dover, PA 17315 (717) 292-9403 Fax (717) 292-5746 Mr. Dave Stephens

MASSACHUSETTS Walter E. Dawson dba E J Enterprises 33 Bartlett Loop Warner, NH 03278-4500 (603) 456-3014 Fax (603) 456-3013 Mr. Walt Dawson

MICHIGANSo. Central Metron, Inc. 1505 W. Third Avenue Denver, CO 80223 (303) 534-1947 Fax (303) 592-1903 Service Department

METRON SERVICE REPRESENTATIVES

Page 5: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 5

North Ainslie Co. 26501 Fremont Dr Zimmerman, MN 55398 (612) 920-2996 Fax (612) 395-5577 Mr. Bill Book

MINNESOTA Ainslie Co. 26501 Fremont Dr Zimmerman, MN 55398 (612) 920-2996 Fax (612) 395-5577 Mr. Bill Book

MISSISSIPPI Cybertronic Coatings LLC 1905 West Thomas Street Suite D-181 Hammond, LA 70401 (985) 351-5681 Mr. Glenn Bradshaw

MISSOURI Custom Enterprises 93 10 Wenonga Leawood, KS 66206 (913) 383-2545 Mr. Dick Kerr

MONTANA Metron, Inc. 1505 W. Third Avenue Denver, CO 80223 (303) 592-1903 Fax (303) 534-1947 Service Department

NEBRASKA Custom Enterprises 93 10 Wenonga Leawood, KS 66206 (913) 383-2545 Mr. Dick Kerr

NEVADA Control Central, Inc. 12 La Serena Court Alamo, CA 94507 (925) 743-8994 Fax (925) 743-8437 Mr. Kenneth Pearce

NEVADALas Vegas Ken Cramer Co. 4733 Torrance Blvd. #296 Torrance, CA 90503 (310) 375-6356 Fax (310) 375-6356 + Mr. Tom Stolarski

NEW HAMPSHIRE Walter E. Dawson dba E J Enterprises 33 Bartlett Loop Warner, NH 03278-4500 (603) 456-3014 Fax (603) 456-3013 Mr. Walt Dawson

NEW JERSEY GDS Controls 5301 Carlisle Road Dover, PA 17315 (717) 292-9403 Fax (717) 292-5746 Mr. Dave Stephens

NEW MEXICO Metron, Inc. 1505 W. Third Avenue Denver, CO 80223 (303) 592-1903 Fax (303) 534-1947 Service Department

NEW YORK Walter E. DawsonExcept dba E J EnterprisesNew York City 33 Bartlett LoopLong Island Warner, NH 03278-4500 (603) 456-3014 Fax (603) 456-3013 Mr. Walt Dawson

New York City Metron, Inc.Long Island 1505 W. Third Avenue Denver, CO 80223 (303) 534-1947 Fax (303) 592-1903 Service Department

METRON SERVICE REPRESENTATIVES

Page 6: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 6

NORTH CAROLINA E. H. Walters & Assoc., Inc. 4303 Tabernacle Rd. Lancaster, SC 29720 (803) 286-4777, Fax same Mr. Eustice Walters Mr. Van Walters

NORTH DAKOTA Ainslie Co. 26501 Fremont Dr Zimmerman, MN 55398 (612) 920-2996 Fax (612) 395-5577 Mr. Bill Book

OHIONorthern Metron, Inc. 1505 West Third Avenue Denver, CO 80223-2811 (303) 592-1903 Fax (303) 534-1947 Service Department

Southern Metron, Inc. 1505 West Third Avenue Denver, CO 80223-2811 (303) 592-1903 Fax (303) 534-1947 Service Department

OKLAHOMA Metron, Inc. 1505 West Third Avenue Denver, CO 80223-2811 (303) 592-1903 Fax (303) 534-1947 Service Department

OREGON Metron, Inc. 1505 W. Third Avenue Denver, CO 80223 (303) 592-1903 Fax (303) 534-1947 Service Department

PENNSYLVANIAWestern Metron, Inc. 1505 W. Third Avenue Denver, CO 80223 (303) 534-1947 Fax (303) 592-1903 Service DepartmentPENNSYLVANIAEastern GDS Controls 5301 Carlisle Road Dover, PA 17315 (717) 292-9403 Fax (717) 292-5746 Mr. Dave Stephens

RHODE ISLAND Walter E. Dawson dba E J Enterprises 33 Bartlett Loop Warner, NH 03278-4500 (603) 456-3014 Fax (603) 456-3013 Mr. Walt Dawson

SOUTH CAROLINA E. H. Walters & Assoc. 4303 Tabernacle Rd. Lancaster, SC 29720 (803) 286-4777, Fax same Mr. Eustice Walters Mr. Van Walters

SOUTH DAKOTA Ainslie Co. 26501 Fremont Dr Zimmerman, MN 55398 (612) 920-2996 Fax (612) 395-5577 Mr. Bill Book

TENNESSEE Metron, Inc. 1505 W. Third Avenue Denver, CO 80223 (303) 592-1903 Fax (303) 534-1947 Service Department

METRON SERVICE REPRESENTATIVES

Page 7: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 7

TEXAS J.A. Controls Inc. 13118 Suzanne Stanford, TX 77477 (281) 530-2500 Fax (281) 530-9202 Mr. Jim Adams

UTAH Metron, Inc. 1505 W. Third Avenue Denver, CO 80223 (303) 592-1903 Fax (303) 534-1947 Service Department

VERMONT Walter E. Dawson dba E J Enterprises 33 Bartlett Loop Warner, NH 03278-4500 (603) 456-3014 Fax (603) 456-3013 Mr. Walt Dawson

VIRGINIASouthern E. H. Walters & Assoc. 4303 Tabernacle Rd. Lancaster, SC 29720 (803) 286-4777, Fax same Mr. Eustice Walters Mr. Van Walters

Northern GDS Controls 5301 Carlisle Road Dover, PA 17315 (717) 292-9403 Fax (717) 292-5746 Mr. Dave Stephens

WASHINGTON Metron, Inc. 1505 W. Third Avenue Denver, CO 80223 (303) 592-1903 Fax (303) 534-1947 Service Department

WEST VIRGINIA GDS Controls 5301 Carlisle Road Dover, PA 17315 (717) 292-9403 Fax (717) 292-5746 Mr. Dave Stephens

WISCONSIN Metron, Inc. 3600 Woodgate Drive Wheatfield,IN46392 (219) 765-7645 Fax (219) 956-2788 Dana Everett

WYOMING Metron, Inc. 1505 W. Third Avenue Denver, CO 80223 (303) 592-1903 Fax (303) 534-1947 Service Department

METRON SERVICE REPRESENTATIVES

Page 8: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 8

LATIN AMERICA

BrazilSao Paulo

Coenger Comercio, Engenharia Ltda. Ing. Luiz Alberto BenedettiIng. Joao de Moraes BarbosaRua Martim Bruchard, 310 Sao Paulo, CEP 03043-020BrazilE-Mail: [email protected] Tel: 55 11 5571 4867 Fax: 55 11 3209 1384 Cell: 55 11 9761 8003

ChileMacam LtdaIng. Carlos SarquisAracena Infanta No 188San Joaquin Santiago, ChileEmail: [email protected] Tel: 56 2 555 0959 Fax: 56 2 556 1397

MexicoSKMOL TECHNOLOGY SA DE CVIng. Gustavo Balboa5 de Mayo Sur No. 212AApodaca CentroN.L. Mexico CP 66600www.skmol.com.mxE-Mail: [email protected]

Tel: 52 (81) 1877 25 73Cell: 52 (81) 1577 79 31

ASIA

China & SingaporeNKH TechnologyThomas NgBlock 1048 Eunos Avenue 6#01 – 143SINGAPORE, Singapore 409627 Tel: 65 841 7088 Fax: 65 841 7077

MIDDLE EAST

EgyptArabian Engineering Business (AEB)Metron Fire Pump Controllers UL/FMClarke Fire Engine UL/FMMiddle East Sole Agent#12 Khalil Kamel St. Heliopolis, CairoCell: +2 010 05312374, 01229979993Work: + 202-2634 1296E-Mail: [email protected] [email protected]

IsraelE. Shlomi ServicesEliezer ShlomiGonot 73Israel 50293 Tel: 972 3 690 4260 Fax: 972 3 960 4327

United Arab EmiratesAlamanMr. Qais KhaderDubai- UAE Tel: 971-4 2580090 Fax: 971-4-2580098

Bawabat Al Aman Security and SafetyAmro Ibrahim Sayed Abou SalemDubai, UAEE-mail:

Tel: +971-501-605510

PLEASE CONSULT FACTORY FOR LOCATIONS/REGIONS NOT LISTED.

METRON INTERNATIONAL SERVICE REPRESENTATIVES

Page 9: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 9

METRON

RECOMMENDED LONG TERM STORAGE

It is recommended that controllers be inspected upon receipt at job or storage facility for any damage that may have incurred during shipment.

Metronshouldbenotifiedofanylongtermstoragerequirements,sothecontrollerscanbeshippedinplywoodcrates (completely enclosed). It is recommended that the controller be returned to its crate after inspection, resealed and stored in an environmentally controlled atmosphere (room temperature) free of moisture, splashing liquids or dust.

It is also recommended when controllers are to be stored in excess of two (2) months that a moisture inhibitor (desiccant) be installed in various points within the shipping crate and replaced periodically.

Prior to installation, another visual inspection should be made to insure that moisture or excessive dirt is not present within the controller.

When installing conduit for wiring, extra care should be taken to insure that metal particles, cut wires, etc. do not fall into any of the components.

Should a Metron serviceperson be required for repair due to inadequate storage or handling, the customer will assume all expenses for PARTS, FOOD, LODGING along with STANDARD SERVICE DEPARTMENT LABOR CHARGES for repair.

Page 10: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 10

Weight with Transfer SwitchWeight

Controller Model Pounds Kilograms Pounds KilogramsFD4 193 88FD4 with legs 220 100MP600 1210 549M15 Jockey Pump 42 19M30 (limited service) 180 82 404 183MP300208VAC up to 75 HP 248 112 407 185380VAC up to 125 HP 248 112 407 185460VAC up to 125 HP 248 112 407 185208VAC 100-150 HP 365 166 703 319380VAC 150-300 HP 365 166 703 319460VAC 200-400 HP 365 166 703 319208VAC 200-250 HP 496 225 768 348380VAC 350 HP 496 225 768 348460VAC 500 HP 496 225 768 348MP400208VAC up to 75 HP 298 135 450 204380VAC up to 125 HP 298 135 450 204460VAC up to 125 HP 298 135 450 204208VAC 100-150 HP 415 188 743 337380VAC 150 HP 415 188 743 337MP420208VAC up to 75 HP 288 131 438 199380VAC up to 125 HP 288 131 438 199460VAC up to 125 HP 288 131 438 199208VAC 100-150 HP 395 179 746 338380VAC 150-300 HP 395 179 746 338460VAC 200-400 HP 395 179 746 338208VAC 200-250 HP 553 251 NA NA380VAC 350 HP 553 251 NA NA460VAC 500 HP 553 251 NA NAMP430208VAC up to 75 HP 302 137 468 212380VAC up to 125 HP 302 137 468 212460VAC up to 150 HP 302 137 468 212208VAC 100-150 HP 409 186 575 261380VAC 150-300 HP 409 186 575 261

METRON CONTROLLER SHIPPING WEIGHTS

Page 11: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 11

Weight with Transfer SwitchWeight

Controller Model Pounds Kilograms Pounds Kilograms460VAC 200-400 HP208VAC 200-250 HP380VAC 300-400 HP460VAC 500 HPMP435208VAC up to 75 HP380VAC up to 125 HP460VAC up to 150 HP208VAC 100 HP380VAC 150 HP460VAC 200 HP208VAC 125-150 HP380VAC 200-300 HP460VAC 250-450 HP208VAC 200-250 HP380VAC 350-400 HP460VAC 500 HPMP450208VAC up to 20 HP380VAC up to 40 HP460VAC up to 50 HP208VAC 25-75 HP380VAC 50-125 HP460VAC 60-150 HP208VAC 100 HP380VAC 150-200 HP460VAC 200-250 HP208VAC 125-150 HP380VAC 250-300 HP460VAC 300-400 HPMP700208VAC 15-75 HP380VAC 15-125 HP460VAC 15-150 HP208VAC 100-150 HP380VAC 150-300 HP460VAC 200-400 HP

409573573573

342342342449449449573573573641641641

352352352385385385452452452750750750

365365365624624624

186260260260

155155155204204204260260260291291291

160160160175175175205205205340340340

166166166283283283

575930930930

509509509557557557658658658882882882

518518518567567567623623623984984984

527527527796796796

261422422422

231231231253253253298298298400400400

235235235257257257283283283446446446

239239239361361361

METRON CONTROLLER SHIPPING WEIGHTS

Page 12: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 12

DIESELENGINE

CONTROLLERSSECTION CONTENTS: FD4 Bulletin

FD4 Price SheetsFD4 Drawings

Liquid Level Switch, AA10519E

Contents:

Model FD4 - Diesel Driven Fire Pumps

Page 13: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Fire Pump Controller For Diesel Driven Fire Pumps

FD4 Fire Pump Controller

Series FD4

The Metron Model FD4 controller is designed to specifically meet the latest NFPA 20 and UL 218 standards for Diesel Engine Fire Pump Controllers.

This controller implements the latest component and microprocessor logic technology available. It incorporates years of experience in the design and manufacture of fire pump control systems.

The components are installed in a NEMA 2 dust and drip proof enclosure with optional NEMA 3R, 4, 4X, or 12 ratings available. The Operator Interface Device (OlD), manual start pushbuttons, stop push button and Auto-Off-Manual selector switch are located on the exterior door for easy access. The battery disconnect switches are located on the main mounting panel inside the enclosure.

The controller’s logic is based on discrete components using the latest technology with high quality, highly reliable printed circuit boards (PCBs) and PCB mounted relays. The controller uses a microprocessor to control automatic engine and alternation between batteries during cranking. It also monitors and records system alarms and pressure, battery voltage and engine functions. This controller is suitable for all engine types with either ‘energized to run’ or ‘energize to stop’ fuel solenoids.

Inside the controller are two independent fully automatic microprocessor controlled battery chargers rated at 10 Amps each. The battery chargers operate in such a manner as to ensure that the engine batteries are fully charged within 24 hours. PCB mounted LED’s are provided for indication of AC Power On, and Battery Power On.

The controller is supplied with wall mounting brackets as standard. It may be supplied with optional 24” (609.6 mm) legs for free standing floor or skid mounting.

Page 14: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 14

Standard and Optional Features

All photographs and graphics are typical and may not represent actual product supplied

Standard Features Operator Interface Device (OID) with LED Annunciator and Digital Display:

General Controller Description The Fire Pump Controller conforms to all requirements of the latest edition of NFPA 20, NFPA 70 and is Listed by Underwriters Laboratories (UL) and Approved by Factory Mutual (FM).The controller is available for either 12VDC or 24VDC operation. Included as standard, the controller is suitable for 120VAC or 208/240VAC input power at no additional cost.

Controller Standard Features • The controller includes two 10 Amp battery chargers that are

temperature compensated and includes integral LED’s for indication of charge AC Failure, and Battery Power On.

• Two outer door mounted manual crank pushbuttons and two battery on/off switches located on the interior back panel.

• Outer door mounted AUTO, OFF, MANUAL selector switch with mode condition illuminated on OID with colored LED's

• Operator Interface Device (OlD) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions. English or Spanish languages are standard and selectable through the OlD. Additional languages available upon request.

• The OlD includes 12 pushbuttons for easy screen navigation, system mode changes, alarm reset, horn silencing, and lamp test.

• The built in annunciator includes multicolored LED’s for alarm and mode indications. The annunciation LED’s have removable labels that allow the user to easily make changes, if additional alarms and/or language changes are needed.

• All controller settings are programmable through the OlD. Programming changes are protected by two levels of passwords to prevent unauthorized modification.

• All features are enabled or disabled through the OlD, so no jumpers or external wires are needed, making control logic field modification very easy.

• The OlD displays System Pressure, Start Pressure, Battery 1 Voltage, Battery 2 Voltage, Battery 1 Charger Amps, and Battery 2 Charger Amps providing the operator instant system status, Status of Automatic Stop Setting. LED indication of Loss of DC Power. A detailed Battery Voltage and Charging Current screen is also supplied. Current time and date, Number of starts, Total engine run hours, Displayed countdown timers for: Sequential engine start and engine stop, and Time until AC Power fail start.

• The state of the art microprocessor based logic includes a real time/date clock that can operate for a minimum of 14 days without DC power connected to controller.

• An SD Memory card is used to record pressure log, event log, and auxiliary user programs. The pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader.

• One RS485 data port is included as standard. • MODBUS Communication Protocol via RS485 port • If there is ever a need to change the internal components all

wiring to the internal board is removable without the use of any special tools or soldering.

Auxiliary alarms and contacts As standard the controller includes 6 discrete auxiliary inputs, 8 form ‘C’ auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OlD LED’s are field programmable making it very easy to make changes to the controller in the field. Through the OlD the operator can select any 8 of the following auxiliary alarms which will be recorded in the event/alarm logs and annunciated with an LED and/or output relay contact:

ENGINE QUIT FAULT HIGH ENGINE OIL TEMP PRESSURE TRANSDUCER FAULT LOW JACKET WATER FLOW PUMP ON DEMAND LOW JACKET WATER LEVEL LOW DISCHARGE PRESSURE LOW HYDRAULIC PRESSURE HIGH DISCHARGE PRESSURE GAS DETECTION REMOTE START SIGNAL LOW FIREWATER PRESSURE DELUGE VALVE START AIR DAMPER CLOSED HIGH FUEL LEVEL AIR DAMPER OPEN

Page 15: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

FUEL SPILL LOW PURGE PRESSURE FUEL TANK RUPTURE LOW GEAR OIL PRESSURE LOW PUMP ROOM TEMP LOW COOLANT LEVEL RESERVOIR LOW HIGH GEAR OIL TEMP RESERVOIR EMPTY HIGH VIBRATION RESERVOIR HIGH LOW FUEL PRESSURE FLOW METER ON HIGH EXHAUST TEMP RELIEF VALVE OPEN HIGH FUEL TEMP LOW SUCTION PRESSURE PUMP ON DEMAND

Data logging: Pressure Log: The Pressure log provides a continuous pressure recording for one month of data. Each time the pressure log records a pressure it includes the time and date of the reading and is stored on the SD memory card. The data recorded in the pressure log can be searched by each sample, by minute, or by hour allowing for easy access to specific data.Event Log: The event log is also stored on the SD memory card. It will hold a maximum of 3000 events. These events include any of the following events/alarms: BATTERY 1 FAULT SYSTEM AUTO MODE BATTERY 2 FAULT ENGINE LOCKOUT SIGNAL BATTERY 1 LOW VOLTAGE SYSTEM AUTO MODE BATTERY 2 LOW VOLTAGE SYSTEM MANUAL MODE CHARGER 1 FAULT SYSTEM OFF MODE CHARGER 2 FAULT SYSTEM TEST RUN AC POWER FAIL ALARM RESET ENGINE OVERSPEED LOW PRESSURE CONDITION ENGINE FAILED TO START LOW PRESSURE START ENGINE QUIT DELUGE START ENGINE LOW OIL PRESSURE REMOTE START ENGINE HIGH WATER TEMP AC POWER FAIL START PRESSURE DROP HORN SILENCED STOP PUSHBUTTON

PRESSED PRESSURE TRANSDUCER

FAULT SPEED SWITCH FAILURE CONTACTOR COIL FAILURE Plus any of the 8 programmable auxiliary alarms listed above

Every event or alarm that is recorded includes the following data with the recorded event or alarm: • Time and Date of Event or Alarm • System Pressure • Descriptive Text Message of the Event/Alarm • System Auto Mode Status • Engine Running Status • Charger 1 Status • Charger 2 Status • Battery 1 Status • Battery 2 Status

Controller Operation Automatic Mode:Starting conditions such as pressure drop, and deluge valve start, will cause the user adjustable sequential start delay timer to begin operation. After start delay is completed the engine will start and the operation will be recorded in the event log. In addition to the sequential start timer the Automatic Weekly Test Start, AC Power Fail Start are programmable by the user through the OlD. All system statistics are continuously monitored and changes are logged into the internal logs. System statistics include, but are not limited to, battery charger volts/amps, battery voltage, and system pressure are continuously monitored and changes are logged. Stopping conditions: Auto engine stop delay, engine lockout, low suction shutdown, automatic stop during automatic weekly test for low oil pressure and high water temperature are all OlD user programmable features. Manual Mode: If a control logic failure occurs, two crank pushbuttons are provided that will bypass all internal logic and allow manual operation of the engine.

Options Option H: Space Heater If the ambient atmosphere is especially damp or humid, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted at no additional charge.

Option N: Step-down Transformer When AC voltage exceeds 240 VAC single phase, an integral transformer may be provided for operation from 380 to 600 VAC 50/60 Hz input. Exact voltage and frequency must be specified when ordering.

Option W: 24 Inch (609.6 mm) Legs Provided for free standing installations when wall mounting is not practical. If specified, lifting eyes may also be supplied.

Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12.

Page 16: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 16

Fire Pump Controller For Diesel Driven Fire Pumps

Hubbell Industrial Controls, Inc. ‑ Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

Bulletin FD4 01/11

Specifications General Controller Description

The Fire Pump Controller shall be factory assembled, wired and tested as a unit and shall conform to all requirements of the latest edition of NFPA 20, NFPA 70 and be Third Party Listed by Underwriters Laboratories (UL) and Approved by Factory Mutual (FM). The controller shall be available for either 12VDC or 24VDC systems.

Controller Equipment Features

The controller shall include the following standard features: • NEMA Type 2 drip proof metal wall mount

enclosure • Dual Battery chargers, 10 amp microprocessor

temperature compensated with integral volt/amp digital display and integral LEDs for indication of AC Power On and Battery Power On

• Two outer door mounted crank pushbuttons and two inner panel mounted battery on/off switches

• Outer door mounted key operated AUTO, OFF, MANUAL, mode selector switch

• Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions

• 12 pushbuttons for easy screen navigation, alarm reset, and horn silencing

• Multicolored LED’s for alarm and mode annunciation

• LEDs shall be labeled with removable labels to allow for easy field modification if additional alarms and/or language changes

• All controller settings shall be programmable through the OlD and shall be protected by two password levels

• All features shall be enabled or disabled through the OlD, no jumpers or external wires shall be needed or allowed to activate or de-activate a feature

• The system status data shall be displayed on the OlD. The displayed items shall include: Speed Switch Failure, Contactor Coil Failure, System pressure, Battery 1 Voltage, Battery 2 Voltage, Battery 1 Charger Amps, Battery 2 Charger Amps, Current time and date, Number of starts, Total engine run hours, Displayed countdown timers for: Sequential engine start and engine stop, and Time until AC Power fail start, Status of Automatic Stop Setting. LED indication of Loss of DC Power.

• Audible horn with horn silence feature for silenceable alarms

• Lamp test feature • English or Spanish languages selectable

through the OlD • Microprocessor based logic with real time/date

clock capable of running a minimum of 14 days without DC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed.

• Input and output status LED’s to provide visual indication of each discrete input’s or output’s on/off status

• One RS485 Serial Port • MODBUS Communication Protocol via RS485

port • All wiring terminals on PCB’s shall be

removable type Auxiliary alarms: As standard the controller shall include 6 discrete auxiliary inputs, 8 form ‘C’ auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OlD LED’s shall be field programmable through the OlD. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components is not allowed. The user can select any 8 of the following auxiliary alarms that can be programmed and recorded in the event/alarm logs and annunciated with an LED and output relay contact: ENGINE QUIT FAULT HIGH ENGINE OIL

TEMPERATURE PRESSURE

TRANSDUCER FAULT

LOW JACKET WATER FLOW

PUMP ON DEMAND LOW JACKET WATER LEVEL

LOW DISCHARGE PRESSURE

LOW HYDRAULIC PRESSURE

HIGH DISCHARGE PRESSURE GAS DETECTION

REMOTE START SIGNAL

LOW FIREWATER PRESSURE

DELUGE VALVE START AIR DAMPER CLOSED

HIGH FUEL LEVEL AIR DAMPER OPEN

FUEL SPILL LOW PURGE PRESSURE

FUEL TANK RUPTURE LOW GEAR OIL PRESSURE

LOW PUMP ROOM TEMPERATURE

LOW COOLANT LEVEL

RESERVOIR LOW HIGH GEAR OIL TEMPERATURE

RESERVOIR EMPTY HIGH VIBRATION

RESERVOIR HIGH LOW FUEL PRESSURE

FLOW METER ON HIGH EXHAUST TEMPERATURE

RELIEF VALVE OPEN HIGH FUEL TEMPERATURE

LOW SUCTION PRESSURE PUMP ON DEMAND

Data logging: The controller shall have separate data logs for storing system event and pressure data that is readable through the OlD or printable on the internal printer. The data logs shall be stored on a removable SD memory card. The file format shall be standard ASCII text. These logs shall be as follows: Pressure Log: The controller shall have a Pressure log with continuous pressure recording one month of data. Each day’s data shall be in a separate file. The pressure log samples shall be time and date stamped and stored in permanent non-volatile flash memory. The pressure log shall be searchable by each sample, by minute, or by hour. Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include any of the following events/alarms:

BATTERY 1 FAULT SYSTEM AUTO MODE BATTERY 2 FAULT ENGINE LOCKOUT

SIGNAL BATTERY 1 LOW

VOLTAGE SYSTEM AUTO MODE BATTERY 2 LOW

VOLTAGE SYSTEM MANUAL

MODE CHARGER 1 FAULT SYSTEM OFF MODE CHARGER 2 FAULT SYSTEM TEST RUN AC POWER FAIL ALARM RESET ENGINE OVERSPEED LOW PRESSURE

CONDITION ENGINE FAILED TO

START LOW PRESSURE

START ENGINE QUIT DELUGE START ENGINE LOW OIL

PRESSURE REMOTE START ENGINE HIGH WATER

TEMP AC POWER FAIL

START PRESSURE

TRANSDUCER FAULT

HORN SILENCED

STOP PUSHBUTTON PRESSED PRESSURE DROP

SPEED SWITCH FAILURE

CONTACTOR COIL FAILURE

(PLUS ANY OF THE 8 PROGRAMMABLE AUXILIARY ALARMS LISTED ABOVE) Each event or alarm recorded in the either event log or alarm logs shall have the following data recorded with the event/alarm:

• Time and Date of Event or Alarm • System Pressure • Descriptive Text Message of the Event/Alarm • System Auto Mode Status • Engine Running Status • Charger 1 Status • Charger 2 Status • Battery 1 Status • Battery 2 Status The internal logic of the controller shall be capable of operation in a temperature range of 4.4°C to 40°C and high, non-condensing, humidity levels.

The controller shall be manufactured by Metron Inc.

Page 17: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 18

Page 18: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 19

Page 19: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 20

Page 20: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General
Page 21: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 22

ELECTRICFIRE PUMP

CONTROLLERSSECTION CONTENTS: Electric Controller Option DetailsAcross the Line Start, Type MP300 Bulletin

Model MP300 Price SheetsMP300 Drawings

High Voltage Across the Line Start, Type MP600 BulletinModel MP600 Price SheetsMP600 Drawings

Primary Resistance Reduced Voltage Start, Type MP400 BulletinModel MP400 Price SheetsModel MP400 Drawings

Part Winding Reduced Voltage, Type MP420 BulletinModel MP420 Price SheetsModel MP420 Drawings

Wye-Delta Reduced Current, Type MP430 / MP435 BulletinModel MP430 Price SheetsModel MP435 Price SheetsModel MP430 DrawingsModel MP435 Drawings

Autotransformer Closed-Transition Reduced Voltage, Type MP450 BulletinModel MP450 Price SheetsModel MP450 Drawings

Solid State Reduced Voltage, Type MP700 BulletinModel MP700 Price Sheets Model MP700 Drawings

Solid State Reduced Voltage, Type MP800 BulletinModel MP800 Price Sheets

Contents:

Electric Controller Option Details

Model MP300 - Across the Line Start

Model MP600 - High Voltage Across the Line Start

Model MP400 - Primary Resistance Reduced Voltage Start

Model MP420 - Part Winding Reduced Voltage

Model MP430/MP435 - Wye-Delta Reduced Current

Model MP450 - Autotransformer Closed Transisiton Reduced Voltage

Model MP700 - Solid State Reduced Voltage

Model MP800 - Solid State Reduced Voltage

Page 22: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 23

(See Individual Bulletins For Various Motor Starting Methods)

The following features are standard on all Type ‘MP’ Full Service Electric Controllers:

• NEMA Type 2 Drip-proof Enclosure• Microprocessor Control Logic• Data Logging• Operator Interface Device (OID)• Pressure Transducer• Automatic Weekly Test Solenoid• Starting Contactor(s)• Manual Start and Stop Pushbuttons• Minimum Running Period Timer• Remote Start Circuit• Deluge Start Circuit• Weekly Test Solenoid Drain Valve• Dry set of form “C” N.O. and N.C. contacts and visual indication of PUMP RUNNING, PHASE REVERSAL,

PRIMARY POWER AVAILABLE, and CONTROLLER NOT IN AUTO• Voltage Surge Arrester• Service Entrance Rated

OPTION H: SPACE HEATER

If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistatmaybesubstitutedifspecified.

OPTION W: OMIT LEGS (specify)

For systems where the controller is mounted on a common skid with the pump and engine, the legs of the controller may be omitted, and 3” mounting channels or wall mounting brackets can be supplied. If specifiedliftingeyesmayalsobesupplied.

TYPE ‘MP’ FULL SERVICE CONTROLLERS

Page 23: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

0212

Fire Pump Controller For Electric Motor Driven Fire Pumps

MP300 Fire Pump Controller

Across The Line Type Series MP300 − Combined Manual and Automatic

Metron Fire Pump Controllers conform to the latest requirements of Chapter 10, National Fire Protection Association Pamphlet 20, Standard for Centrifugal Fire Pumps as adopted by Underwriters Laboratories and Factory Mutual. They are withstand rated and listed by Underwriters’ Laboratories and approved by Factory Mutual Research Corporation.

Sizes range from 15 to 600 horsepower, 200 to 600 volts, 60 Hz. These controllers are for use on Across-the-Line type installations.

Only the highest quality components, all UL listed or UL recognized, are used throughout to assure the best possible reliability. The cabinet is fabricated of heavy gauge reinforced steel with drip-proof hood. All field wiring and service connections may be made from the front, allowing the controller to be mounted flush against a wall.

The controller is completely wired, assembled, and tested at the factory before shipment, and ready for immediate installation.

Page 24: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 25

Standard and Optional Features

All photographs and graphics are typical and may not represent actual product supplied

Standard Features Operator Interface Device (OID) with LED Annunciator and Digital Display

• NEMA Type 2 drip proof metal freestanding enclosure

• Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions

• 10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing

• Removable labels to allow for easy field language changes

• All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed allowing easy field modification

• The system status data is displayed on the OID. The displayed items include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), Current time and date, System Events and Notifications such as Remote Start, Local Start etc., Number of starts, Total motor run hours, Time remaining on sequential motor start and motor stop timers, Status of automatic stop setting.

• Auxiliary alarm functions displayed on the OID LCD screen

• Audible horn with silence feature for silencable alarms

• Lamp test feature • Foreign languages selectable through the OID • Microprocessor based logic with real time/date

clock capable of running a minimum of 14 days without AC power connected to controller

• SD Memory card used to record pressure log, event and log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader.

• Input and output status LED's provide visual indication of each discrete input's or output's on/off status

• One RS485 Serial Port• MODBUS Communication Protocol via RS485 port • Service Entrance Rated

Standard Auxiliary alarms: The controller includes as standard six (6) discrete auxiliary inputs, nine (9) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID Display can be field programmed through the OID.

Nine (9) of the following auxiliary alarms can be programmed and recorded in the event/alarm logs and annunciated on the OID display screen and/or output relay contact(s). These alarm conditions include:

LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURELOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE

Page 25: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 26

GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN

Data logging:The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. The 2 data logs are as follows:

Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID.

Event Log: The event log will store up to 300 of the most current events. These events can include, but is not limited to, any of the following events/alarms:

PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION

OptionsOption H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified. Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3” (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied.

EnclosureThe following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12

Page 26: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 27

Fire Pump Controller For Electric Motor Driven Fire Pumps

Hubbell Industrial Controls, Inc. ‑ Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

Bulletin MP300 1/11

Model MP300 Across‑the‑line Start Microprocessor Electric Motor Fire Pump Controller

Specifications General Controller Description

The Fire Pump Controller shall be factory assembled, wired and tested as a unit and shall conform to all requirements of the latest edition of NFPA 20, NFPA 70 and be Third Party Listed by Underwriters Laboratories (UL) and Approved by Factory Mutual (FM). The controller shall be available for 208, 230, 380-415, or 480 volt three phase power.

Controller Equipment Features

The controller shall include the following standard features: NEMA Type 2 drip proof metal freestanding

enclosure Operator Interface Device (OID) with 4 lines

by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions

10 pushbuttons for easy screen navigation, system test, lamp test, alarm reset, and horn silencing

Multicolored LED's for alarm and mode annunciation

LEDs shall be labeled with removable labels to allow for easy field modification of language changes

All controller settings shall be programmable through the OID and shall be protected by two password levels

All features shall be enabled or disabled through the OID, no jumpers or external wires shall be needed or allowed to activate or de-activate a feature

The system status data shall be displayed on the OID. The displayed items shall include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), System Events and Notifications, Current time and date, Number of starts, Total motor run hours, Displayed countdown timers for: Sequential motor start and motor stop, Status of Automatic Stop Setting.

Audible horn with silence feature for silencable alarms

Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date

clock capable of running a minimum of 14 days without AC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log,

event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed.

Input and output status LED's to provide visual indication of each discrete input's or output's on/off status

One RS485 Serial Port MODBUS Communication Protocol via

RS485 port All wiring terminals on PCB's shall be

removable type Service Entrance Rated

Auxiliary alarms

As standard the controller shall include 6 discrete auxiliary inputs, 9 form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID screens shall be field programmable through the OID. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components are not allowed.

The user can select any 9 of the following auxiliary alarms that can be programmed and recorded in the event log and annunciated with an OID screen and output relay contact for conditions such as but not limited to:

LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN

Data logging

The controller shall have separate data logs for storing system data that is readable through the OID.

Pressure Log: The controller shall have a Pressure log with continuous pressure recording of 30 days of data. The pressure log samples shall be time and date stamped and stored on a removable SD card memory. The pressure log

shall be searchable by each sample, by minute, or by hour. Each day’s entries shall be stored in a separate file on the SD card. SD memory shall be readable by any PC equipped with an SD memory card reader.

Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include, but is not limited to, any of the following events/alarms:

PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION

Each event or alarm recorded in the event log shall have the following data recorded with the event/alarm: Time and Date of Event or Alarm System Pressure Descriptive Text Message of the Event/Alarm Motor Running Status Phase to Phase Volts Phase Amps

The internal logic of the controller shall be capable of operation in a temperature range of 4.4ºC to 40ºC and high, non-condensing, humidity levels.

The controller shall be manufactured by Metron.

Page 27: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 34

Page 28: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 35

Page 29: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

0212 v12

Fire Pump Controller For Electric Motor Driven Fire Pumps

MP600 Fire Pump Controller

High Voltage Controllers

Series MP600 − Combined Manual and Automatic The Metron Series MP600 High Voltage Fire Pump Controllers are a modular concept system, which utilize “state-of-the-art” vacuum bottle technology. The primary control element in the MP600 is a fixed mount style vacuum bottle contactor with isolating disconnect switch. Integral to the disconnect switch are “R” rated current limiting cartridge style fuses. Space is provided for storage of three spare fuses on the rear of the outer door. Two fused potential/control transformers (PTs) are also contained within the cabinet. These transformers provide both input signals to the monitor circuits as well as control power for the MP600. For testing purposes, it is possible to supply 120VAC power directly to the control section through a built-in test receptacle and test switch.

The MP600 has both front and rear access. Front access is for easy access to the control circuits. Rear access is provided for termination of the incoming power and termination of the motor connections. Incoming power and motor connections enter through the bottom of the controller enclosure.

Locked rotor motor protection is provided by the microprocessor control unit per the requirements of NFPA 20, Chapter 10.

The microprocessor control unit also provides contacts for remote alarm of phase reversal, low voltage, single phase, loss of voltage, motor tripped, and motor overload. The Operator Interface Device (OID) has LED lamps for Power On, Power Failure, System Failure, Motor Overload, and Motor Tripped. The OID also displays three phase voltage and current along with system water pressure.

The standard MP600 is supplied in a NEMA type 2 enclosure which is fabricated from 12 gauge steel. Minimum floor clearance of 12 inches (304.8 mm) is provided with allowances for floor anchoring. The MP600 is protected with two hinged removable, gasketed doors, equipped with a 3-point latch, one door for the control section and one door for the high voltage section. Access to the vacuum contactor is provided by a lockable and interlocked second door, which requires the contactor to be disengaged from the bus prior to opening the door. Control wiring and components are accessible behind their own access door. Access to control components does not require motor de-energization.

A solid copper ground bus is provided through the incoming high voltage and motor termination compartments.

Page 30: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 37

Standard and Optional Features

All photographs and graphics are typical and may not represent actual product supplied

Standard Features Operator Interface Device (OID) with LED Annunciator and Digital Display

• NEMA Type 2 drip proof metal freestanding enclosure

• Vacuum Bottle Contactor • “R” Rated Current Limiting Fuses • Emergency Mechanical Start Mechanism • Rated Voltage 2300-6600 • Rated Current 400A • Built-in Spare Fuse Storage • UL Listed to 7.2Kv • Operator Interface Device (OID) with 4 lines by 20

character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions

• 10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing

• Removable labels to allow for easy field language changes

• All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed allowing easy field modification

• The system status data is displayed on the OID. The displayed items include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), Current time and date, System Events and Notifications such as Remote Start, Local Start etc., Number of starts, Total motor run hours, Time remaining on sequential motor start and motor stop timers.

• Auxiliary alarm functions displayed on the OID LCD screen

• Audible horn with silence feature for silencable alarms

• Lamp test feature • Foreign languages selectable through the OID • Microprocessor based logic with real time/date clock

capable of running a minimum of 14 days without AC power connected to controller

• SD Memory card used to record pressure log, event and log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader.

• Input and output status LED's provide visual indication of each discrete input's or output's on/off status

• RS485 Communications Port • MODBUS Communication Protocol via RS485 port

Standard Auxiliary alarms: The controller includes as standard six (6) discrete auxiliary inputs, seven (7) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID Display can be field programmed through the OID.

Seven (7) of the following auxiliary alarms can be programmed and recorded in the event/alarm logs and annunciated on the OID display screen and/or output relay contact(s). These alarm conditions include:

LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN

Page 31: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

0212 v12

LOW SUCTION PRESSURE HIGH PUMP ROOM TEMP. LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMP. GAS DETECTION HIGH VIBRATION PUMP ROOM DOOR OPEN LOW INTAKE

Data logging:The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. The 2 data logs are as follows: Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID. Event Log: The event log will store up to 3000 of the most current events. These events can include, but is not limited to, any of the following events/alarms:

PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD MOTOR TRIPPED REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT AUTO MODE PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION

OptionsOption H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified. Option T: Weekly Test Start Solenoid In some cases it may be desirable to have the electric motor run at a preset time each week for approximately 30 minutes. The controller includes a built in weekly test function. This option complements the standard function by simulating a loss of pressure. Simulation of pressure loss is accomplished by opening a solenoid valve, which reduces the system pressure below the starting pressure of the controller. Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3” (76.2mm) channels may be substituted in lieu of standard legs. If specified, lifting eyes may also be supplied.

EnclosureThe following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12

Page 32: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 39

Fire Pump Controller For Electric Motor Driven Fire Pumps

Hubbell Industrial Controls, Inc. ‑ Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

Bulletin MP600 01/11

Model MP600 Across‑the‑line Start Microprocessor Electric Motor Fire Pump Controller

Specifications General Controller Description The fire pump controller shall be listed by Underwriters Laboratories and approved by Factory Mutual for fire pump service. The fire pump shall be completely factory wired, assembled, and tested prior to shipment.

The motor contactor shall be rated at least 400 amps, 7200 VAC, be of the vacuum type, and shall be suitable for use on a circuit capable of delivering not more than 50KA at 7200 VAC short circuit current. The contactor shall be interlocked with the controller door to prohibit the door from being opened while the contactor is racked in. The main disconnect switch shall contain integral fuse clips capable of holding “R” rated motor protection type fuses. Suitable high voltage fuses shall be supplied and sized to hold motor locked rotor current as per NFPA 20. Internal space shall be provided for spare fuse storage.

Controller Equipment Features The controller shall include the following standard features: NEMA Type 2 drip proof metal freestanding

enclosure Operator Interface Device (OID) with 4 lines

by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions

10 pushbuttons for easy screen navigation, system test, lamp test, alarm reset, and horn silencing

LED's for alarm and status annunciation LEDs shall be labeled with removable labels

to allow for easy field modification of language changes

All controller settings shall be programmable through the OID and shall be protected by two password levels

All features shall be enabled or disabled through the OID, no jumpers or external wires shall be needed or allowed to activate or de-activate a feature

The system status data shall be displayed on the OID. The displayed items shall include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), System Events and Notifications, Current time and date, Number of starts, Total motor run hours, Displayed countdown timers for: Sequential motor start and motor stop

Audible horn with silence feature for silencable alarms

Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real

time/date clock capable of running a minimum of 14 days without AC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed

Input and output status LED's to provide visual indication of each discrete input's or output's on/off status

RS485 Communications Port MODBUS Communication Protocol via

RS485 port All wiring terminals on PCB's shall be

removable type

Auxiliary alarms As standard the controller shall include 6 discrete auxiliary inputs, 7 form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID screens shall be field programmable through the OID. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components are not allowed.

The user can select any 7 of the following auxiliary alarms that can be programmed and recorded in the event log and annunciated with an OID screen and output relay contact for conditions such as, but not limited to:

LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION PUMP ROOM DOOR OPEN LOW INTAKE

Data logging The controller shall have separate data logs for storing system data that is readable through the OID.

Pressure Log: The controller shall have a Pressure log with continuous pressure recording of 30 days of data. The pressure log samples shall be time and date stamped and stored on a removable SD card memory. The pressure log shall be searchable by each sample, by minute, or by hour. Each days entries shall be stored in a separate file on the SD card. SD memory shall be readable by any PC equipped with an SD memory card reader.

Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include, but is not limited to, any of the following events/alarms:

PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD MOTOR TRIPPED REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT AUTO MODE PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION

Each event or alarm recorded in the event log shall have the following data recorded with the event/alarm: Time and Date of Event or Alarm System Pressure Descriptive Text Message of the Event/Alarm Motor Running Status Phase to Phase Volts Phase Amps

The internal logic of the controller shall be capable of operation in a temperature range of 4.4ºC to 40ºC and high, non-condensing, humidity levels.

The controller shall be manufactured by Metron.

Page 33: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 42

Page 34: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 43

Page 35: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

0212 v12

Fire Pump Controller For Electric Motor Driven Fire Pumps

MP400 Fire Pump Controller

Primary Resistance Reduced Voltage Type Series MP400 − CombinedManual and Automatic Metron Fire Pump Controllers conform to the latest requirements of Chapter 10, National Fire Protection Association Pamphlet 20, Standard for Centrifugal Fire Pumps as adopted by Underwriters Laboratories and Factory Mutual. They are withstand rated and listed by Underwriters’ Laboratories and approved by Factory Mutual Research Corporation.

Sizes range from 15 to 600 horsepower, 200 to 600 volts, 60 Hz. These controllers are for use on Reduced Voltage type installations.

Only the highest quality components, all UL listed or UL recognized, are used throughout to assure the best possible reliability. The cabinet is fabricated of heavy gauge reinforced steel with drip-proof hood. All field wiring and service connections may be made from the front, allowing the controller to be mounted flush against a wall.

The controller is completely wired, assembled, and tested at the factory before shipment, and ready for immediate installation.

Page 36: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 45

Standard and Optional Features

All photographs and graphics are typical and may not represent actual product supplied

Standard Features Primary Resistance Fire Pump controllers incorporate heavy-duty resistors which reduce inrush current to approximately 50% of normal. An adjustable timing relay is provided to control time between reduced voltage start and full voltage operation. An emergency start lever to close starting contactor independent of automatic control circuits is also supplied as standard. When used, this lever will bypass the reduced voltage start features and start the motor with full inrush current drawn from the power source.

Operator Interface Device (OID) with LED Annunciator and Digital Display

• NEMA Type 2 drip proof metal freestanding enclosure • Operator Interface Device (OID) with 4 lines by 20

character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions

• 10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing

• Removable labels to allow for easy field language changes

• All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed allowing easy field modification

• The system status data is displayed on the OID. The displayed items include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), Current time and date, System Events and Notifications such as Remote Start, Local Start etc., Number of starts, Total motor run hours, Time remaining on sequential motor start and motor stop timers, Status of automatic stop setting.

• Auxiliary alarm functions displayed on the OID LCD screen

• Audible horn with silence feature for silencable alarms • Lamp test feature • Foreign languages selectable through the OID • Microprocessor based logic with real time/date clock

capable of running a minimum of 14 days without AC power connected to controller

• SD Memory card used to record pressure log, event and log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader.

• Input and output status LED's provide visual indication of each discrete input's or output's on/off status

• One RS485 Serial Port • MODBUS Communication Protocol via RS485 port • Service Entrance Rated

Standard Auxiliary alarms: The controller includes as standard six (6) discrete auxiliary inputs, nine (9) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID Display can be field programmed through the OID.

Nine (9) of the following auxiliary alarms can be programmed and recorded in the event/alarm logs and annunciated on the OID display screen and/or output relay contact(s). These alarm conditions include:

LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION

Page 37: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

0212 v12

HIGH VIBRATION EMERGENCY POWER ONPUMP ROOM DOOR OPEN

Data logging:The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. The 2 data logs are as follows:

Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID.

Event Log: The event log will store up to 300 of the most current events. These events can include, but is not limited to, any of the following events/alarms:

PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION

OptionsOption H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified.

Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3” (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied.

Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12

Page 38: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 47

Fire Pump Controller For Electric Motor Driven Fire Pumps

Hubbell Industrial Controls, Inc. ‑ Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

Bulletin MP400 01/11

Model MP400 Primary Resistance Start Microprocessor Electric Motor Fire Pump Controller

Specifications General Controller Description

The Fire Pump Controller shall be factory assembled, wired and tested as a unit and shall conform to all requirements of the latest edition of NFPA 20, NFPA 70 and be Third Party Listed by Underwriters Laboratories (UL) and Approved by Factory Mutual (FM). The controller shall be available for 208, 230, 380-415, or 480 volt three phase power.

Controller Equipment Features

The controller shall include the following standard features:

NEMA Type 2 drip proof metal freestanding enclosure

The controller shall be designed for Primary Resistance starting. The controller shall start the motor in two steps, using heavy-duty starting resistors to reduce the inrush current to approximately 50% of normal.

Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions

10 pushbuttons for easy screen navigation, system test, lamp test, alarm reset, and horn silencing

Multicolored LED's for alarm and mode annunciation

LEDs shall be labeled with removable labels to allow for easy field modification of language changes

All controller settings shall be programmable through the OID and shall be protected by two password levels

All features shall be enabled or disabled through the OID, no jumpers or external wires shall be needed or allowed to activate or de-activate a feature

The system status data shall be displayed on the OID. The displayed items shall include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), System Events and Notifications, Current time and date, Number of starts, Total motor run hours, Displayed countdown timers for: Sequential motor start and motor stop, Status of Automatic Stop Setting.

Audible horn with silence feature for silencable alarms

Lamp test feature Foreign languages selectable through the OID

Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed.

Input and output status LED's to provide visual indication of each discrete input's or output's on/off status

One RS485 Serial Port MODBUS Communication Protocol via

RS485 port All wiring terminals on PCB's shall be

removable type Service Entrance Rated

Auxiliary alarms

As standard the controller shall include 6 discrete auxiliary inputs, 9 form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID screens shall be field programmable through the OID. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components are not allowed.

The user can select any 9 of the following auxiliary alarms that can be programmed and recorded in the event log and annunciated with an OID screen and output relay contact for conditions such as but not limited to:

LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN

Data logging

The controller shall have separate data logs for storing system data that is readable through the OID.

Pressure Log: The controller shall have a Pressure log with continuous pressure recording of 30 days of data. The pressure log samples shall be time and date stamped and stored on a removable SD card memory. The pressure log shall be searchable by each sample, by minute, or by hour. Each days entries shall be stored in a separate file on the SD card. SD memory shall be readable by any PC equipped with an SD memory card reader.

Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include, but is not limited to, any of the following events/alarms:

PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION

Each event or alarm recorded in the event log shall have the following data recorded with the event/alarm: Time and Date of Event or Alarm System Pressure Descriptive Text Message of the Event/Alarm Motor Running Status Phase to Phase Volts Phase Amps

The internal logic of the controller shall be capable of operation in a temperature range of 4.4ºC to 40ºC and high, non-condensing, humidity levels.

The controller shall be manufactured by Metron.

Page 39: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 52

Page 40: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 53

Page 41: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

0212 v12

Fire Pump Controller For Electric Motor Driven Fire Pumps

MP420 Fire Pump Controller

Part Winding Reduced Current Types Series MP420 − Combined Manual and Automatic Metron Fire Pump Controllers conform to the latest requirements of Chapter 10, National Fire Protection Association Pamphlet 20, Standard for Centrifugal Fire Pumps as adopted by Underwriters Laboratories and Factory Mutual. They are withstand rated and listed by Underwriters’ Laboratories and approved by Factory Mutual Research Corporation.

Sizes range from 15 to 700 horsepower, 200 to 600 volts, 60 Hz. These controllers are for use on Reduced Voltage type installations.

Only the highest quality components, all UL listed or UL recognized, are used throughout to assure the best possible reliability. The cabinet is fabricated of heavy gauge reinforced steel with drip-proof hood. All field wiring and service connections may be made from the front, allowing the controller to be mounted flush against a wall.

The controller is completely wired, assembled, and tested at the factory before shipment, and ready for immediate installation.

Page 42: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 55

Standard and Optional Features

All photographs and graphics are typical and may not represent actual product supplied

Standard Features Series M420 Part Winding Fire Pump controllers can be used when full voltage starting may not be desired or practical. Starting contactors operate in sequence to energize a portion of the motor windings on start which reduces inrush current to approximately 65% of normal. An adjustable timing relay is provided to control time between reduced current start and normal running operation. An emergency start lever to close starting contactor independent of automatic control circuits is also supplied as standard. When used, this lever will bypass the reduced voltage start feature and start the motor with full inrush current drawn from the power source.

Operator Interface Device (OID) with LED Annunciator and Digital Display

• NEMA Type 2 drip proof metal freestanding enclosure • Operator Interface Device (OID) with 4 lines by 20

character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions

• 10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing

• Removable labels to allow for easy field language changes

• All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no

jumpers or external wires are needed allowing easy field modification

• The system status data is displayed on the OID. The displayed items include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), Current time and date, System Events and Notifications such as Remote Start, Local Start etc., Number of starts, Total motor run hours, Time remaining on sequential motor start and motor stop timers, Status of automatic stop setting.

• Auxiliary alarm functions displayed on the OID LCD screen

• Audible horn with silence feature for silencable alarms • Lamp test feature • Foreign languages selectable through the OID • Microprocessor based logic with real time/date clock

capable of running a minimum of 14 days without AC power connected to controller

• SD Memory card used to record pressure log, event and log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader.

• Input and output status LED's provide visual indication of each discrete input's or output's on/off status

• One RS485 Serial Port • MODBUS Communication Protocol via RS485 port • Service Entrance Rated

Standard Auxiliary alarms: The controller includes as standard six (6) discrete auxiliary inputs, nine (9) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID Display can be field programmed through the OID.

Nine (9) of the following auxiliary alarms can be programmed and recorded in the event/alarm logs and annunciated on the OID display screen and/or output relay contact(s). These alarm conditions include:

LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE

Page 43: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 56

HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ONPUMP ROOM DOOR OPEN

Data logging:The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. The 2 data logs are as follows:

Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID.

Event Log: The event log will store up to 300 of the most current events. These events can include, but is not limited to, any of the following events/alarms:

PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION

OptionsOption H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified.

Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3” (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied.

Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12

Page 44: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 57

Fire Pump Controller For Electric Motor Driven Fire Pumps

Hubbell Industrial Controls, Inc. ‑ Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

Bulletin MP420 01/11

Model MP420 Part Winding Start Microprocessor Electric Motor Fire Pump Controller

Specifications General Controller Description The Fire Pump Controller shall be factory assembled, wired and tested as a unit and shall conform to all requirements of the latest edition of NFPA 20, NFPA 70 and be Third Party Listed by Underwriters Laboratories (UL) and Approved by Factory Mutual (FM). The controller shall be available for 208, 230, 380-415, or 480 volt three phase power.

Controller Equipment Features The controller shall include the following standard features:

NEMA Type 2 drip proof metal freestanding enclosure

The Controller shall be designed for Part Winding starting. The starting contactors shall operate in sequence to energize a portion of the motor windings on start which reduces inrush current to approximately 65% of normal. An adjustable timing relay shall be provided to control time between reduced current start and normal running operation.

Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions

10 pushbuttons for easy screen navigation, system test, lamp test, alarm reset, and horn silencing

Multicolored LED's for alarm and mode annunciation

LEDs shall be labeled with removable labels to allow for easy field modification of language changes

All controller settings shall be programmable through the OID and shall be protected by two password levels

All features shall be enabled or disabled through the OID, no jumpers or external wires shall be needed or allowed to activate or de-activate a feature

The system status data shall be displayed on the OID. The displayed items shall include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), System Events and Notifications, Current time and date, Number of starts, Total motor run hours, Displayed countdown timers for: Sequential motor start and motor stop, Status of Automatic Stop Setting.

Audible horn with silence feature for silencable alarms

Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date

clock capable of running a minimum of 14 days without AC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed.

Input and output status LED's to provide visual indication of each discrete input's or output's on/off status

One RS485 Serial Port MODBUS Communication Protocol via

RS485 port All wiring terminals on PCB's shall be

removable type Service Entrance Rated

Auxiliary alarms As standard the controller shall include 6 discrete auxiliary inputs, 9 form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID screens shall be field programmable through the OID. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components are not allowed.

The user can select any 9 of the following auxiliary alarms that can be programmed and recorded in the event log and annunciated with an OID screen and output relay contact for conditions such as but not limited to:

LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN

Data logging The controller shall have separate data logs for storing system data that is readable through the OID.

Pressure Log: The controller shall have a Pressure log with continuous pressure recording of 30 days of data. The pressure log samples shall be time and date stamped and stored on a removable SD card memory. The pressure log shall be searchable by each sample, by minute, or by hour. Each days entries shall be stored in a separate file on the SD card. SD memory shall be readable by any PC equipped with an SD memory card reader.

Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include, but is not limited to, any of the following events/alarms:

PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION

Each event or alarm recorded in the event log shall have the following data recorded with the event/alarm: Time and Date of Event or Alarm System Pressure Descriptive Text Message of the Event/Alarm Motor Running Status Phase to Phase Volts Phase Amps

The internal logic of the controller shall be capable of operation in a temperature range of 4.4ºC to 40ºC and high, non-condensing, humidity levels.

The controller shall be manufactured by Metron.

Page 45: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 64

Page 46: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 65

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0212 v12

Fire Pump Controller For Electric Motor Driven Fire Pumps

MP430 Fire Pump Controller

Wye−Delta Reduced Current Types Series MP430 and Series MP435 − CombinedManual and Automatic Metron Fire Pump Controllers conform to the latest requirements of Chapter 10, National Fire Protection Association Pamphlet 20, Standard for Centrifugal Fire Pumps as adopted by Underwriters Laboratories and Factory Mutual. They are withstand rated and listed by Underwriters’ Laboratories and approved by Factory Mutual Research Corporation.

Sizes range from 15 to 700 horsepower, 200 to 600 volts, 60 Hz. These controllers are for use on Reduced Voltage type installations.

Only the highest quality components, all UL listed or UL recognized, are used throughout to assure the best possible reliability. The cabinet is fabricated of heavy gauge reinforced steel with drip-proof hood. All field wiring and service connections may be made from the front, allowing the controller to be mounted flush against a wall.

The controller is completely wired, assembled, and tested at the factory before shipment, and ready for immediate installation.

Page 48: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 67

Standard and Optional Features

All photographs and graphics are typical and may not represent actual product supplied

Standard Features Series MP430/MP435 Wye- Delta motors have all six leads brought out to the motor terminal box. These leads are connected by the controller first in the Wye configuration which draws only 33% of normal starting current and develops 33% of normal starting torque. After a short time delay, the controller then connects the motor winding in a Delta configuration, applying full voltage and drawing full load running current and developing full running torque.

With the MP430 open transition types, there is a very short period of time where no voltage is applied to the motor during transition from Wye to Delta connections. This condition can cause current surges or disturbances being fed back into the main power source. The magnitude of the surges is proportional to the phase difference between the voltage generated by the running motor and the power source. These transients can in some instances, affect other equipment which are sensitive to current surges.

The MP435 closed transition types provide a smoother transition from Wye to Delta by keeping the motor continuously energized during the transition period. This is accomplished by means of resistors which are connected in the circuit during the momentary period of transition from Wye to Delta.

Metron Wye-Delta Controllers incorporate a mechanical as well as electrical interlock to prevent the Wye connecting contactor from being energized at the same time as the Delta contactor.

An emergency start lever to close starting contactor independent of automatic control circuits. When used, this lever will bypass the reduced current start feature and start the motor with full inrush current drawn from the power source.

Operator Interface Device (OID) with LED Annunciator and Digital Display

• NEMA Type 2 drip proof metal freestanding enclosure • Operator Interface Device (OID) with 4 lines by 20 character

display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions

• 10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing

• Removable labels to allow for easy field language changes • All controller settings are programmable through the OID. All

features are enabled or disabled through the OID, no jumpers or external wires are needed allowing easy field modification

• The system status data is displayed on the OID. The displayed items include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), Current time and date, System Events and Notifications such as Remote Start, Local Start etc., Number of starts, Total motor run hours, Time remaining on sequential motor start and motor stop timers, Status of automatic stop setting.

• Auxiliary alarm functions displayed on the OID LCD screen • Audible horn with silence feature for silencable alarms • Lamp test feature • Foreign languages selectable through the OID • Microprocessor based logic with real time/date clock capable of

running a minimum of 14 days without AC power connected to controller

• SD Memory card used to record pressure log, event and log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader.

• Input and output status LED's provide visual indication of each discrete input's or output's on/off status

• One RS485 Serial Port • MODBUS Communication Protocol via RS485 port • Service Entrance Rated

Standard Auxiliary alarms: The controller includes as standard six (6) discrete auxiliary inputs, nine (9) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID Display can be field programmed through the OID.

Nine (9) of the following auxiliary alarms can be programmed and recorded in the event/alarm logs and annunciated on the OID display screen and/or output relay contact(s). These alarm conditions include:

LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE

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0212 v12

HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN

Data logging:The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. The 2 data logs are as follows:

Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID.

Event Log: The event log will store up to 300 of the most current events. These events can include, but is not limited to, any of the following events/alarms:

PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION

OptionsOption H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified.

Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3” (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied.

Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12

Page 50: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 69

Fire Pump Controller For Electric Motor Driven Fire Pumps

Hubbell Industrial Controls, Inc. ‑ Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

Bulletin MP430/MP435 01/11

Model MP430/435 Wye‑Delta Start Microprocessor Electric Motor Fire Pump Controller

Specifications General Controller Description

The Fire Pump Controller shall be factory assembled, wired and tested as a unit and shall conform to all requirements of the latest edition of NFPA 20, NFPA 70 and be Third Party Listed by Underwriters Laboratories (UL) and Approved by Factory Mutual (FM). The controller shall be available for 208, 230, 380-415, or 480 volt three phase power.

Controller Equipment Features

The controller shall include the following standard features:

NEMA Type 2 drip proof metal freestanding enclosure

The controller shall be designed for Wye-Delta starting and shall start the motor in the Wye configuration drawing 33% of normal current, then connect the motor in the Delta configuration applying full voltage.

Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions

10 pushbuttons for easy screen navigation, system test, lamp test, alarm reset, and horn silencing

Multicolored LED's for alarm and mode annunciation

LEDs shall be labeled with removable labels to allow for easy field modification of language changes

All controller settings shall be programmable through the OID and shall be protected by two password levels

All features shall be enabled or disabled through the OID, no jumpers or external wires shall be needed or allowed to activate or de-activate a feature

The system status data shall be displayed on the OID. The displayed items shall include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), System Events and Notifications, Current time and date, Number of starts, Total motor run hours, Displayed countdown timers for: Sequential motor start and motor stop, Status of Automatic Stop Setting.

Audible horn with silence feature for silencable alarms

Lamp test feature Foreign languages selectable through the OID

Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed.

Input and output status LED's to provide visual indication of each discrete input's or output's on/off status

One RS485 Serial Port MODBUS Communication Protocol via

RS485 port All wiring terminals on PCB's shall be

removable type Service Entrance Rated

Auxiliary alarms

As standard the controller shall include 6 discrete auxiliary inputs, 9 form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID screens shall be field programmable through the OID. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components are not allowed.

The user can select any 9 of the following auxiliary alarms that can be programmed and recorded in the event log and annunciated with an OID screen and output relay contact for conditions such as but not limited to:

LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN

Data logging The controller shall have separate data logs for storing system data that is readable through the OID. Pressure Log: The controller shall have a Pressure log with continuous pressure recording of 30 days of data. The pressure log samples shall be time and date stamped and stored on a removable SD card memory. The pressure log shall be searchable by each sample, by minute, or by hour. Each days entries shall be stored in a separate file on the SD card. SD memory shall be readable by any PC equipped with an SD memory card reader.

Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include, but is not limited to, any of the following events/alarms:

PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION

Each event or alarm recorded in the event log shall have the following data recorded with the event/alarm: Time and Date of Event or Alarm System Pressure Descriptive Text Message of the Event/Alarm Motor Running Status Phase to Phase Volts Phase Amps

The internal logic of the controller shall be capable of operation in a temperature range of 4.4ºC to 40ºC and high, non-condensing, humidity levels.

The controller shall be manufactured by Metron.

Page 51: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 77

Page 52: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 78

Page 53: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 85

Page 54: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 86

Page 55: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

MSC0212 v11

Fire Pump Controller For Electric Motor Driven Fire Pumps

MP450 Fire Pump Controller

Autotransformer Closed−Transition Reduced Voltage Type Series MP450 − CombinedManual and Automatic Metron Fire Pump Controllers conform to the latest requirements of Chapter 10, National Fire Protection Association Pamphlet 20, Standard for Centrifugal Fire Pumps as adopted by Underwriters Laboratories and Factory Mutual.They are withstand rated and listed by Underwriters’ Laboratories and approved by Factory Mutual Research Corporation.

Sizes range from 15 to 600 horsepower, 200 to 600 volts, 60 Hz. These controllers are for use on Reduced Voltage type installations.

Only the highest quality components, all UL listed or UL recognized, are used throughout to assure the best possible reliability. The cabinet is fabricated of heavy gauge reinforced steel with drip-proof hood. All field wiring and service connections may be made from the front, allowing the controller to be mounted flush against a wall.

The controller is completely wired, assembled, and tested at the factory before shipment, and ready for immediate installation.

Page 56: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 88

Standard and Optional Features

All photographs and graphics are typical and may not represent actual product supplied

Standard Features Series MP450 Autotransformer Fire Pump Controllers incorporate a heavy-duty autotransformer with taps available at 50%, 65%, and 80% to reduce the starting voltage to the motor. The autotransformer is factory wired to the 65% taps unless specified otherwise.

The starting inrush current drawn from the power source is reduced to approximately 25% of normal when using the 50% tap, 42% of normal on 65% tap, and 64% of normal on 80% tap.

Taps other than listed above are also available. Consult factory for information.

An adjustable timing relay is provided to control time between reduced voltage start and full voltage operation. An emergency start handle to close starting contactor independent of automatic control circuits is also supplied as standard. When used, this handle will bypass the reduced voltage start feature and start the motor with full inrush current drawn from the power source.

Operator Interface Device (OID) with LED Annunciator and Digital Display

• NEMA Type 2 drip proof metal freestanding enclosure • Operator Interface Device (OID) with 4 lines by 20

character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions

• 10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing

• Removable labels to allow for easy field language changes

• All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed allowing easy field modification

• The system status data is displayed on the OID. The displayed items include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), Current time and date, System Events and Notifications such as Remote Start, Local Start etc., Number of starts, Total motor run hours, Time remaining on sequential motor start and motor stop timers, Status of automatic stop setting.

• Auxiliary alarm functions displayed on the OID LCD screen

• Audible horn with silence feature for silencable alarms • Lamp test feature • Foreign languages selectable through the OID • Microprocessor based logic with real time/date clock

capable of running a minimum of 14 days without AC power connected to controller

• SD Memory card used to record pressure log, event and log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader.

• Input and output status LED's provide visual indication of each discrete input's or output's on/off status

• RS485 Communications Port • MODBUS Communication Protocol via RS485 port • Service Entrance Rated

Standard Auxiliary alarms: The controller includes as standard six (6) discrete auxiliary inputs, nine (9) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID Display can be field programmed through the OID.

Nine (9) of the following auxiliary alarms can be programmed and recorded in the event/alarm logs and annunciated on the OID display screen and/or output relay contact(s). These alarm conditions include:

LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH

Page 57: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

MSC0212 v11

FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ONPUMP ROOM DOOR OPEN

Data logging:The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. The 2 data logs are as follows:

Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID.

Event Log: The event log will store up to 300 of the most current events. These events can include, but is not limited to, any of the following events/alarms:

PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION

OptionsOption H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified.

Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3” (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied.

Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12

Page 58: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 90

Fire Pump Controller For Electric Motor Driven Fire Pumps

Hubbell Industrial Controls, Inc. ‑ Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

Bulletin MP450 01-11

Model MP450 Autotransformer Start Microprocessor Electric Motor Fire Pump Controller

Specifications General Controller Description The Fire Pump Controller shall be factory assembled, wired and tested as a unit and shall conform to all requirements of the latest edition of NFPA 20, NFPA 70 and be Third Party Listed by Underwriters Laboratories (UL) and Approved by Factory Mutual (FM). The controller shall be available for 208, 230, 380-415, or 480 volt three phase power. Controller Equipment Features The controller shall include the following standard features:

NEMA Type 2 drip proof metal freestanding enclosure

The controller shall be designed for Autotransformer starting and shall start the motor using a heavy-duty motor starting autotransformer, reducing inrush current to 42% of normal using the 65% tap. Taps of 25% and 80% shall be supplied.

Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions

10 pushbuttons for easy screen navigation, system test, lamp test, alarm reset, and horn silencing

Multicolored LED's for alarm and mode annunciation

LEDs shall be labeled with removable labels to allow for easy field modification of language changes

All controller settings shall be programmable through the OID and shall be protected by two password levels

All features shall be enabled or disabled through the OID, no jumpers or external wires shall be needed or allowed to activate or de-activate a feature

The system status data shall be displayed on the OID. The displayed items shall include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), System Events and Notifications, Current time and date, Number of starts, Total motor run hours, Displayed countdown timers for: Sequential motor start and motor stop, Status of Automatic Stop Setting.

Audible horn with silence feature for silencable alarms

Lamp test feature Foreign languages selectable through the OID

Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed.

Input and output status LED's to provide visual indication of each discrete input's or output's on/off status

RS485 Communications Port MODBUS Communication Protocol via

RS485 port All wiring terminals on PCB's shall be

removable type Service Entrance Rated

Auxiliary alarms As standard the controller shall include 6 discrete auxiliary inputs, 9 form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID screens shall be field programmable through the OID. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components are not allowed. The user can select any 9 of the following auxiliary alarms that can be programmed and recorded in the event log and annunciated with an OID screen and output relay contact for conditions such as but not limited to:

LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN

Data logging The controller shall have separate data logs for storing system data that is readable through the OID. Pressure Log: The controller shall have a Pressure log with continuous pressure recording of 30 days of data. The pressure log samples shall be time and date stamped and stored on a removable SD card memory. The pressure log shall be searchable by each sample, by minute, or by hour. Each days entries shall be stored in a separate file on the SD card. SD memory shall be readable by any PC equipped with an SD memory card reader. Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include, but is not limited to, any of the following events/alarms:

PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION

Each event or alarm recorded in the event log shall have the following data recorded with the event/alarm: Time and Date of Event or Alarm System Pressure Descriptive Text Message of the Event/Alarm Motor Running Status Phase to Phase Volts Phase Amps

The internal logic of the controller shall be capable of operation in a temperature range of 4.4ºC to 40ºC and high, non-condensing, humidity levels. The controller shall be manufactured by Metron.

Page 59: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 96

Page 60: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 97

Page 61: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

MSC0212 v11

Fire Pump Controller For Electric Motor Driven Fire Pumps

MP700 Fire Pump Controller

Solid State Reduced Voltage Types Series MP700 Soft Start, Soft Stop Metron Fire Pump Controllers conform to the latest requirements of Chapter 10, National Fire Protection Association Pamphlet 20, Standard for Centrifugal Fire Pumps as adopted by Underwriters Laboratories and Factory Mutual.

Sizes range from 15 to 600 horsepower, 200 to 600 volts, 60 Hz. These controllers are used on reduced voltage type installations using a solid state starter for “Soft” starting and “Soft” stopping of electric motors.

Only the highest quality components, all UL listed or UL recognized, are used throughout to assure the best possible reliability. The cabinet is fabricated of heavy gauge reinforced steel with drip-proof hood. All field wiring and service connections may be made from the front, allowing the controller to be mounted flush against a wall.

The controller is completely wired, assembled, and tested at the factory before shipment, and ready for immediate installation.

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MSC0212 v11

Nine (9) of the following auxiliary alarms can be programmed and recorded in the event/alarm logs and annunciated on the OID display screen and/or output relay contact(s). These alarm conditions include:

LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ONPUMP ROOM DOOR OPEN

Data logging: The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. The 2 data logs are as follows:

Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID.

Event Log: The event log will store up to 300 of the most current events. These events can include, but is not limited to, any of the following events/alarms:

PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS

HIGH DISCHARGE PRESSURE NO LOAD CONDITION

OptionsOption H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified.

Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3” (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied.

Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12

Page 63: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 100

Standard and Optional Features

All photographs and graphics are typical and may not represent actual product supplied

Standard Features Function - The MP700 series Soft Start electric fire pump controllers utilizes a state of the art solid state motor controller. The motor voltage is raised to an initial torque value. This is an adjustable value of locked rotor torque. The motor voltage is gradually increased during the acceleration ramp time. The acceleration ramp time is set to 10 seconds as required by NFPA 20, but it is adjustable from approximately 3 to 30 seconds.

After a minimum run period and all starting causes have returned to normal, the solid state controller will initiate a stop sequence. This function will reduce surges in the pumping system during stopping of a centrifugal pump by smoothly decelerating the motor at a selectable rate. This will reduce the possibility of surges occurring in the system.

Operator Interface Device (OID) with LED Annunciator and Digital Display

• The solid state unit is supplied with the following protection features: Instantaneous Overcurrent

Detection; Shorted SCR Detection; Phase Loss Monitor; Heatsink Over Temperature Switch

• NEMA Type 2 drip proof metal freestanding enclosure • Operator Interface Device (OID) with 4 lines by 20

character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions

• 10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing

• Removable labels to allow for easy field language changes

• All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed allowing easy field modification

• The system status data is displayed on the OID. The displayed items include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), Current time and date, System Events and Notifications such as Remote Start, Local Start etc., Number of starts, Total motor run hours, Time remaining on sequential motor start and motor stop timers, Status of automatic stop setting.

• Auxiliary alarm functions displayed on the OID LCD screen

• Audible horn with silence feature for silencable alarms • Lamp test feature • Foreign languages selectable through the OID • Microprocessor based logic with real time/date clock

capable of running a minimum of 14 days without AC power connected to controller

• SD Memory card used to record pressure log, event and log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader.

• Input and output status LED's provide visual indication of each discrete input's or output's on/off status

• RS485 Communications Port • MODBUS Communication Protocol via RS485 port • Service Entrance Rated

Standard Auxiliary alarms: The controller includes as standard six (6) discrete auxiliary inputs, nine (9) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID Display can be field programmed through the OID.

Page 64: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 101

Fire Pump Controller For Electric Motor Driven Fire Pumps

Hubbell Industrial Controls, Inc. ‑ Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

Bulletin MP700 01/11

Model MP700 Soft Start/Soft Stop Microprocessor Electric Motor Fire Pump Controller

Specifications The Fire Pump Controller shall be factory assembled, wired and tested as a unit and shall conform to all requirements of the latest edition of NFPA 20, NFPA 70 and be Third Party Listed by Underwriters Laboratories (UL) and Approved by Factory Mutual (FM). The controller shall be available for 208, 230, 380-415, or 480 volt three phase power.

Controller Equipment Features

The controller shall include the following standard features: NEMA Type 2 drip proof metal freestanding

enclosure The controller shall be designed for Soft Start

starting and shall incorporate a special Pump Control feature which eliminates excessive acceleration torque problems (water hammer) and related effects. The controller shall stop the motor by reducing the speed in a manner that prevents any sudden changes in torque and minimizes surges in the system resulting in a smooth deceleration to the pump

Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions

10 pushbuttons for easy screen navigation, system test, lamp test, alarm reset, and horn silencing

Multicolored LED's for alarm and mode annunciation

LEDs shall be labeled with removable labels to allow for easy field modification of language changes

All controller settings shall be programmable through the OID and shall be protected by two password levels

All features shall be enabled or disabled through the OID, no jumpers or external wires shall be needed or allowed to activate or de-activate a feature

The system status data shall be displayed on the OID. The displayed items shall include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), System Events and Notifications, Current time and date, Number of starts, Total motor run hours, Displayed countdown timers for: Sequential motor start and motor stop, Status of Automatic Stop Setting

Audible horn with silence feature for silencable alarms

Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real

time/date clock capable of running a minimum of 14 days without AC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed

Input and output status LED's to provide visual indication of each discrete input's or output's on/off status

RS485 Communications Port MODBUS Communication Protocol via

RS485 port All wiring terminals on PCB's shall be

removable type Service Entrance Rated

Auxiliary alarms As standard the controller shall include 6 discrete auxiliary inputs, 9 form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID screens shall be field programmable through the OID. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components are not allowed.

The user can select any 9 of the following auxiliary alarms that can be programmed and recorded in the event log and annunciated with an OID screen and output relay contact for conditions such as but not limited to:

LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN

Data logging The controller shall have separate data logs for storing system data that is readable through the OID.

Pressure Log: The controller shall have a Pressure log with continuous pressure recording of 30 days of data. The pressure log samples shall be time and date stamped and stored on a removable SD card memory. The pressure log shall be searchable by each sample, by minute, or by hour. Each days entries shall be stored in a separate file on the SD card. SD memory shall be readable by any PC equipped with an SD memory card reader.

Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include, but is not limited to, any of the following events/alarms:

PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION

Each event or alarm recorded in the event log shall have the following data recorded with the event/alarm: Time and Date of Event or Alarm System Pressure Descriptive Text Message of the Event/Alarm Motor Running Status Phase to Phase Volts Phase Amps

The internal logic of the controller shall be capable of operation in a temperature range of 4.4ºC to 40ºC and high, non-condensing, humidity levels.

The controller shall be manufactured by Metron.

Page 65: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 106

Page 66: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 107

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MSC0212 v11

Fire Pump Controller For Electric Motor Driven Fire Pumps

MP800-700 with Transfer Switch in NEMA 12 Enclosure Fire Pump Controller

Variable Frequency Drive (VFD) Reduced Voltage Types Series MP800 Variable Frequency Drive (VFD) Metron Fire Pump Controllers conform to the latest requirements of Chapter 10, National Fire Protection Association Pamphlet 20, Standard for Centrifugal Fire Pumps as adopted by Underwriters Laboratories and Factory Mutual.

Sizes range from 50 to 350 horsepower, 200 to 480 volts, 60 Hz. These controllers are used on reduced voltage installations using a variable frequency drive to adjust the speed of the pump to compensate for variations in suction pressure and system demand to maintain a constant output pressure from shutoff to full flow of the pump.

Only the highest quality components, all UL listed or UL recognized, are used throughout to assure the best possible reliability. The NEMA 12 standard cabinet is fabricated of heavy gauge reinforced steel with drip-proof hood. All field wiring and service connections may be made from the front, allowing the controller to be mounted flush against a wall.

The controller is completely wired, assembled, and tested at the factory before shipment, and ready for immediate installation.

Page 68: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 109

Standard and Optional Features

All photographs and graphics are typical and may not represent actual product supplied

Function - The MP800 series Variable Frequency Drive (VFD) electric motor fire pump controllers utilizes a state of the art VFD with Swinging Choke Filter that is suitable for operation of a motor rated for VFD operation. The controller is designed for operation of motors that operate with a 1.0 service factor. The controller compensates for the effects of changing suction pressures that result in a higher pump discharge pressure. The VFD provides soft start (ramp up) and soft stop (ramp down) to minimize water hammer. Due to the operation characteristics of the VFD the inrush current is greatly reduced. The current limit is factory default at 125% of full load current but is field adjustable.

Standard Features Operator Interface Device (OID) with LED Annunciator and Digital Display

• NEMA Type 2 drip proof metal freestanding enclosure • Operator Interface Device (OID) with 4 lines by 20

character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions

• 10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing

• Removable labels to allow for easy field language changes

• All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed allowing easy field modification

• The system status data is displayed on the OID. The displayed items include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C),

Current time and date, System Events and Notifications such as Remote Start, Local Start etc., Number of starts, Total motor run hours, Time remaining on sequential motor start and motor stop timers, Status of automatic stop setting.

• Auxiliary alarm functions displayed on the OID LCD screen

• Audible horn with silence feature for silenceable alarms • Lamp test feature • Foreign languages selectable through the OID • Microprocessor based logic with real time/date clock

capable of running a minimum of 14 days without AC power connected to controller

• SD Memory card used to record pressure log, event and log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader.

• Input and output status LED's provide visual indication of each discrete input's or output's on/off status

• One RS485 Serial Port • MODBUS Communication Protocol via RS485 port • Service Entrance Rated

Auxiliary alarms: The controller includes as standard five (5) discrete auxiliary inputs, seven (7) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID Display can be field programmed through the OID.

Five (5) of the following auxiliary alarms can be programmed and recorded in the event/alarm logs and annunciated on the OID display screen and/or output relay contact(s). These alarm conditions include:

LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ONPUMP ROOM DOOR OPEN

Page 69: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 110

Data logging:The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. The 2 data logs are as follows:

Pressure Log: The pressure log provides a continuous pressure record for up to 31 days. The pressure log samples are time and date stamped and stored in permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID.

Event Log: The event log will store up to 3000 of the most current events. These events can include, but is not limited to, any of the following events/alarms:

PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION

OptionsOption H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified.

Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3” (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied.

Additional Options Reduced voltage bypass starting: Autotransformer Start or Solid State Soft Start/Stop.

Enclosure The following NEMA 12 standard.

Page 70: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 111

Fire Pump Controller For Electric Motor Driven Fire Pumps

Hubbell Industrial Controls, Inc. ‑ Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

Bulletin MP800 01/11

Model MP800 Variable Frequency Drive (VFD) Electric Motor Fire Pump Controller

Specifications The Fire Pump Controller shall be factory assembled, wired and tested as a unit and shall conform to all requirements of the latest edition of NFPA 20, NFPA 70 and be Third Party Listed by Underwriters Laboratories (UL). The controller shall be available for 208, 230, 380-415, or 480 volt three phase power.

Controller Equipment Features

The controller shall include the following standard features: NEMA Type 12 drip proof metal freestanding

enclosure Variable Frequency Drive (VFD) electric motor

fire pump controllers utilizes a state of the art VFD with Swinging Choke Filter that is suitable for operation of a motor rated for VFD operation. The controller is designed for operation of motors that operate with a 1.0 service factor only. The controller compensates for the effects of changing suction pressures that result in a higher pump discharge pressure. The VFD provides soft start (ramp up) and soft stop (ramp down) to minimize water hammer. Due to the operation characteristics of the VFD the inrush current is greatly reduced. The current limit is factory default at 125% of full load current but is field adjustable.

Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions

10 pushbuttons for easy screen navigation, system test, lamp test, alarm reset, and horn silencing

Multicolored LED's for alarm and mode annunciation

LEDs shall be labeled with removable labels to allow for easy field modification of language changes

All controller settings shall be programmable through the OID and shall be protected by two password levels

All features shall be enabled or disabled through the OID, no jumpers or external wires shall be needed or allowed to activate or de-activate a feature

The system status data shall be displayed on the OID. The displayed items shall include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), System Events and Notifications, Current time and date, Number of starts, Total motor run hours, Displayed countdown timers for: Sequential motor start and motor stop, Status of Automatic Stop Setting.

Audible horn with silence feature for silenceable alarms

Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date

clock capable of running a minimum of 14 days without AC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed.

Input and output status LED's to provide visual indication of each discrete input's or output's on/off status

One RS485 Serial Port MODBUS Communication Protocol via RS485

port All wiring terminals on PCB's shall be

removable type Service Entrance Rated

Auxiliary alarms

As standard the controller shall include 5 discrete auxiliary inputs, 7 form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID screens shall be field programmable through the OID. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components are not allowed.

The user can select any 5 of the following auxiliary alarms that can be programmed and recorded in the event log and annunciated with an OID screen and output relay contact for conditions such as but not limited to:

LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN

Data logging

The controller shall have separate data logs for storing system data that is readable through the OID.

Pressure Log: The controller shall have a pressure log with continuous pressure recording for up to 31 days of data. The pressure log samples shall be time and date stamped and stored on a removable SD card memory. The pressure log shall be searchable by each sample, by minute, or by hour. Each days entries shall be stored in a separate file on the SD card. SD memory shall be readable by any PC equipped with an SD memory card reader.

Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include, but is not limited to, any of the following events/alarms:

PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION

Each event or alarm recorded in the event log shall have the following data recorded with the event/alarm: Time and Date of Event or Alarm System Pressure Descriptive Text Message of the Event/Alarm Motor Running Status Phase to Phase Volts Phase Amps

The internal logic of the controller shall be capable of operation in a temperature range of 4.4ºC to 40ºC and high, non-condensing, humidity levels.

The controller shall be manufactured by Metron.

Page 71: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 118

Page 72: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 119

Page 73: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 120

Page 74: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 121

TRANSFERSWITCHES

SECTION CONTENTS: Full Service Power Transfer Switch Bulletin

Transfer Switch SchematicModel MP300 with Transfer Switch Price SheetModel MP300 with Transfer Switch DrawingsModel MP400 with Transfer Switch Price Sheet SwitchModel MP400 with Transfer Switch DrawingsModel MP420 with Transfer Switch Price SheetModel MP420 with Transfer Switch DrawingsModel MP430 with Transfer Switch Price SheetModel MP430 with Transfer Switch DrawingsModel MP435 with Transfer Switch Price SheetModel MP435 with Transfer Switch DrawingsModel MP450 with Transfer Switch Price SheetModel MP450 with Transfer Switch DrawingsModel MP700 with Transfer Switch Price SheetModel MP700 with Transfer Switch DrawingsModel MP800 with Transfer Switch Price Sheet

Limited Service Model M30 with Transfer Switch BulletinModel M30 with Transfer Switch Price SheetsModel M30 with Transfer Switch Drawings

Contents:

Full Service Power Transfer Switches

Model MP300 - Across the Line Start

Model MP600 - High Voltage Across the Line Start

Model MP400 - Primary Resistance Reduced Voltage Start

Model MP420 - Part Winding Reduced Voltage

Model MP430/MP435 - Wye-Delta Reduced Current

Model MP450 - Autotransformer Closed Transisiton Reduced Voltage

Model MP700 - Solid State Reduced Voltage

Model MP800 - Solid State Reduced Voltage

Limited Service with Transfer Switch

Model M30 - Combined

Page 75: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

MSC0212 v11

Power Transfer Switches For Electric Motor Driven Fire Pumps

MP435 Fire Pump Controller with Automatic Transfer Switch All photographs and/or images are typical and may not represent actual product supplied

Series MTS Automatic Transfer Switch Metron MTS Automatic Transfer Switch provide operation of electric fire pump motors from a alternate source of power when the normal source fails. They may be used with any Metron electric fire pump controller— Across the Line, Primary Resistance, Part Winding, Wye-Delta, Auto Transformer or Solid State Reduced Voltage Types. These transfer switches are an integral part of the fire pump controller. They are factory assembled, shipped and installed as a part of the controller.

The combination fire pump controller/transfer switch is listed by Underwriters’ Laboratories’, Factory Mutual, and meets all the latest requirements of Chapter 10 of NFPA 20 Standard for Installation of Centrifugal Fire Pumps.

The MTS Automatic Transfer Switch is a mechanically held double throw switch with a fast acting drive mechanism. Operating coils are momentarily energized from the source to which the load is being transferred. The switch is interlocked electrically and mechanically to prevent both services form feeding the load at the same time. The transfer switch is capable of manual (non-electrical) operation.

Under voltage sensing devices are supplied which monitor each phase of normal service. When the voltage of any phase falls below the pre-set level the transfer switch automatically transfers to the alternate source. Voltage and frequency sensing devices are provided to monitor one phase of the alternate source and will inhibit transfer to the alternate source until adequate voltage and frequency are available.

The transfer switch provides a special circuit that de-energizes the motor control circuit five (5) second prior to transfer in either direction to prevent high current transients due to an out-of-phase condition between the motor and the source to which it is being connected.

A contact is provided to actuate the engine starting circuit when normal source fails. To prevent false starts, a time delay (factory set at 1/2 to 3 seconds) is provided between normal source failure and actuation of the engine start contact.

An isolation switch ahead of the alternate source input terminals of the transfer switch is provided. When the switch is opened, auxiliary contacts in the generator start circuit prevent starting if commanded to by the transfer switch. An additional auxiliary contact on the isolation switch is provided for remote annunciation of isolation switch position.

An adjustable time delay (0-30 min.) prevents restoration to normal service for a pre-set period of time to assure normal line stabilization.

An auxiliary N.O. contact is provided for remote annunciation of transfer to emergency. This contact is operated by the transfer mechanism as a direct indication of switch position.

Pilot lights for indication of Switch in Normal position, Switch in Emergency position, and Emergency Isolation Switch in Off. Audible indication of Emergency Isolation Switch in Off is also included.

A test switch is also provided which simulates loss of normal power so that the transfer switch operation can be checked without interrupting normal service to the fire pump controller.

Page 76: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 123

Power Transfer Switches For Electric Motor Driven Fire Pumps

Hubbell Industrial Controls, Inc. ‑ Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

Bulletin MP-MTS 01/11

Electric Motor Fire Pump Controller with Automatic Transfer Switch

Specifications The controller shall include the following standard features: NEMA Type 2 drip proof metal freestanding

enclosure

AUTO, MANUAL, TEST, and OFF mode buttons illuminated with colored LED's for controller mode operation

Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions

10 pushbuttons for easy screen navigation, system test, lamp test, alarm reset, and horn silencing

Multicolored LED's for alarm and mode annunciation

LEDs shall be labeled with removable labels to allow for easy field modification if additional alarms and/or language changes

All controller settings shall be programmable through the OID and shall be protected by two password levels

All features shall be enabled or disabled through the OID, no jumpers or external wires shall be needed or allowed to activate or de-activate a feature

The system status data shall be displayed on the OID. The displayed items shall include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), Current time and date, Number of starts, Total motor run hours, Displayed countdown timers for: Sequential motor start and motor stop, Status of Automatic Stop Setting.

Audible horn with silence feature for silencable alarms

Lamp test feature

English or Spanish languages selectable through the OID

Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed.

Input and output status LED's to provide visual indication of each discrete input's or output's on/off status

One RS485 Serial Port

MODBUS Communication Protocol via RS485 port

All wiring terminals on PCB's shall be removable type

Automatic Transfer Switch: UL Listed for Fire Pump Service, sized at least 115% of motor full load current and shall conform to all requirements of NFPA 20 Chapter 10. It shall be installed in a barriered compartment of the fire pump controller. The complete assembly, controller and transfer switch, shall be shipped as a single unit.

The Transfer Switch shall be supplied with a special circuit to prevent higher than normal starting currents when transferring from one source to the other. This circuit shall deactivate the fire pump motor five (5) seconds prior to transfer in either direction.

Alternate Source Isolation Switch: Externally operable, quick break type sized at least 115% of motor full load current. Auxiliary contacts on the isolation switch shall be interwired with the engine start contacts to prevent starting of the engine should the isolation switch be in the open position. Shall be front mounted and wired for ease of maintenance and allowing the unit to be mounted flush against a wall.

Auxiliary alarms: As standard the controller shall include 6 discrete auxiliary inputs, 9 form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID LED's shall be field programmable through the OID. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components are not allowed.

The user can select any 9 of the following auxiliary alarms that can be programmed and recorded in the event/alarm logs and annunciated with an LED and output relay contact for conditions such as:

LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN GAS DETECTION LOW SUCTION PRESSURE LOW HYDRAULIC PRESSURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN

Data logging: The controller shall have separate data logs for storing system data that is readable through the OID.

Pressure Log: The controller shall have a Pressure log with continuous pressure recording of 30 days of data. The pressure log samples shall be time and date stamped and stored on a removable SD card memory. The pressure log shall be searchable by each sample, by minute, or by hour. Each days entries shall be stored in a separate file on the SD card. SD memory shall be readable by any PC equipped with an SD memory card reader.

Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include, but is not limited to, any of the following events/alarms:

MOTOR QUIT FAULT MOTOR OVERLOAD PHASE REVERSAL PUMP FAILED TO START LOW VOLTAGE HIGH VOLTAGE PRESSURE TRANSDUCER FAULT PUMP ON DEMAND LOW DISCHARGE PRESSURE HIGH DISCHARGE PRESSURE REMOTE START SIGNAL DELUGE VALVE START LOW PUMP ROOM TEMPERATURE RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN GAS DETECTION LOW SUCTION PRESSURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE HIGH GEAR OIL TEMPERATURE LOW GEAR OIL PRESSURE HIGH VIBRATION PUMP ROOM DOOR OPEN

Alarm Log: The Alarm Log shall be a separate subset of the event log and shall display the last 10 alarms recorded in the system.

Each event or alarm recorded in the either event log or alarm logs shall have the following data recorded with the event/alarm: Time and Date of Event or Alarm System Pressure Descriptive Text Message of the Event/Alarm Motor Running Status Phase to Phase Volts Phase Amps

The internal logic of the controller shall be capable of operation in a temperature range of 4.4ºC to 40ºC and high, non-condensing, humidity levels.

The controller shall be manufactured by Metron.

Page 77: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 124

Page 78: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

MSC0212 v11

Limited Service Controller For Electric Motor Driven Pumps

Hubbell Industrial Controls, Inc. Metron Fire Pump Control Division

Metron MTS Automatic Transfer Switches provide operation of Limited Service Pump motors from an alternate source of power when the normal source fails. These transfer switches are a part of the Limited Service pump controller; although mounted in a separate compartment, they are factory assembled, shipped and installed as a part of the controller.

The combination Limited Service controller/ transfer switch is listed by Underwriters Laboratories and meets all the latest requirements of NFPA 20 Standard for Installation of Centrifugal Fire Pumps. Use of this controller must be acceptable to the authority having jurisdiction.

The MTS Automatic Transfer Switch is a mechanically held double throw switch with a fast acting drive mechanism. Operating coils are momentarily energized from the source to which the load is being transferred. The switch is interlocked electrically and mechanically to prevent both services from feeding the load at the same time.

The transfer switch is capable of manual (non-electrical) operation.

Page 79: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 180

Standard and Optional Features

All photographs and graphics are typical and may not represent actual product supplied.

Standard Features Operator Interface Device (OID) with LED Annunciator and Digital Display

NEMA Type 2 drip proof metal freestanding enclosure

Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions

10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing

Removable labels to allow for easy field language changes

All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed which allows easy field modification

The system status data is displayed on the OID. The displayed items include: System Pressure, Phase to Phase (AB, BC, AC) Voltage, Phase Current (A, B, C), Current Time and Date, System Events and Notifications such as Remote Start, Local Start etc., Number of Starts, Total Motor Run Hours, Time Remaining on Sequential Motor Start and Motor Stop Timers, Status of Automatic Stop Setting

Auxiliary alarm functions displayed on the OID LCD screen

Audible horn with silence feature for silencable alarms

Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller

SD Memory card used to record pressure log, event log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader.

Input and output status LED's provide visual indication of each discrete input's or output's on/off status

One RS485 Serial Port MODBUS Communication Protocol via RS485 port Service Entrance Rated Automatic Transfer Switch: UL Listed for Fire Pump Service, sized at least 115% of motor full load current and shall conform to all requirements of NFPA 20 Chapter 10. It shall be installed in a barriered compartment of the fire pump controller. The complete assembly, controller and transfer switch, shall be shipped as a single unit.

The Transfer Switch shall be supplied with a special circuit to prevent higher than normal starting currents when transferring from one source to the other. This circuit shall deactivate the fire pump motor five (5) seconds prior to transfer in either direction.

Alternate Source Isolation Switch: Externally operable, quick break type sized at least 115% of motor full load current. Auxiliary contacts on the isolation switch shall be inter-wired with the engine start contacts to prevent starting of the engine should the isolation switch be in the open position. Shall be front mounted and wired for ease of maintenance and allowing the unit to be mounted flush against a wall.

Page 80: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

MSC0212 v11

HIGH VIBRATION GAS DETECTION EMERGENCY POWER ON PUMP ROOM DOOR AJAR LOW INTAKE

Data logging: The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. The 2 data logs are as follows:

Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in a permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID.

Event Log: The event log will store up to 300 of the most current events. These events can include, but are not limited to, any of the following events/alarms:

PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND / FIRE CONDITION SYSTEM FAULT AUTO MODE MANUAL MODE OFF MODE PRESSURE TRANSDUCER FAULT FAILED TO START LOW INTAKE SHUTDOWN SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACT HIGH DISCHARGE PRESSURE NO LOAD CONDITION HIGH VOLTS LOW VOLTS

Options Option H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified.

Option T: Weekly Test Start Solenoid In some cases it may be desirable to have the electric motor run at a preset time each week for approximately 30 minutes. The controller includes a built in weekly test function. This option complements the standard function by simulating a loss of pressure. Simulation of pressure loss is accomplished by opening a solenoid valve, which reduces the system pressure below the starting pressure of the controller.

Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3” (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied.

Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12

MTS100A Power Transfer Switches

Motor HP Line Voltage Catalog Number 7.5-30 208-575 VAC / 3 Phase MTS100 5-15 115-230 VAC / 1 Phase MTS100

Page 81: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 182

Limited Service Controller For Electric Motor Driven Pumps

Hubbell Industrial Controls, Inc. ‑ Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

Bulletin M30/MTS 01/11

Model MP30 Limited Service Across‑the‑line Start Electric Motor Controller with Dual Utility Transfer Switch

Specifications The Limited Service Controller shall include the following standard features: NEMA Type 2 drip proof metal freestanding

enclosure AUTO, MANUAL, TEST, and OFF mode

buttons illuminated with colored LED's for controller mode operation

Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions

10 pushbuttons for easy screen navigation, system test, lamp test, alarm reset, and horn silencing

Multicolored LED's for alarm and mode annunciation

LEDs shall be labeled with removable labels to allow for easy field modification if additional alarms and/or language changes

All controller settings shall be programmable through the OID and shall be protected by two password levels

All features shall be enabled or disabled through the OID, no jumpers or external wires shall be needed or allowed to activate or de-activate a feature

The system status data shall be displayed on the OID. The displayed items shall include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), Current time and date, Number of starts, Total motor run hours, Displayed countdown timers for: Sequential motor start and motor stop, Status of Automatic Stop Setting.

Audible horn with silence feature for silencable alarms

Lamp test feature English or Spanish languages selectable through

the OID Microprocessor based logic with real time/date

clock capable of running a minimum of 14 days without AC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed.

Input and output status LED's to provide visual indication of each discrete input's or output's on/off status

One RS485 Serial Port MODBUS Communication Protocol via RS485

port All wiring terminals on PCB's shall be

removable type Automatic Transfer Switch: UL Listed for Fire

Pump Service, sized at least 115% of motor full

load current and shall conform to all requirements of NFPA 20 Chapter 10. It shall be installed in a barriered compartment of the fire pump controller. The complete assembly, controller and transfer switch, shall be shipped as a single unit.

The Transfer Switch shall be supplied with a special circuit to prevent higher than normal starting currents when transferring from one source to the other. This circuit shall deactivate the fire pump motor five (5) seconds prior to transfer in either direction.

Alternate Source Isolation Switch: Externally operable, quick break type sized at least 115% of motor full load current. Auxiliary contacts on the isolation switch shall be inter-wired with the engine start contacts to prevent starting of the engine should the isolation switch be in the open position. Shall be front mounted and wired for ease of maintenance and allowing the unit to be mounted flush against a wall.

Auxiliary alarms: As standard the controller shall include 6 discrete auxiliary inputs, 9 form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID LED's shall be field programmable through the OID. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components are not allowed.

The user can select any 9 of the following auxiliary alarms that can be programmed and recorded in the event/alarm logs and annunciated with an LED and output relay contact for conditions such as:

LOW PUMP ROOM TEMPERATURE RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE HIGH VIBRATION GAS DETECTION EMERGENCY POWER ON PUMP ROOM DOOR AJAR LOW INTAKE

Data logging: The controller shall have separate data logs for storing system data that is readable through the OID.

Pressure Log: The controller shall have a Pressure log with continuous pressure recording of 30 days of data. The pressure log samples shall be time and date stamped and stored on a removable SD card memory. The pressure log shall be searchable by each sample, by minute, or by hour. Each days entries shall be stored in a separate file on the SD card. SD memory shall be readable by any PC equipped with an SD memory card reader.

Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include, but is not limited to, any of the following events/alarms:

PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND / FIRE CONDITION SYSTEM FAULT AUTO MODE MANUAL MODE OFF MODE PRESSURE TRANSDUCER FAULT FAILED TO START LOW INTAKE SHUTDOWN SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACT HIGH DISCHARGE PRESSURE NO LOAD CONDITION HIGH VOLTS LOW VOLTS

Alarm Log: The Alarm Log shall be a separate subset of the event log and shall display the last 10 alarms recorded in the system.

Each event or alarm recorded in the either event log or alarm logs shall have the following data recorded with the event/alarm: Time and Date of Event or Alarm System Pressure Descriptive Text Message of the Event/Alarm Motor Running Status Phase to Phase Volts Phase Amps

The internal logic of the controller shall be capable of operation in a temperature range of 4.4ºC to 40ºC and high, non-condensing, humidity levels.

The controller shall be manufactured by Metron.

Page 82: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

MSC0212 v11

Limited Service Controller For Electric Motor Driven Pumps

Hubbell Industrial Controls, Inc. Metron Fire Pump Control Division

These controllers are for use with squirrel cage motors, 30 horsepower or less, 575 volts or less, across-the-line type starting and must be acceptable to the authority having jurisdiction. Limited Service controllers are withstand rated and listed by Underwriters Laboratories. Construction of these controllers differs from the Electric Fire Pump controllers in that the manually operated isolation switch is not supplied and the circuit breaker is of the thermal-magnetic type. The controller is completely wired, assembled, and tested at the factory before shipment, and ready for immediate installation.

Page 83: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 189

Standard and Optional Features

All photographs and graphics are typical and may not represent actual product supplied.

Standard Features Operator Interface Device (OID) with LED Annunciator and Digital Display

NEMA Type 2 drip proof metal freestanding enclosure

Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions

10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing

Removable labels to allow for easy field language changes

All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed which allows easy field modification

The system status data is displayed on the OID. The displayed items include: System Pressure, Phase to Phase (AB, BC, AC) Voltage, Phase Current (A, B, C), Current Time and Date, System Events and Notifications such as Remote Start, Local Start etc., Number of Starts, Total Motor Run Hours, Time Remaining on Sequential Motor Start and Motor Stop Timers, Status of Automatic Stop Setting

Auxiliary alarm functions displayed on the OID LCD screen

Audible horn with silence feature for silencable alarms

Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller

SD Memory card used to record pressure log, event log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader.

Input and output status LED's provide visual indication of each discrete input's or output's on/off status

One RS485 Serial Port MODBUS Communication Protocol via RS485 port Service Entrance Rated

Standard Auxiliary alarms: The controller includes, as standard, six (6) discrete auxiliary inputs, and nine (9) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID screens can be field programmed through the OID.

Nine (9) of the following auxiliary alarms can be programmed and recorded in the event/alarm logs and annunciated on the OID display screen and/or output relay contact(s). These alarm conditions include:

LOW PUMP ROOM TEMPERATURE RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE

Page 84: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

MSC0212 v11

HIGH VIBRATION GAS DETECTION EMERGENCY POWER ON PUMP ROOM DOOR AJAR LOW INTAKE

Data logging: The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. The 2 data logs are as follows:

Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in a permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID.

Event Log: The event log will store up to 300 of the most current events. These events can include, but are not limited to, any of the following events/alarms:

PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND / FIRE CONDITION SYSTEM FAULT AUTO MODE MANUAL MODE OFF MODE PRESSURE TRANSDUCER FAULT FAILED TO START LOW INTAKE SHUTDOWN SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE

CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION HIGH VOLTS LOW VOLTS

Options Option H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified. Option T: Weekly Test Start Solenoid In some cases it may be desirable to have the electric motor run at a preset time each week for approximately 30 minutes. The controller includes a built in weekly test function. This option complements the standard function by simulating a loss of pressure. Simulation of pressure loss is accomplished by opening a solenoid valve, which reduces the system pressure below the starting pressure of the controller. Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3” (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied.

Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12

Page 85: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 191

Limited Service Controller For Electric Motor Driven Pumps

Hubbell Industrial Controls, Inc. ‑ Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

Bulletin M30 01/11

Model MP30 Limited Service Across‑the‑line Start Electric Motor Pump Controller

Specifications General Controller Description

The Limited Service Controller shall be factory assembled, wired and tested as a unit and shall conform to all requirements of the latest edition of NFPA 20, NFPA 70 and be Third Party Listed by Underwriters Laboratories (UL). The controller shall be available for 208, 230, 380-415, 480 or 575 volt three phase power.

Controller Equipment Features

The controller shall include the following standard features: NEMA Type 2 drip proof metal freestanding

enclosure Operator Interface Device (OID) with 4 lines

by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions

10 pushbuttons for easy screen navigation, system test, lamp test, alarm reset, and horn silencing

Multicolored LED's for alarm and mode annunciation

LEDs shall be labeled with removable labels to allow for easy field modification of language changes

All controller settings shall be programmable through the OID and shall be protected by two password levels

All features shall be enabled or disabled through the OID, no jumpers or external wires shall be needed or allowed to activate or de-activate a feature

The system status data shall be displayed on the OID. The displayed items shall include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), System Events and Notifications, Current time and date, Number of starts, Total motor run hours, Displayed countdown timers for: Sequential motor start and motor stop, Status of Automatic Stop Setting.

Audible horn with silence feature for silencable alarms

Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real

time/date clock capable of running a minimum of 14 days without AC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user

changeable set points and system data. Battery backup of any kind not allowed.

Input and output status LED's to provide visual indication of each discrete input's or output's on/off status

One RS485 Serial Port MODBUS Communication Protocol via

RS485 port All wiring terminals on PCB's shall be

removable type Service Entrance Rated

Auxiliary alarms

As standard the controller shall include 6 discrete auxiliary inputs, 9 form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID screens shall be field programmable through the OID. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components are not allowed.

The user can select any 9 of the following auxiliary alarms that can be programmed and recorded in the event log and annunciated with an OID screen and output relay contact for conditions such as but not limited to:

LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR AJAR LOW INTAKE

Data logging

The controller shall have separate data logs for storing system data that is readable through the OID.

Pressure Log: The controller shall have a Pressure log with continuous pressure recording of 30 days of data. The pressure log samples shall be time and date stamped and stored on a

removable SD card memory. The pressure log shall be searchable by each sample, by minute, or by hour. Each days entries shall be stored in a separate file on the SD card. SD memory shall be readable by any PC equipped with an SD memory card reader.

Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include, but are not limited to, any of the following events/alarms:

PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND / FIRE CONDITION SYSTEM FAULT AUTO MODE MANUAL MODE OFF MODE PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION HIGH VOLTS LOW VOLTS

Each event or alarm recorded in the event log shall have the following data recorded with the event/alarm: Time and Date of Event or Alarm System Pressure Descriptive Text Message of the Event/Alarm Motor Running Status Phase to Phase Volts Phase Amps

The internal logic of the controller shall be capable of operation in a temperature range of 4.4ºC to 40ºC and high, non-condensing, humidity levels.

The controller shall be manufactured by Metron.

Page 86: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 195

JOCKEY PUMP ALARM PANELSRESIDENTIALFIRE PUMP CONTROLLER

SECTION CONTENTS: M15 Bulletin

M15 Price SheetsModel M15 Drawings

MS3 BulletinMS3 Price Sheets

Remote Alarm Panel BulletinElectric Remote Alarm Panel Price SheetDiesel Engine Remote Alarm Panel Price Sheet Model 1701C DrawingsModel 1802B DrawingsResidential Fire Pump Controller

RFP Price SheetRFP Drawings

Contents:

Jockey Pump Controllers

Model M15 - Jockey Pump Controller

Model MS3 - Jockey Pump Controller

Alarm Panels

Remote Alarm Panel

Electric Remote Alarm Panel

Diesel Engine Remote Alarm Panel

Additive Controllers

Model FDF4-J - Diesel “Foam” Pump Controller

Model MPF30 - Electric “Foam” Pump Controller

Model MPF300 - Across the Line Start Electric “Foam” Pump Controller

Page 87: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

MSC0212 v11

M15 Series Jockey Pump Controllers

M15A Jockey Pump Controller Bulletin M15 04/09

M15 Series Jockey Pump Controllers

The M15 Jockey (or make-up) Pump Controllers are in the same system as the main fire pump controller(s). Their purpose is to maintain normal water pressure and to help prevent unnecessary cycling of the main fire pump(s).

The M15 series jockey Pump Controllers are listed to UL 508 Standard for Industrial Controls. Each controller contains an externally operable fused disconnect switch with fuses which are horsepower rated, a motor contactor with protective overload relay, and a door mounted hand-off-auto switch all housed in a NEMA 2 drip proof enclosure. As an option, a circuit breaker is available in lieu of the fused disconnect

The M15A and M15B Jockey Pump Controllers include a pressure switch with independent high and low set points for automatic starting and stopping. The pressure switch is piped to an external 1/4 inch NPT connector.

The M15A incorporates a control power transformer and run period timer.

The M15B omits the run period timer and the control power transformer (transformer is available as an optional adder)

Standard features of the M15A

• Externally operable disconnect • Horsepower rated fuses • Hand-Off-Auto selector switch • Pressure switch (4.5 - 232 PSI) • Control power transformer • Minimum run period timer • NEMA 2 enclosure

Page 88: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 201

Page 89: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 202

Page 90: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 204

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Page 91: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 205

Remote Alarm Panels

For Fire Pump Controllers

Hubbell Industrial Controls, Inc. ‑ Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 · Fax: 336-434-2801 | Email: [email protected] · www.metroninc.com

Bulletin RAP 01/11  

Maximum power rating

<300mA

Power supply 12v D.C./240v A.C. (selectable 110v)

Dimensions 10.3 in wide x 8 in high x 4.5 in deep

Enclosure Mild steel, wall mounting

Inputs 16, 12v digital

Outputs 1 volt-free, single pole, c/o relay o/p, 5A rated. (For remote common fault)

High output audible alarm.

16 l.e.d. indicators, plus A.C. status indicator.

Weight 6.5lbs approx.

Voltage Supply Options

120v/110V 240v/230V

When ordering please specify:

No. of active channels. Normally open / normally closed standby state. Channel legend. Supply voltage.

Page 92: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

MSC0212 v11

Additive Pump Controller Diesel Engine Additive “Foam” Pump Controller

Hubbell Industrial Controls, Inc. Metron Fire Pump Control Division

The Metron Model FD4F-J controller is designed to specifically meet the latest NFPA 20 and UL 218 standards for Diesel Engine Additive Pump Controllers.

This controller implements the latest component and microprocessor logic technology available. It incorporates years of experience in the design and manufacture of fire pump control systems.

The components are installed in a NEMA 2 dust and drip proof enclosure with optional NEMA 3R, 4, 4X, or 12 ratings available. The Operator Interface Device (OlD), manual start pushbuttons, stop push button and Auto-Off-Manual selector switch are located on the exterior door for easy access. The battery disconnect switches are located on the main mounting panel inside the enclosure. An internal variable has been added to control the pressure relieving dump valve. The dump valve contact must be supplied with an external power source for operation of the valve. The dump valve contact will close upon the controller receiving a start command such as a pressure drop or deluge valve signal. The dump valve will remain open after the engine starts for approximately 10 seconds.

The controller’s logic is based on discrete components using the latest technology with high quality, highly reliable printed circuit boards (PCBs) and PCB mounted relays. The controller uses a microprocessor to control automatic engine and alternation between batteries during cranking. It also monitors and records system alarms and pressure, battery voltage and engine functions. This controller is suitable for all engine types with either ‘energized to run’ or ‘energize to stop’ fuel solenoids.

Inside the controller are two independent fully automatic microprocessor controlled battery chargers rated at 10 Amps each. The battery chargers operate in such a manner as to ensure that the engine batteries are fully charged within 24 hours. PCB mounted LED’s are provided for indication of AC Power On, and Battery Power On.

The controller is supplied with wall mounting brackets as standard. It may be supplied with optional 24” (609.6 mm) legs for free standing floor or skid mounting. Stainless steel plumbing is provided as standard.

Page 93: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 211

Standard and Optional Features

All photographs and graphics are typical and may not represent actual product supplied.

Standard Features Operator Interface Device (OID) with LED Annunciator and Digital Display: General Controller Description The Additive Pump Controller conforms to all requirements of the latest edition of NFPA 20, NFPA 70 and is Listed by

Underwriters Laboratories (UL) and Approved by Factory Mutual (FM). The controller is available for either 12VDC or 24VDC operation. Included as standard, the controller is suitable for 120VAC or 208/240VAC input power at no additional cost.

Controller Standard Features • The controller includes two 10 Amp battery chargers that are

temperature compensated and includes integral LED’s for indication of charge AC Failure, and Battery Power On.

• Two outer door mounted manual crank pushbuttons and two battery on/off switches located on the interior back panel.

• Includes stainless steel plumbing as well as a standard dry contact to operate a dump valve with time delay setting.

• Outer door mounted AUTO, OFF, MANUAL selector switch with mode condition illuminated on OID with colored LED's

• Operator Interface Device (OlD) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions. English or

Spanish languages are standard and selectable through the OlD. Additional languages available upon request.

• The OlD includes 12 pushbuttons for easy screen navigation, system mode changes, alarm reset, horn silencing, and lamp test.

• The built in annunciator includes multicolored LED’s for alarm and mode indications. The annunciation LED’s have removable labels that allow the user to easily make changes, if additional alarms and/or language changes are needed.

• All controller settings are programmable through the OlD. Programming changes are protected by two levels of passwords to prevent unauthorized modification.

• The OlD displays System Pressure, Start Pressure, Battery 1 Voltage, Battery 2 Voltage, Battery 1 Charger Amps, and Battery 2 Charger Amps providing the operator instant system status, Status of Automatic Stop Setting. LED indication of Loss of DC Power. A detailed Battery Voltage and Charging Current screen is also supplied. Current time and date, Number of starts, Total engine run hours, Displayed countdown timers for: Sequential engine start and engine stop, and Time until AC Power fail start.

• The state of the art microprocessor based logic includes a real time/date clock that can operate for a minimum of 14 days without DC power connected to controller.

• An SD Memory card is used to record pressure log (feature can be turned on/off), event log, and auxiliary user programs. The pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader.

• One RS485 data port is included as standard. • MODBUS Communication Protocol via RS485 port • If there is ever a need to change the internal components all

wiring to the internal board is removable without the use of any special tools or soldering.

Auxiliary alarms and contacts As standard the controller includes 6 discrete auxiliary inputs, 8 form ‘C’ auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OlD LED’s are field programmable making it very easy to make changes to the controller in the field. Through the OlD the operator can select any 8 of the following auxiliary alarms which will be recorded in the event/alarm logs and annunciated with an LED and/or output relay contact:

ENGINE QUIT FAULT HIGH ENGINE OIL TEMP PRESSURE TRANSDUCER FAULT LOW JACKET WATER FLOW PUMP ON DEMAND LOW JACKET WATER LEVEL LOW DISCHARGE PRESSURE LOW HYDRAULIC PRESSURE HIGH DISCHARGE PRESSURE GAS DETECTION REMOTE START SIGNAL LOW FIREWATER PRESSURE DELUGE VALVE START AIR DAMPER CLOSED HIGH FUEL LEVEL AIR DAMPER OPEN

Page 94: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 212

Diesel Engine Additive Pump Controller

FUEL SPILL LOW PURGE PRESSURE FUEL TANK RUPTURE LOW GEAR OIL PRESSURE LOW PUMP ROOM TEMP LOW COOLANT LEVEL RESERVOIR LOW HIGH GEAR OIL TEMP RESERVOIR EMPTY HIGH VIBRATION RESERVOIR HIGH LOW FUEL PRESSURE FLOW METER ON HIGH EXHAUST TEMP RELIEF VALVE OPEN HIGH FUEL TEMP LOW SUCTION PRESSURE PUMP ON DEMAND Data logging: Pressure Log: The Pressure log provides a continuous pressure recording for one month of data. Each time the pressure log records a pressure it includes the time and date of the reading and is stored on the SD memory card. If the controller is set for non-pressure actuation there will not be any pressure logs provided. The data recorded in the pressure log can be searched by each sample, by minute, or by hour allowing for easy access to specific data. Event Log: The event log is also stored on the SD memory card. It will hold a maximum of 3000 events. These events include any of the following events/alarms: BATTERY 1 FAULT SYSTEM AUTO MODE BATTERY 2 FAULT ENGINE LOCKOUT SIGNAL BATTERY 1 LOW VOLTAGE SYSTEM AUTO MODE BATTERY 2 LOW VOLTAGE SYSTEM MANUAL MODE CHARGER 1 FAULT SYSTEM OFF MODE CHARGER 2 FAULT SYSTEM TEST RUN AC POWER FAIL ALARM RESET ENGINE OVERSPEED LOW PRESSURE CONDITION ENGINE FAILED TO START LOW PRESSURE START ENGINE QUIT DELUGE START ENGINE LOW OIL PRESSURE REMOTE START ENGINE HIGH WATER TEMP AC POWER FAIL START PRESSURE DROP HORN SILENCED STOP PUSHBUTTON

PRESSED PRESSURE TRANSDUCER

FAULT CONTACTOR COIL FAILURE Plus any of the 8 programmable auxiliary alarms listed above

Every event or alarm that is recorded includes the following data with the recorded event or alarm: • Time and Date of Event or Alarm • System Pressure • Descriptive Text Message of the Event/Alarm • System Auto Mode Status • Engine Running Status • Charger 1 Status • Charger 2 Status • Battery 1 Status • Battery 2 Status

Controller Operation Automatic Mode: Starting conditions such as pressure drop, and deluge valve start, will cause the user adjustable sequential start delay timer to begin operation. After start delay is completed the engine will start and the operation will be recorded in the event log. In addition to the sequential start timer the Automatic Weekly Test Start, AC Power Fail Start are programmable by the user through the OlD. All system statistics are continuously monitored and changes are logged into the internal logs. System statistics include, but are not limited to, battery charger volts/amps, battery voltage, and system pressures are continuously monitored and changes are logged. Stopping conditions: Auto engine stop delay, engine lockout, low suction shutdown, automatic stop during automatic weekly test for low oil pressure and high water temperature are all OlD user programmable features. Manual Mode: If a control logic failure occurs, two crank pushbuttons are provided that will bypass all internal logic and allow manual operation of the engine.

Options Option H: Space Heater If the ambient atmosphere is especially damp or humid, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted at no additional charge.

Option N: Step-down Transformer When AC voltage exceeds 240 VAC single phase, an integral transformer may be provided for operation from 380 to 600 VAC 50/60 Hz input. Exact voltage and frequency must be specified when ordering.

Option W: 24 Inch (609.6 mm) Legs Provided for free standing installations when wall mounting is not practical. If specified, lifting eyes may also be supplied.

Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12.

Page 95: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 213

Additive Pump Controller Diesel Engine Additive “Foam”Pump Controller

Hubbell Industrial Controls, Inc. ‑ Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

Bulletin FDF4-J 01/11

Specifications General Controller Description

The Additive Pump Controller shall be factory assembled, wired and tested as a unit and shall conform to all requirements of the latest edition of NFPA 20, NFPA 70 and be Third Party Listed by Underwriters Laboratories (UL) and Approved by Factory Mutual (FM). The controller shall be available for either 12VDC or 24VDC systems.

Controller Equipment Features

The controller shall include the following standard features: • NEMA Type 2 drip proof metal wall mount

enclosure • Stainless steel plumbing. • Dual Battery chargers, 10 amp microprocessor

temperature compensated with integral volt/amp digital display and integral LEDs for indication of AC Power On and Battery Power On

• Two outer door mounted crank pushbuttons and two inner panel mounted battery on/off switches

• Outer door mounted key operated AUTO, OFF, MANUAL, mode selector switch

• Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions

• 12 pushbuttons for easy screen navigation, alarm reset, and horn silencing

• Multicolored LED’s for alarm and mode annunciation

• LEDs shall be labeled with removable labels to allow for easy field modification if additional alarms and/or language changes

• All controller settings shall be programmable through the OlD and shall be protected by two password levels

• All features shall be enabled or disabled through the OlD, no jumpers or external wires shall be needed or allowed to activate or de-activate a feature

• The system status data shall be displayed on the OlD. The displayed items shall include: Pump On Demand, Contactor Coil Failure, System pressure, Battery 1 Voltage, Battery 2 Voltage, Battery 1 Charger Amps, Battery 2 Charger Amps, Current time and date, Number of starts, Total engine run hours, Displayed countdown timers for: Sequential engine start and engine stop, and Time until AC Power fail start, Status of Automatic Stop Setting. LED indication of Loss of DC Power.

• Audible horn with horn silence feature for silenceable alarms

• Lamp test feature • English or Spanish languages selectable

through the OlD

• Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without DC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed.

• Input and output status LED’s to provide visual indication of each discrete input’s or output’s on/off status

• Internal variable to control dump valve. • Ability to turn on/off pressure display. • One RS485 Serial Port • MODBUS Communication Protocol via RS485

port • All wiring terminals on PCB’s shall be

removable type Auxiliary alarms: As standard the controller shall include 6 discrete auxiliary inputs, 8 form ‘C’ auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OlD LED’s shall be field programmable through the OlD. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components is not allowed. The user can select any 8 of the following auxiliary alarms that can be programmed and recorded in the event/alarm logs and annunciated with an LED and output relay contact: ENGINE QUIT FAULT HIGH ENGINE OIL

TEMPERATURE PRESSURE

TRANSDUCER FAULT

LOW JACKET WATER FLOW

PUMP ON DEMAND LOW JACKET WATER LEVEL

LOW DISCHARGE PRESSURE

LOW HYDRAULIC PRESSURE

HIGH DISCHARGE PRESSURE GAS DETECTION

REMOTE START SIGNAL

LOW FIREWATER PRESSURE

DELUGE VALVE START AIR DAMPER CLOSED

HIGH FUEL LEVEL AIR DAMPER OPEN

FUEL SPILL LOW PURGE PRESSURE

FUEL TANK RUPTURE LOW GEAR OIL PRESSURE

LOW PUMP ROOM TEMPERATURE

LOW COOLANT LEVEL

RESERVOIR LOW HIGH GEAR OIL TEMPERATURE

RESERVOIR EMPTY HIGH VIBRATION

RESERVOIR HIGH LOW FUEL PRESSURE

FLOW METER ON HIGH EXHAUST TEMPERATURE

RELIEF VALVE OPEN HIGH FUEL TEMPERATURE

LOW SUCTION PUMP ON DEMAND

PRESSURE Data logging: The controller shall have separate data logs for storing system event and pressure data that is readable through the OlD or printable on the internal printer. The data logs shall be stored on a removable SD memory card. The file format shall be standard ASCII text. These logs shall be as follows: Pressure Log - if provided: The controller shall have a Pressure log with continuous pressure recording one month of data. Each day’s data shall be in a separate file. The pressure log samples shall be time and date stamped and stored in permanent non-volatile flash memory. The pressure log shall be searchable by each sample, by minute, or by hour. Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include any of the following events/alarms:

BATTERY 1 FAULT SYSTEM AUTO MODE BATTERY 2 FAULT ENGINE LOCKOUT

SIGNAL BATTERY 1 LOW

VOLTAGE SYSTEM AUTO MODE BATTERY 2 LOW

VOLTAGE SYSTEM MANUAL

MODE CHARGER 1 FAULT SYSTEM OFF MODE CHARGER 2 FAULT SYSTEM TEST RUN AC POWER FAIL ALARM RESET ENGINE OVERSPEED LOW PRESSURE

CONDITION ENGINE FAILED TO

START LOW PRESSURE

START ENGINE QUIT DELUGE START ENGINE LOW OIL

PRESSURE REMOTE START ENGINE HIGH WATER

TEMP AC POWER FAIL

START PRESSURE

TRANSDUCER FAULT

HORN SILENCED

STOP PUSHBUTTON PRESSED PRESSURE DROP

CONTACTOR COIL FAILURE

(PLUS ANY OF THE 8 PROGRAMMABLE AUXILIARY ALARMS LISTED ABOVE) Each event or alarm recorded in the either event log or alarm logs shall have the following data recorded with the event/alarm:

• Time and Date of Event or Alarm • System Pressure • Descriptive Text Message of the Event/Alarm • System Auto Mode Status • Engine Running Status • Charger 1 Status • Charger 2 Status • Battery 1 Status • Battery 2 Status The internal logic of the controller shall be capable of operation in a temperature range of 4.4°C to 40°C and high, non-condensing, humidity levels.

Page 96: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

MSC0212 v11

Limited Service Controller Electric Additive “Foam” Pump Controller

MPF30 Limited Service Controller

These controllers are for use with squirrel cage motors, 30 horsepower or less, 575 volts or less, across-the-line type starting and must be acceptable to the authority having jurisdiction. Limited Service controllers are withstand rated and listed by Underwriters Laboratories. Construction of these controllers differs from the Electric Additive Pump controllers in that the manually operated isolation switch is not supplied and the circuit breaker is of the thermal-magnetic type. An internal variable has been added to control the pressure relieving dump valve. The dump valve contact must be supplied with an external power source for operation of the valve. The dump valve contact will close upon the controller receiving a start command such as a pressure drop or deluge valve signal. The dump valve will remain open after the engine starts for approximately 10 seconds. The controller is completely wired, assembled, and tested at the factory before shipment, and ready for immediate installation.

Page 97: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 215

Standard and Optional Features

All photographs and graphics are typical and may not represent actual product supplied.

Standard Features Operator Interface Device (OID) with LED Annunciator and Digital Display

NEMA Type 2 drip proof metal freestanding enclosure

Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions

10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing

Includes stainless steel plumbing as well as a standard dry contact to operate a dump valve with time delay setting

All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed which allows easy field modification

The system status data is displayed on the OID. The displayed items include: System Pressure, Phase to Phase (AB, BC, AC) Voltage, Phase Current (A, B, C), Current Time and Date, System Events and Notifications such as Remote Start, Local Start etc., Number of Starts, Total Motor Run Hours, Time Remaining on Sequential Motor Start

and Motor Stop Timers, Status of Automatic Stop Setting

Audible horn with silence feature for silencable alarms

Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller

SD Memory card used to record pressure log, event log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader.

Input and output status LED's provide visual indication of each discrete input's or output's on/off status

One RS485 Serial Port MODBUS Communication Protocol via RS485 port Service Entrance Rated

Standard Auxiliary alarms: The controller includes, as standard, six (6) discrete auxiliary inputs, and nine (9) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID screens can be field programmed through the OID.

Nine (9) of the following auxiliary alarms can be programmed and recorded in the event/alarm logs and annunciated on the OID display screen and/or output relay contact(s). These alarm conditions include:

LOW PUMP ROOM TEMPERATURE RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE

Page 98: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 216

Electric Additive “Foam” Pump Controller

HIGH VIBRATION GAS DETECTION EMERGENCY POWER ON PUMP ROOM DOOR AJAR LOW INTAKE

Data logging: The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. If the controller is set for non pressure actuation there will not be any pressure logs provided. The 2 data logs are as follows:

Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in a permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID. This feature can be toggled on/off.

Event Log: The event log will store up to 300 of the most current events. These events can include, but are not limited to, any of the following events/alarms:

PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND / FIRE CONDITION SYSTEM FAULT AUTO MODE MANUAL MODE OFF MODE PRESSURE TRANSDUCER FAULT FAILED TO START LOW INTAKE SHUTDOWN SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION HIGH VOLTS LOW VOLTS

Options Option H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified. Option T: Weekly Test Start Solenoid In some cases it may be desirable to have the electric motor run at a preset time each week for approximately 30 minutes. The controller includes a built in weekly test function. This option complements the standard function by simulating a loss of pressure. Simulation of pressure loss is accomplished by opening a solenoid valve, which reduces the system pressure below the starting pressure of the controller. Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3” (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied.

Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12

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MSC0212 v11

Additive Pump Controller Electric Additive “Foam” Pump Controller

MPF300 Additive Pump Controller

Metron Additive Pump Controllers conform to the latest requirements of Chapter 10, National Fire Protection Association Pamphlet 20, Standard for Centrifugal Fire Pumps as adopted by Underwriters Laboratories and Factory Mutual. They are withstand rated and listed by Underwriters’ Laboratories and approved by Factory Mutual Research Corporation. Sizes range from 15 to 50 horsepower, 200 to 600 volts, 60 Hz. These controllers are for use on Across-the-Line type installations. Only the highest quality components, all UL listed or UL recognized, are used throughout to assure the best possible reliability. The cabinet is fabricated of heavy gauge reinforced steel with drip-proof hood. All field wiring and service connections may be made from the front, allowing the controller to be mounted flush against a wall. An internal variable has been added to control the pressure relieving dump valve. The dump valve contact must be supplied with an external power source for operation of the valve. The dump valve contact will close upon the controller receiving a start command such as a pressure drop or deluge valve signal. The dump valve will remain open after the engine starts for approximately 10 seconds.

The controller is completely wired, assembled, and tested at the factory before shipment, and ready for immediate installation.

Page 100: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 218

Standard and Optional Features

All photographs and graphics are typical and may not represent actual product supplied.

Standard Features Operator Interface Device (OID) with LED Annunciator and Digital Display

NEMA Type 2 drip proof metal freestanding enclosure

Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions

10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing

Removable labels to allow for easy field language changes

Includes stainless steel plumbing as well as a standard dry contact to operate a dump valve with time delay setting.

All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed allowing easy field modification

The system status data is displayed on the OID. The displayed items include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), Current time and date, System Events and Notifications such as Remote Start, Local Start etc., Number of starts, Total motor run

hours, Time remaining on sequential motor start and motor stop timers, Status of automatic stop setting.

Auxiliary alarm functions displayed on the OID LCD screen

Audible horn with silence feature for silencable alarms

Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller

SD Memory card used to record pressure log, event and log, and auxiliary user programs ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader.

Input and output status LED's provide visual indication of each discrete input's or output's on/off status

One RS485 Serial Port MODBUS Communication Protocol via RS485 port Service Entrance Rated

Standard Auxiliary alarms: The controller includes as standard six (6) discrete auxiliary inputs, nine (9) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID Display can be field programmed through the OID.

These alarm conditions include: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE

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Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

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Electric Additive “Foam” Pump Controller

GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN

Data logging: The controller includes separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. If the controller is set for non pressure actuation there will not be any pressure logs provided. The data logs are as follows:

Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID.(Not used on remote applications).

Event Log: The event log will store up to 300 of the most current events. These events can include, but is not limited to, any of the following events/alarms:

PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION

Options

Option H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified. Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3” (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied.

Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12

Page 102: METRON FIRE PUMP CONTROLS - Flow Innovations Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0213 METRON FIRE PUMP CONTROLS Standard Catalog Catalog Sections: General

Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

MSC0213 220

Additive Pump Controller Electric Additive “Foam” Pump Controller

Hubbell Industrial Controls, Inc. ‑ Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: [email protected] ∙ www.metroninc.com

Bulletin MPF300 01/11

Model MPF300 Across‑the‑line Start Microprocessor Electric Motor Additive “Foam” Pump Controller

Specifications General Controller Description

The Additive Pump Controller shall be factory assembled, wired and tested as a unit and shall conform to all requirements of the latest edition of NFPA 20, NFPA 70 and be Third Party Listed by Underwriters Laboratories (UL) and Approved by Factory Mutual (FM). The controller shall be available for 208, 230, 380-415, or 480 volt three phase power.

Controller Equipment Features

The controller shall include the following standard features: NEMA Type 2 drip proof metal freestanding

enclosure Stainless steel plumbing. Operator Interface Device (OID) with 4 lines

by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions

10 pushbuttons for easy screen navigation, system test, lamp test, alarm reset, and horn silencing

Multicolored LED's for alarm and mode annunciation

LEDs shall be labeled with removable labels to allow for easy field modification of language changes

All controller settings shall be programmable through the OID and shall be protected by two password levels

All features shall be enabled or disabled through the OID, no jumpers or external wires shall be needed or allowed to activate or de-activate a feature

The system status data shall be displayed on the OID. The displayed items shall include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), System Events and Notifications, Current time and date, Number of starts, Total motor run hours, Displayed countdown timers for: Sequential motor start and motor stop, Status of Automatic Stop Setting.

Audible horn with silence feature for silencable alarms

Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date

clock capable of running a minimum of 14 days without AC power connected to controller and non-volatile flash memory to

permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed.

Input and output status LED's to provide visual indication of each discrete input's or output's on/off status

Internal variable to control dump valve. • Ability to turn on/off pressure display. One RS485 Serial Port MODBUS Communication Protocol via

RS485 port Internal variable to controle dump valve. Service Entrance Rated

Ability to turn on/off pressure display and logging.

Auxiliary alarms

As standard the controller shall include 6 discrete auxiliary inputs, 9 form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID screens shall be field programmable through the OID. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components are not allowed.

The user can select any 9 of the following auxiliary alarms that can be programmed and recorded in the event log and annunciated with an OID screen and output relay contact for conditions such as but not limited to:

LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN

Data logging

The controller shall have separate data logs for storing system data that is readable through the OID.

Pressure Log: The controller shall have a Pressure log with continuous pressure recording of 30 days of data. The pressure log samples shall be time and date stamped and stored on a removable SD card memory. The pressure log shall be searchable by each sample, by minute, or by hour. Each days entries shall be stored in a separate file on the SD card. SD memory shall be readable by any PC equipped with an SD memory card reader.

Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include, but is not limited to, any of the following events/alarms:

PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION

Each event or alarm recorded in the event log shall have the following data recorded with the event/alarm: Time and Date of Event or Alarm System Pressure Descriptive Text Message of the Event/Alarm Motor Running Status Phase to Phase Volts Phase Amps

The internal logic of the controller shall be capable of operation in a temperature range of 4.4ºC to 40ºC and high, non-condensing, humidity levels.

The controller shall be manufactured by Metron.