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McDERMOTT FABRICATION YARDS www.mcdermott.com/fabrication
Page 1 of 2
Batam Island, IndonesiaServing both traditional and floating offshore construction, and the growing onshore LNG module and subsea structure fabrication markets, this facility has strengthened bulkheads and new skidways.
YARD STATISTICSAccomplishments: Largest Jacket: 22,800 MT, Largest Topsides Facility: 18,700 MT, Largest Spar Hull: 11,000 MT, Largest Onshore Petrochemical Plant Module: 18,143 MT, Largest FPSO Integration Project: 22,679 MT, Largest Subsea, Umbilical, Riser & Flowline: 20,800 MTAnnual Man-Hours: up to 7 millionAnnual Throughput: up to 60,000 MT
CERTIFICATION ISO 9001, ISO TS/29001, ISO14001, ISO 17020-Type B, OHSAS 18001, API-2B Monogram, SSPC/QP1, SSPC/QP3, ISPS Port, AWS QC4 (ATF), OSHMS SKK
WELDING CAPABILITIESSMAW, SAW (Single & Tandem Wires), FCAW-GS, FCAW-SS, GTA (manual & automatic), Orbital GTAW, GMAW-STT, GMAW-RMD, GMAW-SC, GMAW-PULSED
HEAT TREATMENT CAPABILITIESElectric Resistance Method for Preheating and Postweld Treatment, Furname Method for Postweld Heat Treatment, Induction Heating Method for Preheating
AREA Total Area: 119 haCovered Area: 11 ha
FACILITIESCraft Training Center (CTC)Movable Shelter: 4 unitsWarehouse (Open): 34,039 m2 Warehouse (Covered): 7,449 m2
Carbon Steel Pipe Shop: 7,188 m2 Exotic/Alloy Pipe Workshop: 4,453 m2 Pipe Rolling Mill #1: 6,400 m2 Pipe Rolling Mill #2: 2,066 m2 Cut/Cope Pipe Shop: 4,704 m2 Fabrication Shop: 7,746 m2
Cut/Fab Beam Shop: 7,887 m2
Cut Plate Shop: 3,000 m2
Girder Shop: 4,760 m2
Tubing Shop: 200 m2 Blasting & Painting Facility (Covered): 16,825 m2 (3 paint shops and thermal spray aluminum shop)Blasting & Painting Facility (Open): 6,671 m2 Sub Assembly Deck Building Shop: 8,140 m2
Brace Rack Shop: 8,230 m2
Assembly Area (Open): 42 ha Assembly Area (Closed): 12,000 m2 NDT Testing: dedicated radiography enclosures for safe working practices, in-house capability for MT-PT-UT-EC, ferrite testing, PMI and hardness testing
EQUIPMENT Welding / Cutting Machine: various equipmentPreheat Machines: 13 induction heating equipmentPostweld Heat Treatment Machines: electric resistance equipment and furnace Crawler Crane: 20 (114 MT - 1,004 MT lifting capacity) Hydraulic Crane: 17Tower Crane: 4 Overhead Crane: large number of overhead cranes in shopHandling Equipment: forklifts, trucks, and trailersMultiwheel Trailer: 8 (total 84 axle)Estimated Load Capacity (Per Trailer): 25 MT/axle
SKIDWAYS ADJUSTABLE WIDTH LENGTHSkidway #1 18 to 42 m 201 m Skidway #2 18 m 113 m Skidway #3 18 to 40 m 98 m Skidway #4 17 to 34 m 260 m Skidway Loadout Capability: North Yard: 25,000 MT; South Yard: 25,000 MT; West Yard: 20,000 MT
QUAYSIDE FOR LOADOUTQuayside Total Length: 817 mReinforced: Bulkhead 1 (North Yard) 40 m; Bulkhead 2 South Yard (East Wall) 224 m, South Yard (North Wall) 178 m; Bulkhead 3 (West Yard) 378 mSoil Bearing Capability: Varies between 25-55 MT per m2
Max Loadout Weight To Date: 22,800 MTMinimum Water Depth During Low Tide: 9 mMinimum Water Depth During High Tide: 12 mDistance to Open Sea: direct accessChannel Width: 225 m
ADDITIONAL INFORMATIONAccessibility / Distance to Airport: 22 kmAverage Annual Temperature: 23° - 34° CAnnual Rainfall Average: 260 cmFree Trade Zone: yes
Batam Island, Indonesia
McDERMOTT FABRICATION YARDS
Page 2 of 2160630—14 | Metric | © 2016 McDermott International, Inc. All Rights Reserved. The information contained herein is provided for general information purposes only and is not intended or to be construed as a warranty, an offer, or any representation of contractual or other legal responsibility. McDermott has a policy of continuous improvement of its products and services and reserves the right to change information including specifications and processes without notice.
www.mcdermott.com/fabrication