Method Statement for Installation of Aftercooler Compressor E-2180

8/10/2019 Method Statement for Installation of Aftercooler Compressor E-2180

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Shell Petroleum Development Company of Nigeria

Classification Status: [Restricted]

August, !"# DOCUMENT NUMBER: [SOK-NG01011666-SOKG1- XXXXX-XXXXX]

S$%& NA' C$(PR)SS*$N +AC**-. *NS-AA-*$N PR$/)C-

[()-0$D S-A-)()N- +$R *NS-AA-*$N $+ C$(PR)SS$R A+-)RC$$)R )1"2!]

Proprietary !"or#atio!: T$i% &o'(#e!t 'o!tai!% proprietary i!"or#atio! a!& #ay !ot )e part*y or +$o**y repro&('e&+it$o(t prior +ritte! per#i%%io! "ro# S$e** Petro*e(# De,e*op#e!t Co#pa!y

T$e Pro'e%% Ma!aer "or t$i% pro'e&(re i% t$e Ma.or Pro.e't% Ge!era* Ma!aer/ t$e Pro'e%% O+!er i% t$e Ma.orPro.e't% Pro.e't Ser,i'e% Ma!aer

Revision Date Description $riginator Chec3er Approver

R01 %%(e "or !ter!a* Re,ie+ EX2N32NEE

2R4N DOREGO

KENN2 ON3EKON5U


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ADD*-*$NA A'R))()N-4APPR$5A R)C$RD

PAR-. R)+ *ND6 NA() S*'N DA-)

Revision Philosophy

2** re,i%io!% "or re,ie+ +i** )e i%%(e& at R01/ +it$ %()%e(e!t R07/ R08/ et' a% re(ire&9

2** re,i%io!% appro,e& "or i%%(e or &e%i! +i** )e i%%(e& at 201/ +it$ %()%e(e!t 207/ 208/ et' a% re(ire&9

Do'(#e!t% appro,e& "or Co!%tr('tio! +i** )e i%%(e& at C01/ C07/ a!& C08 re%pe'ti,e*y9

Do'(#e!t% or &ra+i!% re,i%e& a% 2% )(i*t; +i** )e i%%(e& a% D ST2TEMENT OR NST22TON OCOMPRESSOR 2TERCOOER ?E-710@

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-A8) $+ C$N-)N-

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"6 *N-R$D&C-*$N #

6 SC$P) #96 R)+)R)NC)S ##6 R)SP$NS*8**-*)S 6 (ANP$;)R, (AC0*N)R. AND )D ST2TEMENT OR NST22TON OCOMPRESSOR 2TERCOOER ?E-710@

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PR$/)C- (ANA')R

T$e CONTR2CTOR Pro.e't Ma!aer %$a** pri#ari*y )e re%po!%i)*e "or t$e 'oor&i!atio! a!&

eHe'(tio! o" a** a'ti,itie% re*ati! to t$e So( N2G Co#pre%%io! pro.e't9

C$NS-R&C-*$N (ANA')R

T$e Co!%tr('tio! Ma!aer %$a** 'oor&i!ate a** 'o!%tr('tio! a'ti,itie% +$i*%t %ta!& i! a% t$e

i!teri# Pro.e't Ma!aer &(ri! t$e a)%e!'e o" CONTR2CTORF% Pro.e't Ma!aer9

>e %$a** )e pre%e!t at 'o!%tr('tio! %ite% at a** ti#e% +$e! 'o!%tr('tio! i% i! prore%% a!& %$a**

)e re%po!%i)*e "or t$e i!%ta**atio! o" t$e Co#pre%%or 2"ter'oo*er/ E-7109

()C0AN*CA S&P)R*N-)ND)N-

T$e CONTR2CTORF% Me'$a!i'a* S(peri!te!&e!t %$a** 'oor&i!ate a!& o,er%ee t$e i!%ta**atio!

o" t$e 2"ter'oo*er/ E-710 a!& it% a!'i**arie%9

R*''*N' S&P)R5*S$R

T$e Rii! S(per,i%or %$a** )e re%po!%i)*e "or t$e 'oor&i!atio!/ a!& #o!itori! t$e *i"ti! a!&

#o,i! o" t$e 2"ter'oo*er/ E-710 a!& it% 'o#po!e!t% &(ri! t$e i!%ta**atio! a'ti,ity9


6/11

6 (AC0*N)R. ? )2@ %$a** )e 'arrie& o(t9 2"ter a**

!o+!/ %(%pe'te& or pote!tia* $aar&% a!& ri%% $a,e )ee! i&e!ti"ie&/ t$e +or "or'e %$a** )e

i!"or#e& o" t$e $aar& a!& 'o!tro* #ea%(re% t$at #(%t )e p(t i! p*a'e to e*i#i!ate or 'o!tro* t$e

$aar& a!& pote!tia* ri%9

2** per%o!!e* i!,o*,e& i! t$e %(r,ey a'ti,ity %$a** re'ei,e %a"ety trai!i! i!&('tio!

SOK-NGO1011666-SOKG1XXXXX-XXXXX MET>D ST2TEMENT OR NST22TON OCOMPRESSOR 2TERCOOER ?E-710@

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S6 N$6 D)SCR*P-*$N

19 ea& ie*& S(r,eyor

79 S(r,eyor Mate

89 I2=IC !%pe'tor

9 >SE O""i'er

J9Co!%tr('tio! %(per,i%or% ?Me'$a!i'a*/ !%tr(#e!t/ E*e'tri'a*/Ci,i*@

69 Rii! %(per,i%or

9 Me'$a!i'a* Te'$!i'ia!%

9 EL Te'$!i'ia!%

9 Cra!e operator%

S6 N$6 D)SCR*P-*$N

19 S*i!%/ %$a'*e%/ '$ai!% L rope%

79 Me'$a!i'a* Too* BoH ?Tor(e +re!'$e%/ %pa!!er%/ $a##er et'9@

89 Cra!e

9 Ma! *i"t L or *i"t

J9 Sprea&er )ar


7/11

2** per%o!!e* to )e e!ae& i! t$i% +or %$a** )e proper*y #o)i*ie& a!& i!&('te&9 T$i% i% to e!a)*e

t$e# to appre'iate t$e ri% $aar&% i!,o*,e& i! t$e operatio!%9

2** +orer% %$a** )e #e&i'a**y "it to +or9

T$e $ea*t$/ %a"ety a!& e!,iro!#e!t o" a** per%o!!e* %$a** )e %a"e(ar&e& to a,oi& i!.(rie% a!&

i**!e%%9

T$ere %$a** )e a (a*i"ie& "ir%t ai&er/ "(**y e(ippe& +it$ "ir%t ai& &r(% re(ire& i! t$e "ir%t ai&

ai!i%tratio!9

De&i'ate& %ite >SE o""i'er% %$a** #a! a** +or %ite%9

5ar!i! %i!% a!& )arrier% %$a** )e po%itio!e& aro(!& a** +or area%9

2** per%o!!e* %$a** +ear t$e appropriate PPE re"ere!'e o) Spe'i"i' >29 2** t$e +or "or'e %$a**

'o#p*y +it$ t$e Co!tra'torF% >ea*t$/ Sa"ety a!& E!,iro!#e!t re(ire#e!t% a% per t$e >SE p*a!9

O!*y a(t$orie& per%o!!e* %$a** )e a**o+e& i!to t$e +or area9 2** !e'e%%ary #ea%(re% a% per

C*ie!tF% re(ire#e!t% or #a!("a't(rerF% re'o##e!&atio!% %$a** )e a&$ere& to9

PT5 a!& t$e >2 %$a** )e %i!e& o""9

2** per%o!!e* %$a** )e %+i##i! 'erti"ie& a!& o!*y t$o%e re(ire& to (%e $e*i'opter %$a** )e >UET

'erti"ie&9

S(per,i%or a!& %a"ety o""i'er to e!%(re *i"ti! p*a! "or t$e *i"t a'ti,ity i% prepare& a!& (!&er%too&9

>6 PR)1R)


8/11

26 ;$R% PR$C)D&R)

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91

E(ip#e!t

Ca*i)ratio! a!&

Certi"i'atio!

2** re*ate& +or e(ip#e!t "or %(r,ey +or%/

rii! a!& *i"ti!/ #e'$a!i'a*/ e*e'tri'a* a!&

i!%tr(#e!tatio! +or% %$a** )e 'a*i)rate& to

SPDC re(ire& %ta!&ar&9

Certi"i'atio! %$a** )e &o!e

)y a 'o#pete!t t$ir& part

'o#pa!y9

97Se'(ri! o" +or

area

Ca(tio! tape +i** )e (%e& to )arri'a&e t$e +or

area9

Sa"e pat$ "or per%o!!e* to )e 'reate&9

E!%(re a&e(ate +ar!i!

%i!%9

98 !%pe't L '*ear5or area

E!%(re t$at t$e +or area i% %a"e a!& t$ee!,iro!#e!t i% 'o!&('i,e "or t$e operatio!9

E!%(re oo& $o(%e

eepi!9

9Carry o(t a%

te%ti! aro(!& t$e

+or area

Co!ti!(o(% (%e o" appro,e& a% &ete'tor aro(!&

t$e +or %ite=area %$a** )e &o!e to e!%(re t$e

area i% %a"e "or t$e i!%ta**atio! a'ti,ity9

E!%(re t$e e(ip#e!t i%

oo& +ori! 'o!&itio!9

9J

!terity o"

eHi%ti! %tee*

%tr('t(re a!&

"o(!&atio!

4eri"y t$e i!terity o" t$e "o(!&atio! a!& eHi%ti!

%tee* %tr('t(re ,i%(a**y9

By 'o#pete!t

CONTR2CTOR L

COMP2N3 per%o!!e*/

'orre't PPE a!& a&e(at

%(per,i%io!9

96

Carry o(t

a*i!#e!t '$e'

o! eHi%ti! %tee*

%tr('t(re

Carry o(t $orio!ta* a*i!#e!t '$e'% o! 'o*(#!

a!& re'or& a% part o" re*ia)i*ity '$e' o! %tr('t(re9

To )e ,eri"ie& )y

'o#pete!t

CONTR2CTOR

per%o!!e*9

9

Cra!e a!& rii!

e(ip#e!t

%etti!-o(t

2 *i"ti! p*a! "or i!%ta**i! t$e 2"ter'oo*er %$a** )e

%()#itte& to t$e COMP2N3 "or appro,a* prior to

%tart o" operatio! a!& a** 'ra!e operatio!% %$a**

'o!"or# to OEM %a"e +ori! *oa&9

T$e +ei$t o" t$e e(ip#e!t i% XX to!% )a%e& o!

&ata "ro# 4ENDOR #a!(a*/ a 'ra!e +it$ a S5

2ppro,e& *i"ti! p*a! %$a

)e i! p*a'e a!& 'erti"ie& "

"or (%e )y COMP2N39


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o" XX to!% %$a** )e (%e& "or t$i% operatio! a% per

t$e *i"ti! p*a!9

T$e 'ra!e %$a** )e po%itio!e& 'e!tra**y o! t$e

+e%t o" t$e e(ip#e!t "o(!&atio!9 O! t$e area%

!ot a''e%%i)*e )y 'ra!e= #a!-*i"t a&e(ate

%'a""o*& arra!e#e!t% %$a** )e #a&e9

T$e #a!*i"t %$a** )e (%e& to 'arry per%o!!e* to

a%%i%t i! t$e &i%#a!t*i! pro'e%%9

9 *NS-AA-*$N S)


10/11


E!%(re t$e "a! a!& %$a"t rotate% i! t$e %pe'i"ie&

&ire'tio! i! a''or&a!'e to t$e 4ENDORF%

%pe'i"i'atio!9

99%o*atio! o"pro'e%% i!*et=

o(t*et poi!t%

Meta* "*a!e 'o,er% a!& r())er a%et% %$a** )e(%e& to i%o*ate pro'e%% i!*et a!& o(t*et (!ti* tie-i!

to pro'e%% *i!e% $a,e )ee! e%ta)*i%$e&9

U%e o" 'o#pete!t

per%o!!e*/ 'orre't PPE/

e(ip#e!t/ too*% a!&

a&e(ate %(per,i%io!9

99J

E*e'tri'a* L

!%tr(#e!t

!%ta**atio!

2** e*e'tri'a* po+er 'a)*e% a!& !%tr(#e!t 'a)*e%

%$a** )e ,eri"ie& a!& 'o!"ir#e& "or proper

'o!!e'tio!%9 !%pe'tio! a!& te%ti! to )e 'arrie&

o(t a"ter t$e "i!a* i!%ta**atio!9

Co!!e't a** eart$ )o%%e% a''or&i! to 4ENDORF%

%pe'i"i'atio!9

U%e o" 'o#pete!t


e(ip#e!t/ too*% a!&


996 Str('t(ra*

!%ta**atio!

Co!"ir# *a&&er%/ %tair+ay%/ p*at"or#% a!&

+a*+ay% are 'orre't*y i!%ta**e& a''or&i! to 2C

&ra+i!%9

U%e o" 'o#pete!t


e(ip#e!t/ too*% a!&


99 4eri"i'atio! 2 e!era* '$e' o" t$e i!%ta**atio! %$a** i!'*(&e:

T$e %ea*i! )et+ee! 'oo*er )(!&*e%

T$e 'orre't %*opi! o" t$e $orio!ta* part%

o" t$e air p*e!(# a!& t()e )(!&*e% i"

app*i'a)*e

2*i!#e!t o" )e*t p(**ey%

Rii&ity o" "a! a!& )e*t (ar&%

Proper te!%io! o" )e*t &ri,e%

G(ar&% prote'ti! per%o!!e* "ro# $ot

%(r"a'e%

Proper a*i!#e!t o" pro'e%% pipi!

$ea&er% to e!%(re !o eH'e%%i,e !o*e

*oa&i!

(** pri#i! o" rea%e *i!e% )et+ee!

rea%e !ipp*e a!& )eari! $o(%e

U%e o" 'o#pete!t


e(ip#e!t/ too*% a!&



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Ti$t!e%% o" "a! )*a&e %e'(ri! )o*t%9

2** 2; '$e' %$eet to )e %i!e& )y t$e

'*ie!t a% per proper 'o#p*ete i!%ta**atio!9

910 C)AN*N)SS

91091 >o(%e-eepi!C*eari! o" re%i&(a* &e)ri% "ro# t$e i!%ta**atio!

area9

U%e o" 'o#pete!t


e(ip#e!t/ too*% a!&


911 D$C&()N-A-*$N

91191Do'(#e!tatio!

Co#p*etio!

Do'(#e!tatio!?%@ re*ati! to t$e i!%ta**atio! +or

to )e COSED-OUT )y COMP2N3 a!&

CONTR2CTOR repre%e!tati,e%9

U%e o" 'o#pete!t

per%o!!e*

2TT2C>MENTS:


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Method Statement for Installation of Aftercooler Compressor E-2180

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