Metatech industries presentation (2)
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Transcript of Metatech industries presentation (2)
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METATECH INDUSTRIES
IMAGETECH
OMNITECH
OMNI ENTERPRISES1
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Complete Solution For
MaterialOptical
Characterization
Widest range in World, manufactured under
one roof
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METATECH INDUSTRIESSECTIONING MACHINES AUTOMATIC MACHINES Sectioning Machines : Metacut Metacut – 50 (SACT) Autocut Oscicut Magnetic Separator Diamond Sectioning Machine
Grinding / Polishing Machines :
Metapol DC-I Single Disc Grinding Metapol DC-II Double Disc Grindin
g Polishing Station
Belt Grinder : Belt Grinder
Spectrometry Polishing : Spectrometry Polishing
Automatic Grinding/Polishing Machines : AutoPol - I AutoPol – II
Hot Compression Machines :
Meta-Mount Auto-Mount
In-Situ Metallography Kit : Portgrinder Portpol Portscope
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METATECH INDUSTRIES
OTHER PRODUCTS Automatic Tubes / Bar / Pipes Cutting Machines
Jominy End Quench Set-Up
Muffle Furnace
Erichson Cupping Tester
Palletizing Press
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METACUT
Table top version producing burn free cut. Machine for small laboratories or low work volumes. Motor mounted on the wheel shaft that rotates for
chop type sectioning Cutting Cap. 35 mm dia. Hardened piece / 50 mm
dia solid stock ( soft ) Motor - 3 h.p. Abrasive wheel - 250 mm dia. Coolant tank cap.- 30 ltrs.
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METACUT – 50 / 80 (SACT)
Absolute minimal deformation, cool & burn-free sample production. Effortless cutting by lever mechanism, counter balancing Robust construction and rigid clamping minimizing wheel breakage. Cutting Capacity 60 mm / 5 hp motor, 80 mm / 10 hp motor Control Panel incorporates door limit switch, emergency stop,
illumination on/off & machine-on, switches Indications of door open, power on, pump on. Covering other safety
norms. Dedicated wheels for very hard , medium hard , soft components and
universal wheel, in 10 " , 12 " & 14 ", thickness 1.5mm,2mm,3mm,hole sizes 1" or 1.25",(Al2O3)
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Large Throat
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Sturdy Vice
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Sturdy X – Y SlideManeuvered from outside the machine
Motor Out side the chamber for safety
Lever and link mechanism for effort less cutting
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Automatic Abrasive cut off machine
Fully automatic abrasive cutting machine for operator independent, consistent and minimal-thermal-damage cutting. No worry of fatigue - some long time cutting.
Cutting Capacity-80mm hardened job.
Motor-10 hp , 3 phase , A.C. Transmission-By V belt and pulley.Motor mounted on See-Saw bed,outside the chamber. Cutting Feed-Electro hydraulic , with
inchingfacility and fast retraction aftercutting, with hydraulic power pack Feed Setting -By knob with Key for
locking Clamping Vice, “ T “ Slotted bed,X-Y plate with mauvering wheeloutside the machine from front and LHS.
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Cutting Type- Chop type automatic feed with pulsatingOptionOperation panel-Touch key pad with LCD display.Panel based on microprocessortechnology. Features like modeselection ( chop / pulsating chop )start, illumination, pump startCoolant circulation-Pump and sumpFiltration-Motorized Magnetic separatorOther features-Chamber illumination, Door lock,easy door lifting by gas springs, evencoolant throw, FRP light weight door.
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OSCICUT
Heavy duty sectioning machine
for large cross sections, irregular
components, in short time.
Cutting Cap. - 120 mm ( through
hardened 42 HRc )
Cutting motion - Reciprocating
swinging
Clamping - Automatic, T slotted
bed clamping, fixed vice
Extra large coolant tank
Automatic filteration system
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Auto Osci Cut
Heavy duty, automatic sectioning machine for largecross sections, with minimal thermal damage.Motor – 15 HPCutting – Oscillating Feed – AutomaticFiltration Unit Cutting Capacity – 160 mm Hardened Job.
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SMARTCUT(Automatic abrasive cut - off machine)
Automatic heavy duty sectioning machine for large cross sections, especially for taking longitudinal sections.
Cutting cap. - 100 mm dia. ( hardened) / 200 mm longitudinal section of shafts ( 40 dia )
Automatic feed for cutting Cutting motion - Component is fed to the cutting wheel. Automatic Clamping Pulsating ( setable ) cutting Extra large coolant tank Programmable cycle of clamping , cutting , de- clamping. Automatic filteration system
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MAGNETIC SEPARATOR
For heavy industrial applications magnetic separator helps cleaning the coolant tank saving frequent cleaning operations
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METACUT DCM
Precision diamond Sectioning Machine
Effective solution for cutting fragile/extreme hard/ soft materials with minimal surface deformation.
Precision job positioning by micrometer. Diamond blade - 0.15 , 0.30 , 0.40 mm. (High/low
concentration diamond ). Various holders for different material & shapes’ sectioning. Attachment for PCB ( PTH ) sectioning.
High Torque Motor - 180 watts. Speed Variation – Step less up to 500 rpm.
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Automatic High and low Speed Linear Precision Diamond Saw-HSDCM
Diamond sectioning machine for Slicing / cutting of metals, hardalloys, ceramics, hard & brittle materials. Heavy-duty motorhelps cutting faster.
Motor Power - 2 HP., 240V, AC, Single Phase.
Cutting wheel speed- 250 to 4000 R.P.M. Continuously
variable, online a off- line setting
This sectioning Arm
On and Off Line Speed and feed regulations
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I.C CUTTING
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Metapol DC-I Single Disc Grinding
High Torque, noiseless, maintenance free operation. D.C. motor of 0.5 HP ( optional 1 HP ), with electronic drive. Continuously variable speed up to 1400 r.p.m. Tough F.R.P. anti-corrosive top with sink & water faucet. Quick paper holding ring and cloth fixing band. Digital r.p.m. indicator. Disc dia. 200 mm.
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Metapol DC - II Double Disc Grinding
High Torque, noiseless, maintenance
free operation.
D.C. motor of 0.5 HP with electronic
drive.
Continuously variable speed up to 800
r.p.m.
Quick paper holding ring and cloth fixing
band.
Digital r.p.m. indicator.
Disc dia. 200 mm.
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POLISHING STATION
Complete Metallography Polishing set up. Double disc variable speed, backed up by high torque, noiseless D.C.
motors of 1/2 HP, with D.C drives, driving discs independently Disc dia. - 200 mm Continuous stepless variable speed up to 1400 r.p.m., with digital
R.P.M. indicators. Anticorrosive- Thick - F.R.P. TOP Water faucet, built-in sink arrangement Specimen storage drawer, paper (independent) storage cupboard. Etching reagent, Consumable storage front racks. Heavy duty warm air drier for immediate specimen drying, mounted
on front. Quick paper change clamping ring.
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BELT GRINDERS
Dependable belt grinder with completely enclosed structure for initial grinding of metallographic specimen.
Motor-0.5 H.P., 230V, Single phase (50/60Hz.)
Endless Belt 100mm x 915mm
Recessed work area for long samples.
Dynamically well balanced rollers.
Water faucet for intermediate rinsing for avoiding over heating.
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SPECTROMETRY POLISHING
Heavy duty sampling
Powerful suction
Electronic breaking system
Disc dia. 350 mm x 40 mm bore
Motor 2 hp, 420 V, 3 Ph.
Suction motor - 1 hp , 420 V, 3 Ph.
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AUTOPOL - II Automatic Multi
specimen Grinder Polisher
Six Specimens at a time
Programmable Version
AvailablePneumatic PressureReplaceable discsFluid Dispenser
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Autopol - II (Dual)Multi-specimen Dual disc Grinding / Polishing machine
Dual discs ensures minimal artifacts during the process. No contamination of grinding dust over the polishing platen.
Discs - 200 mm.- 2 nos. Grinding / Polishing
Disc Rotation - 100 - 800 rpm Step less
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AUTOMOUNT Pneumatically operated Reliable microcontroller based technology Fast mould production Moulds produced - 1 " , 1 1/4 " , 1 1/2 " , Heater - 1000 Watts
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Electro-hydraulic specimen mounting press
Auto Mount (E)
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ELECTRO-POLISHER WITH CHILLER
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METALLOGRAPHY CONSUMABLES
Diamond wafering blades size - 75, 100, 125, 150, mm dia ( 0.16 x 0.3, 0.4, 0.5 mm thk.)Diamond impregnated up to 5 mm on the continuous rim.
Diamond cutting fluids
Abrasive cut off wheels from diameters 100 mm to 450 mm, bore 31.75 mm,low thickness, for various hardness ranges.
Hot mounting materials ( thermosetting resins ) with high mechanical strengths.
Mould release spray
Cold mounting resins
Conductive moulds.
Abrasive papers both in ASTM and EPFA specifications from 80 grit to 4200 grits
Diamond piano discs of various gritsCONTINUE…
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METALLOGRAPHY CONSUMABLES
Magnetic fixation setsPolishing / lapping cloths for various micron size abrasive particles and for variousmetallographic applications
Gama Alumina 30 microns to 0.05 microns
Colloidal Silica
Diamond pastes of various micron sizes from 30 microns to 0.5 microns both monocrystaline and polycrystalline material
Diamond suspensions of sizes 30 microns to 0.5 microns
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IN-SITU METALLOGRAPHY KIT
Portable Grinder / Polisher
Model – Portgrinder
Variable speed, High torque. Flexible shaft. 90 degree handle. 38 mm disc for PSA paper & cloths. Supply 230 V. AC.
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IN-SITU METALLOGRAPHY KIT
Portable Auto Electro Polisher
Model – Portpol
Automatic digital electro polisher, Auto/manual modes, With timers, Electrolyte flow regulation.
Current- 2.5 Amp., Voltage - 80 V., Supply - 230 V.A.C. Polishing probes -Unique Pen Type system with recirculation of
electrolyte, pump 25watts reservoir ( 0.5 Liter. ),Pre-grinding required is much less.
Optional
Swabbing type of probe. 200 ml electrolyte beaker. Here the pre -grinding expected is of high class.
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IN-SITU METALLOGRAPHY KIT
Portable Microscope
Model – Portscope
Total Magnification - 100 to 400 x. Illumination-6V-20W, Halogen, filter slot, aperture diaphragm.
Supply- Battery back -up / 230V, A.C. Magnetic Stand for stable angular observation and photography.35 mm SLR camera /
Polaroid electronic camera attachments
Optional
Microscope up to 900 X dry magnification. Plan objectives offering good resolution.
Digital Camera Attachment
Suitable optic-mechanical adopter Directly grabbing images of highest resolution Avoids replica technique in some applications Downloading images to computer through USB port Microscope up to 900 X dry magnification Plan objectives offering good resolution
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Portable Microscope : PORTSCOPE
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Portable Image Analyzer For IN-SITU Applications
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Automatic Tubes / Bar / Pipes Cutting Machine
Automatic heavy duty abrasive cutting machine for mass production
Cutting cap. - Up to 80 mm dia. ( through hardened 42 HRc ) Automatic feed for cutting Digital Cut length setting Material handling for extra long sections. Cutting motion- Cutting wheel swings down on the job
(Chop type ) Clamping - Automatic, T slotted bed clamping, fixed vice Pulsating ( settable ) cutting
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Jominy End Quench Hardenability Set Up
As per SAE J406 May 85 and BS Std. 4437 – 1969 MT – JEQF Special Furnace with DTC, Thyristor
controlled panel avoids temp. overshooting. At a time three Jominy tests can be
carried out. Quick transfer of specimen to quenching fixture within specific
time with the special tong. Quenching Fixture designed strictly as per BS / SAE with
specifications like 45 degree angle of top plate, quenching distance, jet stopper release just before quenching etc.
Motorized Water Circulation with storage & test tank
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MUFFLE FURNACE
MTI-1200
Chamber- 6 x 6 x 12 Inch.Ceramic Lined.
Max.Temp.12000c, 3 KW, Heating Element- Kanthal A1 (15 swg).
Control Panel - Digital controller, Ammeter, Contactor etc.
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Erichson Cupping Tester
Meta-Erich – I
Direct depth indication on the dial gauge.
Resolution of 0.1mm.
Capacity: 2mm. thick sheet of ferrous & 2.8 mm. thick sheet of non-ferrous material.
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Palletizing Press
Palletizing press for generating powder compacts Pallet size- up to 1 inch Pressure - 10 Tons Operation - Automatic Loading - By automatic hydraulic Power Pack
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OMNI TECH
MICRO-HARDNESS TESTER
Manual Micro Hardness Tester Digital Micro Hardness Tester Semi-Auto Micro Hardness Tester Fully Automatic Micro Hardness Tester
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Manual Micro Hardness TesterModel : MVH-I
For Vickers and Knoop hardness Load Range – 10 gms to 1000 gms ( Optional – up to 3000 gms ) Loading – Automatic ( motorized ) Duel time 5 – 99 sec Microscope Magnification – 100 x , 400 x Measurement of indentation – Digital Fillar eyepiece Max. measurement length – 175 microns Max. Height of specimen – 65 mm Max. Depth of specimen – 85 mm Stage dimension – 100 x 100 mm Video port – For photography and computerization Display –LCD for Hardness and conversions in other sacles Power Supply - AC 230 V
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Digital Micro Hardness TesterModel : MVH-II
For Vickers and Knoop hardness Load Range – 10 gms to 1000 gms ( Optional – up to 3000 gms ) Loading – Automatic ( motorized ) Duel time 5 – 99 sec Microscope Magnification – 100 x , 400 x Measurement of indentation – Manual Fillar eyepiece Max. measurement length – 175 microns Max. Height of specimen – 65 mm Max. Depth of specimen – 85 mm Stage dimension – 100 x 100 mm Video port – For photography and computerization Power Supply - AC 230 V
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Semi-Automatic Micro Hardness TesterModel : MVH-SAUTO
For Vickers and Knoop hardness Load Range – 10 gms to 1000 gms ( Optional – up to 3000 gms ) Load Selection – Automatic / Manual Loading – Automatic ( motorized ) Turret Mechanism – Automatic / Manual Duel time 5 – 99 sec Microscope Magnification – 100 x , 400 x Measurement of indentation – Digital Fillar eyepiece Max. measurement length – 175 microns Max. Height of specimen – 65 mm Max. Depth of specimen – 85 mm Stage dimension – 100 x 100 mm Controls & Display –LCD touch screen for - Hardness display , conversions in other sacles, Turreting , load selection. Video port – For photography and computerization Power Supply - AC 230 V
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Fully Automatic Micro Hardness TesterModel : MHT-AUTO
First time in India Load range – 10 gms to 1000gms ( optional 2 gms to 3000 gms) Duel time 5 – 99 sec Automatic loading and releasing Microscope Magnification – 100 x , 400 x Measurement of indentation – Digital Fillar eyepiece Max. measurement length – 175 microns Max. Height of specimen – 65 mm Max. Depth of specimen – 85 mm LCD touch screen Auto-turretting, Auto – load selection Auto motorized x-y motion Motorized Z motion Manual over riding option to all the automations for any in- service failure( This is first time in world ) Computer interface for single as well multiple indentation measurement and direct plotting the hardness graph / profile . Programming the profile in straight and also zig-zag way. Power Supply - AC 230 V
Auto Focus
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Two Indentors and Four Objectives turret
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Microhardness Measurement
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MHT Auto levelling Fixture
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Vertical vice
Precision vice
Thin specimenclamping device
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OMNI ENTERPRISES
MICROSCOPES
Inverted Metallurgical Microscope Upright Trinocular Metallurgical Microscope Stereo Zoom Microscope
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Inverted Metallurgical Microscope
Magnification Up to 600 X
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Inverted Metallurgical Microscope ( imported Assembled)
Magnification – 1000 X , Dry
High Resolution
Trinocular Head
Objectives – 10 , 20 , 40 , 100 x Plan Achromatic
Eyepieces - 10 X, 15 X ( EWF )
Stage Coaxial
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Upright TrinocularMetallurical Microscope
Viewing Body – Seident of Trinocular Head, Inclined 30
Stage – size 150mm X 125mm.Coaxial X-Y Knobs
Focusing – Fine and Coarse focusing system Adjustable Up-Stop Illumination – 6 volt, 20 watts Halogen Bulbs Eyepieces – Plan wide filed – 10x, 16X
(Each in pair) Objectives – Plan achromatic 4X, 10X, 40X, 80X,
100X (Dry)
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MOTORIZED STAGE MICROSCOPE WITH JOYSTICK For Inclusion Assessment
For Easy Observation
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Stereo Zoom Microscope Imported assembled
Technical Specifications
• Magnification :- 7X TO 45X.
• Eyepiece : 10X, 20X.
• Objective : 0.5x , to 4.5
Compatible Software
• Quantimet Weld Analyzer.
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Weld measurement
Type - stereo zoom microscope.
Analysis-Flare groove joint-10X 23
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MICROHARDNESS TESTER IN MICROSCOPE
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MICROHARDNESS TESTER IN MICROSCOPE
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Leica Series we are official dealer of Leica Microsystems
Leica DMI3000 MInverted Microscope
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Leica Serieswe are official dealer of Leica Microsystems
Leica DM ILMInverted Microscope
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IMAGETECH
HARDWARE SOFTWARE
DIGITAL CAMERA
GRABBER CARDS
ADAPTERS
FOR METALLOGRAPHY
FOR WELDING
FOR MILLIPORE
FOR HARDNESS TESTING
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Image Analyzer Software
Quantimet is an image analyzer developed by practicing metallurgist for
Metallographers.
We manufacture metallography machines and micro hardness tester
We possess application and R & D laboratory ( facility )
We have own image analysis software development team
We also supply high end microscopes or can up-grade existing one
Can offer single module or complete package
Can customize as per your requirements
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Modules
Grain sizing ( Intercept , planimetry , comparison )
Volume fraction (ASTM E562). Graphite Flakes analysis . Nodular Cast iron size and percentage noularity. Case depth / plating / coating / decarb …
measurement. Inclusion analysis.(ASTM,JIS ,IS,DIN). Porosity Analysis Secondary Dendritic Arm Spacing Banding Analysis. Anisotropy analysis Micro Hardness measurement . Weld Penetration analysis Particle size analysis ( cleanliness measurement )
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DIGITAL CAMERA
1) SONY (JAPAN)
DIGITAL COLOR CAMERA WITH HYPER EXWAVE HAD CCD - 1/2" HIGH
RESOLUTION.
ACHIEVING HIGHER SENSITIVITY OF 1.9 LUX AT F 1.2
AUTO TRACE WHITE BALANCE PROFESSIONAL WITH PRE-SETTABLE COLOR
TEMPERATURE SETTINGS.
ACTIVE PICTURE ELEMENTS 768H X 494V FEATURING HORIZONTAL RESOLUTION OF
470 TV LINES
A WIDE RANGE CCD IRIS (1/60 TO 1/100,000 SEC)
AUTOMATIC BLACK LIGHT COMPENSATION
C/CS MOUNT CAPABILITY
ACCEPTANCE OF VIDEO OR DC-TYPE AUTO IRIS LENSES
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DIGITAL CAMERA
2) WATEK (JAPAN)
CCD COLOR CAMERA DIGITAL SIGNAL PROCESSING.
CAMERA PICKUP ELEMENT (SIZE) - 1/3; INTERLINE TRANSFER CCD IMAGE SENSER.
RESOLUTION H/V - MORE THAN 450 TV LINES (CENTRE)
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GRABBER CARDS
1) SCIENTIFIC IMAGE GRABBER CARD
High resolution Scientific Image grabber card with image
grabbing soft ware suitable for the metallography applications.
Spatial Resolution: 640 x 480 (60 Hz); 768 x 576 (50 Hz),
Video Format: Composite video and S-video (Y/C) formats; RS-
170, RS-330, and NTSC (60 Hz) or CCIR and PAL (50 Hz);
interlaced; software selectable.
Inputs: 1 active input, composite or S-video, AC coupled
Video Signal: 1volt peak to peak, 75 ohms.
It enables the acquisition of a standard monochrome, composite
color, or S-video color image.
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GRABBER CARDS
2 ) IMAGE GRABBER CARD
High speed high / frame resolution Scientific Image grabber
card with image grabbing software suitable for the
metallography applications.
Resolution 750 x 570.
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ADAPTERS
OPTO-MECHANICAL ADAPTERS
THIS IS VERY IMPORTANT PART IN THE SYSTEM AS IT DECIDES
THE MAGNIFICATION OF THE IMAGE AND %AGE FIELD OF VIEW
ON THE COMPUTER SCREEN.
THIS OPTO-MECHANICAL ADAPTOR INCREASES THE FIELD OF
VIEW AND RESTRICTS THE OVER ENLARGEMENT OF IMAGE ON
THE SCREEN
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Stitch Images
software automatically stitches multiple fields to form a large image of unlimited resolution (memory dependent
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Particle size by live grid super-imposition
Live grid is superimposed to detect accepted size particles
User can adjust image clarity through software using brightness , contrast , saturation, hue etc.
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Grain size Measurement(As per ASTM E- 112,E-1352)
Grain boundary reconstruction . With automatic grain boundary re-construction analyzer can
take any ordinary/practical image for processing .It cleans the same ,automatically joins the broken grain boundaries and makes the image perfectly suitable for further automatic analysis .does not call for manual intercept marking.
Intercept method. This option work with parallel lines or concentric circles
depending on the aspect ratio of grains. Planimetric method . The test circle is drawn on image ,software measure grain
size on the basis of all complete grains that are completely inside the test circle.
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One easy step and get clean chart like image.
Grain Boundary Reconstruction.
Processed Image
Original Image
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Grain size Measurement(As per ASTM E- 112,E-1352)
Grain boundary reconstruction . With automatic grain boundary re-construction analyzer can
take any ordinary/practical image for processing .It cleans the same ,automatically joins the broken grain boundaries and makes the image perfectly suitable for further automatic analysis .does not call for manual intercept marking.
Intercept method. This option work with parallel lines or concentric circles
depending on the aspect ratio of grains. Planimetric method . The test circle is drawn on image ,software measure grain
size on the basis of all complete grains that are completely inside the test circle.
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One easy step and get clean chart like image.
Grain Boundary Reconstruction.
Processed Image
Original Image
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After grain boundary reconstruction it is ready to apply intercept method.
Intercept Method
Grain Size 5.9
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Grain Size Distribution
Number of grains are distributed according ASTM grain size number. In some specimen The grain size should not be described by a single
average value, as it is quite possible that there will not be any actual grains of that size in the specimen; or, the average chosen may be in one of the tails of the two grain size distributions. The best approach is to determine the area percentage of each grain size distribution and the average grain size of each distribution in specimens with a duplex or bimodal grain size distribution, as described in Methods E 1181.
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Phase analysis (As per ASTM E-562,E-568)
Original Image Processed Image
Phase Percentage
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Nodularity analysis(As per ASTM A-247)
Procedure
Graphite features as per their shape factors are separated in type I to Type VII. Percentage nodularity is calculated considering type I ,II & III per Sq.mm with press of just a click. Distribution can be obtained as per the size.
Image stitching facility can be used if analysis is required on total 1 mm sq. by stitching/tiling of images.
Under the etched condition one can directly estimate percentage of graphite, pearlite and ferrite.
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Noularity Analysis
This greatly reduces measurement variations compared to visual
estimation methods.
Original Image Processed Image Nodule Count & %Nodularity
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Flake analysis(As per ASTM A-247)
Graphite flakes are classified in size class from 1 to 8 as per their
length. Min, Max flake length and distribution curve can be plotted. also separation of the flakes as A,B,C,D is possible in normal cases.
Original Image Processed Image
Red A Type-96.94%Blue C Type-3.06%
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Single Particle Count
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Multiple Particle Count
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Porosity
Porosity can also refer to holes resulting from the sintering of metal or ceramic powders or due to casting shrinkage issues.
So measure the area percent of porosity in the field of view.
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Requires scratch less samples
Confirming to ASTM and DIN standard
Inclusions are shown separately in different dialog boxes as per their types to edit them if required.
Multiple field of view’s results can be collated for offering single expressions to offer 95 % confidence level
Inclusion Analysis
Type A Type B Type C Type D
T H T H T H T H
- - 1.5 - 2 - 1.5 -
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Secondary Dendrites arms Analysis
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Banding/Degree of orientation /Anisotropy analysis
Click on "Final Result" button for obtaining Anisotropy Index and Degree of Orientation results.
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The Particle Size Analyzer for Quality Assurance
Critical Quality Factors The lifetime and functionality of engineering components often
depend on the cleanliness of their surface after the production process as tiny dirt particles affect their reliability and durability. Quantimet Particle Analyzer is a quantitative Quality Assurance system that helps monitor the quality of components during manufacturing process.
Quantimet Particle Analyzers Quantimet Particles Analyzers is designed to measure the
contamination of cleaning fluids for micro mechanic and engine components. It can be used in all applications where particle classification and characterization undertaken .
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Feature Highlights:• Fully compliant with the latest standards (ISO 16232 ) implemented in
Quantimet particle Analyzer.
Easy to use and quick to perform measurements on filters for rapid Results.
Automatic differentiation between metallic , non-metallic and fibre features.
Rapid measurement and classification of different particles simultaneously to
increase throughput.
Limitless feature length detection function for the accurate measurement of large and small particles.
Report Development According to user requirement in Excel , PDF , World.
Access to measured particle data for further data processing
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How does it work?
The system automatically measures filters where cleaning fluid of micro mechanic and engine components has been poured through, and dried in an oven. The size and number of particles measured on these filters are used for characterising the cleanliness of the components to international quality requirements or to those defined by the customer.
The intuitive user interface guides you through each function, making it significantly quicker and easier to operate. Each detected feature can be defined referring to geometric parameters and optical behavior such as length, width and aspect ratio, to separate fibres from compact particles as well as to differentiate between metallic and non-metallic features.
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Quantimet particle Analyzer Module
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Test Report MILIPORE FILTER PAPER ANALYSIS REPORT Customer : Omni tech Date 10.9.2012Sample ID: B1 Magnification 50XTest Method: ISO 16232 No OF Field 291 Filter Paper Size: 4.7 mm User Particle Size Analysis
Size Ranges 0-5 6-1516-100 100-200 um 200- 400 um T-CountMetalic 0 0 4 0 0 4Non Metalic 0 0 156 11 0 170Fibres 0 0 0 0 0 0Total Particle including all type 174 Metalic Particle Non Metalic Particle Fibre Minimum 34.4 Minimum 32.34 Minimum 0Maximum 94.35 Maximum 496.16 Maximum 0Mean 62.84 Mean 57.49 Mean 0Std. Dev. 28.31 Std. Dev. 43.63 Std. Dev. 0Sum 189.67 Sum 9312.93 Sum 0count 3 count 162 count 3Accepted 100 Accepted 100 Accepted 0Field count 291 Field count 291 Field count 291Field Area 3878262.8 Field Area 3878262.81 Field Area 3878262.81Total Area 1.127E+09 Total Area 1127030726 Total Area 1127030726 Note: All result in Micron Cheked By Approved BY
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System Specification Options
Hardware
Upright compound microscope with
incident 5x and 10x brightfield objectives (optional darkfield
objectives). Sony digital camera or equivalent digital camera
Scifientfic Frame Grabber Card
Computer System: P4 or higher processor with At least 1 GB RAM ,Regular ATX cabinet
required for Image Grabber Card,32 bit or 64 bit PCI
master expansion slot , USB slot.
Software
• Quantimet Particle Analyzer
• Quantimet Measurement Analyzer
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COMPLETE LABORATORY INTERIOR SOLUTION
&INDUSTRIAL FURNITURE
FurnitureCustomized & Modular Design
For Instruments & Heavy MachinesCombination of metal, wood & natural stonesElegant look
Cabins Electrification Floorings Ceiling
Industry LaboratoryTool RoomWork shop
Research & Development
Education
Turn Key Solutions
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LIASION PRODUCTS
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HIGH TEMPERATURE MUFFLE FURNANCEInside chamber Size: 150x150x200 (6"x6"x8") WxHxD mm Standard Working Temperature: 1600o C (continuous) Maximum Working Temperature: 1700o C (some time) Temperature Control programmable & PID auto control Heating Rate: 0-10o C/min. Heating Element MoSi2 Working Voltage: AC 220V 50Hz 1 phase Max. Power: 5KW Thermocouple: "B" type dia 0.4mm PT-Rh to PT-Rh wire
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PORTABLE HARDNESS TESTER
Materials, hardness scales, testing direction and measurement times can be selected. Conversion between three hardness scales HLG, HB and HRB Automaticaly identifies the impact direction Measured data is transferred to computer via USB interface Automatic monitoring of the battery, auto shut down
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ULTRASONIC PORTABLE HARDNESS TESTERRockwell, Brinell, Vickers scalesConsists of the dynamic transducer (sensor) & the electronic module.The principle of tester operation is based on determination of frequency change in free oscillation of the indenter (an acoustic resonator with Vickers diamond pyramid)Subjected to the constant force of 50 N.
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INDUSTRIAL ENDOSCOPES/VIDEOSCOPESVarious types of industrial endoscopes rigid or flexible.Shaft diameter min. 4 mm to 8 m. Rigid ones with specific angle of viewing of 0, 70, 90, 120 deg. Flexible endoscopes with minimum radius of curvature.High resolution optics.
Applications: Inspection of engines, assemblies, gear boxes, gear boxes, diferrencials, clutches, linears & maintenance.
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METATECH INDUSTRIES
THANK YOU
METATECH INDUSTRIES (I) PVT. LTD.
476, NARAYAN PETH, COSMOS BANK BLDG;OFF. LAXMI ROAD, PUNE-411030. INDIA TEL : +91-20-24450312/295FAX : +91-20-24450530EMAIL : [email protected] : www.metatechind.com