Metal Pretreatment, Cleaners and Specialty Coatings ... · 4 | Functional Coatings Solutions This...

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Metal Pretreatment, Cleaners and Specialty Coatings Functional Coatings Solutions

Transcript of Metal Pretreatment, Cleaners and Specialty Coatings ... · 4 | Functional Coatings Solutions This...

Page 1: Metal Pretreatment, Cleaners and Specialty Coatings ... · 4 | Functional Coatings Solutions This solutions guide will aid you in choosing the right solution and product for a wide

Metal Pretreatment, Cleaners and Specialty Coatings

Functional Coatings Solutions

Page 2: Metal Pretreatment, Cleaners and Specialty Coatings ... · 4 | Functional Coatings Solutions This solutions guide will aid you in choosing the right solution and product for a wide

Manufacturers face daily challenges – reducing costs, improving

efficiency and increasing innovation, to name just a few. While there

are many suppliers to choose from, they’re not all created equal. You

need a supplier with a broad product portfolio, a global footprint,

and the engineering and application know-how to solve your

challenges. You also need a partner who can help you maintain your

high quality while developing advanced new products.

Henkel, the leading solutions provider for adhesives, sealants

and functional coatings worldwide, offers much more than

quality products. With our history and experience in the industry,

our experts can help you find ways to optimize your manufacturing

processes and drive down costs. We can help you increase durability

and enhance the reliability of your equipment. And we’re continually

developing innovations to help you succeed in the future.

Let us show you the value Henkel offers.

IMPROVING YOUR DESIGNS, UNDERSTANDING YOUR CHALLENGESProven solutions for all your needs – today and tomorrow

GLOBAL SUPPLY CHAIN

to maintain a reliable supply of products to our customers.

CUSTOMIZED SOLUTIONS

We can customize our products to fit your exact requirements.

2 | Functional Coatings Solutions

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Functional Coatings Solutions | 3

COMPREHENSIVE TESTING

10 R&D centers around the world for testing and analysis, staffed by 3,000 design and application professionals.

EQUIPMENT SOLUTIONS

that can be easily integrated into your manufacturing process.

WHY HENKEL?Henkel will work with you to optimize

your manufacturing process, identify

improvements and solve your

toughest challenges.

WE’RE YOUR PARTNER EVERY STEP OF THE WAY.

BROAD PRODUCT PORTFOLIO

to provide the optimum solution for your challenges.

INNOVATION

More than 30 percent of our sales come from products launched in the past five years.

GLOBAL SUPPORT

no matter where in the world you’re located.

CUSTOMER PARTNERSHIP

to help make your designs more reliable and durable, and to help improve your processes.

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4 | Functional Coatings Solutions

This solutions guide will aid you in choosing the right solution and product for a wide range of common industrial challenges. For additional information on Henkel products, please contact us at

855.436.5354

HENKEL BRAND

At Henkel Corporation, we provide solutions to industry’s biggest challenges. We are

dedicated to understanding the markets we serve and developing partnerships that stand

the test of time.

For more than 100 years, Henkel has been the leading supplier of state-of-the-art metal

pretreatment technologies. As the world’s leading supplier of chemical pretreatments for

light metals, plastics and steel, Henkel sets high standards for corrosion protection, paint

adhesion and environmental safety.

To help you compete in today’s challenging manufacturing environment, our chemists and

engineers work in partnership with our customers to improve design, assembly, productivity

and profitability. Whether you need consultation on our products’ performance or a turnkey

process design, Henkel provides solutions.

Since the early 1930s, the BONDERITE® brand has been well

established in the automotive, industrial and metalworking

industries as a brand for conversion coating processes and

chemistries to improve paint adhesion, corrosion protection

and wear resistance to ferrous-based alloys, aluminum, mixed

metal alloys and plastic surfaces. The products that make up the

BONDERITE® brand include process line chemistries, Anodizing

Chemistries, pretreatment chemistries including activators and

conditioners, conversion coating chemistries, post-treatment

chemistries (including rinses and passivation), as well as auxiliary

products including toner, additives, accelerators and neutralizer.

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Preferred Product Solutions Steel Pretreatment ...........................................................................................................................8 Aluminum Pretreatment .................................................................................................................10Industrial Cleaning, Rust and Paint Removal ............................................................................... 12

Steel and Multi-Metal SolutionsPreferred Alkaline Cleaners ............................................................................................................ 14Alkaline Cleaners for Steel and Multi-Metal Substrates ............................................................ 15Preferred Acid Cleaners / Pickles................................................................................................... 17Acid Cleaners, Deoxidizers and Purge Chemicals ........................................................................ 18Iron Phosphate Process.................................................................................................................. 20Iron Phosphate and Cleaner / Coaters ..........................................................................................22Advanced Zirconium Pretreatment Process..................................................................................24Advanced Pretreatment Coatings ..................................................................................................26Zinc Phosphate Process ..................................................................................................................28Zinc Phosphate Conversion Coatings ........................................................................................... 30Manganese Phosphate Conversion Coatings ................................................................................32Autodeposition Solutions ...............................................................................................................34Conversion Coating / Post-Treatment Seals ..................................................................................36

Aluminum and Light Metals SolutionsAluminum and Light Metals Solutions .......................................................................................... 37Alkaline Cleaners for Aluminum ....................................................................................................39Anodizing Etchants / Etch Additives ............................................................................................40Aluminum Deoxidizers....................................................................................................................41Anodizing Bath Additives .............................................................................................................. 42Electrolytic Coloring and Inorganic Dyes .....................................................................................43Anodizing Seal ............................................................................................................................... 44Aluminum Conversion Coating Process ........................................................................................45 Light Metal Conversion Coatings ...................................................................................................47Light Metal Post-Treatment / Seals ............................................................................................... 51BONDERITE® M-ED Electroceramic Coating .................................................................................52Mil-Spec Products ........................................................................................................................... 54

Industrial Cleaning, Rust and Paint RemovalIndustrial In-Process Cleaners and Specialty Cleaners ..............................................................55Industrial In-Process Cleaners and Rust Preventatives ..............................................................57Paint Strippers .................................................................................................................................58Rust Preventatives ......................................................................................................................... 60Specialty Products – Acid Inhibitors.............................................................................................. 61Specialty Products – Anti-Weld Spatter, Plastic Rinse Aid, Glass / Optics Cleaner ..................62

Engineering Services and SupportEngineering Services .................................................................................................................... 64Engineering Services / Total Solutions and Support ..................................................................67

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Metal alloy andother substrates

Customer specifications Aesthetic requirements Types of contaminants

3 Steel alloys 3 Carbon steel 3 Coated steel 3 Galvanized and plated

steel 3 Cast iron alloys 3 Aluminum alloys 3 Titanium alloys 3 Other light metals 3 Plastics 3 Glass

3 Standard specifications (MIL, OEM, MRO)

3 Level of protection required

3 Post-paint requirements 3 Post-paint assembly

process 3 Throughput (m2/hr.) 3 Productivity 3 QC tests and procedures

3 Color requirements of the part

3 Gloss level requirements

3 Final coating grade requirements

3 Rust and oxides 3 Paints 3 Weld scale 3 Oil and grease 3 Abrasives 3 Chips 3 Fingerprints 3 Process lubricants 3 Inks 3 Polishing or buffing

compounds 3 Organic vs.

inorganic soils

Application process

Environmental constraints

Paint type and performance

3 Water quality 3 Number of stages 3 Temperature range 3 Heat source 3 Spray, immersion or

manual 3 Agitation 3 Feed systems 3 Monitoring systems 3 Tank materials 3 Tank size 3 Time per stage 3 Overflow 3 Filtration

3 VOCs 3 Solvents 3 Chromates and heavy

metal limits 3 Flashpoint limitations 3 Ozone layer depleting

substances 3 HAPs 3 Hazardous waste

generation 3 Operator environment 3 Landfill limitations 3 Sludge disposal

3 Liquid vs. powder process

3 Paint cure conditions 3 Adhesion 3 Opacity and read-

through 3 Gloss requirements 3 Porosity 3 Durability 3 Robustness 3 Mapping

AESTHETICREQUIREMENTS

TYPES OFCONTAMINANTS

APPLICATIONPROCESS

ENVIRONMENTALCONSTRAINTS

CUSTOMER SPECIFICATIONS

METAL ALLOY

PAINT TYPEAND

PERFORMANCE

CUSTOMIZEDSOLUTIONS

CUSTOMIZED SOLUTIONS

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RAILWAY AGRICULTURAL

GENERAL MANUFACTURING REMANUFACTURING

HOME APPLIANCES

CUSTOM COATER

HVAC CONSTRUCTION

SPECIALTY VEHICLES

Typical Applications/Markets Served

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PREFERRED PRODUCT SOLUTIONS

Preferred Alkaline Cleaners• Alkaline cleaners remove organic soils such as rust preventatives, oils

and lubricants. Multi-metal cleaners reduce or eliminate etch on all non-ferrous metals, such as galvanized steel and aluminum. Steel-only cleaners are heavier duty cleaners optimized for only ferrous metals, such as cold rolled steel and hot rolled steel; they will severely etch non-ferrous metals.

• In addition, cleaners are designed within a specific operating temperature to reduce foaming and provide maximum cleaning effectiveness. Increasing temperature within the operating window will increase cleaning power.

• Cleaners with high levels of phosphate provide maximum cleaning power, while cleaners with no phosphate or minimal levels are environmentally responsible alternatives.

Your Application

Solution

ProductBONDERITE® C-AK 800™

P/N Package Size

772091 Pail

592906 Drum

592906 Tote

BONDERITE® C-AK 305™

P/N Package Size

670363 Pail

593947 Drum

890567 Tote

BONDERITE® C-AK 1520 A™ P/N Package Size

772031 Pail

594224 Drum

890567 Tote

BONDERITE® C-AK 1520A™ (2-Part)P/N Package Size

Contact customer service for appropriate product numbers.

Step 1: Pick a cleaner.

Step 2: Pick a conversion coating.

Step 3: Seal it!

BONDERITE® C-AK

SEAL/RINSE (OPTIONAL)

BONDERITE® M-PT

CONVERSION COAT

BONDERITE® M-FE

RINSE RINSEALKALINE CLEAN

AMBIENT100°F- 150°F

AMBIENT140°F

RECOMMENDED 5-STAGE PROCESSSEAL

(OPTIONAL)

BONDERITE® M-PT

CONVERSION COAT

BONDERITE® M-FE OR SPRAY WAND

RINSE

AMBIENT70°F- 140°F

RECOMMENDED 3-STAGE PROCESS & SPRAY WAND

BONDERITE® C-AK NP 2™

P/N Container Size

1980911 Pail

1980889 Drum

1980888 Tote

PAIL (5 GAL)

DRUM (55 GAL)

TOTE (330 GAL)

STEEL PRETREATMENTClean, convert, seal

METAL AND PAINT PRETREATMENT

CLEANING CONVERSION COATING SEAL / POST RINSE (CHROME-FREE)

1-STAGE 3-STAGE 5-STAGE

Spray Wand Spray Wand Cleaner/Coater Iron Phosphate Next Generation

Phosphate-free Steel Galvanized Multi-Metal General Purpose

Multi-Metal Heavy Duty Steel Multi-Metal Steel Multi-Metal Dry-in-Place Organic Inorganic

BONDERITE®

C-AK NP 2™

BONDERITE®

C-AK 305™

BONDERITE®

C-AK 1520™ A

BONDERITE®

C-AK 800™

BONDERITE® C-AK

1520™ A (2-Part)

BONDERITE®

M-NT 600™ SW

BONDERITE®

M-FE 200™

BONDERITE®

M-NT 601™BONDERITE®

M-FE 700™

BONDERITE®

M-FE 1030™

BONDERITE®

M-FE 1090™

BONDERITE®

M-NT 2™

BONDERITE®

M-PT 7100™

BONDERITE®

M-PT 99X™

BONDERITE®

M-PT 50™ NC

Application Temp. 100ºF-140ºF 100ºF-140ºF 110ºF - 140ºF 110ºF-150ºF 110ºF-140ºF AMB to 120ºF 130ºF-190ºF 70ºF-140ºF 110ºF-150ºF 100ºF-120ºF 110ºF-115ºF Ambient Ambient Ambient 70ºF-100ºF

Concentration by Volume

1-3% 2-4% 1-2% 0.5-5% 1-3% 1-3% 1-6% 2-4% 4-8% 3-4% 2-6% 3-5% 5-10% 3% 10%

Contact Time 5-120 seconds 5-120 seconds 30-120 seconds 30-120 seconds 30-80 seconds 30-180 seconds 30-180 seconds 1-2 minutes 1-5 minutes45-90

seconds30 seconds-3 minutes

20-120 seconds 5-15 seconds 20-120 seconds 15-60 seconds

Application Spray Spray Spray, Immersion Spray, Immersion Spray, Immersion Spray Spray SpraySpray,

ImmersionSpray Spray, Immersion Spray, Immersion Spray Spray, Immersion Spray, Immersion

Acid/Alkaline Alkaline Alkaline Alkaline Alkaline Alkaline Acid Acid Acid Acid Acid Acid Acid Acid Acid Acid

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Conversion Coating A non-crystalline, nonmetallic, iron phosphate coating that is chemically adherent to the metal substrate provides two major benefits to paint systems: increased paint adhesion and increased corrosion protection. This is a very versatile process which, depending on product selection, can include stand-alone coater products or combination cleaner/coater products.

Sealers These products are designed to enhance the level of performance of a conversion coating, such as by providing increased corrosion protection.

METAL AND PAINT PRETREATMENT

CLEANING CONVERSION COATING SEAL / POST RINSE (CHROME-FREE)

1-STAGE 3-STAGE 5-STAGE

Spray Wand Spray Wand Cleaner/Coater Iron Phosphate Next Generation

Phosphate-free Steel Galvanized Multi-Metal General Purpose

Multi-Metal Heavy Duty Steel Multi-Metal Steel Multi-Metal Dry-in-Place Organic Inorganic

BONDERITE®

C-AK NP 2™

BONDERITE®

C-AK 305™

BONDERITE®

C-AK 1520™ A

BONDERITE®

C-AK 800™

BONDERITE® C-AK

1520™ A (2-Part)

BONDERITE®

M-NT 600™ SW

BONDERITE®

M-FE 200™

BONDERITE®

M-NT 601™BONDERITE®

M-FE 700™

BONDERITE®

M-FE 1030™

BONDERITE®

M-FE 1090™

BONDERITE®

M-NT 2™

BONDERITE®

M-PT 7100™

BONDERITE®

M-PT 99X™

BONDERITE®

M-PT 50™ NC

Application Temp. 100ºF-140ºF 100ºF-140ºF 110ºF - 140ºF 110ºF-150ºF 110ºF-140ºF AMB to 120ºF 130ºF-190ºF 70ºF-140ºF 110ºF-150ºF 100ºF-120ºF 110ºF-115ºF Ambient Ambient Ambient 70ºF-100ºF

Concentration by Volume

1-3% 2-4% 1-2% 0.5-5% 1-3% 1-3% 1-6% 2-4% 4-8% 3-4% 2-6% 3-5% 5-10% 3% 10%

Contact Time 5-120 seconds 5-120 seconds 30-120 seconds 30-120 seconds 30-80 seconds 30-180 seconds 30-180 seconds 1-2 minutes 1-5 minutes45-90

seconds30 seconds-3 minutes

20-120 seconds 5-15 seconds 20-120 seconds 15-60 seconds

Application Spray Spray Spray, Immersion Spray, Immersion Spray, Immersion Spray Spray SpraySpray,

ImmersionSpray Spray, Immersion Spray, Immersion Spray Spray, Immersion Spray, Immersion

Acid/Alkaline Alkaline Alkaline Alkaline Alkaline Alkaline Acid Acid Acid Acid Acid Acid Acid Acid Acid Acid

BONDERITE® M-NT 600™ SWP/N Package Size

1920947 Pail

1920946 Drum

1920945 Tote

BONDERITE® M-FE 200™ P/N Package Size

772101 Pail

594643 Drum

598704 Tote

BONDERITE® M-NT 601™ P/N Package Size

1928461 Pail

1928460 Drum

1928456 Tote

BONDERITE® M-FE 700™ P/N Package Size

772086 Pail

594268 Drum

890682 Tote

BONDERITE® M-FE 1030™ P/N Package Size

771860 Pail

593941 Drum

698942 Tote

BONDERITE® M-FE 1090™ P/N Package Size

772192 Pail

594281 Drum

890712 Tote

BONDERITE® M-NT 2™ P/N Package Size

2012083 Pail

2012082 Drum

2012081 Tote

BONDERITE® M-PT 7100™ P/N Package Size

596456 Pail

594309 Drum

890714 Tote

BONDERITE® M-PT 99X™ P/N Package Size

717257 Pail

665553 Drum

1695841 Tote

BONDERITE® M-PT 50™ NC P/N Package Size

771997 Pail

594378 Drum

890566 Tote

BONDERITE® C-AK BONDERITE® M-NT 2™ BONDERITE® M-PT

REVERSEOSMOSIS RINSE

RINSERINSE CONVERSION COAT SEAL (OPTIONAL)

ALKALINE CLEAN

70°F-110°FAMBIENT100°F-150°F

AMBIENT140°F

AMBIENT

RECOMMENDED NANOCERAMICS LINE

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PREFERRED PRODUCT SOLUTIONS

Your Application

Solution

ProductBONDERITE® C-AK 212™

P/N Package Size

597967 Pail

593946 Drum

890697 Tote

PAIL (5 GAL)

DRUM (55 GAL)

TOTE (330 GAL)

ALUMINUM PRETREATMENT

ALKALINE CLEANER DEOXIDIZER CHROMATE CONVERSION COATING SEAL/POST RINSE (IF NEEDED)

Mil-Spec Approved Chromate

Light/Medium Duty Medium/Heavy Duty MIL-Spec General Purpose Hex Chrome Tri-Chrome Non-Chrome Chrome Phosphate Aluminum Only Multi-Metal

BONDERITE®

C-AK 212™BONDERITE®

C-AK 412™

BONDERITE® C-IC DEOXDZR 6 MU™ BONDERITE® C-IC DEOXDZR 16 R™

BONDERITE®

C-IC HX-357™

BONDERITE®

M-CR 1200S™

BONDERITE®

M-CR T5900®

AERO RTU

BONDERITE®

M-NT 5200™

BONDERITE®

M-CR 407™/47S™

BONDERITE®

M-PT 100™ NCBONDERITE®

M-PT 99X™

Application Temp. 100ºF-140ºF 130ºF-180ºF 90ºF-120ºF 90ºF-120ºF 70ºF-140ºF 70ºF-110ºF 70ºF-100ºF 100ºF-120ºF Ambient-120°F Ambient

Concentration by Volume

3-8% 1-5% 3-6% 1.5-3% 6 lbs. / 100 gal. Ready to Use 1.5-7.5% 2-4.4% / 0.2-0.7% 1-3% 3%

Contact Time 30-120 seconds 1-15 minutes 2-10 minutes 2-10 minutes 60-120 seconds 60-120 seconds 5-120 seconds 30-180 seconds 15-120 seconds 20-120 seconds

Description Liquid Liquid Liquid Liquid Powder Liquid Liquid 2-Pack Liquid Liquid Liquid

BONDERITE® C-AK 412™

P/N Package Size

736390 Pail

627028 Drum

1695791 Tote

BONDERITE® C-IC HX-357™

P/N Package Size

598128 Pail

593987 Drum

891145 Tote

Do you have a small job or a one-off part to clean, coat or that needs corrosion protection? Use Henkel wipes & pens:

• BONDERITE® M-CR 871™ Touch-N-Prep® Pen – Conversion Coating Pen

• BONDERITE® M-NT 5700™ Wipes – Paint Pretreatment Wipe

• BONDERITE® C-SO 263™ Wipes – Cleaner Wipe

Step 1: Pick a cleaner.

Step 2: Pick a deoxidizer.

Step 3: Pick a conversion coating.

Step 4: Seal if needed.

Step 5: Paint for a lasting finish.

RECOMMENDED BONDERITE® M-CR 1200S™ HEXAVALENT CHROME PROCESS

BONDERITE® C-AK 212™

CHROMATE

BONDERITE® M-CR 1200S™

DEOXIDIZER (RECOMMENDED)

BONDERITE® C-IC 151™

RINSE RINSE RINSEALKALINE CLEAN

70°F- 100°F

90°F- 120°F

120°F- 180°F

BONDERITE® C-IC DEOXDZR 6 MU™

P/N Package Size594818 Drum

BONDERITE® C-IC DEOXDZR 16 R™

P/N Package Size594403 Drum

ALUMINUM PRETREATMENTClean, convert, seal

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ALUMINUM PRETREATMENT

ALKALINE CLEANER DEOXIDIZER CHROMATE CONVERSION COATING SEAL/POST RINSE (IF NEEDED)

Mil-Spec Approved Chromate

Light/Medium Duty Medium/Heavy Duty MIL-Spec General Purpose Hex Chrome Tri-Chrome Non-Chrome Chrome Phosphate Aluminum Only Multi-Metal

BONDERITE®

C-AK 212™BONDERITE®

C-AK 412™

BONDERITE® C-IC DEOXDZR 6 MU™ BONDERITE® C-IC DEOXDZR 16 R™

BONDERITE®

C-IC HX-357™

BONDERITE®

M-CR 1200S™

BONDERITE®

M-CR T5900®

AERO RTU

BONDERITE®

M-NT 5200™

BONDERITE®

M-CR 407™/47S™

BONDERITE®

M-PT 100™ NCBONDERITE®

M-PT 99X™

Application Temp. 100ºF-140ºF 130ºF-180ºF 90ºF-120ºF 90ºF-120ºF 70ºF-140ºF 70ºF-110ºF 70ºF-100ºF 100ºF-120ºF Ambient-120°F Ambient

Concentration by Volume

3-8% 1-5% 3-6% 1.5-3% 6 lbs. / 100 gal. Ready to Use 1.5-7.5% 2-4.4% / 0.2-0.7% 1-3% 3%

Contact Time 30-120 seconds 1-15 minutes 2-10 minutes 2-10 minutes 60-120 seconds 60-120 seconds 5-120 seconds 30-180 seconds 15-120 seconds 20-120 seconds

Description Liquid Liquid Liquid Liquid Powder Liquid Liquid 2-Pack Liquid Liquid Liquid

BONDERITE® M-CR 1200S™

P/N Package Size

593964 Pail

Drum Not Available

Tote Not Available

BONDERITE® M-CR T5900® AERO RTUP/N Package Size

772744 Pail

772743 Drum

1695846 Tote

BONDERITE® M-NT 5200™

P/N Package Size

596088 Pail

594142 Drum

890707 Tote

BONDERITE® M-PT 100™ NCP/N Package Size

643710 Pail

595234 Drum

Tote Not Available

BONDERITE® M-PT 99X™

P/N Package Size

717257 Pail

665553 Drum

1695841 Tote

BONDERITE® M-CR 407™/47S™

P/N Package Size

NA/596332 Pail

593391/593839 Drum

1153926/1695874 Tote

RECOMMENDED BONDERITE® M-NT 5200™ CHROME-FREE PROCESS

BONDERITE® C-AK 1200S™

BONDERITE® M-NT5200™

CHROME-FREERINSE RINSEALKALINE CLEAN

70°F-120°F100°F-140°F

RECOMMENDED BONDERITE® M-CR T5900® AERO RTU TRIVALENT CHROME PROCESS

AMBIENT

CHROMATEDEOXIDIZEROnly recommended

to meet Class 3

RINSE RINSE RINSEALKALINE CLEAN

70°F-110°F90°F-120°F100°F

BONDERITE® C-AK BONDERITE® C-IC BONDERITE® M-CR T5900® AREO RTU

ALUMINUM PRETREATMENTClean, convert, seal

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PREFERRED PRODUCT SOLUTIONS

Do you have a small job or a one-off part to clean, coat or that needs rust preventative? Use Henkel wipes & pens:

BONDERITE® C-SO 263™ – Cleaner WipeBONDERITE® M-NT 1455™ – Paint Pretreat Wipe and PensBONDERITE® M-CR 871™ – Touch-N-Prep® Pens

Your Application

INDUSTRIAL CLEANING, RUST AND PAINT REMOVAL

Application Temp.

Concentration

Contact Time

Application

Acid/Alkaline

BONDERITE® C-MC 3000™

P/N Package Size

1371210 Pail (5 gal)1290334 Drum (55 gal)1304640 Tote (330 gal)

BONDERITE® C-AK 7903™

P/N Package Size 597556 Drum (45 kg)

BONDERITE® C-MC 2237™

P/N Package Size

1957954 Pail (5 gal)1957955 Drum (55 gal)1101405 Tote (330 gal)

BONDERITE® C-MC 3000™

P/N Package Size

1371210 Pail (5 gal)1290334 Drum (55 gal)1304640 Tote (330 gal)

BONDERITE® C-MC 2280™

P/N Package Size596168 Pail (5 gal)594614 Drum (55 gal)1009383 Tote (330 gal)

Have a repair or a hard-to-clean surface?

Let us help!

What is your cleaning need?

Product

INDUSTRIAL CLEANING AND REMANUFACTURING

INDUSTRIAL CLEANING

FLOOR/CONCRETE GLASSPLANT/

GENERAL PURPOSETRANSPORTATION

CLEANERPARTS

WASHINGRUST REMOVAL

BONDERITE®

C-MC 2280™

BONDERITE®

C-AK 7903™

BONDERITE®

C-MC 2237™

BONDERITE®

C-MC 3000™

BONDERITE®

C-MC 3000™

BONDERITE C-AK RM21™

Ambient 122ºF-176ºF Ambient to 140ºF Ambient Ambient 140ºF-170ºF

1-20% 0.5-4.0 oz per gallon 0.5-50% 3-5% 3-5% 10-50%

As required 1-10 minutes 2-10 minutes 1-3 minutes 20 minutes 5-30 minutes

Scrub/Mop Ultrasonic cleanBrush, Spray, Scrub/Mop

Brush, Spray Brush, Spray Spray, Immersion

Alkaline Alkaline Alkaline Alkaline Alkaline Alkaline

Solution

PAINT REMOVAL AND REFURBISHMENT

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For technical assistance or a comprehensive list of products and package sizes, call: 855.436.5354

INDUSTRIAL CLEANING, RUST AND PAINT REMOVAL

BONDERITE® C-AK RM 21™

P/N Package Size

1827776 Pail (5 gal)1827778 Drum (55 gal)1827777 Tote (330 gal)

BONDERITE® C-AK 305™

P/N Package Size

670363 Pail (5 gal)593947 Drum (55 gal)987206 Tote (330 gal)

BONDERITE® S-ST 3012 ™

P/N Package Size

1967701 Pail (5 gal)1773382 Drum (55 gal)1862298 Tote (330 gal)

BONDERITE® S-AD HOT 18 ™

P/N Package Size

2164864 Pail (5 gal)2164865 Drum (55 gal)2201298 Tote (330 gal)

BONDERITE® C-NE NP/N Package Size

596606 Pail (5 gal)594291 Drum (55 gal)1695813 Tote (330 gal)

BONDERITE® C-NE 5088™

P/N Package Size

597978 Pail (5 gal)593241 Drum (55 gal)1683842 Tote (330 gal)

BONDERITE® C-AK 6849™

P/N Package Size

1099256 Pail (5 gal)596965 Drum (55 gal)1688477 Tote (330 gal)

BONDERITE® S-FN 503™

P/N Package Size

2058076 Pail (5 gal)2058074 Tote (330 gal)

INDUSTRIAL CLEANING AND REMANUFACTURING

INDUSTRIAL CLEANING

FLOOR/CONCRETE GLASSPLANT/

GENERAL PURPOSETRANSPORTATION

CLEANERPARTS

WASHINGRUST REMOVAL

BONDERITE®

C-MC 2280™

BONDERITE®

C-AK 7903™

BONDERITE®

C-MC 2237™

BONDERITE®

C-MC 3000™

BONDERITE®

C-MC 3000™

BONDERITE C-AK RM21™

Ambient 122ºF-176ºF Ambient to 140ºF Ambient Ambient 140ºF-170ºF

1-20% 0.5-4.0 oz per gallon 0.5-50% 3-5% 3-5% 10-50%

As required 1-10 minutes 2-10 minutes 1-3 minutes 20 minutes 5-30 minutes

Scrub/Mop Ultrasonic cleanBrush, Spray, Scrub/Mop

Brush, Spray Brush, Spray Spray, Immersion

Alkaline Alkaline Alkaline Alkaline Alkaline Alkaline

PAINT REMOVAL & REFURBISHMENT

DEGREASING PAINT STRIPPINGRUST

PREVENTATIVE

ALUMINUM STEEL

BONDERITE®

C-AK 305™

BONDERITE® S-ST 3012™

BONDERITE® S-AD HOT 18™

100ºF-140ºF 130ºF-180 ºF 140ºF-200ºFAmbient to

180ºF

2-4 % 2-14% 3-20% 3-20%

5 seconds - 2 minutes 2-20 minutes As required 5-30 seconds

Spray, Immersion Immersion Spray, Immersion Spray

Alkaline Alkaline Alkaline Alkaline

IN-PROCESS CLEANING

DE-RUSTING INTERPROCESS DEGREASINGRUST

PREVENTATIVE

BONDERITE®

C-NE NBONDERITE®

C-NE 5088™

BONDERITE®

C-AK 6849™

BONDERITE®

S-FN 503™

Ambient to

120ºF130ºF-175ºF 130ºF-160ºF Ambient to 180ºF

5-20% 3-6% 10-20% 3-20%

10 minutes- 6 hours

1-5 minutes 30-180 seconds 5-30 seconds

Immersion Spray, Immersion Immersion Spray

Neutral Neutral Alkaline Alkaline

PAINT REMOVAL AND REFURBISHMENT

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14 | Functional Coatings Solutions

STEEL AND MULTI-METAL SOLUTIONS

PREFERRED ALKALINE CLEANERS

Alkaline cleaner being sprayed on parts.

PREFERRED ALKALINE CLEANERS Temperature Phosphate

ProductName

Item Number

Package Size

Liqu

ids

Spra

y

Imm

ersi

on

Ope

rati

ng

Tem

pera

ture

Phos

phat

e-Fr

ee

Hig

h

Stee

l Onl

y

Mul

ti-M

etal

BONDERITE® C-AK NP2™ 19809111980889

5 Gallon55 Gallon

XX

XX

XX

100°F-140°F100°F-140°F

XX

X

X

BONDERITE® C-AK 305N™1470316 5 Gallon X X X 100°F-140°F X X

842945 55 Gallon X X X 100°F-140°F X X

BONDERITE® C-AK 800™772091 5 Gallon X X X 110°F-160°F X X

592906 55 Gallon X X X 110°F-160°F X X

BONDERITE® C-AK ZX-2™772270 5 Gallon X X X 120°F-160°F X

596418 55 Gallon X X X 120°F-160°F X

BONDERITE® C-AK ZX-4™772294 5 Gallon X X X 80°F-180°F X

596474 55 Gallon X X X 80°F-180°F X

BONDERITE® C-AK 319™596645 5 Gallon X X X 120°F-180°F X

593897 55 Gallon X X X 120°F-180°F X

BONDERITE® C-AK RT 153™1194731 5 Gallon X X X 80°F-153°F X

1194733 55 Gallon X X X 80°F-153°F X

BONDERITE® C-AK RT 180™1366503 5 Gallon X X X 80°F-120°F X

1366502 55 Gallon X X X 80°F-120°F X

BONDERITE® C-AK 1533™ R596337* 5 Gallon X X X 110°F-140°F X X X

595074* 55 Gallon X X X 110°F-140°F X X X

BONDERITE® C-AK 338™ 59391655 Gallon

DrumX X 140°F-180°F X X X

1533 is a 2-part cleaner – 1533™ A and 1533™ S are required for bath buildup. 1533™ R is used for replenishment only.

ProductName

ItemNumber

Package Size

BONDERITE® C-AK 1533™ A596338 5 Gallon

595919 55 Gallon

BONDERITE® C-AD 1533™ S772264 1 Gallon

595073 55 Gallon

"A" is makeup and "S" is surfactant.

Preferred Alkaline Cleaners• Alkaline cleaners remove organic soils such as rust preventatives, oils and

lubricants. Multi-metal cleaners reduce or eliminate etch on all non-ferrous metals such as galvanized steel and aluminum. Steel-only cleaners are heavier duty cleaners optimized for only ferrous metals such as cold rolled steel and hot rolled steel; they will severely etch non-ferrous metals.

• In addition, cleaners are designed within a specific operating temperature to reduce foaming and provide maximum cleaning effectiveness. Increasing temperature within the operating window will increase cleaning power.

• Cleaners with high levels of phosphate provide maximum cleaning power while cleaners with no phosphate or minimal levels are environmentally responsible alternatives.

Need this data

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ALKALINE CLEANERS FOR STEEL AND MULTI-METAL SUBSTRATES

BONDERITE® C-AK 1520A™ – Two-package, low temperature,

liquid cleaner formulated to prepare ferrous, zinc and

aluminum surfaces to receive uniform, dense, crystalline

conversion coatings.

BONDERITE® C-AK 1533A™ – Multi-package, low temperature,

liquid cleaner formulated to prepare ferrous, zinc and aluminum

surfaces to receive uniform, dense, crystalline conversion

coatings. The medium- to heavy-duty cleaning solution is

designed specifically for use in the automotive industry.

BONDERITE® C-AK 2087X™ – Single-package liquid cleaner

formulated for the removal of Bonderlube® lubricants

and other drawing compounds or oils from baskets, racks,

tumbling barrels and production parts. The cleaner may be

applied by either spray or immersion.

BONDERITE® C-AK 2988™ – Concentrated cleaner, free of

volatile hydrocarbons. Formulated for the effective removal

of body sealers, drawing compounds and other soils prior to

cleaning and phosphating.

BONDERITE® C-AK 305™ – Alkaline cleaner designed

to prepare aluminum, steel, hot-dip galvanized and

electrogalvanized steel surfaces.

BONDERITE® C-AK 319™ – Alkaline cleaner designed to

prepare aluminum, steel, electrogalvanized and hot-dip

galvanized surfaces to receive a conversion coating, or used

prior to a plating operation.

BONDERITE® C-AK 338™ – Powdered cleaner designed

to prepare aluminum, steel, hot-dip galvanized and

electrogalvanized steel surfaces.

BONDERITE® C-AK 470™ – Heavy-duty liquid alkaline cleaner

designed for the cleaning of ferrous metals.

BONDERITE® C-AK 907™ – Concentrated liquid, non-silicated,

alkaline immersion cleaner for steel surfaces that exhibits

excellent bath life, good scale inhibition and prevents soil

redeposition.

BONDERITE® C-AK RT 153™ – Room temperature cleaner

designed to prepare aluminum, steel, hot-dip galvanized and

electrogalvanized steel surfaces.

BONDERITE® C-AK RT 180™ – Multi-metal, low-temperature,

spray alkaline cleaner designed to clean and prepare metallic

surfaces to receive a conversion coating.

BONDERITE® C-AK NP-2™ – Phosphorus-free, VOC-free,

one-pack alkaline cleaner to prepare multi-metal surfaces.

BONDERITE® C-AK 800™ – Phosphate-free, low foaming,

liquid alkaline cleaner especially designed for cleaning hard

soils on steel galvanized and aluminum surfaces. It contains

a unique blend of surfactants, giving it exceptional cleaning

capability plus low foaming tendencies. BONDERITE® C-AK

800™ provides “inter-stage corrosion protection” by utilizing

non-nitrite chemistries.

CLEANER CONDITIONER CONVERSION COATING POST-TREATMENT

Steel and Multi-Metal CleanersApplied by spray, immersion and stripline units, these strong alkaline treatments are particularly recommended for use before BONDERITE®

conversion coating processes. Alkaline cleaners are used to remove organic soils such as dirt, oils and grease.

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16 | Functional Coatings Solutions

STEEL AND MULTI-METAL SOLUTIONS

ALKALINE CLEANERS FOR STEEL AND MULTI-METAL SUBSTRATES

STEEL AND MULTI-METAL CLEANERS Substrate Etch Temperature Builders

ProductName

Item Number

Package Size

Liqu

id

Spra

y

Imm

ersi

on

Stee

l/H

eavy

Dut

y

Mul

ti-M

etal

*

Hea

vy E

tch

on

Al &

Zn

Ope

rati

ng

Tem

pera

ture

Sodi

um

Pota

ssiu

m

Phos

phat

e

Glu

cona

te

Inte

rsta

ge

Prot

ecti

on

BONDERITE® C-AK 1520A™772031 5 Gallon X X X X 110°F-140°F X X X

594224 55 Gallon X X X X 110°F-140°F X X X

BONDERITE® C-AK 1533A™ 595919 55 Gallon X X X X 110°F-140°F X X X

BONDERITE® C-AK 2087X™ 593929 55 Gallon X X X X X 175°F-210°F X X X

BONDERITE® C-AK 2988™597753 5 Gallon X X X X 80°F-180°F X

594582 55 Gallon X X X X 80°F-180°F X

BONDERITE® C-AK 305™670363 5 Gallon X X X X X 100°F-140°F X X X

593947 55 Gallon X X X X X 100°F-140°F X X X

BONDERITE® C-AK 338™ 593916 55 Gallon X X X X X 140°F-180°F X X X

BONDERITE® C-AK 470™772222 5 Gallon X X X X X 80°F-160°F X X X

594051 55 Gallon X X X X X 80°F-160°F X X X

BONDERITE® C-AK 907™772075 5 Gallon X X X X 140°F-170°F X X X X

594608 55 Gallon X X X X 140°F-170°F X X X X

BONDERITE® C-AK RT 153™1194731 5 Gallon X X X X X 80°F-153°F X X X X

1194733 55 Gallon X X X X X 80°F-153°F X X X X

BONDERITE® C-AK RT 180™ 1366502 55 Gallon X X X X X 80°F-120°F X X X

BONDERITE® C-AK NP 2™1980911 5 Gallon X X X 110°F-140°F X X X

1980889 55 Gallon 110°F-140°F

BONDERITE® C-AK 800™772091 5 Gallon X X X X 110°F-160°F X X X X

772091 55 Gallon X X X X 110°F-160°F X X X X

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PREFERRED ACID CLEANERS / PICKLES

Preferred Acid Cleaners / Pickles• Acid cleaners / pickles are designed to remove inorganic soils such as rust, laser scale, weld scale and mill scale from ferrous substrates

such as steel. Strong acids are required to remove these alkaline insoluble soils.

• Acid cleaners and pickles include inhibitors in the formulation to protect steel from over-etching while still providing effective removal of inorganic soils.

• A selection of different BONDERITE® products allows for different acids based on customer preference and pickling requirements.

BEFORE CLEANING AFTER CLEANING

PREFERRED ACID CLEANERS / PICKLES Temperature Type

ProductName

Item Number

Package Size

Liqu

id

Spra

y

Imm

ersi

on

Ope

rati

ng

Tem

pera

ture

Phos

phor

ic A

cid

Citr

ic A

cid

Sulf

uric

Aci

d

BONDERITE® C-IC 182C™Contact

your sales representative

5 Gallon X X X

Ambient-180°F

X

55 Gallon X X X X

BONDERITE® C-IC 7150™772286 5 Gallon X X X 135°F-165°F X

596730 55 Gallon X X X 135°F-165°F X

BONDERITE® C-IC NP 7300™2164869 5 Gallon X X X Ambient-140°F X

2164871 55 Gallon X X X Ambient-140°F X

BONDERITE® C-NE N 1713698 55 Gallon X X X Ambient-140°F X

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18 | Functional Coatings Solutions

STEEL AND MULTI-METAL SOLUTIONS

ACID CLEANERS, DEOXIDIZERS AND PURGE CHEMICALS

Acid Pickles and DeoxidizersAcid cleaners are used prior to applying conversion coatings and

are designed to remove inorganic soils such as weld and laser scale,

and other oxides such as rust. Acid cleaners are also widely used as

maintenance cleaners.

BONDERITE® C-IC 172I™ – Removes organic soils and provides a

slight surface etch, and can be used with steel and/or stainless

steel equipment.

BONDERITE® C-IC 172A™ – Spray phosphoric acid detergent-type

metal cleaner and surface rust remover that removes rust and light

deposits of mill oil, and destroys corrosion stimulators.

BONDERITE® C-IC 182B™ – Phosphoric acid-based, detergent-type

metal cleaner designed to remove rust and oxides left from laser

cutting and welding on steel surfaces.

BONDERITE® C-IC 457™ – Nonflammable, phosphate-free,

surfactant-based deoxidizer, brightener and pre-paint conditioner

for magnesium and aluminum. BONDERITE® C-IC 457™ should not be

used on high-copper-bearing aluminum alloys or aluminum castings.

BONDERITE® C-IC 7005™ – Mixed mineral acid-solvent-detergent

liquid metal cleaner and rust remover.

BONDERITE® C-IC 7150™ – Acidic composition which, when

diluted with water, produces a spray cleaning solution designed for

removing light rust and oxidation from iron and steel surfaces. For

effective derusting, articles must be free from grease and oil before

cleaning in the BONDERITE® C-IC 7150™ solution.

BONDERITE® C-IC NP 7300™ – Phosphorous-free, acid-based metal

pickle designed to remove rust and oxides left from laser cutting

and welding on steel surfaces. BONDERITE® C-IC NP 7300™ has been

designed for use in spray or immersion systems that are compatible

with sulfuric acid.

BONDERITE® C-IC 79™ – Nonflammable, multi-purpose, phosphoric,

acid-based cleaner and pre-paint conditioner for most metals.

Acid Purge ChemicalsAcid Purge Chemicals are used for equipment clean-out to

remove scale.

BONDERITE® C-IC Purge 2510™ – Specially formulated inhibited

acid supplied in liquid form. Particularly advantageous in removing

scale-like deposits from pipes, nozzles and heating coils in

phosphate spray systems.

BONDERITE® C-IC 2520™ – Nitric acid-based cleaner specifically

formulated for removal of scale from closed loop stainless steel heat

transfer systems.

BONDERITE® C-IC 2530™ – Acidic and specifically formulated

for removal of scale from closed loop stainless steel heat

transfer systems.

BONDERITE® C-MC 2550™ – Cleaner solution that is phosphoric

acid-based and is specifically formulated for removal of scale from

closed stainless steel heat transfer surfaces.

BONDERITE® C-MC A-200™ – Concentrated, acidic liquid specially

designed to clean and prepare spray stages for a reliable, fast and

effective method for removing sludge and scale from tanks and

spray equipment. BONDERITE® C-MC A-200™ is used as an additive

to a caustic soda bath.

CLEANER RINSE ACID CLEAN/DEOXIDIZER RINSE CONVERSION COATING RINSE

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ACID CLEANERS, DEOXIDIZERS AND PURGE CHEMICALS

ACID CLEANERS Temperature Contents

ProductName

Item Number

Package Size

Liqu

id

Spra

y

Imm

ersi

on

Hea

vy D

uty/

fo

r St

eel

Ope

rati

ng T

empe

ratu

re

Phos

phor

ic A

cid

Gly

colic

Aci

d

Citr

ic A

cid

Sulf

uric

BONDERITE® C-IC 172A™771994 5 Gallon X X X X Ambient-180°F X

594838 55 Gallon X X X X Ambient-180°F X

BONDERITE® C-IC 182B™772293 5 Gallon X X X X Ambient-180°F X

596557 55 Gallon X X X X Ambient-180°F X

BONDERITE® C-IC 457™772302 5 Gallon X X X Aluminum & Magnesium Ambient X

597508 55 Gallon X X X Aluminum & Magnesium Ambient X

BONDERITE® C-IC 7005™ 593984 55 Gallon X X X 120°F-190°F X X

BONDERITE® C-IC 7150™772286 5 Gallon X X X 135°F-165°F X X

596730 55 Gallon X X X 135°F-165°F X X

BONDERITE® C-IC NP 7300™2164869 5 Gallon X X X X Ambient-140°F X

2164871 55 Gallon X X X X Ambient-140°F X

BONDERITE® C-IC 79™594305 5 Gallon X X X X Ambient X

598920 55 Gallon X X X X Ambient X

BONDERITE® C-IC 172I™771966 5 Gallon X X X Aluminum 110°F-150°F X

593841 55 Gallon X X X Aluminum 110°F-150°F X

ACID PURGE CHEMICALS Temperature Contents

ProductName

Item Number

Package Size

Liqu

id

Spra

y

Imm

ersi

on

Hea

vy D

uty/

fo

r St

eel

Ope

rati

ng

Tem

pera

ture

Phos

phor

ic A

cid

Hyd

roch

lori

c A

cid

Nit

ric

Aci

d

Glu

coni

c A

cid

BONDERITE® C-IC PURGE 2510™ 593872 55 Gallon X X X Ambient-115°F X

BONDERITE® C-IC 2520™693244 5 Gallon X 120°F-150°F X

598893 55 Gallon X 120°F-150°F X

BONDERITE® C-IC 2530™772406 5 Gallon X 120°F-150°F X

598923 55 Gallon X 120°F-150°F X

BONDERITE® C-MC 2550™ 594545 55 Gallon X X 120°F-150°F X

BONDERITE® C-MC A-200™ 594611 55 Gallon X X X X Ambient-180°F X

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20 | Functional Coatings Solutions

STEEL AND MULTI-METAL SOLUTIONS

IRON PHOSPHATE PROCESS

Spray Wand ProcessBONDERITE® C-AK Preclean 2990™ – Is a concentrated, alkaline

cleaner designed for general-purpose cleaning and can be used

prior to cleaner coater products when additional cleaning is needed.

BONDERITE® C-AK Preclean 2990™ does not cause staining on steel,

zinc-coated or aluminum surfaces and can be applied by hand or spray.

BONDERITE® M-FE 101™ – Designed to simultaneously clean and

impart an iron phosphate conversion coating on steel substrates via

steam gun and high pressure manual applications. This product is

optimized for direct proportioning and does not require significant

adjustment prior to operation.

BONDERITE® M-FE 200™ – Multi-metal cleaner and coater designed

for high-pressure manual applications. This product imparts an iron

phosphate coating as it cleans and eliminates a separate cleaning step.

NEW BONDERITE® M-FE 10100™ – High coating weight phosphate

spray wand designed for demanding agricultural and construction

applications.

ProductName

Product Number

Package Size

BONDERITE® C-AK PRECLEAN 2990™

772089 5 Gallon

594825 55 Gallon

BONDERITE® M-FE 101™772110 5 Gallon

594296 55 Gallon

BONDERITE® M-FE 200™772101 5 Gallon

594643 55 Gallon

BONDERITE® M-FE 500LT™771987 5 Gallon

593944 55 Gallon

BONDERITE® M-FE 1070™772083 5 Gallon

593818 55 Gallon

BONDERITE® M-FE 1090™772192 5 Gallon

594281 55 Gallon

BONDERITE® M-FE 10100™1957405 5 Gallon

1957404 55 Gallon

Iron Phosphate Process

TECHNOLOGY OVERVIEW

A non-crystalline, nonmetallic, iron phosphate coating that is chemically adherent to the metal substrate to provide two major benefits to paint

systems: increased paint adhesion and increased corrosion protection. This is a very versatile process which, depending on product selection,

can include stand-alone coater products or combination cleaner/coater products. There are recommended line layouts for manual spray wand

applications and for automated spray washers or automated immersion lines.

IRON PHOSPHATE SPRAY WAND LINE

PRECLEAN(optional) CONVERSION COAT RINSE

BONDERITE® C-AK Preclean 2990™

BONDERITE® M-FE 10100™

Ambient 120-190°F

M-FE 10100

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IRON PHOSPHATE PROCESS

Post-Treatment / SealsBONDERITE® M-PT 7100™ – Chromium-free post treatment formulated

for use over Henkel conversion coatings. This post treatment increases

corrosion resistance of metal surfaces under a variety of non-aqueous

paints, especially under powder paint. This treatment may be applied via

spray or misting applications and should be dried in place.

BONDERITE® M-PT 99X™ – Chromium and phosphate-free post

treatment that increases paint adhesion and corrosion resistance of

metal surfaces, for use over all types of conversion coatings used in the

pretreatment of steel, zinc and aluminum surfaces.

IRON PHOSPHATE 3-STAGE PROCESS

CONVERSION COAT RINSE SEAL

(optional)

BONDERITE® M-FE 500LT™

BONDERITE® M-PT 7100™

Ambient to 140°F Ambient

IRON PHOSPHATE 5-STAGE PROCESS

ALKALINE CLEAN RINSE RINSE CONVERSION

COAT

REVERSE OSMOSIS

RINSE

SEAL (optional)

Alkaline Cleaner

BONDERITE® M-FE 1070™

BONDERITE® M-PT 7100™

Ambient to 140°F Ambient Ambient

ProductName

Item Number

Package Size

BONDERITE® M-PT 7100™596456 5 Gallon

594309 55 Gallon

BONDERITE® M-PT 99X™717257 5 Gallon

665553 55 Gallon

Product Summaries (Spray Washer or Automated Immersion) BONDERITE® M-FE 1070™ – Is specially formulated for spray or

immersion application to steel, aluminum and zinc surfaces to

simultaneously clean and develop a conversion coating. The process

converts metal surfaces to a uniform, nonmetallic, iron phosphate

coating that substantially increases the life of the paint.

BONDERITE® M-FE 1090™ – Process converts metal surfaces to a

uniform, nonmetallic, iron phosphate coating with substantial increases

in the life of the paint. It is specially formulated for spray or immersion

application to steel, aluminum and zinc surfaces to develop a conversion

coating.

BONDERITE® M-FE 500LT™ – Formulated for low temperature 3-stage

spray applications of steel surfaces to simultaneously clean and coat

metal surfaces. The process converts metal surfaces to a nonmetallic,

iron phosphate coating with substantial increases in the life of the

paint. Non-ferrous surfaces can also be cleaned simultaneously with

ferrous surfaces.

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22 | Functional Coatings Solutions

IRON PHOSPHATE AND CLEANER / COATERS

Iron Phosphate and Cleaner / CoatersCleaner coaters are process chemicals designed to both clean and deposit an iron phosphate conversion coating on the metal surface prior to

painting. Wipe-on, spray wand and three-stage washer products are available.

BONDERITE® M-FE 101™ – Concentrated liquid product designed for

steam gun and high-pressure manual applications on steel surfaces

for simultaneous cleaning and conversion.

BONDERITE® M-FE 200™ – Designed to simultaneously clean and

impart an iron phosphate conversion coating on aluminum and zinc

surfaces by use of a spray wand application.

BONDERITE® M-FE 330™ – Nonflammable phosphoric acid,

surfactant-based cleaner, brightener and pre-paint conditioner for

aluminum. BONDERITE® M-FE 330™ should not be used on high-

copper-bearing aluminum alloys or aluminum castings.

BONDERITE® M-FE 2557L™ – Simultaneously cleans and coats the

metal surface. Formulated for spray or immersion application on

steel, aluminum and galvanized surfaces.

BONDERITE® M-FE 300L™ PLUS – Formulated for spray or

immersion application on steel, aluminum and galvanized surfaces.

BONDERITE® M-FE 300L™ Plus simultaneously cleans and coats the

metal surface and has been optimized to prevent telegraphing of the

phosphate coating through the light paint finishes.

BONDERITE® M-FE 500LT™ – Ambient-temperature Iron phosphate

cleaner- and coater-in-one has been formulated for spray application

of steel surfaces to simultaneously clean and coat metal surfaces.

BONDERITE® M-FE 10100™ – Concentrated, liquid product that has

been formulated to meet the coating weight requirement as outlined

in the Caterpillar Corporation Product and Process Specification

1E2001 and 1E4093.

BONDERITE® M-FE 700™ – Formulated for spray and immersion

application to simultaneously clean and develop a conversion coating

on steel, zinc and aluminum surfaces. This process produces a

uniform nonmetallic phosphate coating, which inhibits corrosion and

increases the adhesion and durability of paint finishes.

BONDERITE® M-FE GS 755™ – Formulated for spray and immersion

application to simultaneously clean and develop a conversion coating

on steel, zinc and aluminum surfaces. This process produces a

uniform nonmetallic phosphate coating, which inhibits corrosion and

increases the adhesion and durability of paint finishes. BONDERITE®

M-FE GS 755™ is formulated to minimize flash rusting and protect

against interstage corrosion.

BONDERITE® M-FE LS 756™ – Specially designed to attack laser

scale, light rust and conventional weld scale on steel substrates.

BONDERITE® M-FE LS 756™ simultaneously attacks the scale and

imparts a uniform, nonmetallic conversion coating, which inhibits

corrosion and increases the adhesion and durability of paint

finishes to the steel substrate as a whole.

BONDERITE® M-FE 505™ – Formulated for spray application to steel

surfaces to simultaneously clean and develop a conversion coating.

The process converts the metal surfaces to a nonmetallic, iron

phosphate coating that retards corrosion and increases the adhesion

and durability of paint finishes.

BONDERITE® M-FE 1020™ – Formulated for spray and immersion

application to steel surfaces. The process produces a uniform,

nonmetallic phosphate coating that inhibits corrosion and increases

the adhesion and durability of paint finishes.

BONDERITE® M-FE 1030™ – Treatment designed for

low-temperature application to steel surfaces. The BONDERITE®

M-FE 1030™ process converts the metal surface to a nonmetallic, iron

phosphate coating.

BONDERITE® M-FE 1070™ – Formulated for spray and immersion

application to steel, aluminum and zinc surfaces to simultaneously

clean and develop a conversion coating. The process produces a

uniform, nonmetallic phosphate coating.

BONDERITE® M-FE 1080™ – Formulated for spray and immersion

application to simultaneously clean and develop an iron phosphate

conversion coating on steel. This process produces a uniform,

nonmetallic phosphate coating. BONDERITE® M-FE 1080™ is

formulated to minimize flash rusting and protect against interstage

corrosion.

BONDERITE® M-FE 1090™ – Imparts an amorphous, non-heavy-

metal phosphate conversion coating that treats steel and multi-metal

substrates simultaneously. It is formulated for spray and immersion

application to produce uniform, nonmetallic phosphate coatings.

STEEL AND MULTI-METAL SOLUTIONS

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IRON PHOSPHATE AND CLEANER / COATERS

IRON PHOSPHATE AND CLEANER / COATERS Substrate Acceleration Temperature

ProductName

Item Number

Package Size

Liqu

id

Spra

y

Imm

ersi

on

Spra

y W

and

Stee

l

Mul

ti-M

etal

Org

anic

Fluo

ride

Surf

acta

nt

Tem

pera

ture

R

ange

BONDERITE® M-FE 101™772110 5 Gallon X X X X X X 120°F-190°F

594296 55 Gallon X X X X X X 120°F-190°F

BONDERITE® M-FE 200™772101 5 Gallon X X X X X X X X 130°F-190°F

594643 55 Gallon X X X X X X X X 130°F-190°F

BONDERITE® M-FE 330™772145 5 Gallon X X X Al only X X Ambient-120°F

595382 55 Gallon X X X Al only X X Ambient-120°F

BONDERITE® M-FE 2557L™ 593908 55 Gallon X X X X X X X X 90°F-160°F

BONDERITE® M-FE 330L™ 1267395 55 Gallon X X X X X X X X 120°F-160°F

BONDERITE® M-FE 500LT™771987 5 Gallon X X X X X X 70°F-140°F

593944 55 Gallon X X X X X X 70°F-140°F

BONDERITE® M-FE 505™ 593932 55 Gallon X X X X X X X 90°F-140°F

BONDERITE® M-FE 700™772086 5 Gallon X X X X X X X X X 110°F-150°F

594268 55 Gallon X X X X X X X X X 110°F-150°F

BONDERITE® M-FE GS 755™772257 5 Gallon X X X X X X X X 110°F-150°F

594140 55 Gallon X X X X X X X X 110°F-150°F

BONDERITE® M-FE LS 756™ 818814 55 Gallon X X X X X X X 125°F-160°F

BONDERITE® M-FE 1020™772085 5 Gallon X X X X X X X X 110°F-150°F

593875 55 Gallon X X X X X X X X 110°F-150°F

BONDERITE® M-FE 1030™ 593941 55 Gallon X X X X X 100°F-120°F

BONDERITE® M-FE 1070™ 593818 55 Gallon X X X X X X X X X 110°F-150°F

BONDERITE® M-FE 1080™598878 5 Gallon X X X X X X X X 100°F-150°F

598608 55 Gallon X X X X X X X X 100°F-150°F

BONDERITE® M-FE 1090™772192 5 Gallon X X X X X X X X X 110°F-150°F

594281 55 Gallon X X X X X X X X X 110°F-150°F

BONDERITE® M-FE 10100™19574051957404

5 Gallon55 Gallon

XX

XX

XX

XX

X X 140°F-170°F

CLEANER CONDITIONER CONVERSION COATING POST-TREATMENT

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24 | Functional Coatings Solutions

Advanced Pretreatment ProcessHenkel’s BONDERITE® M-NT 2™ is a next-generation conversion coating process that provides an environmentally responsible alternative to

traditional iron phosphate coatings. It runs at low temperatures and is free of phosphates and regulated heavy metals. This process offers

significant benefits, including lower energy costs, reduced hazardous waste, shorter treatment time, and no required post treatment.

BONDERITE® M-NT 2™ is specially formulated for use in the treatment of steel, zinc and aluminum surfaces. The pretreatment solution may

be applied by spray or immersion applications under ambient conditions, and is followed by a deionized or reverse osmosis water rinse.

BONDERITE® M-NT 2™ is compatible with all types of paint applications.

BONDERITE® M-NT 2™ provides exceptional corrosion resistance and paint adhesion that will outperform iron phosphate and sealer.

MAKEUP AND REPLENISHMENT

1 Product 2 Products 1 Product 2 Products

SIX-STAGE PROCESS

ALKALINE CLEAN RINSE RINSE CONVERSION COAT REVERSE OSMOSIS RINSE

SEAL (optional)

ALKALINE CLEANER BONDERITE® M-NT BONDERITE® M-PT 7100™

Ambient to 140°F Ambient Ambient

SPRAY WAND PROCESS

SPRAY WAND

BONDERITE® M-NT 600™ SW

AmbientTO 140°F

THREE-STAGE PROCESS

CLEANER COATER RINSE RINSE

BONDERITE® M-NT 601™

AmbientTO 140°F

BONDERITE® M NT 2™ bath makeup and replenishment:

BONDERITE® M-NT 2™ bath makeup: BONDERITE® M NT 2™ bath replenishment:

pH Adjustment 1

ADVANCED ZIRCONIUM PRETREATMENT PROCESS

STEEL AND MULTI-METAL SOLUTIONS

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Functional Coatings Solutions | 25

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ADVANCED ZIRCONIUM PRETREATMENT PROCESS

Benefits of Henkel’s Advanced Pretreatment Process

1. PROCESS

• Reduces the number of process steps, because activation and passivation are no longer required, while simultaneously reducing contact times. This allows for reduced cycle times and increased production rates while still decreasing overall footprint of the line.

• Simple control via:

» Standard Process Control – A robust industrial-proven photometer has been specifically adapted

» Robust process with broad operating window, which leads to higher flexibility

2. ENVIRONMENT

• Reduced Hazardous Waste – BONDERITE® M-NT products are composed of nanoceramics and are free of nickel, phosphates, VOCs and regulated chemicals

• Sludge formation is marginal, which leads to significant savings in hazardous waste generation

• Reduced Energy/CO2 – BONDERITE® M-NT products operate at ambient temperatures, reducing utilities and natural resource requirements (and associated CO2)

• Ambient operation vs. 120°F for Iron Phosphate, vs. 140°F for Zinc Phosphate

3. ECONOMIC

• Major cost savings due to less energy and less maintenance

» Lower secondary costs (energy, water)

» Fewer disposal costs – free of regulated chemistry and marginal sludge generation

» Lower investment costs

» Fewer maintenance costs

Photometer for monitoring quality standards.

dolla

rs/y

ear

250,000 –

225,000 –

200,000 –

175,000 –

150,000 –

125,000 –

100,000 –

75,000 –

50,000 –

25,000 –

0 –Zn-phosphate coating BONDERITE® M-NT 1200™ and 1800™ series

Manpower

Disposal

Energy

Water

Chemistry

ProductName

Item Number

Package Size

Spra

y

Imm

ersi

on

BONDERITE® M-NT 600™ SW

1920947 5 Gallon X

1920946 55 Gallon X

BONDERITE® M-NT 601™

1928461 5 Gallon X X

1928460 55 Gallon X X

BONDERITE® M-NT 2™2012083 5 Gallon X X

2012082 55 Gallon X X

BONDERITE® M-NT 1200™ MU A

1245934 5 Gallon X

1245931 55 Gallon X

BONDERITE® M-NT 1200™ MU B

1246687 5 Gallon X

1246682 55 Gallon X

BONDERITE® M-NT 1200™ R35

1344090 5 Gallon X X

1344122 55 Gallon X X

BONDERITE® M-NT 1800™ MU A

1247386 5 Gallon X

1246859 55 Gallon X

BONDERITE® M-NT 1800™ MU B

1266064 5 Gallon X

1247015 55 Gallon X

BONDERITE® M-NT 1800™ R27

1432386 5 Gallon X X

1432385 55 Gallon X X

BONDERITE® M-PT 7100™

596456 5 Gallon X

594309 55 Gallon X

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26 | Functional Coatings Solutions

Non-Phosphate / Next GenerationThese next-generation phosphate-free conversion coatings provide an environmentally responsible alternative to traditional phosphate coatings.

Tremendous cost savings are achieved due to the low energy, low maintenance and low waste treatment costs associated with this technology.

NON-PHOSPHATE / NEXT TECHNOLOGY Substrate

ProductName

Item Number

Package Size

Spra

y

Imm

ersi

on

Stee

l

Zinc

Alu

min

um

Tem

pera

ture

Ran

ge

BONDERITE® M-NT 1™

772427 5 Gallon X X X X X 55°F-100°F

611359 55 Gallon X X X X X 55°F-100°F

BONDERITE® M-NT 2™

2012083 5 Gallon X X X X X 55°F-100°F

2012082 55 Gallon X X X X X 55°F-100°F

BONDERITE® M-NT 601™

1928461 Pail X X X X X 70°F-140°F

1928460 Drum X X X X X 70°F-140°F

1928456 Tote X X X X X 70°F-140°F

BONDERITE M-NT 600SW™

1920947 Pail X X X X Ambient to 120°F

1920946 Drum X X X X Ambient to 120°F

1920945 Tote X X X X Ambient to 120°F

BONDERITE® M-NT 1200™ MU A

1245934 5 Gallon X X X X 55°F-110°F

1245931 55 Gallon X X X X 55°F-110°F

BONDERITE® M-NT 1800™ MU A

1247386 5 Gallon X X X X 55°F-110°F

1246859 55 Gallon X X X X 55°F-110°F

BONDERITE® M-PT 7100™

596456 Pail X X X X X Ambient

594309 Drum X X X X X Ambient

890714 Tote X X X X X Ambient

BONDERITE® M-NT 1™ – This zirconium-based

nanotechnology provides an alternative to traditional iron

phosphate. It runs at low temperatures and is completely

free of phosphates and regulated heavy metals. These factors

contribute to reduced energy consumption and less waste to

remove.

BONDERITE® M-NT 2™ – This next-generation zirconium-

based technology is formulated for temperature stability,

with no freeze/thaw warning and provides an alternative to

traditional iron phosphate. It runs at low temperatures and

is completely phosphate- and regulated heavy metal-free, to

reduce energy consumption and waste removal.

BONDERITE® M-NT 601™ – A phosphate-free, reactive

conversion coating formulated for use in the treatment of

steel, zinc and aluminum surfaces. Simultaneously cleans and

coats metal surfaces. The process converts metal surfaces to

a nonmetallic, conversion coating that retards corrosion, and

increases the adhesion and durability of paint finishes.

BONDERITE® M-NT 600SW™ – The phosphorus-free

reactive product designed for high pressure manual spray

wand applications on steel, zinc and aluminum surfaces.

Simultaneously cleans and coats metal surfaces. The process

converts metal surfaces to a nonmetallic, conversion coating

that retards corrosion and increases the adhesion and

durability of paint finishes.

BONDERITE® M-NT 1200™ MU A (Spray Process) and BONDERITE® M-NT 1800™ MU A (Immersion Process)

– Phosphate-free reactive ambient conversion coating

formulated for use in the treatment of steel, zinc and

aluminum surfaces. The pretreatment is free of regulated

organic components and increases the corrosion resistance

of painted metal surfaces.

BONDERITE® M-PT 7100™ – A chromium-free, post-

treatment product specially formulated for use over Henkel

conversion coatings. This post-treatment increases corrosion

resistance of metal surfaces under a variety of non-aqueous

paints, especially under powder paint. This treatment may be

applied via spray or misting applications and should be dried

in place.

STEEL AND MULTI-METAL SOLUTIONS

ADVANCED PRETREATMENT COATINGS

CLEANER CONDITIONER CONVERSION COATING POST-TREATMENT

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ADVANCED PRETREATMENT COATINGS

Dry in PlaceThis unique chemistry allows for either a wipe-on or mist-on step to apply a quality conversion coating without the need of a final rinse.

BONDERITE® M-NT 1455-W™ Wipes – Pre-saturated wipes create a conversion coating on cold rolled steel, hot rolled steel, galvanized and

armor plate surfaces. This reaction greatly enhances adhesion and corrosion resistance of paints, sealers and adhesives.

BONDERITE® M-NT 7400™ – Formulated for dry-in-place conversion coating use on steel, galvanized steel and aluminum. The process

produces a uniform coating that improves adhesion and improves bare corrosion resistance of aluminum, zinc and iron surfaces. The process

does not need to be rinsed following the coating treatment, which eliminates a water rinse stage and the need for treatment of that water.

DRY IN PLACE Substrate

ProductName

Item Number

Package Size

Spra

y

Wip

e

Stee

l

Zinc

Alu

min

um

Crys

tal T

ype

Tem

pera

ture

Ran

ge

BONDERITE® M-NT 1455-W™ WIPES 593067 Case of 6 X X X Nano Ambient

BONDERITE® M-NT 7400™599060 5 Gallon X X X X Nano Ambient

597816 55 Gallon X X X X Nano Ambient

CLEANER CONDITIONER CONVERSION COATING POST-TREATMENT

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28 | Functional Coatings Solutions

Process SummariesBONDERITE® M-ZN ZMX – Converts the surface of a metal

substrate into a fine polycrystalline, nonmetallic, zinc phosphate

coating. The coating increases the adhesion and durability of organic

paints and finishes, and helps to inhibit corrosion. The BONDERITE®

M-ZN ZMX phosphate coating is free of regulated heavy metals such

as nickel. BONDERITE® M-ZN ZMX may be applied by either spray or

immersion to cold rolled steel, galvanized and/or aluminum surfaces

in mixed production.

BONDERITE® M-ZN 769™ – Converts the surface of a metal

substrate into a fine polycrystalline, nonmetallic coating containing

manganese, cobalt and zinc phosphate. The coating increases the

adhesion and durability of organic paints and finishes, and helps to

inhibit corrosion. The BONDERITE® M-Z 769™ phosphate coating is

nickel-free. BONDERITE® M-ZN 769™ may be applied by either spray

or immersion to cold rolled steel, galvanized and small amounts

of aluminum. The metals may be treated individually or in mixed

production.

ZINC PHOSPHATE PROCESS

ALKALINE CLEAN CITY WATER RINSE

ACID CLEAN (OPTIONAL)

CITY WATER RINSE CONDITION ZINC PHOSPHATE CITY WATER

RINSESEAL / RINSE

(optional)CITY WATER

RINSE

Alkaline Cleaners

Acid Cleaners Prepalene™ X BONDERITE® M-ZN See Post Treatment

/ Seals

Ambient to 140°F

Ambient to 140°F

120°F –130°FAmbient Ambient

BONDERITE® M-ZN 3410™ – Converts the surface of a metal

substrate into a fine polycrystalline, nonmetallic, zinc phosphate

coating. The coating increases the adhesion and durability of organic

paints and finishes, and helps to inhibit corrosion. The BONDERITE®

M-ZN 3410™ coating is a nickel-containing coating that is extremely

robust and may be applied by either spray or immersion to cold

rolled steel, galvanized and/or aluminum in mixed production.

BONDERITE® M-ZN 952™ – Formulated for spray application to

steel, galvanized steel, electrogalvanized steel, zinc-alloy-coated steel

and aluminum. The metals may be treated individually or in mixed

production. The BONDERITE® M-ZN 952™ process converts the metal

surface to a nonmetallic, polycrystalline coating containing iron,

manganese, nickel and zinc phosphates. This coating provides high

alkaline resistance and is preferred as a paint base, offering superior

adhesion and durability.

Zinc Phosphate Process

TECHNOLOGY OVERVIEW

BONDERITE® zinc phosphate coatings offer high performance corrosion protection beyond iron phosphate, and are compatible with all paint

systems. A surface activation step, known as a conditioner, is required for most zinc phosphate processes and aids in formation of the coating

itself, yielding much better performance.

ZINC PHOSPHATE PROCESS

STEEL AND MULTI-METAL SOLUTIONS

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ZINC PHOSPHATE PROCESS

ProductName

Product Number

Package Size

BONDERITE® M-ZN ZMX772425 5 Gallon

599042 55 Gallon

BONDERITE® M-ZN 769™ 596116 55 Gallon

BONDERITE® M-ZN 3410™771874 5 Gallon

593943 55 Gallon

BONDERITE® M-ZN 952™772015 5 Gallon

594349 55 Gallon

BONDERITE® M-PT 7100™596456 5 Gallon

594309 55 Gallon

BONDERITE® M-PT 99X™717257 5 Gallon

665553 55 Gallon

Conditioners for Zinc PhosphateBONDERITE® M-AC ZN – Specially formulated to prepare iron, steel, aluminum, zinc and zinc-alloy surfaces for subsequent phosphate coating

applications. These surfaces may be treated individually or in mixed production by either spray or immersion processing.

BONDERITE® M-AC ZL – A concentrated liquid that is pumpable and goes easily into water. Specially formulated to prepare iron, steel,

aluminum, zinc and zinc-alloy surfaces for subsequent phosphate coating applications. These surfaces may be treated individually or in mixed

production by either spray or immersion processing.

Prepalene™ X – A patented polymer-based conditioning rinse that promotes the formation of a dense, uniform, refined phosphate coating that

is preferred for paint-based coatings. Prepalene™ X provides a greater tolerance for hard water conditions and results in exceptional and more

complete phosphating of otherwise difficult-to-coat substrates.

CONDITIONERS FOR ZINC PHOSPHATE Application

ProductName

Item Number

Package Size

Liqu

id

Pow

der

Spra

y

Imm

ersi

on

Zinc

Pho

spha

te

Cond

itio

ner

T em

pera

ture

R

ange

BONDERITE® M-AC ZN594023 57 kg Pail X X X X Ambient-120°F

593927 215 kg Drum X X X X Ambient-120°F

BONDERITE® M-AC ZL 593918 55 Gallon X X X X Ambient-120°F

PREPALENE™ X772525 5 Gallon X X X X Ambient-120°F

687530 55 Gallon X X X X Ambient-120°F

Post-Treatment / SealsBONDERITE® M-PT 7100™ – A chromium-free post-treatment

formulated for use over Henkel conversion coatings. This post

-treatment increases corrosion resistance of metal surfaces

under a variety of non-aqueous paints, especially under powder

paint. This treatment may be applied via spray or misting

applications and should be dried in place.

BONDERITE® M-PT 99X™ – A reactive, organic polymer post

-treatment containing no heavy metals. It is specially formulated

for use over Henkel conversion coatings for steel, zinc and

aluminum surfaces. It may be applied by spray or immersion

application under ambient conditions and is followed by a

deionized water rinse. BONDERITE® M-PT 99X™ increases

corrosion resistance of metal surfaces and is compatible with a

wide varity of paint systems, including aqueous paint systems.

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30 | Functional Coatings Solutions

Zinc PhosphateThese products convert the metal surface to a nonmetallic, polycrystalline zinc phosphate coating.

BONDERITE® M-ZN 3410™ – Chemicals formulated for treating mixed

production of steel, galvanized steel, aluminum and zinc alloy coated

steel. The BONDERITE® M-ZN 3410™ process converts the metal surface

to a nonmetallic, fine-crystal, zinc phosphate coating that inhibits

corrosion and increases the adhesion and durability of paint finishes.

BONDERITE® M-ZN 769™ – Process converts the metal surface to a

nonmetallic, polycrystalline coating containing manganese, cobalt and

zinc phosphates. This coating provides high alkaline resistance and is

preferred as a paint base, offering exceptional adhesion and durability.

BONDERITE® M-ZN 880™ – This product is formulated with an

internal crystal-refining agent. When applied to steel, the process

converts the surface to a nonmetallic, corrosion-resistant zinc

phosphate coating. The coating has great adherence, is of an

absorptive nature, and provides protection from rust by bonding the

final finish of oil, wax or paint to the articles treated.

BONDERITE® M-ZN 952™ – Polycrystalline conversion coating

process formulated for immersion application to steel, galvanized

steel, electrogalvanized steel, zinc-alloy coated steel and aluminum.

The metals may be treated individually or in mixed production.

BONDERITE® M-ZN 958™ – Polycrystalline conversion coating

process formulated for spray application to steel, galvanized steel,

electro-galvanized steel, zinc-alloy coated steel and aluminum. The

metals may be treated individually or in mixed production.

BONDERITE® M-ZN ZMX – This zinc phosphate conversion coating

converts metallic substrate surfaces to a fine-crystalline, nonmetallic,

zinc phosphate coating that inhibits corrosion, and increases the

adhesion and durability of organic paints and finishes.

BONDERITE® M-ZN 210™ – Heavy Zinc Phosphate Process: The

treatment solution is formulated to produce nonmetallic, zinc

phosphate coatings that are highly resistant to corrosion on iron

and steel surfaces. The coatings have great adherence, are of an

absorptive nature and provide substantial protection from rust by

bonding the final finish of stain, oil, wax or paint to the articles

treated. The treatment produces a uniform coating on all surfaces,

which the solution can reach, and is especially suitable for rust-

proofing threaded pieces and articles with small holes or recesses.

CLEANER CONDITIONER CONVERSION COATING POST-TREATMENT

ZINC PHOSPHATE Substrate Contents Temperature

ProductName

Item Number

Package Size

Spra

y

Imm

ersi

on

Stee

l

Zinc

Alu

min

um

Acc

eler

atio

n

Crys

tal T

ype

Man

gane

se

Nic

kel

Tem

pera

ture

R

ange

BONDERITE® M-ZN 3410™ 594677 55 Gallon X X X X X External Micro X X 140°F-160°F

BONDERITE® M-ZN 769™ 595066 55 Gallon X X X X External Micro 120°F-135°F

BONDERITE® M-ZN 880™771811 5 Gallon X X X External Micro 165°F-185°F

595236 55 Gallon X X X External Micro 165°F-185°F

BONDERITE® M-ZN 952™ 594349 55 Gallon X X X X External Micro X X 120°F-130°F

BONDERITE® M-ZN 958™ 594297 55 Gallon X X X X External Micro X X 110°F-120°F

BONDERITE® M-ZN ZMX 772424 5 Gallon X X X X Internal Micro X 120°F-135°F

BONDERITE® M-ZN 210™771847 5 Gallon X X Internal Heavy X 170°F-190°F

594916 55 Gallon X X Internal Heavy X 170°F-190°F

ZINC PHOSPHATE CONVERSION COATINGS

STEEL AND MULTI-METAL SOLUTIONS

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ZINC PHOSPHATE CONVERSION COATINGS

Conditioners for Zinc PhosphateBONDERITE® M-AC ZN – Specially formulated to prepare iron, steel, aluminum, zinc and zinc-alloy surfaces for subsequent phosphate

coating applications. These surfaces may be treated individually or in mixed production by either spray or immersion processing.

BONDERITE® M-AC ZL – A concentrated liquid that is pumpable and goes easily into water. Specially formulated to prepare iron, steel,

aluminum, zinc and zinc-alloy surfaces for subsequent phosphate coating applications. These surfaces may be treated individually or in

mixed production by either spray or immersion processing.

Prepalene™ X – Easy-to-handle liquid conditioning rinse that prepares iron, steel, aluminum, zinc and zinc-alloy surfaces for subsequent

phosphate coating applications.

CONDITIONERS FOR ZINC PHOSPHATE Application

ProductName

Item Number

Package Size

Liqu

id

Pow

der

Spra

y

Imm

ersi

on

Zinc

Ph

osph

ate

C

ondi

tione

r

Tem

pera

ture

Ra

nge

BONDERITE® M-AC ZN594023 57 kg Pail X X X X Ambient-120°F

593927 215 kg Drum X X X X Ambient-120°F

BONDERITE® M-AC ZL 593918 55 Gallon X X X X Ambient-120°F

PREPALENE™ X

772525 5 Gallon X X X X Ambient-120°F

687530 55 Gallon X X X X Ambient-120°F

Immersion Line

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32 | Functional Coatings Solutions

Manganese PhosphateThese corrosion-resistant coatings consist chiefly of iron and manganese phosphates, and reduce wear on such articles as pistons, rings,

liners, camshafts, tappets, motor blocks and similar bearing surfaces. Other beneficial effects are: permits rapid break-in of moving parts

without scuffing or welding by preventing metal-to-metal contact between the bearing surfaces; increases lubrication of treated surfaces

due to the oil-absorptive coating; and removes light metal scratches remaining from machining operations.

BONDERITE® M-MN NFLR2 – Next-generation, environmentally responsible, and lower waste treatment costs with nickel-free version

of BONDERITE® M-MN Lubrite™ 2. Formulated to produce nonmetallic, oil-absorptive coatings on iron and steel-bearing surfaces. These

corrosion-resistant coatings consist chiefly of iron and manganese phosphates, and reduce wear on such articles as pistons, rings, liners,

camshafts, tappets, motor blocks and similar bearing surfaces.

BONDERITE® M-MN Lubrite™ 2 – Formulated to produce nonmetallic, oil-absorptive coatings on iron and steel-bearing surfaces. These

corrosion-resistant coatings consist chiefly of iron and manganese phosphates, and reduce wear on such articles as pistons, rings, liners,

camshafts, tappets, motor blocks and similar bearing surfaces.

BONDERITE® M-MN LT-10 – Lower temperature version of BONDERITE® M-MN Lubrite™ 2 for lower operating costs and increased energy

efficiency. Formulated to produce nonmetallic, oil-absorptive coatings on iron and steel bearing surfaces. These corrosion-resistant coatings

consist chiefly of iron and manganese phosphates, and reduce wear on such articles as pistons, rings, liners, camshafts, tappets, motor

blocks and similar bearing surfaces.

MANGANESE PHOSPHATE Temperature

ProductName

Item Number

Package Size

Liqu

id

Imm

ersi

on

Stee

l

Acc

eler

atio

n

Tem

pera

ture

R

ange

BONDERITE® M-MN NFLR22067457 15 Gallon X X X Internal 205°F - 210°F

1952012 55 Gallon X X X Internal 205°F - 210°F

BONDERITE® M-MN LT-10772339 5 Gallon X X X Internal 140°F - 160°F

598100 55 Gallon X X X Internal 140°F - 160°F

BONDERITE® M-MN Lubrite™ 2593889 15 Gallon X X X Internal 205°F - 210°F

593831 55 Gallon X X X Internal 205°F - 210°F

MANGANESE PHOSPHATE CONVERSION COATINGS

STEEL AND MULTI-METAL SOLUTIONS

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MANGANESE PHOSPHATE CONVERSION COATINGS

Conditioners for Manganese PhosphateSurface treatment conditioners for manganese processes are used prior to the conversion coating stage with no rinse between the stages,

to leave a chemical deposit of conditioner to aid in the development of the proper phosphate crystals on the metal surface.

BONDERITE® M-AC M – Powdered conditioning agent used for articles of iron and steel, ahead of a BONDERITE® M-MN Lubrite™

treatment. It promotes the formation of a dense and fine crystalline phosphate coating.

CONDITIONERS FOR MANGANESE PHOSPHATE Application

ProductName

Item Number

Package Size

Liqu

id

Pow

der

Spra

y

Imm

ersi

on

Man

gane

se

Phos

phat

e Co

atin

gs

T em

pera

ture

R

ange

BONDERITE® M-AC M611588 99 lb. Pail X X X 120°F-190°F

594557 Drum X X X 120°F-190°F

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34 | Functional Coatings Solutions

Enhanced Corrosion Protection For Demanding Applications

BONDERITE® M-PP

The BONDERITE® autodeposition process delivers a highly corrosion-resistant, thin, organic coating while increasing process efficiency

over traditional finishing methods. It combines metal pretreatment and finishing in one process, providing a lasting finish – both inside

and outside of parts.

BONDERITE M-PP ORGANIC COATING PRODUCTS

Products Application Temperature

Concentration by Volume

Contact Time Application Type Color Description

BONDERITE® M-PP 866™ 68-71°F 11-12% 90-120 sec. Immersion PVD Black 5-stage, steel

BONDERITE® M-PP 930™ 68-71°F 11-12% 90-120 sec. Immersion Epoxy Black 5-stage, steel

BONDERITE® M-PP 935G™ 68-71°F 10% 90-120 sec. Immersion Epoxy Grey 5-stage, steel

BONDERITE® M-PP 966™ 68-71°F 12% 60-180 sec. Immersion Low temperature Epoxy Black 5-stage, steel

BONDERITE® M-PP 102™ 68-71°F 11-12% 90-120 sec. Immersion Acrylic Clear 5-stage, steel

VALUE CREATION

600,000 -

500,000 -

400,000 -

300,000 -

200,000 -

100,00 -

0 -

Traditional BONDERITE® M-PPCost

Manpower Disposal Energy Water Other material Chemistry

› BENEFITS

Henkel’s autodeposition process provides substantial savings

compared to traditional e-coating methods:

• Requires significantly less manpower and equipment, less

cycle time, energy, part rework and handling

• Reduced energy: BONDERITE® M-PP and powder coating

topcoats are “co-cured” in a single oven, significantly reducing

energy requirements and the production footprint

• Environmental benefits: No toxic heavy metals, very low VOCs

› PROCESS ADVANTAGES

• Unlimited throwing (wetting) power with uniform coverage

• Coats fully assembled parts

• Inside and outside part protection

• No electrical contacts required

STEEL AND MULTI-METAL SOLUTIONS

AUTODEPOSITION SOLUTIONS

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AUTODEPOSITION SOLUTIONS

ALKALINE CLEAN ALKALINE CLEAN WATER RINSE WATER RINSE AUTODEPOSITION WATER RINSE CHEMICAL RINSE

HEATED HEATED TAP RO/DIROOMTEMP. TAP

HEATED/UNHEATED

IMMERSIONOR SPRAY

IMMERSION

BONDERITE® M-PP 866™ – Produces a smooth, black organic coating on ferrous metal surfaces. Deposited uniformly on the

metal surface, it coats recessed or partially enclosed surfaces and provides low cure coatings with good corrosion resistance,

solvent resistance, adhesion, flexibility and hardness without the use of solvents or heavy metals.

BONDERITE® M-PP 930™ – Produces a black, organic coating on ferrous metal surfaces and coats recessed or partially enclosed

surfaces. The coating, when properly cured, offers good corrosion resistance, adhesion and hardness.

BONDERITE® M-PP 935G™ – Consists of two components of concentrated liquid chemicals used to produce a grey organic

coating on ferrous metal surfaces. The coating is deposited uniformly on the metal surface and will coat recessed or partially

enclosed surfaces. The coating, when properly cured, offers good corrosion resistance, adhesion and hardness.

BONDERITE® M-PP 966™ – Produces a black organic coating on ferrous metal surfaces and will coat recessed or partially

enclosed surfaces. The coating, when properly cured, offers good corrosion resistance, adhesion and hardness.

BONDERITE® M-PP 102™ – Clear autodeposition acrylic coating designed to replace traditional solvent dip paint. Combines the

steps of pretreatment and primer into a shortened easier to operate line, that can be top coated for final color preference.

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36 | Functional Coatings Solutions

STEEL AND MULTI-METAL SOLUTIONS

CONVERSION COATING / POST-TREATMENT SEALS

Multi-Metal Post-TreatmentThese products are designed to enhance the performance of our conversion coating products for multi-metal applications.

BONDERITE® M-PT 54NC™ – Acidic, inorganic, liquid, post treatment chemical used in immersion and spray final rinses to improve paint

adhesion and to minimize under-film corrosion and blistering.

BONDERITE® M-PT 50NC™ – Treatment is designed for use over phosphate coatings and is applied by spray or immersion. The chromium-free

conversion coating agent increases the corrosion resistance of the coatings when painted.

BONDERITE® M-PT 7100™ – Post-treatment chemical is a chromium-free post treatment specially formulated for use over iron phosphate

conversion coatings.

BONDERITE® M-PT 7100™ RTU – Ready-to-use, chromium-free, post-treatment chemical specially formulated for use over iron phosphate

conversion coatings.

BONDERITE® M-PT 99™ CWN – Chromium-free product specifically formulated as a conversion coating/post treatment-process designed for

zinc phosphate lines that process a high percentage of aluminum metal.

BONDERITE® M-PT 99X™ – Chromium and phosphate-free post-treatment that increases paint adhesion and corrosion resistance of metal

surfaces for use over all types of conversion coatings used in the pretreatment of steel, zinc and aluminum surfaces.

MULTI-METAL POST-TREATMENT Substrate Paint System

ProductName

Item Number

Package Size

Rea

ctiv

e

Spra

y

Imm

ersi

on

Stee

l

Gal

vani

zed

Alu

min

um

Non

-Chr

ome

Org

anic

Am

bien

t

DIW

Rin

se/A

fter

Wet

Pow

der

E-Co

at

BONDERITE® M-PT 54NC™ 621105 55 Gallon X X X X X X X X X X X X

BONDERITE® M-PT 50NC™771997 5 Gallon X X X X X X X X X X X X

594378 55 Gallon X X X X X X X X X X X X

BONDERITE® M-PT 7100™596456 5 Gallon X X X X X X X X

594309 55 Gallon X X X X X X X X

BONDERITE® M-PT 7100™ RTU772221 5 Gallon X X X X X X X X

595421 55 Gallon X X X X X X X X

BONDERITE® M-PT 99™ CWN772288 5 Gallon X X X X X X X X X X X X X

596354 55 Gallon X X X X X X X X X X X X X

BONDERITE® M-PT 99X™717257 5 Gallon X X X X X X X X X X X X X

665553 55 Gallon X X X X X X X X X X X X X

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Functional Coatings Solutions | 37

ALUMINUM AND LIGHT METALS SOLUTIONS

For technical assistance or a comprehensive list of products and package sizes, call: 855.436.5354

ALUMINUM AND LIGHT METALS SOLUTIONS

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38 | Functional Coatings Solutions

ALUMINUM AND LIGHT METALS SOLUTIONS

ALKALINE CLEANERS FOR ALUMINUM

CLEANER CONDITIONER CONVERSION COATING POST-TREATMENT

Aluminium Cleaners

Alkaline PrecleanersBONDERITE® C-AK Preclean 2960™ – Concentrated, water-based cleaner. It is effective in the body shop as well as in the hand wipe operation

of industrial assembly lines.

BONDERITE® C-AK Preclean 2978™ – Concentrated, water-based cleaner that contains no volatile hydrocarbons. It is applied by hand wipe or

misting in the preclean operation of industrial assembly lines.

BONDERITE® C-AK 120LF™ AERO – Alkaline high-performance,

non-etch, non-silicated, powdered cleaning concentrate that has

been designed to handle heavy soil loads and give long bath life.

BONDERITE® C-AK 800™ – Liquid alkaline cleaner specially designed

for cleaning hard soils on steel galvanized and aluminum surfaces. It

contains a unique blend of surfactants, giving it exceptional cleaning

capability plus low foaming tendencies. This low-foaming, phosphate-

free product provides “interstage corrosion protection” by utilizing

non-nitrite chemistries.

BONDERITE® C-AK 18™ – Powdered, silicate-free, mildly alkaline

cleaner designed to remove oils and light oxide films from aluminum

and its alloys.

BONDERITE® C-AK 56™ – Concentrated liquid alkaline cleaner used in

immersion systems for cleaning aluminum alloys, copper and copper

alloys, cast iron and steel, as well as zinc and cadmium-plated surfaces.

BONDERITE® C-AK 212™ – Concentrated, liquid, silicate-free, mildly

alkaline cleaner designed to remove oils and light oxide films from

aluminum and its alloys.

BONDERITE® C-AK 298™ AERO – Liquid, non-silicated, immersion

cleaner for aluminum and aluminum alloys. It is formulated for use

in anodizing and conversion coating lines. It is free rinsing and will

remove a variety of soils including oils, greases, inks and wax-

based markings.

BONDERITE® C-AK 336™ – Powdered, silicate-free, mildly alkaline

cleaner designed to remove oils and light oxide films from aluminum

and its alloys in either immersion or spray application.

BONDERITE® C-AK 412™ AERO – Heavy-duty liquid, silicate-free,

mildly alkaline cleaner removes oils and light oxide films from

aluminum and its alloys.

BONDERITE® C-AK SC-78™ BK – High performance cleaning

system designed to handle heavy soil loads and give long bath life.

The removal of cutting oils, buffing compounds and other soils is

accomplished rapidly and completely with BONDERITE® C-AK SC-78™

BK. It performs exceptionally well as an aluminum cleaner prior to

bright dipping and anodizing operations. Copper, brass, magnesium,

steel, titanium and other metals can also be cleaned using

BONDERITE® C-AK SC-78™ BK. The powdered cleaning concentrate

(BONDERITE® C-AK SC-78™ BK POWDER) may be combined with a

detergent additive (BONDERITE® C-AK SC-78™ BK ADDITIVE) that is

packaged in a separate container.

BONDERITE® C-AK Altrex® 24™ AERO – Inhibited, non-etching,

concentrated liquid alkaline cleaner for cleaning aluminum and

aluminum alloys. BONDERITE® C-AK Altrex® 24™ is an effective

remover of most soils found on aluminum plus other metals, and

can be used in a variety of cleaning operations. It is recommended

to be applied in immersion application only.

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ALKALINE CLEANERS FOR ALUMINUM

ALKALINE CLEANERS FOR ALUMINUM Substrate Temperature Builders

Product Name Item Number

Package Size

Liqu

id

Spra

y

Imm

ersi

on

Stee

l/H

eavy

D

uty

Alu

min

um/

Mag

nesi

um

Mul

ti-M

etal

*

Ope

rati

ng

Tem

pera

ture

Sodi

um

Pota

ssiu

m

Phos

phat

e

Glu

cona

te

Inte

rsta

ge

Prot

ecti

on

BONDERITE® C-AK 120LF™ AERO 594478 5 Gallon X X No Magnesium X 140°F-155°F X X X

BONDERITE® C-AK 800™772091 5 Gallon X X X X X 110°F-160°F X X X X

592906 55 Gallon X X X X X 110°F-160°F X X X X

BONDERITE® C-AK 18™ 594304 55 Gallon X No Magnesium X 140°F-185°F X X

BONDERITE® C-AK 56™772125 5 Gallon X X X X X 120°F-140°F X

594819 55 Gallon X X X X 120°F-140°F X

BONDERITE® C-AK 212™597967 5 Gallon X X X No Magnesium X 100°F-185°F X

593946 55 Gallon X X X No Magnesium X 100°F-185°F X

BONDERITE® C-AK 298™ AERO654998 5 Gallon X X No Magnesium X 130°F-180°F X X

643705 55 Gallon X X No Magnesium X 130°F-180°F X X

BONDERITE® C-AK 336™772036 50 lb. Pail X X No Magnesium X 100°F-185°F X X

838286 350 lb. Drum X X No Magnesium X 100°F-185°F X X

BONDERITE® C-AK 412™ AERO736390 5 Gallon X X X No Magnesium X 130°F-180°F X X X

627028 55 Gallon X X X No Magnesium X 130°F-180°F X X X

BONDERITE® C-AK SC-78™ BK 594507 55 Gallon X X X X 120°F-190°F X X X

BONDERITE® C-AK ALTREX® 24™ AERO598901 5 Gallon X X X X 120°F-180°F X X X

594452 55 Gallon X X X X 120°F-180°F X X X

ALKALINE PRECLEANERS Application/System Temperature Contents

Product Name Item Number

Package Size

Spra

y

Conc

entr

atio

n (%

by

volu

me)

Ope

rati

ng

Tem

pera

ture

Liqu

id

Phos

phat

e-Fr

ee

Phos

phor

ic A

cid

Citr

ic A

cid

BONDERITE® C-AK PRECLEAN 2960™738220 5 Gallon X 10%-100% Ambient X X

594352 55 Gallon X 10%-100% Ambient X X

BONDERITE® C-AK PRECLEAN 2978™595223 5 Gallon X 10%-100% Ambient-115°F X

594394 55 Gallon X 10%-100% Ambient-115°F X

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ANODIZING ETCHANTS / ETCH ADDITIVES

BONDERITE® C-AK ALUM ETCH 33™ AERO – Extremely long life

etch additive, allows the aluminum concentration to rise to extremely

high levels in etch tank without concentration falling out. Prevents

sludge formation with maintenance of free caustic content. Highly

alkaline.

BONDERITE® C-AK ALUMINUX® AERO – Extremely long life etch

additive, allows the aluminum concentration to rise to extremely high

levels in etch tank without concentration falling out. Prevents sludge

formation with maintenance of free caustic content. Highly alkaline.

BONDERITE® C-AK MAX AD 1™ – Accelerated aluminum etch

additive for extrusion dies. Used in conjunction with caustic

soda to remove residues. Capable of tolerating large aluminum

concentrations without fallout. Contains neutral materials.

BONDERITE® M-AD EA 1000™ – Concentrate additive used with dry

or liquid caustic soda to blend high quality bath. Produces fine, matte

satin finish. Contains mildly alkaline materials.

BONDERITE® M-ED ALUM ETCH 34™ – Extremely long life etch

additive, allows the aluminum concentration to rise to extremely high

levels in etch tank without concentration falling out. Prevents sludge

formation with maintenance of free caustic content. Highly alkaline.

ANODIZING ETCHANTS / ETCH ADDITIVES Form Substrate Contents Temperature

Product NameItem

Number

Package

Size

Liqu

id

Pow

der

Imm

ersi

on

Alu

min

um

Caus

tic

Soda

Etch

Mod

ifier

s

Scal

e

Inhi

bito

rs

Ope

rati

ng

Tem

pera

ture

BONDERITE® C-AK

ALUM ETCH 33™ AERO594634 55 Gallon x X X X X 100-160°F

BONDERITE® C-AK

ALUMINUX® AERO

595202

593985

15 Gallon

55 GallonX X X X X 100-160°F

BONDERITE® M-ED MAX AD 1™ 594392 61 Gallon X X X X X 120-200°F

BONDERITE® M-ED EA 1000™ 594085 55 Gallon X X X X 100-160°F

BONDERITE® M-ED ALUM ETCH 34™ 595906 55 Gallon X X X X X 100-160°F

BONDERITE® M-ED ALUMINUX® LLP1243449

593307

5 Gallon

320 GallonX X X X X 100-160°F

BONDERITE® M-ED EA 1010™598125

594484

5 Gallon

55 Gallon X X X X X 100-160°F

BONDERITE® M-ED EA 1022™595591

890318

55 Gallon

320 Gallon X X X X 100-160°F

BONDERITE® M-ED ALUM ETCH 35™772198

596334

55 Gallon

320 Gallon X X X X X X 100-160°F

BONDERITE® M-ED ALUMINUX® LLP – Extremely long life etch

additive, allows the aluminum concentration to rise to extremely

high levels in etch tank without concentration falling out. Prevents

sludge formation as long as the free caustic content of bath is

maintained. Highly alkaline.

BONDERITE® M-ED EA 1010™ – Premium long life etch additive

used in combination with dry or liquid caustic to produce high

etchant for Al and alloys. Produces a matte finish, prevents

redeposition of scale and residues in tank. Mildly acidic.

BONDERITE® M-ED EA 1022™ – Used in conjunction with EA 1000™

caustic etch baths, produces a matte, fine grain etch on aluminum

and alloys. Will not eliminate spangling or galvanizing caused by

high zinc levels. Approved for use with caustic regenerative systems.

Highly alkaline.

BONDERITE® M-ED ALUM ETCH 35™ – Extremely long life etch

additive, allows the aluminum concentration to rise to extremely

high levels in etch tank without concentration falling out. Prevents

sludge formation as long as the free caustic content of bath is

maintained. Highly alkaline.

ALUMINUM AND LIGHT METALS SOLUTIONS

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ALUMINUM DEOXIDIZERS

BONDERITE® C-IC 151™ – Suitable for deoxidizing and slight etching

of aluminum and its alloys.

BONDERITE® C-IC DW 511™L – Concentrated liquid formulated for

stripping anodic coatings from aluminum and its alloys.

BONDERITE® C-IC DW 560™ – Concentrated liquid formulated for

deoxidizing and desmutting aluminum and its alloys.

BONDERITE® C-IC HX-357™ – Concentrated liquid formulated

for deoxidizing or controlled etching of aluminum and its alloys.

Designed for heat exchangers.

BONDERITE® C-IC DEOXLM™ MF AERO – Dry acid fluoride salt,

used to deoxidize and to desmut aluminum castings after alkaline

etching. Used to remove weld and heat treat scales from stainless

steel and titanium, brighten heat-treated aluminum alloys and

deoxidize anodizing rack tips. Eliminates use of hazardous HFl.

Approved for use in BAC 5765™.

ALUMINUM DEOXIDIZERS Form Substrate Contents Temperature

Product NameItem

NumberPackage

Size

Liqu

id

Pow

der

Imm

ersi

on

Alu

min

um

Nit

ric

Aci

d

Chro

mic

Aci

d

Nit

ric

Aci

d

Sulf

uric

Wet

ter

Pero

xide

Fluo

ride

Ran

ge

BONDERITE® C-IC 151™ 772103

594445

5 Gallon

55 Gallonx X X X X X 90-120°F

BONDERITE®C-IC DW 511™L 596105 55 Gallon X X X X X X 170-190°F

BONDERITE® C-IC DW 560™ 592677 55 Gallon X X X X X X X X Ambient-100°F

BONDERITE® C-IC HX-357™ (US)598128

593987

5 Gallon

55 GallonX X X X X X X 90-120°F

BONDERITE® C-IC DEOXLM™ MF AERO 5959065 Gallon

55 GallonX X X X X X Ambient

BONDERITE® C-IC NVX 320™ 595298 55 Gallon X X X X X X Ambient-100°F

BONDERITE® C-IC SC0590™ 593851 55 Gallon X X X X X X X X Ambient-100°F

BONDERITE® C-IC SC0592™ 593851 55 Gallon X X X X X X X Ambient-100°F

BONDERITE® M-AC BRIGHT™ CONDITIONER594369

622996

55 Gallon

320 Gallon X X X X X X X X 140-170°F

BONDERITE® C-IC NVX 320™ – Concentrated powder additive

formulated for deoxidizing and desmutting aluminum and its alloys.

BONDERITE® C-IC SC0590™ – Concentrated liquid additive

formulated for deoxidizing and desmutting aluminum and its alloys.

BONDERITE® C-IC SC0592™ – Concentrated liquid formulated for

deoxidizing and desmutting aluminum and its alloys.

BONDERITE® M-AC BRIGHT™ CONDITIONER – Non-chromated

acid conditioner for aluminum prior to BRIGHT Dip. Produces smut-

free surface.

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42 | Functional Coatings Solutions

ANODIZING BATH ADDITIVES

BONDERITE® M-ED 700™ – General anodizing additive for sulfuric baths.

BONDERITE® M-ED 705™ – General anodizing additive for sulfuric baths.

BONDERITE® M-ED 720™ – Hard coat additive for sulfuric acid anodizing baths.

BONDERITE® M-ED 730™ – General anodizing additive with microbial control for sulfuric acid anodizing baths.

ANODIZING ETCHANT / ETCH ADDITIVES Form Contents

Product NameItem

NumberPackage

Size

Liqu

id

Pow

der

Imm

ersi

on

Alu

min

um

Tem

pera

ture

Ran

ge

BONDERITE® M-ED 700™ 595297 55 Gallon x X X X

BONDERITE® M-ED 705™ 890548 320 Gallon x X X X

BONDERITE® M-ED 720™ 597991 55 Gallon x X X X

BONDERITE® M-ED 730™ 598080 55 Gallon X X X X

ALUMINUM AND LIGHT METALS SOLUTIONS

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ELECTROLYTIC COLORING AND INORGANIC DYES

BONDERITE® M-ED 2000™ – Copper color system. Concentrated,

capable of producing light- and weather-resistant colors ranging from

copper penny through varying dark reddish shades of color.

BONDERITE® M-ED 9000™L/A/C – Stannous-based color system;

provides excellent throwing power and optimum color uniformity.

Provides rich, deep colors in shorter time. Designed for SS or

graphite counter electrode systems.

BONDERITE® M-ED RO/RJ – Multi-component stannous sulfate

color system for tin electrodes.

BONDERITE® M-ED SC0597™ – pH down additive for inorganic gold

dye baths.

BONDERITE® M-ED ST2 Enhancer – Throwing-power and stability

additive for BONDERITE M-ED ST2.

BONDERITE® M-ED ST2 – Standard 2-component color system for

bath. Concentrated, capable of producing light- and weather-resistant

colors ranging from champagne through varying shades of bronze to

black. Uses BONDERITE® M-ED ST-2 Enhancer.

BONDERITE® M-ED ST3 Enhancer – Premium throwing-power

and stability additive for BONDERITE® M-ED ST3.

BONDERITE® M-ED ST-3 – Provides excellent coloring

characteristics when used with DC/AC or modified wave power

supplies. Capable of producing light- and weather-resistant colors

ranging from champagne through shades of bronze to black.

BONDERITE® M-ED FAO30 – (Ferric Ammonium Oxalate 30%)

An inorganic dye containing Ferric Ammonium Oxalate for creating

golden-colored anodized aluminum.

BONDERITE® M-ED FS020 (Ferric Sodium Oxalate 20%)

An inorganic dye containing Ferric Sodium Oxalate for creating

golden-colored anodized aluminum.

BONDERITE® M-ED SPEC S – Throwing-power and stabilizer

additive for BONDERITE® M-ED RO/RJ bath.

ANODIZING ETCHANT / ETCH ADDITIVES Form Substrate Operating Temperature

Electrolytic Coloring and Inorganic Dyes

Item Number

Package Size

Liqu

id

Pow

der

Imm

ersi

on

Alu

min

um

Tem

pera

ture

R

ange

BONDERITE® M-ED 2000 1695776 320 Gallon X X X 68-72°F

BONDERITE® M-ED 9000L/A/C 594474 55 Gallon X X X 68-72°F

BONDERITE® M-ED RO/RJ594480/595519

1685401/1685402

55 Gallon

320 Gallon X X X 68-72°F

BONDERITE® M-ED SC0597™ 595626 55 Gallon X X X 120-140°F

BONDERITE® M-ED ST2 ENHANCER 772201 1 Gallon X X X 68-72°F

BONDERITE® M-ED ST2 594048 55 Gallon X X X 68-72°F

BONDERITE® M-ED ST3 ENHANCER945060

655266 5 Gallon

55 GallonX X X 68-72°F

BONDERITE® M-ED ST3

772390

643693

893754

5 Gallon

55 Gallon

320 Gallon X X X 68-72°F

BONDERITE® M-ED FAO30

(FERRIC AMMONIUM OXALATE 30%)593856 55 Gallon X X X 120-140°F

BONDERITE® M-ED FS020

(FERRIC SODIUM OXALATE 20%)595041 55 Gallon X X X 120-140°F

BONDERITE® M-ED SPEC S 596087 55 Gallon X X X 68-72°F

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44 | Functional Coatings Solutions

ANODIZING SEAL

BONDERITE® M-ED SEAL 100™ – Mildly acidic smut-preventing

seal, prevents smut on clear anodized aluminum. Will not cause

yellow discoloration upon exposure to UV lights.

BONDERITE® M-ED SEAL 1000™ – Low foam, liquid nickel

acetate base seal process for use on clear, integral or two- step

electrolytically colored, or organic dye colored, anodized aluminum.

Eliminates yellowing, smut or powdering.

BONDERITE® M-ED SEAL 1085™ – Nickel seal for organically dyed

anodized aluminum, mildly acidic, reduces smutting, powdering or

yellowing. Meets various Mil-Specs.

BONDERITE® M-ED SEAL 2500™/2500™R – General purpose

nickel-free mid-temperature seal. No yellowing of the anodic seal.

BONDERITE® M-ED SEAL 9000™ – Low foam, liquid nickel

acetate base seal process for use on clear, integral or two- step

electrolytically colored, or organic dye colored, anodized aluminum.

Eliminates yellowing, smut or powdering.

BONDERITE® M-ED SEAL CR/2020™ MU – Multi-component low

temperature nickel seal. Can be used for an extended period of time

without dumping; phosphates contamination will reduce bath life.

BONDERITE® M-ED SEAL LN – Low nickel version of BONDERITE®

M-ED 9000™. Provides an anodic film; reduces yellowing, smut or

powdering. UV resistant: no color change after 1,000 hours.

BONDERITE® M-ED SEAL MT Additive – Additive for use with

nickel recovery systems to restore bath properties of BONDERITE®

M-ED SEAL baths.

BONDERITE® M-ED SEAL NF-1 – Multi-component nickel-free

low temperature seal, contains no heavy metals, eliminates heavy

metal waste treatment problems, and eliminates greenish cast from

absorbed nickel salts.

BONDERITE® M-ED SEAL SLT – Hot water seal additive, mildly

acidic, designed to prevent the formation of sealing smut during

hot water sealing of anodized aluminum. Will not cause yellow

discoloration upon aging.

ANODIZING SEAL Form Contents Operating Temperature

ANODIZING SEALItem

NumberFinished Goods

Liqu

id

Pow

der

Imm

ersi

on

Alu

min

um

Nic

kel

Dis

pers

ant/

surf

acta

nt

Fluo

ride

Non

-Nic

kel

Tem

pera

ture

R

ange

BONDERITE® M-ED SEAL 100™ 627055 55 Gallon X X X X 185-210°F

BONDERITE® M-ED SEAL 1000™ 593823 55 Gallon X X X X X 170-190°F

BONDERITE® M-ED SEAL 1085™ 595174 55 Gallon X X X X X 180-190°F

BONDERITE® M-ED SEAL 2500™/2500™R 594493 594494

55 Gallon X X X X X 185-200°F

BONDERITE® M-ED SEAL 9000™

597815 594037

890277

5 Gallon

55 Gallon

320 Gallon

X X X X X 170-190°F

BONDERITE® M-ED SEAL CR/2020™MU 593853 55 Gallon X X X X X X 85-95°F

BONDERITE® M-ED SEAL LN 594882 55 Gallon X X X X X 175-200°F

BONDERITE® M-ED SEAL MT ADDITIVE 597688 55 Gallon X X X X 170-200°F

BONDERITE® M-ED SEAL NF-1 677536 55 Gallon X X X X X X 95-110°F

BONDERITE® M-ED SEAL SLT772029

592794

5 Gallon

55 GallonX X X X 205-210°F

ALUMINUM AND LIGHT METALS SOLUTIONS

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ALUMINUM CONVERSION COATING PROCESS

Aluminum Conversion Coating Process

TECHNOLOGY OVERVIEW

Henkel offers a full line of aluminum-specific conversion coatings, including chromates,

chrome phosphates and non-chrome conversion coatings. Additionally, a full line of

aluminum-specific cleaners and deoxidizers are available.

Aluminum CleanersBONDERITE® C-IC 172I™ – Acid cleaner concentrate formulated to clean aluminum

and its alloys prior to chrome phosphate conversion coating. BONDERITE® C-IC 172I™

removes organic soils and provides a slight surface etch to enhance the chrome

phosphate conversion coating.

BONDERITE® C-AK 212™ – A liquid, silicate-free, mildly alkaline cleaner designed to

remove oils and light oxide films from aluminum and its alloys in either immersion or

spray application. It is a low etching product that will remove polishing compounds

without adversely affecting the appearance of the polished aluminum surface.

BONDERITE® C-AK Altrex® 24™ – Is an inhibited, non-etching, concentrated liquid

alkaline cleaner for cleaning aluminum and aluminum alloys. BONDERITE® C-AK Altrex®

24™ is an effective remover of most soils found on aluminum plus other metals, and

can be used in a variety of cleaning operations. It is recommended to be applied in

immersion application only.

ProductName

Item Number

Package Size

BONDERITE® C-IC 172I™771966 5 Gallon

593841 55 Gallon

BONDERITE® C-AK 212™597967 5 Gallon

593946 55 Gallon

BONDERITE® C-AK ALTREX® 24™

598901 5 Gallon

594452 55 Gallon

BONDERITE® C-IC 151™772103 5 Gallon

594445 55 Gallon

BONDERITE® M-CR 1200S™ Aero

593964 5 Gallon

n/a 55 Gallon

BONDERITE® M-CR T 5900® Aero

756391 5 Gallon

756387 55 Gallon

BONDERITE® M-CR 407™610813 5 Gallon

594843 55 Gallon

BONDERITE® M-CR 47S™ 593839 55 Gallon

BONDERITE® M-NT 5200™596088 5 Gallon

594142 55 Gallon

BONDERITE® C-IC 457™772302597508893504

PailDrumTote

Aluminum DeoxidizerBONDERITE® C-IC 151™ – A liquid, non-fluoride material that is suitable for deoxidizing and/or slight etching of aluminum and its alloys. It is

free of any heavy metals, including chromium and iron.

BONDERITE® C-IC 457™– A nonflammable phosphate-free, surfactant-based cleaner, brightener and pre-paint conditioner for magnesium and

aluminum. BONDERITE C-IC 457™ should not be used on high-copper-bearing aluminum alloys or aluminum castings.

BONDERITE® C-IC Deoxlm™ MF Aero – Dry acid fluoride approved for use in Boeing Specification BAC 5765™ for deoxidizing aluminum alloys.

BONDERITE® C-IC HX-357™ – Sulfuric-based fluoride containing acid deoxidizer for aluminum and its alloys.

ALUMINUM DEOXIDIZER Application/System Temperature Contents

ProductName

Item Number

Package Size

Spra

y

Imm

ersi

on

Conc

entr

atio

n (%

by

volu

me)

Mild

Ste

el E

tch

Ope

rati

ng

Tem

pera

ture

Liqu

id

Phos

phat

e-Fr

ee

BONDERITE® C-IC 151™ 594445 55 Gallon X X 3%-6% X 90°F-120°F X X

BONDERITE® C-IC DEOXLM™ MF AERO 595471 100 lb. Pail X8 oz./gallon in 20%

Nitric AcidX Ambient X

BONDERITE® C-IC HX-357™ MU598128 5 Gallon X X 1.5%-3% X 90°F-120°F X

593987 55 Gallon X X 1.5%-3% X 90°F-120°F X

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46 | Functional Coatings Solutions

RECOMMENDED BONDERITE® M-CR 407™-47S™ CHROME PHOSPHATE PROCESS

ALKALINE CLEAN RINSE CHROME PHOSPHATE RINSE

BONDERITE® C-IC 172I™

BONDERITE® M-CR 407™-47S™

110°F – 150°F 90-120°F

RECOMMENDED BONDERITE® M-NT 5200™ CHROME-FREE PROCESS

ALKALINE CLEAN RINSE CHROME-FREE RINSE

BONDERITE® C-AK 212™

BONDERITE® M-NT 5200™

100°F – 140°F 70-120°F

RECOMMENDED BONDERITE® M-CR T 5900® TRIVALENT CHROME PROCESS

ALKALINE CLEAN RINSE DEOXIDIZER RINSE CHROMATE RINSE

BONDERITE® C-AK 212™

BONDERITE® C-IC 151™

BONDERITE® M-CR T 5900®

100°F 90-120°F 70-110°F

Aluminum Conversion Coatings

› CHROMATES (HEXAVALENT CHROME):

BONDERITE® M-CR 1200S™ – Powdered chemical used to produce a protective coating on aluminum, which minimizes corrosion and

provides an improved bond for paint. Surfaces treated with BONDERITE® M-CR 1200S™ produce a process range in color from a light iridescent

golden to tan. BONDERITE® M-CR 1200S™ is a coating chemical listed on Qualified Product List QPL-81706 and is an approved material to

produce Class 1A and Class 3 coatings, bare or painted, in accordance with Military Specifications MIL-DTL-5541.

› CHROMATES (TRIVALENT CHROME):

BONDERITE® M-CR T 5900® – A treatment that develops a complex trivalent chromium conversion coating on aluminum, aluminum

alloys, metals coated with IVD aluminum, magnesium, titanium and zinc surfaces. The process provides bare ASTM-B117 salt spray resistance

and serves as an excellent base for bonding of paints and adhesives. Neither the product itself nor the conversion coating developed by

the process contains hexavalent chromium. Can be used in immersion or pressure spray applications. BONDERITE® M-CR T 5900™ is a

non-hexavalent chrome conversion coating chemical listed on Qualified Product List QPL-81706 and is an approved material to produce

Class 1A and Class 3 coatings in accordance with Military Specifications MIL-DTL-5541 Type II coatings.

› CHROME PHOSPHATE:BONDERITE® M-CR 407™/ BONDERITE® M-CR 47S™

Accelerator – This process is used to produce a chrome

phosphate chemical conversion coating on aluminum and its

alloys. The coating ranges in color from light blue-green to

a darker green. The conversion coating has excellent paint-

adhesion properties and provides underfilm corrosion protection.

BONDERITE® M-CR 407™-47S™ is readily adaptable to automatic

bath control using Lineguard® Automatic Control Equipment.

› CHROME-FREE CONVERSION COATING:

BONDERITE® M-NT 5200™ – Treatment is a chromium-free

product and specifically formulated for treating non-ferrous

alloys. Spray or immersion application may be used. The process

provides an excellent base for bonding of adhesives and organic

finishes.

ALUMINUM CONVERSION COATING PROCESS

ALUMINUM AND LIGHT METALS SOLUTIONS

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Light MetalsThe BONDERITE® M-CR light metal conversion coating products provide an excellent paint base and bonding surface for aluminum and light

metal substrates. RoHS compliant, chrome-free or trivalent chrome environmentally responsible products are available. Standard chromate

conversion coatings for MIL-Spec applications are also part of the product line.

BONDERITE® M-CR 1001™ AERO– A MIL-DTL-81706B approved

hexavalent chromic acid-based coating chemical that will produce a

clear chromate conversion coating on aluminum and its alloys.

BONDERITE® M-CR 1132™ AERO Coating – A MIL-DTL-81706

approved pen for applying the Class 1A chromate conversion coating

for MIL-DTL-5541.

BONDERITE® M-CR 120™ AERO – Brush BONDERITE® M-CR Chemical

Kit No. 120 contains products formulated for treating aluminum

to conform to MIL-C-5541C, Class 1A. This kit contains sufficient

chemicals for cleaning and coating approximately 100 square feet of

aluminum surface.

BONDERITE® M-CR 1200S™ AERO – Powdered chemical used

to produce a protective coating on aluminum, which minimizes

corrosion and provides an improved bond for paint. Surfaces treated

with the BONDERITE® M-CR 1200S™ process range in color from a

light iridescent golden to tan. BONDERITE® M-CR 1200S™ coating

chemical, listed on Qualified Product List QPL-81706, is an approved

material to produce Class 1A and Class 3 coatings, bare or painted, in

accordance with Military Specifications MIL C-5541C.

BONDERITE® M-CR 1200S™ RTU AERO – Ready-to-use liquid

product that produces a chromate conversion coating on aluminum

and its alloys. The coating produced provides excellent protection for

unpainted aluminum and bonds paint well.

BONDERITE® M-CR 1201™ AERO – Nonflammable, chromic acid-

based coating chemical that will produce a chrome conversion

coating on aluminum and its alloys. The coating formed by

BONDERITE® M-CR 1201™ is gold to tan in color and it becomes a

part of the aluminum surface. This chrome conversion coating offers

the best affordable substrate for both paint adhesion and corrosion

resistance.

BONDERITE® M-CR 1500™ AERO – Liquid chemical used to produce

a protective coating on aluminum or aluminum alloys. The coating

provides protection for aluminum and is an excellent bond for clear

organic coatings. BONDERITE® M-CR 1500™ should be used when the

characteristic aluminum appearance must be retained. BONDERITE®

M-CR 1500™ is listed on the register for QPL-MIL-C-81706 and is

approved to be used by Methods A and C (spray and immersion

processing) to produce class 3 coatings in accordance with Military

Specification MIL-C-5541 (current issue). BONDERITE® M-CR 1500™

may also be used to process aluminum under Specification MIL-S-

5002; however, in processing certain exterior aircraft surfaces,

approval of the procuring agency should be secured.

BONDERITE® M-CR 1600™ AERO – Concentrated liquid two-package

chemical used to produce a chromate conversion coating on

aluminum and all its alloys. The color ranges from light iridescent

gold to tan. BONDERITE® M-CR 1600™ can be applied by immersion

or spray method and it does not contain complex cyanides.

BONDERITE® M-CR 1600™ is approved for use under MIL-DTL-81706A,

formerly MIL-C-81706, Classes 1A and 3, Form, I, Method C and

BAC-5719.

BONDERITE® M-CR 600™ AERO – Powdered chemical used to

produce a chromate conversion coating on aluminum and its alloys,

which ranges in color from light, iridescent gold to tan. Can be

applied by immersion or spray method, does not contain complex

cyanides, and is particularly recommended where a low dielectric

resistance coating is desired. BONDERITE® M-CR 600™ is approved

under MIL-C-81706 for use by Application Methods A and C, classes

1A and 3; and its listing on QPL 81706 indicates its acceptance under

the MIL-C-5541 document of current issue.

BONDERITE® M-CR 600™ RTU AERO– Ready-to-use liquid product

that produces a chromate conversion coating on aluminum and

its alloys. The coating produced provides excellent protection for

unpainted aluminum and bonds paint well.

BONDERITE® M-CR 713™ – Conversion coating bath formulated for

the treatment of aluminum and its alloys. Applied by immersion, the

solution advantageously treats assemblies of aluminum alloys with

small amounts of other metal such as brass, copper, cadmium plate,

zinc plate, mild steel and stainless steel. Better results are obtained

by treatment of the complete assembly rather than the individual

parts before assembly. No sludge develops.

LIGHT METAL CONVERSION COATINGS

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48 | Functional Coatings Solutions

LIGHT METAL CONVERSION COATINGS

BONDERITE® M-CR 871™ AERO – Non-hexavalent chromium

dry-in-place conversion coating designed for use on aluminum

and its alloys. The applicator used to deliver this product provides

an easy and reliable method of repairing bare areas of aluminum

surfaces. BONDERITE® M-CR 871™ Aero is formulated for both

bare corrosion protection such as ASTM 921-02 and bonding

applications when combined with organic coatings or structural

adhesives.

BONDERITE® M-CR T 5900® AERO – Trivalent chrome

conversion coating approved to MIL-DTL-81706/MIL-DTL-5541F

Class 1A and 3.

BONDERITE® M-CR T 5900® RTU AERO – Ready-to-use trivalent

chrome conversion coating approved to MIL-DTL-81706/MIL-DTL-

5541F Class 1A and 3.

BONDERITE® M-NT 4595™ – Chromium-free zirconium/polymer

product for treating aluminum, to provide an excellent base for

organic finishes and bonding.

BONDERITE® M-NT 5200™ – Treatment is a chromium-free

product specifically formulated for treating non-ferrous alloys.

Spray or immersion applications may be used. This process

provides an excellent base for bonding of adhesives and organic

finishes.

BONDERITE® M-NT 5700™ – Ready-to-use version of

BONDERITE® M-NT 5200™, also available in convenient wipes.

BONDERITE® M-NT 5700™ Wipes – Ready-to-use version of

BONDERITE® M-NT 5200™.

BONDERITE® M-NT 2040™ – Concentrated, liquid, chromium-

free etchant and passivate that can temporarily provide

good corrosion protection and passivate aluminum surfaces.

BONDERITE® M-NT 2040™ R2 can be used in an immersion or

spray process.

ALUMINUM AND LIGHT METALS SOLUTIONS

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LIGHT METALS Form Application Method Substrate Chemistry

ProductName

Item Number Package Size

Liqu

id

Spra

y

Imm

ersi

on

Bru

sh

Mag

nesi

um

Alu

min

um

Rea

ctiv

e

Dry

in P

lace

Mili

tary

A

ppro

vals

Hex

Chr

ome

Tri C

hrom

e

Non

-Chr

ome

BONDERITE® M-CR 1001™ AERO595852 55 Gallon X X X X X X X

594417 Case of 4 - 1 Gallon X X X X X X X

BONDERITE® M-CR 1132™ AERO 1445846 Case of 12 Pens X X X X X

BONDERITE® M-CR 120™ AERO 592726 Kit X X X X X X

BONDERITE® M-CR 1200S™ AERO 593964 60 lb. Pail X X X X X X X

BONDERITE® M-CR 1200S™ RTU AERO 595232 55 Gallon X X X X X

BONDERITE® M-CR 1201™ AERO 594418 Case of 4 - 1 Gallon X X X X X X X X

BONDERITE® M-CR 1500™ AERO 777781 5 Gallon X X X X X X X X

BONDERITE® M-CR 1600™ AERO1006652 5 Gallon X X X X X X

594871 55 Gallon X X X X X X

BONDERITE® M-CR 600™ AERO 594038 60 lb. Pail X X X X X X X

BONDERITE® M-CR 600™ RTU AERO 594094 5 Gallon X X X X X X X X

BONDERITE® M-CR 713™ 595582 55 Gallon X X X X X X

BONDERITE® M-CR 871™ AERO 1446363 Case of 12 Pens X X X X X

BONDERITE® M-CR T 5900® AERO756391 5 Gallon X X X X X X X X X

756387 55 Gallon X X X X X X X X X

BONDERITE® M-CR T 5900® RTU AERO772744 5 Gallon X X X X X X X X X

772743 55 Gallon X X X X X X X X X

BONDERITE® M-NT 4595™599011 5 Gallon X X X X X X

599033 55 Gallon X X X X X X

BONDERITE® M-NT 5200™596088 5 Gallon X X X X X X X X

594142 55 Gallon X X X X X X X X

BONDERITE® M-NT 5700™

595996 5 Gallon X X X X X X X X

592968 15 Gallon X X X X X X X X

594136 55 Gallon X X X X X X X X

BONDERITE® M-NT 5700™ WIPES 869854 Case of 250 Wipes X X X X X X

BONDERITE® M-NT 2040™912928912927

PailDrum

XX

XX

XX

XX

XX

XX

CLEANER CONDITIONER CONVERSION COATING POST-TREATMENT

LIGHT METAL CONVERSION COATINGS

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50 | Functional Coatings Solutions

LIGHT METAL CONVERSION COATINGS

ALUMINUM AND LIGHT METALS SOLUTIONS

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LIGHT METAL POST-TREATMENT / SEALS

Light Metal Post-TreatmentThese products are designed to enhance the performance of our conversion coating products for light metal applications, especially

aluminum substrates.

BONDERITE® M-PT 100NC™ – Liquid, chromium-free sealing rinse for aluminum that promotes paint adhesion and provides additional

corrosion protection when used over conversion coatings.

BONDERITE® M-PT 200NC™ – Liquid, chromium-free sealing rinse for aluminum that promotes paint adhesion and provides bare corrosion

protection when used over conversion coatings. It also produces a hydrophilic surface.

LIGHT METAL POST-TREATMENT Substrate Paint System

ProductName

Item Number

Package Size

Reac

tive

Spra

y

Imm

ersi

on

Alu

min

um

Non

-Chr

ome

Org

anic

Am

bien

t

DIW

Rin

se/A

fter

Wet

Pow

der

E-Co

at

BONDERITE® M-PT 100NC™643710 5 Gallon X X X X

X

X X X X X X X

595234 55 Gallon X X X X X X X X X X

BONDERITE® M-PT 200NC™ 596751 55 Gallon X X X X X X X X

CLEANER CONDITIONER CONVERSION COATING POST-TREATMENT

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52 | Functional Coatings Solutions

A Revolutionary Base Coating for Aluminum, Titanium and Related AlloysBONDERITE® M-ED ElectroCeramic Coating delivers benefits throughout the entire coating process and over the life of your coated products.

When protection is essential from the forces of nature or the forces of humans, BONDERITE® M-ED ECC can withstand the most extreme

conditions, prolonging the ability of your aluminum, titanium and light metal components to perform at optimum levels. Heat, cold, salt,

gas, oil and water are no match for BONDERITE® M-ED ECC. Formed through the electro-deposition of titanium oxides, this tough, flexible

coating provides exceptional chemical, corrosion, temperature and abrasion resistance at process costs lower than traditional coating

methods. As a result, BONDERITE® M-ED ECC provides unique options for automotive, marine and industrial applications.

› Excellent for withstanding corrosive environments

From the extreme heat, friction and pressure of automotive

engines to the pounding, galvanic corrosion that the sea inflicts

on marine craft, BONDERITE® M-ED ECC protects aluminum and

light metal parts from the forces of nature and man. Regardless

of your industrial application or the harsh environment your parts

face, BONDERITE® M-ED ECC can withstand extreme chemical and

corrosion hazards.

› Improves efficiency across the coating process

The BONDERITE® M-ED ECC process eliminates steps such as

priming and oven curing, compared to standard coatings, allowing

for only one application level between the metal surface and the

decorative finish.

› Reduces processing cost

By removing steps from the traditional aluminum/light metal

coating process, BONDERITE® M-ED ECC has the ability to lower

total operating costs, including maintenance, labor and downtime.

› Extends life of coated components

BONDERITE® M-ED ECC delivers long-term corrosion protection

beyond a traditional conversion coating and paint process, with

exceptional heat and abrasion resistance. Where other coatings fall

short, BONDERITE® M-ED ECC can withstand the beating of wind,

fire, water and air.

› Improves performance of secondary coatings and adhesives

When the coating process begins with BONDERITE® M-ED

ECC, a powerful foundation is created. The finished surface

of BONDERITE® M-ED ECC allows for improved adhesion by

subsequent coatings, providing even greater protection

compared to a traditional primer or base coat layer.

› Environmentally responsible and compliant

RoHS and ELV compliant, and 100% chrome-free, the

BONDERITE® M-ED ECC process is more environmentally

responsible and sound than traditional coating methods.

BONDERITE® M-ED ElectroCeramic Coating Benefits

BONDERITE® M-ED ELECTROCERAMIC COATING

ALUMINUM AND LIGHT METALS SOLUTIONS

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ALLOY 6061ALLOY 7075

No Pitting at 168 hrs.

4,000 hrs.Unpainted – No Corrosion

No Pitting at 336 hrs.

1,000 hrs.Unpainted – No Corrosion

BARE SALT SPRAY TESTING

BONDERITE® EC2™ BONDERITE® EC2™EXPECTED RESULTS

EXPECTED RESULTS

REQUIREMENT TO PASS –1,000 HRS. / 3 MM

CREEP FROM SCRIBEOR EDGES (MAX)

BONDERITE® EC2™ UNPAINTED –

NO CORROSION

BONDERITE® EC2™ PAINTED –

NO CORROSION

PAINTED ALUMINUM TESTSALT SPRAY RESISTANT

7,000 hrs.

2,000 hrs.

1,000 hrs.

ORGANIC COATED ALUMINUMTESTED PER AAMA 2605-02

REQUIREMENT TO PASS 4,000 hrs. / FEW BLISTERS SIZE NO. 8

(maximum)

REQUIREMENT TO PASS

4,000 hrs. / SCRIBE RATING 7 (minimum)

BONDERITE® EC2™NO BLISTERS

BONDERITE® EC2™NO BLISTERS

4,000 hrs. 4,000 hrs.

SALT SPRAY RESISTANCE

HUMIDITY RESISTANCE

13,000 hrs. 13,000 hrs.

BONDERITE® M-ED ELECTROCERAMIC COATING

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54 | Functional Coatings Solutions

MIL-SPEC PRODUCTS

MIL-DTL-81706B

Type 2Composition with no Cr+6 Known as

Class Material Form Application Method

1A 3

1Form I

2Form II

3Form III

4Form IV

5Form V

6 Form VI

A B C D

Conc

entr

ated

Li

quid

Pow

der

Prem

ix L

iqui

d

Prem

ix L

iqui

d

Prem

easu

red

Pow

der

Prem

ixed

Liq

uid

Spra

y

Bru

sh

Imm

ersi

on

App

licat

or

BONDERITE® M-CR T5900® AERO Alodine® T 5900™ X X X X X X

BONDERITE® M-CR T5900® RTU AERO Alodine® T 5900™ RTU X X X X X X

BONDERITE® M-CR 871™ AEROAlodine® 871™ Touch-N-Prep® Pen

X X X X

QUALIFIED PRODUCTS DATABASE (QPD) - TT-C-490

Product Known as Surface Cleaning Method(s) Type Substrate Class(es)

BONDERITE® M-NT 7400™ BONDERITE® 7400™ I,II, III IV B , C

BONDERITE® M-NT 5200™ ALODINE® 5200™ II, III IV B

MIL-DTL-81706B

Type 1Composition with Cr+6 Known as

Class Material Form Application Method

1A 3

1Form I

2Form II

3Form III

4Form IV

5Form V

6 Form VI A B C D

Co

ncen

trat

ed

Liqu

id

Pow

der

Prem

ix

Liqu

id

Prem

ix L

iqui

d

Prem

easu

red

Pow

der

Prem

ixed

Li

quid

Spra

y

Bru

sh

Imm

ersi

on

App

licat

orBONDERITE® M-CR 1001™ AERO Alodine® 1001™ X X X X

BONDERITE® M-CR 1132™ AEROAlodine® 1132™ Touch-N-Prep® Pen

X X X X

BONDERITE® M-CR 1200S™ AERO Alodine® 1200S™ X X X X X

BONDERITE® M-CR 1200S™ AERO Alodine® 1200S™ X X X

BONDERITE® M-CR 1201™ AERO Alodine® 1201™ (Brush-On) X X X

BONDERITE® M-CR 1500™ AERO Alodine® 1500™ X X X X

BONDERITE® M-CR 1600™ AERO Alodine® 1600™ X X X X

BONDERITE® M-CR 600™ AERO Alodine® 600™ X X X X X X

BONDERITE® M-CR 600™ RTU AERO Alodine® 600™ RTU X X X X X X

BONDERITE® M-CR ACCELAGOLD™ AERO Turco® Liquid Accelagold™ X X X

ALUMINUM AND LIGHT METALS SOLUTIONS

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Functional Coatings Solutions | 55

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Industrial CleanersIndustrial cleaners can be used for general maintenance cleaning.

BONDERITE® C-MC 3000™ – Water-based, phosphate-free cleaning

product designed for the exteriors of trains, cars, trucks, tarpaulin

covers and other vehicles. Foaming cleaner especially suitable

for car- and train-washes and transport companies with cleaning

gantries.

BONDERITE® S-OT HI-LITE 2495™ Wipes – Quarter-folded,

nonwoven wipes saturated with a low viscosity, petroleum-based

sheet metal highlighting aid. The pre-saturated wipe applies an

even, highly reflective film, which greatly enhances the visual or

automated inspection of stamped, metal surfaces for defects.

BONDERITE® C-MC LAVOXYD™ – Foaming acid cleaner that has

been specially developed for cleaning the exterior of railroad

cars, buses and tank cars. BONDERITE® C-MC LAVOXYD™ removes

soils, brake dust and oils from painted surfaces, glass windows,

aluminum, stainless steel and plastic surfaces.

BONDERITE® C-MC 35014™ – Concentrated, moderately alkaline

liquid formulated to meet the requirements of industrial general

maintenance cleaning needs.

BONDERITE® C-MC 35050™ – Highly alkaline concentrated product

designed for steam gun or high-pressure manual applications on

steel, copper, copper alloys and most plastics. It is ideal for cleaning

large stationary equipment and machine parts in plants as well as

the plant itself. It is also good for cleaning large vessels, tanks and

containers.

BONDERITE® C-MC 2280™ – Blue liquid with a mild, pleasant

aroma. Formulated to meet the properties required by automotive

and other industrial general maintenance cleaning needs.

BONDERITE® C-MC 2237™ – Concentrated blue liquid having a mild

aroma. Formulated to meet the requirements of automotive and other

industrial general maintenance cleaning needs.

BONDERITE® C-MC 5886™ – Penetrating cleaner for bitumen oil

sands and similar heavy soils with high flash point; non-sensitizing and

low odor.

BONDERITE® C-MC 5888™ – Generation 2 bitumen penetrating

cleaner. HAP-free product.

INDUSTRIAL CLEANERS Application/System Temperature Contents

ProductName

Item Number Package

Size

Spra

y

Conc

entr

atio

n (%

by

volu

me)

Mild

Ste

el

Etch

Ope

rati

ng

Tem

pera

ture

Liqu

id

Phos

phat

e-Fr

ee

Phos

phor

ic

Aci

d

Citr

ic A

cid

BONDERITE® C-MC 3000™1371210 5 Gallon X 2%-5% X 110°F-160°F X X X

1290334 55 Gallon X 2%-5% X 130°F-150°F X X

BONDERITE® S-OT HI-LITE 2495™ Wipes 593058 600/Pack 2%-5% X 130°F-150°F X X

BONDERITE® C-MC LAVOXYD™ 1290349 Drum X 10%-50% X 60°F-80°F X X X

BONDERITE® C-MC 35014™ 611375 55 Gallon X 3%-50% Ambient-175°F X X

BONDERITE® C-MC 35050™ 611514 55 Gallon X 1%-5% 70°F-120°F X

BONDERITE® C-MC 2280™596168 5 Gallon 0.5%-20% Ambient X X

594614 55 Gallon 0.5%-20% Ambient X X

BONDERITE® C-MC 2237™1957954 5 Gallon X 5%-20% 110°F-140°F X X

1957955 55 Gallon X 5%-20% 110°F-140°F X X

BONDERITE® C-MC 5886™1957952 5 Gallon X 5%-20% 110°F-140°F X X

1957953 55 Gallon X 5%-20% 110°F-140°F X X

BONDERITE® C-MC 5888™ 2236588 320 Gallons X 100% Ambient X

INDUSTRIAL IN-PROCESS CLEANERS AND SPECIALTY CLEANERS

INDUSTRIAL CLEANING, RUST AND PAINT REMOVAL

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56 | Functional Coatings Solutions

INDUSTRIAL IN-PROCESS CLEANERSAND SPECIALTY CLEANERS

Solvent Blend CleanersSolvent blend cleaners are wide spectrum solvent blends for prepaint, equipment and general-purpose cleaning applications. Supplied in the

form of saturated wipes, pails and drums.

BONDERITE® C-SO 263™ Wipes – Liquid cleaner used to moisten a

woven or nonwoven wipe to facilitate the removal of excess sealers,

adhesives, sanding dust and general soils from bare metals, sheet

molding compounds or E-Coated surfaces. The cleaner contains no

Hazardous Air Pollutants (HAPs) and no Superfund Amendments and

Reauthorization Act (SARA) reportables.

BONDERITE® C-SO 264™ Wipes – Nonwoven wipes saturated with

a low viscosity, low odor, petroleum-based solvent. The pre-saturated

wipes are useful for cleaning and removal of solvent-soluble soils

from metal surfaces prior to or after painting or alkaline cleaning.

BONDERITE® C-SO 283™ – HAPs-free (Hazardous Air Pollutants),

2F flash point, organic solvent blend used for internal and external

cleaning of solvent-borne paint application equipment and

metal surfaces.

SOLVENT BLEND CLEANERS Application/System Temperature Characteristics

ProductName

Item Number

Package Size

Wip

e

Solv

ent-

Bor

ne

Pain

t

Wat

erbo

rne

Pain

t

E-Co

at S

yste

m

Gen

eral

Soi

l Cl

eanu

p

Ope

rati

ng

Tem

pera

ture

VOC

(H, M

, L)

BONDERITE® C-SO 263™ Wipes 598224 Case X X None

BONDERITE® C-SO 264™ Wipes 598616 Case X X<150°F

M

BONDERITE® C-SO 283™ 693246 Drum X X X None

Plastic CleanersPlastic cleaners are specially formulated, water-based cleaners designed to prepare a wide range of plastics for painting.

BONDERITE® C-IC 2635™ Cleaner – Acidic cleaner used in spray wash systems prior to the application of paint films or other surface treatments.

It is suitable for a wide range of plastics, including primed and raw SMC, polyurethane and polyurea RIM, ABS, TPO, TPE, PVC and polyethylene.

PLASTIC CLEANERS Application/System Temperature Contents

ProductName

Product Number Package

Size

Spra

y

Conc

entr

atio

n (%

by

volu

me)

Mild

Ste

el

Etch

Ope

rati

ng

Tem

pera

ture

Liqu

id

Phos

phat

e-Fr

ee

BONDERITE® C-IC 2635™897898 5 Gallon X 2% 120°F-150°F X X

598136 55 Gallon X 2% 120°F-150°F X X

INDUSTRIAL CLEANING, RUST AND PAINT REMOVAL

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In-Process Cleaners With Rust PreventativesApplied by spray or immersion, these neutral-based cleaners include corrosion inhibitors designed for short-term protection. Cleaners with

rust prevention are recommended for light- to moderate-duty cleaning and protecting needs.

BONDERITE® C-NE 5088™ – Liquid aqueous cleaner concentrate

designed as a solvent-free vapor degreasing replacement. It can

be used in either spray or immersion applications and contains

non-nitrite ferrous and yellow metal corrosion inhibitors that provide

in-process rust protection when clear water rinses are not employed.

BONDERITE® C-NE 5156™ – Neutral-based in-process cleaner with

corrosion inhibitors designed for short-term corrosion protection on

ferrous and aluminum alloys. Its unique composition of alkalinity,

corrosion inhibitors, surfactants and biocides provides a durable

low-foaming product for light- to moderate-duty cleaning and

protecting needs.

BONDERITE® C-NE 5175™ – Neutral-based in-process cleaner with

corrosion inhibitors designed for short-term corrosion protection on

ferrous alloys only. Its unique composition of alkalinity, corrosion

inhibitors, surfactants and builders provides a durable low-foaming

hard water stable product for light- to moderate-duty cleaning and

protecting needs.

BONDERITE® C-NE 5220-1™ – Neutral-based in-process cleaner with

corrosion inhibitors designed for short-term corrosion protection

on ferrous, galvanized and aluminum alloys. Its unique composition

of builders, corrosion inhibitors and surfactants provides a durable

low-foaming product for today’s light- to moderate-duty cleaning

and protecting needs.

BONDERITE® C-NE N – Neutral rust and scale remover designed

for immersion and spray processes on a wide variety of materials,

including ferrous and non-ferrous metals. It is especially applicable

for the removing of residues resulting from deburring processes

or laser cutting.

INDUSTRIAL IN-PROCESS CLEANERS AND RUST PREVENTATIVES

IN-PROCESS CLEANERS WITH RUST PREVENTATIVES Temperature Builders Application Metals

ProductName

Item Number

Package Size

Org

anic

Emul

sion

Oil

Split

ting

Am

bien

t to

120

°F

120

to

160

°F

160

°F+

Bor

ates

Phos

phat

es

Silic

ates

Spra

y

Imm

ersi

on

Ferr

ous

Alu

min

um**

Copp

er

BONDERITE® C-NE 5088™597978 5 Gallon X X X X X X X

593241 55 Gallon X X X X X X X

BONDERITE® C-NE 5156™596348 5 Gallon X X X X X X

594045 55 Gallon X X X X X X

BONDERITE® C-NE 5175™1265826 5 Gallon X X X X X X X X

1265623 55 Gallon X X X X X X X X

BONDERITE® C-NE 5220-1™595321 5 Gallon X X X X X X X X X X

594241 55 Gallon X X X X X X X X X X

BONDERITE® C-NE N 1713698 55 Gallon X X X X X X X X X

* Individual alloys should be tested prior to recommendation. Note: To achieve rust protection, do not rinse. Most products require multiple components.

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58 | Functional Coatings Solutions

PAINT STRIPPERS

Paint StrippersThese are formulated hot strippers to remove cured paint from a variety of metal substrates, without smutting up or darkening metal parts.

BONDERITE® S-ST HOT 50™ – Specially formulated for immersion or spray application on painted steel surfaces.

BONDERITE® S-ST Stripper 3000™ – Designed for the removal of cured paint from metal substrates. Highly recommended for

aluminum, providing excellent etch resistance and performance.

BONDERITE® S-ST 301™ – Paint hot stripper for aluminum, various soft metals and steel substrates, will remove toughest liquid,

powder, and PVD Coating.

PAINT STRIPPERS Application/System Substrate Temperature

ProductName

Item Number

Package Size

Imm

ersi

on

Spra

y

Stee

l

Alu

min

um

Ope

rati

ng

Tem

pera

ture

BONDERITE® S-ST HOT 50™897780 5 Gallon X X X 200°F-240°F

594431 55 Gallon X X X 200°F-240°F

BONDERITE® S-ST STRIPPER 3000™ 979781 55 Gallon X X X 225°F-290°F

BONDERITE® S-ST 301™677484 5 Gallon X X X 158°F-176°F

738215 55 Gallon X X X 158°F-176°F

AFTERBEFORE

INDUSTRIAL CLEANING, RUST AND PAINT REMOVAL

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PAINT STRIPPERS

Paint Stripper AdditivesThese are formulated additives to enhance the performance and extend the bath life of our hot stripper products.

BONDERITE® S-AD HOT 15™ – Specially formulated for use in highly alkaline solutions to assist in the removal of paint.

BONDERITE® S-AD HOT 18™ – Amine-free additive formulated for use in highly alkaline or mildly acidic solutions to assist in the removal of

paint. It is used to permit the removal of the most difficult-to-strip finishes.

BONDERITE® S-AD HOT 19™ – Specially formulated for use in highly alkaline solutions to assist in the removal of paint. It is used to permit the

removal of the most difficult-to-strip finishes and also to accelerate the removal process.

BONDERITE® S-AD HOT 21™ – Amine-free additive formulated for use in highly alkaline or mildly acidic solutions to assist in the removal of

paint. It is used to permit the removal of the most difficult-to-strip finishes.

PAINT STRIPPER ADDITIVES Application/System Substrate Temperature

Product Name

Item Number

Package Size

Imm

ersi

on

Spra

y

Stee

l

Alu

min

um

Ope

rati

ng

Tem

pera

ture

BONDERITE® S-AD HOT 15™967452 5 Gallon X X X 200°F-240°F

594246 55 Gallon X X X 200°F-240°F

BONDERITE® S-AD HOT 18™21648642164865

5 Gallon55 Gallon

XX

XX

XX

140°F-200°F140°F-200°F

BONDERITE® S-AD HOT 19™772409 5 Gallon X X X 200°F-240°F

772408 55 Gallon X X X 200°F-240°F

BONDERITE® S-AD HOT 21™ 2164866 55 Gallon X X X 140°F-200°F

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60 | Functional Coatings Solutions

CLEANER CONDITIONER CONVERSION COATING POST-TREATMENT

Options:(1) Ship after

rust prevention applied, or

(2) continue processing.

Rust Preventatives

Rust preventatives are designed to provide short-term protection for moderate-duty corrosion protection needs.

BONDERITE® S-FN 503™ – Synthetic corrosion inhibitor designed

for short-term corrosion protection on ferrous alloys.

BONDERITE® L-GP 501™ – In-process synthetic corrosion inhibitor

designed for up to two weeks corrosion protection on ferrous alloys.

BONDERITE® L-GP 505™ – Synthetic corrosion inhibitor designed

for short-term corrosion protection on ferrous alloys.

BONDERITE® L-GP 4232™ – Synthetic corrosion inhibitor designed

for short-term corrosion protection on ferrous alloys.

BONDERITE® L-GP 5800™ – Soluble oil corrosion inhibitor designed

for extended corrosion protection on ferrous and non-ferrous alloys.

BONDERITE® L-GP 6767™ – Soluble oil corrosion inhibitor designed

for extended corrosion protection on ferrous alloys.

BONDERITE® L-GP 4141™ – Solvent-based corrosion inhibitor

designed for extended corrosion protection on ferrous and

non-ferrous alloys.

BONDERITE® L-GP 6041™ CR – Solvent-based corrosion inhibitor

designed for longer-term corrosion protection on ferrous and

galvanized alloys.

BONDERITE® L-FM PL 101™ – Multi-functional petroleum-based

corrosion inhibitor designed for longer-term corrosion protection

on ferrous and non-ferrous alloys.

RUST PREVENTATIVES Application Film Metals

ProductName

Item Number

Package Size

Stor

age

% S

olid

s

Typi

cal

Dilu

tion

T ypi

cal

Stor

age

Tim

e*

Spra

y

DIP

Wax

Tack

y

Oil

Flui

d

Plas

tic/

Cr

ysta

lline

Stee

l

Cast

Iron

Non

-Fer

rous

**

BONDERITE® S-FN 503™ 2058076 5 Gallon In Process 16 3-18% 4 wk X X X X X

2058075 55 Gallon In Process 16 3-18% 4 wk X X X X X

BONDERITE® L-GP 501™595486 5 Gallon In Process 45 3-20% 2 wk X X X X X X

594014 55 Gallon In Process 45 3-20% 2 wk X X X X X X

BONDERITE® L-GP 505™596698 5 Gallon Short Term 49 3-20% 4 wk X X X X X X

594827 55 Gallon Short Term 49 3-20% 4 wk X X X X X X

BONDERITE® L-GP 4232™595511 5 Gallon Short Term 35 3-20% 4 wk X X X X X X

594762 55 Gallon Short Term 35 3-20% 4 wk X X X X X X

BONDERITE® L-GP 5800™772736 5 Gallon Extended 99 3-20% 3 mo X X X X X X

772735 55 Gallon Extended 99 3-20% 3 mo X X X X X X

BONDERITE® L-GP 6767™593229 5 Gallon Extended 100 3-20% 3 mo X X X X X X

595793 55 Gallon Extended 100 3-20% 3 mo X X X X X X

BONDERITE® L-GP 4141™879525 5 Gallon Extended 10 100% 6 mo X X X X X X

879524 55 Gallon Extended 10 100% 6 mo X X X X X X

BONDERITE® L-GP 6041™ CR596092 5 Gallon Extended 24 100% 6 mo X X X X X X

594850 55 Gallon Extended 24 100% 6 mo X X X X X X

BONDERITE® L-FM PL 101™594059 5 Gallon Extended 100 100% 6 mo X X X X X X

594526 55 Gallon Extended 100 100% 6 mo X X X X X X

RUST PREVENTATIVES

INDUSTRIAL CLEANING, RUST AND PAINT REMOVAL

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SPECIALTY PRODUCTS

Acid InhibitorsBONDERITE® acid inhibitors are well-known and highly regarded worldwide – a reputation earned by on-the-job performance and proven

results. BONDERITE® acid inhibitors are formulated to provide cost-saving dependability without slowing production.

BONDERITE® S-AD 102™ – Powdered chemical designed to

inhibit the attack of sulfamic and sodium bisulfate solutions on

mild steel, stainless steel, copper and/or brass during industrial

cleaning operations.

BONDERITE® S-AD 103™ NPF – Unique liquid inhibitor designed

specifically for use in industrial cleaning operations to prevent acid

attack on mild steel, stainless steel and copper or brass.

BONDERITE® S-AD 145L™ – Liquid inhibitor specially designed for

the reduction of acid attack on zinc and galvanized surfaces. It will

also help protect mild steel, copper, brass and stainless steel from

attack by several acids.

BONDERITE® S-AD 2010™ – Low toxicity, nonflammable, highly

soluble, low viscosity, liquid metal loss inhibitor for use especially

in tetra ammoniated ethylenediaminetetraacetic acid (EDTA)

cleaning solutions.

BONDERITE® S-AD 213™ SF – Organic, liquid, cationic corrosion

inhibitor specially designed to inhibit the attack of hydrochloric acid

on iron and steel during industrial cleaning operations. It also inhibits

acid attack on copper and brass.

BONDERITE® S-AD 31A™ – Liquid, cationic acid inhibitor designed

specifically for use in chemical cleaning operations in which chloride-

free solvents such as citric, hydroxyacetic and formic acids are used.

BONDERITE® S-AD 3305™ – Low viscosity liquid, non-foaming

inhibitor for use in hydrochloric acid continuous or batch type

pickling operations.

ACID INHIBITORS

Product Name Item Number

Package Size

FormMaximum

TemperatureMain Use Used With the Following Acids

NSF Registered

Compatible Metals

BONDERITE® S-AD 102™594881 100 lb. Drum

Powder 180°F Acid Inhibitor Sulfuric, Sodium bisulfate YesSee Technical

Process Bulletin594613 350 lb. Drum

BONDERITE® S-AD 103™ NPF

693536 5 Gallon

Liquid 150°F Acid Inhibitor

Phosphoric, Sulfuric, Hydrochloric, Hydroxyactic (Glycolic), Citric,

Oxalic, Sulfamic, Tataric, Sodium bisulfate, Acetic

YesSee Technical

Process Bulletin621410 55 Gallon

BONDERITE® S-AD 145L™899060 5 Gallon

Liquid 120°F Acid InhibitorSulfamic, Citric, Hydrochloric,

SulfuricNo

See Technical Process Bulletin898822 55 Gallon

BONDERITE® S-AD 2010™1380617 5 Gallon

Liquid 350°F Boiler Clean Out EDTA and Ammoniated EDTA NoSee Technical

Process Bulletin1314676 55 Gallon

BONDERITE® S-AD 213™ SF1393855 5 Gallon

Liquid 220°F Acid Inhibitor Hydrochloric NoSee Technical

Process Bulletin1393854 55 Gallon

BONDERITE® S-AD 31A™592763 5 Gallon

Liquid 180°F Acid InhibitorPhosphoric, Sulfuric, Hydroxyactic (Glycolic), Citric, Formic, Oxalic,

Sulfamic, Tataric, Sodium bisulfateNo

See Technical Process Bulletin593979 55 Gallon

BONDERITE® S-AD 3305™ 831469 55 Gallon Liquid See TPB* Acid Inhibitor Hydrochloric NoSee Technical

Process Bulletin

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62 | Functional Coatings Solutions

Anti-Weld SpatterThis is an easily cleaned coating applied to metal prior to welding to reduce the adherents of weld spatter that can cause surface imperfections.

BONDERITE® S-FN AWS 104™ – Water-based anti-weld spatter agent material that stays wet after application.

Plastic Rinse AidThis specially formulated product prevents water spotting prior to painting plastic surfaces.

BONDERITE® M-PT R 400™ – Rinsing aid specially designed for use after plastic cleaning in plastic pretreatment operations. BONDERITE®

M-PT R 400™ assists in the displacement and removal of solids-laden water, thereby minimizing water spotting on cleaned plastic and

painted plastic parts.

Glass/Optics CleanerBONDERITE® 7903™ – is a powdered alkaline ultrasonic cleaner containing caustic soda carbonates, phosphates, complex building properties

and surfactants. BONDERITE® 7903™ is used for ultrasonic cleaning and degreasing of iron, steel, glass and non-ferrous metals. This product

is especially suitable for the removal of grinding and polishing paste, typically used for cutting optics and specialty glass.

ANTI-WELD SPATTER Application

ProductName

Item

Num

ber

Pack

age

Size

Liqu

id

Conc

entr

atio

n

Spra

y

Han

d W

ipe

Tem

pera

ture

R

ange

BONDERITE® S-FN AWS 104™593055 5 Gallon X 100% X X Ambient

593056 55 Gallon X 100% X X Ambient

PLASTIC RINSE AID Temperature Contents

ProductName

Item

Num

ber

Pack

age

Size

App

licat

ion

Subs

trat

e

Conc

entr

atio

n

Ope

rati

ng

Tem

pera

ture

Liqu

id

Phos

phat

e-Fr

eeBONDERITE® M-PT R 400™

598718 5 Gallon Spray Plastic 0.03-0.07% 70°F-110°F X X

593070 55 Gallon Spray Plastic 0.03-0.07% 70°F-110°F X X

GLASS/OPTICS CLEANER Temperature Contents

ProductName

Item

Num

ber

Pack

age

Size

App

licat

ion

Subs

trat

e

Conc

entr

atio

n

Ope

rati

ng

Tem

pera

ture

Pow

der

Phos

phat

e-Fr

ee

BONDERITE® 7903™ 597556 45 KGUltrasonic

cleanGlass 0.5-4 oz/gallon

0.5-4.0 oz. per gallon

X

SPECIALTY PRODUCTS

INDUSTRIAL CLEANING, RUST AND PAINT REMOVAL

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Functional Coatings Solutions | 63

Dependable Equipment,High-Quality ServicesHenkel provides a complete line of integrated advance equipment

solutions to optimize the application of metal pretreatment products,

providing trusted, high quality services to our customers. We

offer a complete line of application equipment, process controls,

pretreatment support equipment and other specialty systems

that can be easily integrated into your existing manufacturing

process. Our engineering services range from design and product

development to simulated testing of the manufacturing process and

application trials. In a design-through-assembly partnership, no one

adds value like Henkel.

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64 | Functional Coatings Solutions

Henkel Corporation offers complete engineering services for

projects demanding expertise and support beyond the limits of

our standard technical services. As a result, our engineers and

scientists can provide the following value-added services:

• On-site engineering assistance

• Contract lab services and testing

• Custom formulations

A manufacturer’s survival and success are directly related to

its technical capability. Rapidly emerging, innovative processes

and materials mandate an unprecedented breadth and depth

of engineering savvy. Not every company can house the

equipment and engineering staff necessary to compete in today’s

marketplace. Henkel can.

ENGINEERING SERVICES

ENGINEERING SERVICES AND SUPPORT

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Functional Coatings Solutions | 65

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The Henkel engineering services group understands the need to partner with manufacturers and share this expertise with the industry through cost-effective, custom-tailored programs.

These programs range from specialized field teams that evaluate specifications and in-line process requirements, to the

development of adhesives, sealants and surface treatments, as well as the design, construction and implementation of systems.

Whether you need competent recommendations on chemical properties or a turnkey process line, the Henkel engineering

services group can provide solutions through the seamless integration of mechanical, electrical, industrial manufacturing and

chemical engineering teams.

Custom test fixtures and protocols can be developed to meet specific end-use requirements.

Crucial in the engineering process is determining whether the customer’s application and the adhesive or surface treatment

criteria can withstand the gauntlet of rigorous strength tests performed by Henkel. Custom test fixtures and protocols can be

developed to meet specific end-use requirements.

Our prototyping capability provides valuable data regarding the feasibility of full-scale manufacture.

Henkel engineers are frequently called upon to provide process simulations of customer parts on short production runs.

Our prototyping capability provides valuable data regarding the feasibility of full-scale manufacture.

Manufacturers can be confident in the durability and longevity of an assembly in the field.

Our engineers can also create environmental conditions that simulate, and even exceed, the most severe conditions. With

salt spray testing, humidity, detergency and thermal cycling chambers, manufacturers can be provided with confidence in the

durability and longevity of an assembly in the field.

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66 | Functional Coatings Solutions

ENGINEERING SERVICES AND SUPPORT

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Functional Coatings Solutions | 67

For technical assistance or a comprehensive list of products and package sizes, call: 855.436.5354

PROCESS OPTIMIZATIONHenkel has decades of success optimizing manufacturing processes. We can analyze your complete manufacturing process and provide tailor-made recommendations on how to reduce production cycle times and rejection rates, thereby lowering your overall costs and increasing your productivity.

LAB TESTINGHenkel’s testing capabilities can provide complete data on our product recommendations. Whether you want to analyze a single component of your production process or review the complete system, our labs can provide all the data you need.

CUSTOMER TRAININGHenkel offers a wide selection of customized training programs to help customers learn the details of our product technologies and how to apply them effectively. We can also train you to use our custom-designed equipment efficiently. Our Technology Days provide additional training and demonstrations of our newest innovations.

VALUE CALCULATORSUsing our Value Calculators, our specialists can accurately analyze the total cost of your processes and determine your savings potential. Simply arrange an appointment with our specialists, and they will visit your production facilities to conduct an in-depth analysis.

ANALYTICAL SERVICESHenkel provides comprehensive analyses of all steps in your manufacturing process using our own industry experts. We will identify problem points on the production line and recommend improvements to the manufacturing process. These services can also include equipment teardowns, surface analysis and testing.

In addition to offering the broadest product portfolio in the Functional

Coatings industry, Henkel provides an array of services to help our industrial

manufacturing customers optimize their manufacturing process, improve

efficiency and reduce overall costs. The following services are available

worldwide:

ENGINEERING SERVICES/ TOTAL SOLUTIONS AND SUPPORT

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NORTH AMERICA

Henkel Corporation

One Henkel Way

Rocky Hill, CT 06067

Tel: 1.855.436.5354

Henkel Corporation

32100 Stephenson Highway

Madison Heights, MI 48071

Tel: 1.855.436.5354