METAL FABRICATION PERFORMANCE SOLUTIONS FOR RIGHT ANGLE ... solutions for right angle grinders ......
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Transcript of METAL FABRICATION PERFORMANCE SOLUTIONS FOR RIGHT ANGLE ... solutions for right angle grinders ......
PERFORMANCE SOLUTIONS FOR RIGHT
ANGLE GRINDERS
METAL FABRICATION
INTRODUCTIONAt Norton we know a lot about abrasives. Using our technical expertise and
knowledge gained over many years of manufacturing and selling cutting-off
and grinding wheels, flap and fibre discs and finishing and polishing products
into the Metal Fabrication market, we bring you the new performance solution
brochure for right angle grinder applications.
This brochure provides solutions, recommendations, tips and advice
for a more productive and profitable return on your investment,
and is designed to:
Matchapplicationneedsandrequirementstorealsolutions
Introduceefficient,unique,newproductinnovations
Provideaperformanceandeconomicalproductoffering
Includeastep-by-stepprocessdrivenapproachforapracticalsolution
To see the products for yourself, training and
demonstration opportunities are available and
held in our Centre of Excellence
facilities located across Europe.
For more information, contact your
local sales representative.
PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS | 3
Thesequentialpathchartedaboverepresentsthe8keyapplicationprocessesfoundinmetalfabricationtoday,
where right angled grinders are most commonly used. The colour coded chart is referenced on each of the following
pages, providing a best product solution for each application.
Grit 24 30 36 40 50 60 80 100 120 150-180 180-320 +
FINE (FINISHING)COARSE (GRINDING)
The table below shows the the grit overlap for each product type, for every stage of the application process.
GRIT APPLICATION TABLE
4 | PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS
CUTTING-OFF HEAVY DUTY GRINDING STOCK REMOVAL BLENDING & RE FINING
Cut-off wheel for correct dimensioning.
Flap DiscRemove heavy weld seams and excess material. Long product life.
Fibre DiscRemove excess material from flat and contoured surfaces.
Grinding wheels to remove welds and burrs.
Impart a uniform finish.
APPL
ICAT
ION
THE SEQUENTIAL PATH
Cutting-off and grinding wheels
Cutting-off
Heavy Duty Grinding
Coated abrasives
Stock Removal
Blending & Refining
Deburring
Surface Preparation & Cleaning
Finishing
BearTex Coarse Medium Very Fine
Performance Solutions for Right Angle Grinders | 5
UNDERSTANDING THE APPLICATION MATRIX
Foreachofthe8keyapplicationprocesses,theApplicationMatrixprovidesaproductselectionguide.
Dividedbymaterialandfurtherbyproductrequirement(performanceoreconomy),theguideprovides
arecommendation for selecting the perfect product solution.
Application:
Identifyyourapplicationfromeachofthe8keycolour
coded stages of the process.
Material:
Select from Stainless Steel, Mild Steel and
Aluminium, depending on your work material.
Product Requirement:
Innovative products providing exceptionally high
performance(red)andalternativeeconomy
(green)solutions.
Product Solution:
Directs you to the best product for your
applicationrequirement.Quantum / Omega 1mm for clean and precise cutting
Premium grain and bond for high stability and less dust Time saving
Vulcan Good cutting performance Straight and quick cutting
Quantum / Omega 1mm for clean and precise cutting Premium grain and bond for high
stability and less dust Time saving
Norline Ultra thin for precise cut High performance Aluminum Oxide
grain for fast cut
Vulcan Good cutting performance Straight and quick cutting
Quantum Ceramic SG abrasive for maximum performance
Aggressive, consistent cooler cut Long life
Quantum Ceramic SG abrasive for maximum performance Aggressive, consistent cooler cut Omega Ideal for mid to heavy duty applications on stainless steel
F827 Norzon High and regular cut rate Good price vs. performance ratioOmega 100% NorZon grain for high stock removal Heavy cloth backing controls wear, increasing product life
Quantum Ceramic SG abrasive for maximum performance Aggressive, consistent cooler cut
Omega 100% NorZon grain for high stock removal Heavy cloth backing controls wear, increasing product life
F827 Norzon Excellent performance on hard aluminium alloys
Vulcan Zirconia Good stock removal Comfortable working
F827 Norzon High and regular cut rate Good price vs. performance ratio
Vulcan Zirconia Good stock removal Comfortable working
F100 Fibre Disc Aluminium Oxide grain for good cut rate on soft aluminium alloys
NEW Quantum 3 Fast material removal Long life High stability Unrivalled comfort
Vulcan Good material removal rate Hard and soft wheels available Suitable for a number of
applications
NEW Quantum 3 Premium Ceramic, Aluminium Oxide and Zirconium grains Best G-ratio High performance rough applications
High material removal rate
Norline Sharp Aluminium Oxide grain
for fast material removal Prevents clogging Smooth finish achieved
Vulcan Good material removal rate Hard and soft wheels available Suitable for a number of
applications
Vortex RapidBlend Disc Versatile, cut and fini sh with one disc High performance gra in for all
blending operations Long life and comforta ble handlingVortex RapidPrep (SCM) Disc Good performance an d life Open structure resists loading Various grades availa ble for
different blending sty les
Vortex RapidBlend Disc Versatile, cut and fini sh with one disc High performance gra in for all
blending operations Long life and comforta ble handling
Vortex RapidBlend Disc Versatile, cut and fini sh with one disc High performance gra in for all
blending operations Long life and comfortab le handling
Vortex RapidPrep (SCM) Disc Good performance an d life Open structure resists loading Various grades availab le
forblending
Vortex RapidPrep (SCM) Disc Good performance an d life Open structure resists loading Various grades availab le for
different blending sty les
CUTTING-OFF
HEAVY DUTY GRINDINGSTOCK REMOVAL
Cut-off wheel for correct dimensioning.
Flap DiscRemove heavy weld seams and excess material. Long product life.
Fibre DiscRemove excess material from flat and contoured surfaces.
Grinding wheels to remove welds and burrs.
APPL
ICAT
ION
PER
FOR
MAN
CE
PER
FOR
MAN
CE
PER
FOR
MAN
CE
ECO
NO
MY
ECO
NO
MY
ECO
NO
MY
STAI
NLE
SS S
TEEL
MIL
D S
TEEL
ALU
MIN
IUM
THE APPLICATION MATRIX
--
BLENDING & RE FINING
Impart a uniform finish.
BLENDING & RE FINING DEBURRINGSURFACE PREPARATION & CLEANING
FINISHING POLISHING
Remove burrs, radiusing and break sharp edges.
Reduce surface roughness, apply a cosmetic finish, prepare for polishing.
Remove dirt, rust or corrosion and prepare surface prior to coating or welding.
Impart a uniform finish. Final step to provide a high gloss finish.
PERFORMANCE PRODUCTS wORK OPTIMALLY ON TOOLS wITH HIGHER POwER, 1200w AND ABOVE.
Quantum / Omega1mmforcleanandprecisecuttingPremiumgrainandbondforhigh
stability and less dust Timesaving
Vulcan GoodcuttingperformanceStraightandquickcutting
Quantum / Omega1mmforcleanandprecisecuttingPremiumgrainandbondforhigh
stability and less dustTimesaving
Norline UltrathinforprecisecutHighperformanceAluminumOxide
grain for fast cut
Vulcan GoodcuttingperformanceStraightandquickcutting
QuantumCeramicSG abrasive for
maximum performance Aggressive,consistent
cooler cut Longlife
Quantum CeramicSG abrasive
for maximum performance
Aggressive,consistentcooler cut
OmegaIdealformidtoheavy
duty applications on stainless steel
F827 NorzonHighandregular
cut rateGoodpricevs.
performance ratio
Omega100%NorZongrain
for high stock removalHeavyclothbacking
controls wear, increasing product life
Quantum CeramicSG abrasive
for maximum performance
Aggressive,consistentcooler cut
Omega100%NorZongrain
for high stock removalHeavyclothbacking
controls wear, increasing product life
F827 NorzonExcellentperformance
on hard aluminium alloys
Vulcan ZirconiaGoodstockremovalComfortableworking
F827 NorzonHighandregular
cut rateGoodpricevs.
performance ratio
Vulcan ZirconiaGoodstockremovalComfortableworking
F100 Fibre DiscAluminiumOxide
grain for good cut rate on soft aluminium alloys
NEw Quantum 3PremiumCeramicgrainsBestG-ratioHigh performance rough applications High material removal rate
Vulcan GoodmaterialremovalrateHardandsoftwheelsavailableSuitableforanumberof
applications
NEw Quantum 3PremiumCeramicgrainsBestG-ratioHigh performance rough applications High material removal rate
NorlineSharpAluminiumOxidegrain
for fast material removalPreventscloggingSmoothfinishachieved
Vulcan GoodmaterialremovalrateHardandsoftwheelsavailableSuitableforanumberof
applications
Vortex RapidBlend DiscVersatile, cut and fini sh with
one discHigh performance gra in for all
blending operationsLong life and comforta
Recommended