METAL FABRICATION PERFORMANCE SOLUTIONS FOR RIGHT ANGLE ... solutions for right angle grinders ......

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Transcript of METAL FABRICATION PERFORMANCE SOLUTIONS FOR RIGHT ANGLE ... solutions for right angle grinders ......

  • PERFORMANCE SOLUTIONS FOR RIGHT

    ANGLE GRINDERS

    METAL FABRICATION

  • INTRODUCTIONAt Norton we know a lot about abrasives. Using our technical expertise and

    knowledge gained over many years of manufacturing and selling cutting-off

    and grinding wheels, flap and fibre discs and finishing and polishing products

    into the Metal Fabrication market, we bring you the new performance solution

    brochure for right angle grinder applications.

    This brochure provides solutions, recommendations, tips and advice

    for a more productive and profitable return on your investment,

    and is designed to:

    Matchapplicationneedsandrequirementstorealsolutions

    Introduceefficient,unique,newproductinnovations

    Provideaperformanceandeconomicalproductoffering

    Includeastep-by-stepprocessdrivenapproachforapracticalsolution

    To see the products for yourself, training and

    demonstration opportunities are available and

    held in our Centre of Excellence

    facilities located across Europe.

    For more information, contact your

    local sales representative.

    PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS | 3

  • Thesequentialpathchartedaboverepresentsthe8keyapplicationprocessesfoundinmetalfabricationtoday,

    where right angled grinders are most commonly used. The colour coded chart is referenced on each of the following

    pages, providing a best product solution for each application.

    Grit 24 30 36 40 50 60 80 100 120 150-180 180-320 +

    FINE (FINISHING)COARSE (GRINDING)

    The table below shows the the grit overlap for each product type, for every stage of the application process.

    GRIT APPLICATION TABLE

    4 | PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS

    CUTTING-OFF HEAVY DUTY GRINDING STOCK REMOVAL BLENDING & RE FINING

    Cut-off wheel for correct dimensioning.

    Flap DiscRemove heavy weld seams and excess material. Long product life.

    Fibre DiscRemove excess material from flat and contoured surfaces.

    Grinding wheels to remove welds and burrs.

    Impart a uniform finish.

    APPL

    ICAT

    ION

    THE SEQUENTIAL PATH

    Cutting-off and grinding wheels

    Cutting-off

    Heavy Duty Grinding

    Coated abrasives

    Stock Removal

    Blending & Refining

    Deburring

    Surface Preparation & Cleaning

    Finishing

    BearTex Coarse Medium Very Fine

  • Performance Solutions for Right Angle Grinders | 5

    UNDERSTANDING THE APPLICATION MATRIX

    Foreachofthe8keyapplicationprocesses,theApplicationMatrixprovidesaproductselectionguide.

    Dividedbymaterialandfurtherbyproductrequirement(performanceoreconomy),theguideprovides

    arecommendation for selecting the perfect product solution.

    Application:

    Identifyyourapplicationfromeachofthe8keycolour

    coded stages of the process.

    Material:

    Select from Stainless Steel, Mild Steel and

    Aluminium, depending on your work material.

    Product Requirement:

    Innovative products providing exceptionally high

    performance(red)andalternativeeconomy

    (green)solutions.

    Product Solution:

    Directs you to the best product for your

    applicationrequirement.Quantum / Omega 1mm for clean and precise cutting

    Premium grain and bond for high stability and less dust Time saving

    Vulcan Good cutting performance Straight and quick cutting

    Quantum / Omega 1mm for clean and precise cutting Premium grain and bond for high

    stability and less dust Time saving

    Norline Ultra thin for precise cut High performance Aluminum Oxide

    grain for fast cut

    Vulcan Good cutting performance Straight and quick cutting

    Quantum Ceramic SG abrasive for maximum performance

    Aggressive, consistent cooler cut Long life

    Quantum Ceramic SG abrasive for maximum performance Aggressive, consistent cooler cut Omega Ideal for mid to heavy duty applications on stainless steel

    F827 Norzon High and regular cut rate Good price vs. performance ratioOmega 100% NorZon grain for high stock removal Heavy cloth backing controls wear, increasing product life

    Quantum Ceramic SG abrasive for maximum performance Aggressive, consistent cooler cut

    Omega 100% NorZon grain for high stock removal Heavy cloth backing controls wear, increasing product life

    F827 Norzon Excellent performance on hard aluminium alloys

    Vulcan Zirconia Good stock removal Comfortable working

    F827 Norzon High and regular cut rate Good price vs. performance ratio

    Vulcan Zirconia Good stock removal Comfortable working

    F100 Fibre Disc Aluminium Oxide grain for good cut rate on soft aluminium alloys

    NEW Quantum 3 Fast material removal Long life High stability Unrivalled comfort

    Vulcan Good material removal rate Hard and soft wheels available Suitable for a number of

    applications

    NEW Quantum 3 Premium Ceramic, Aluminium Oxide and Zirconium grains Best G-ratio High performance rough applications

    High material removal rate

    Norline Sharp Aluminium Oxide grain

    for fast material removal Prevents clogging Smooth finish achieved

    Vulcan Good material removal rate Hard and soft wheels available Suitable for a number of

    applications

    Vortex RapidBlend Disc Versatile, cut and fini sh with one disc High performance gra in for all

    blending operations Long life and comforta ble handlingVortex RapidPrep (SCM) Disc Good performance an d life Open structure resists loading Various grades availa ble for

    different blending sty les

    Vortex RapidBlend Disc Versatile, cut and fini sh with one disc High performance gra in for all

    blending operations Long life and comforta ble handling

    Vortex RapidBlend Disc Versatile, cut and fini sh with one disc High performance gra in for all

    blending operations Long life and comfortab le handling

    Vortex RapidPrep (SCM) Disc Good performance an d life Open structure resists loading Various grades availab le

    forblending

    Vortex RapidPrep (SCM) Disc Good performance an d life Open structure resists loading Various grades availab le for

    different blending sty les

    CUTTING-OFF

    HEAVY DUTY GRINDINGSTOCK REMOVAL

    Cut-off wheel for correct dimensioning.

    Flap DiscRemove heavy weld seams and excess material. Long product life.

    Fibre DiscRemove excess material from flat and contoured surfaces.

    Grinding wheels to remove welds and burrs.

    APPL

    ICAT

    ION

    PER

    FOR

    MAN

    CE

    PER

    FOR

    MAN

    CE

    PER

    FOR

    MAN

    CE

    ECO

    NO

    MY

    ECO

    NO

    MY

    ECO

    NO

    MY

    STAI

    NLE

    SS S

    TEEL

    MIL

    D S

    TEEL

    ALU

    MIN

    IUM

    THE APPLICATION MATRIX

    --

    BLENDING & RE FINING

    Impart a uniform finish.

    BLENDING & RE FINING DEBURRINGSURFACE PREPARATION & CLEANING

    FINISHING POLISHING

    Remove burrs, radiusing and break sharp edges.

    Reduce surface roughness, apply a cosmetic finish, prepare for polishing.

    Remove dirt, rust or corrosion and prepare surface prior to coating or welding.

    Impart a uniform finish. Final step to provide a high gloss finish.

    PERFORMANCE PRODUCTS wORK OPTIMALLY ON TOOLS wITH HIGHER POwER, 1200w AND ABOVE.

  • Quantum / Omega1mmforcleanandprecisecuttingPremiumgrainandbondforhigh

    stability and less dust Timesaving

    Vulcan GoodcuttingperformanceStraightandquickcutting

    Quantum / Omega1mmforcleanandprecisecuttingPremiumgrainandbondforhigh

    stability and less dustTimesaving

    Norline UltrathinforprecisecutHighperformanceAluminumOxide

    grain for fast cut

    Vulcan GoodcuttingperformanceStraightandquickcutting

    QuantumCeramicSG abrasive for

    maximum performance Aggressive,consistent

    cooler cut Longlife

    Quantum CeramicSG abrasive

    for maximum performance

    Aggressive,consistentcooler cut

    OmegaIdealformidtoheavy

    duty applications on stainless steel

    F827 NorzonHighandregular

    cut rateGoodpricevs.

    performance ratio

    Omega100%NorZongrain

    for high stock removalHeavyclothbacking

    controls wear, increasing product life

    Quantum CeramicSG abrasive

    for maximum performance

    Aggressive,consistentcooler cut

    Omega100%NorZongrain

    for high stock removalHeavyclothbacking

    controls wear, increasing product life

    F827 NorzonExcellentperformance

    on hard aluminium alloys

    Vulcan ZirconiaGoodstockremovalComfortableworking

    F827 NorzonHighandregular

    cut rateGoodpricevs.

    performance ratio

    Vulcan ZirconiaGoodstockremovalComfortableworking

    F100 Fibre DiscAluminiumOxide

    grain for good cut rate on soft aluminium alloys

    NEw Quantum 3PremiumCeramicgrainsBestG-ratioHigh performance rough applications High material removal rate

    Vulcan GoodmaterialremovalrateHardandsoftwheelsavailableSuitableforanumberof

    applications

    NEw Quantum 3PremiumCeramicgrainsBestG-ratioHigh performance rough applications High material removal rate

    NorlineSharpAluminiumOxidegrain

    for fast material removalPreventscloggingSmoothfinishachieved

    Vulcan GoodmaterialremovalrateHardandsoftwheelsavailableSuitableforanumberof

    applications

    Vortex RapidBlend DiscVersatile, cut and fini sh with

    one discHigh performance gra in for all

    blending operationsLong life and comforta