Metal Embossing - Varanasi - D'Sourcedsource.in/sites/default/files/resource/metal-embossing... ·...

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D’source Digital Learning Environment for Design - www.dsource.in 1 Source: http://www.dsource.in/resource/metal-emboss- ing-varanasi Design Resource Metal Embossing - Varanasi Creation of an Impression of The Design by Prof. Bibhudutta Baral and Manasa K. H. NID Campus, Bengaluru 1. Introduction 2. Tools and Raw Materials 3. Making Process 4. Products 5. Video 6. Contact Details

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Source: http://www.dsource.in/resource/metal-emboss-ing-varanasi

Design Resource

Metal Embossing - VaranasiCreation of an Impression of The DesignbyProf. Bibhudutta Baral and Manasa K. H.NID Campus, Bengaluru

1. Introduction2. Tools and Raw Materials3. Making Process4. Products5. Video6. Contact Details

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Introduction Embossing refers to the creation of an impression of some kind of design, decoration, lettering, or pattern on an-other surface like paper, cloth, metal, and even leather, to make a relief. In the broadest sense, it means to change a surface from each raised area on one surface of the thin material is matched by a recessed area on the oppo-site side, and vice versa at to shaped, so that some areas are raised relative to other areas. Embossing is done for purely decorative reasons.

A Metal is a material that is typically hard, opaque, shiny, and has good electrical and thermal conductivity. Metals are generally malleable-that is, they can be hammered or pressed permanently out of shape without breaking or cracking.

Both the literature and the metal mages excavated by archaeologist establish the fact that the art of bronze casting has been continuously practiced in India for more than five millennia. The Indian metal smith is known for various methods of metal-working and has created forms with vision, conception, and sensitivity of a sculptor. Copper and tin were the earliest non-ferrous metals used by man. Later, these were mixed to form an alloy called bronze. Nowadays there is an extensive use of brass, bronze, copper, iron and bell metal in India.

The technique of embossing dates backs to antiquity and has been widely with gold and silver for fine detailing work and copper and bronze were used for the larger sculpting works. A classical piece using embossing meth-od includes the bronze Greek amour plates from the 3rd Century BC. Embossing were commonly made in India to create objects such as embossing designed water vessels. These vessels were generally made of Copper and silver. Metal embossing is a 500 years old tradition of India.

During the Hopewell and Mississippian periods of the American south east and Midwest goods of the embossed metal were fashioned as ritual regalia and eventually used in prestige burials.

Kashipura located in Varanasi is one among famous place for sheet metal embossing art. Craftsman usually pre-fers copper and brass sheets in embossing work. Mr. Jayprakash who is looking after the metal embossing work says that it is their family business and he got involved in this work by the influence of his father late Sri Chand, their family is involved in this work since many generations. His father Sri Chand was awarded with Rashtrapathi Award.

Craftsman Santhosh who is working under Mr. Jayprakash says that he is involved in metal embossing work since his childhood from the age of 10 years. He learned the work from Vijay Kumar in Delhi. He says that he has also worked for the most famous golden temple of Amritsar.

Source: http://www.dsource.in/resource/metal-emboss-ing-varanasi/introduction

Design Resource

Metal Embossing - VaranasiCreation of an Impression of The DesignbyProf. Bibhudutta Baral and Manasa K. H.NID Campus, Bengaluru

1. Introduction2. Tools and Raw Materials3. Making Process4. Products5. Video6. Contact Details

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Goddess Lakshmi embossed in metal. Experienced artist immersed in metal embossing work.

1. Introduction2. Tools and Raw Materials3. Making Process4. Products5. Video6. Contact Details

Source: http://www.dsource.in/resource/metal-emboss-ing-varanasi/introduction

Design Resource

Metal Embossing - VaranasiCreation of an Impression of The DesignbyProf. Bibhudutta Baral and Manasa K. H.NID Campus, Bengaluru

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A scenic view in which animals are also depicted well in the work.

Artisans who work on metal embossing craft at Varana-si.

1. Introduction2. Tools and Raw Materials3. Making Process4. Products5. Video6. Contact Details

Source: http://www.dsource.in/resource/metal-emboss-ing-varanasi/introduction

Design Resource

Metal Embossing - VaranasiCreation of an Impression of The DesignbyProf. Bibhudutta Baral and Manasa K. H.NID Campus, Bengaluru

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View of the war embossed on metal.

1. Introduction2. Tools and Raw Materials3. Making Process4. Products5. Video6. Contact Details

Source: http://www.dsource.in/resource/metal-emboss-ing-varanasi/introduction

Design Resource

Metal Embossing - VaranasiCreation of an Impression of The DesignbyProf. Bibhudutta Baral and Manasa K. H.NID Campus, Bengaluru

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Tools and Raw Materials Tools used for Metal Embossing are as follows:

• Metal Sheets: Silver, copper, brass, bronze and gold are used to create embossed design/patterns. • Lac: It is used to provide a solid base to work on, whilst allowing the metal to be pushed out and shaped with-out obstruction.

• Scissors: A pair of scissors used to cut the metal sheets.

• Gas Burner: It is used to burn the area to be carved and embossed with the help of gas burner, that makes the sheet soften and that makes the carving work easy.

• File and Buffer: These are used to smoothen the edges and give shine to the product.

• Hammer: It is used to hit the chisels in the process of embossing work.

• Sheet of Paper: Design to be carved on sheet is drawn on a paper sheet for reference.

• Chisels: Different sizes and shapes of chisels are used in embossing process.

Metal is the basic material used for metal embossing craft.

Fire gun is used for heating the metal.

Source: http://www.dsource.in/resource/metal-emboss-ing-varanasi/tools-and-raw-materials

Design Resource

Metal Embossing - VaranasiCreation of an Impression of The DesignbyProf. Bibhudutta Baral and Manasa K. H.NID Campus, Bengaluru

1. Introduction2. Tools and Raw Materials3. Making Process4. Products5. Video6. Contact Details

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Tools that are used for creating the impression on the metal.

A flat sharp chisel used for creating the sharp border impressions.

Chisel of flat bottom.

Various sizes of chisels.

Source: http://www.dsource.in/resource/metal-emboss-ing-varanasi/tools-and-raw-materials

Design Resource

Metal Embossing - VaranasiCreation of an Impression of The DesignbyProf. Bibhudutta Baral and Manasa K. H.NID Campus, Bengaluru

1. Introduction2. Tools and Raw Materials3. Making Process4. Products5. Video6. Contact Details

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Hammer is used for hammering while creating the impressions on metal.

Source: http://www.dsource.in/resource/metal-emboss-ing-varanasi/tools-and-raw-materials

Design Resource

Metal Embossing - VaranasiCreation of an Impression of The DesignbyProf. Bibhudutta Baral and Manasa K. H.NID Campus, Bengaluru

1. Introduction2. Tools and Raw Materials3. Making Process4. Products5. Video6. Contact Details

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Making Process Sheet metal embossing is a stamping process for producing raised designs or relief. The process of metal em-bossing takes a lot of time due to the repetition of a number of time consuming stages. The tools used in metal embossing are customized tools made by artisan itself. Craftsman works on the metal embossing when they get order from the customers, once they understand the customers requirement they will make a rough drawing on a paper sheet and when the design is approved by the customer, they will start with the embossing work. The size of the metal sheet is depended on the type of the design and the size. Work usually takes one year to six months or sometimes it will be completed in 2months. Time duration taken to complete the work is mainly depended on the size and design. In this technique, metal sheet is cut into required size and shape. Lac will be melted it in a big container. Once the lac is completely melted, the sheet is then placed over the lac. The purpose of using lac is to provide a solid base to work on, whilst allowing the metal to be pushed out and shaped without obstruction.

Detailed drawing of the product is done first on paper and then it is pasted on a metal sheet and then finally the sheet is put on a surface which is smeared with lacquer or wax and design is traced metal sheet by using fine instruments. Once the basic tracing is done, drawing paper is removed. Before carving the metal sheet, the area to be carved is burned with the help of gas burner that makes the sheet soften and that makes the carving work easy. Further the sheet is carved as per the design pattern with the help of different shape and size of chisels. Once the design is carved completely, the lac, which is kept under the sheet is removed and the sheet is washed and finally it is completed by polishing. The tools used to carve are still ancient, although the raw materials today come from modern mines and furnace.

Source: http://www.dsource.in/resource/metal-emboss-ing-varanasi/making-process

Design Resource

Metal Embossing - VaranasiCreation of an Impression of The DesignbyProf. Bibhudutta Baral and Manasa K. H.NID Campus, Bengaluru

1. Introduction2. Tools and Raw Materials3. Making Process4. Products5. Video6. Contact Details

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Flow Chart:

Source: http://www.dsource.in/resource/metal-emboss-ing-varanasi/making-process

Design Resource

Metal Embossing - VaranasiCreation of an Impression of The DesignbyProf. Bibhudutta Baral and Manasa K. H.NID Campus, Bengaluru

1. Introduction2. Tools and Raw Materials3. Making Process4. Products5. Video6. Contact Details

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Artisan hammers the metal sheet for the neat outline of the metal sheet.

A neat sketch is prepared initially.

The sketch made on paper is stuck on the sheet of metal.

Source: http://www.dsource.in/resource/metal-emboss-ing-varanasi/making-process

Design Resource

Metal Embossing - VaranasiCreation of an Impression of The DesignbyProf. Bibhudutta Baral and Manasa K. H.NID Campus, Bengaluru

1. Introduction2. Tools and Raw Materials3. Making Process4. Products5. Video6. Contact Details

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On the sketch using the pointed chisel neat outline of the design is rendered on the metal sheet that is underneath.

By using the appropriate chisel the designs are rendered.

Then the metal sheet is heated using fire gun.

Again if necessary, the designs in the centre of the metal sheet are traced.

Source: http://www.dsource.in/resource/metal-emboss-ing-varanasi/making-process

Design Resource

Metal Embossing - VaranasiCreation of an Impression of The DesignbyProf. Bibhudutta Baral and Manasa K. H.NID Campus, Bengaluru

1. Introduction2. Tools and Raw Materials3. Making Process4. Products5. Video6. Contact Details

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Then the sheet is fired.

The flat surfaces are neatly leveled using the flat chisel.

Neat sharp edges of the designs are embossed using suitable sharp chisel.

When necessary it is hammered again for the final finishing.

Source: http://www.dsource.in/resource/metal-emboss-ing-varanasi/making-process

Design Resource

Metal Embossing - VaranasiCreation of an Impression of The DesignbyProf. Bibhudutta Baral and Manasa K. H.NID Campus, Bengaluru

1. Introduction2. Tools and Raw Materials3. Making Process4. Products5. Video6. Contact Details

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Beautiful view of animals drinking water at forest embossed in metal is displayed.

Source: http://www.dsource.in/resource/metal-emboss-ing-varanasi/making-process

Design Resource

Metal Embossing - VaranasiCreation of an Impression of The DesignbyProf. Bibhudutta Baral and Manasa K. H.NID Campus, Bengaluru

1. Introduction2. Tools and Raw Materials3. Making Process4. Products5. Video6. Contact Details

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Products Metal sheet is the basic Raw material used to make embossing work. The product price is based on the size, shape and the material used. Work usually takes one year to six months or sometimes it will be completed in two months. Time duration taken to complete the work is mainly depended on the size and design. Sheet embossing are usually done for the king’s chariot, temple doors, Idols of Gods and Goddess, Pillars of temples, Chariots and mantapa’s for the idols.

A metal door on which symbols of Hindu tradition is embossed.

Fascinating designs embossed on metal.

Source: http://www.dsource.in/resource/metal-emboss-ing-varanasi/products

Design Resource

Metal Embossing - VaranasiCreation of an Impression of The DesignbyProf. Bibhudutta Baral and Manasa K. H.NID Campus, Bengaluru

1. Introduction2. Tools and Raw Materials3. Making Process4. Products5. Video6. Contact Details

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Lord Hanuman Embossed on metal.

Animal’s portrait made of metal.

A war view marvelously embossed.Source: http://www.dsource.in/resource/metal-emboss-ing-varanasi/products

Design Resource

Metal Embossing - VaranasiCreation of an Impression of The DesignbyProf. Bibhudutta Baral and Manasa K. H.NID Campus, Bengaluru

1. Introduction2. Tools and Raw Materials3. Making Process4. Products5. Video6. Contact Details

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Video

Metal Embossing - Varanasi

Source: http://www.dsource.in/resource/metal-emboss-ing-varanasi/video

Design Resource

Metal Embossing - VaranasiCreation of an Impression of The DesignbyProf. Bibhudutta Baral and Manasa K. H.NID Campus, Bengaluru

1. Introduction2. Tools and Raw Materials3. Making Process4. Products5. Video6. Contact Details

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Contact Details This documentation was done by Prof. Bibhudutta Baral and Manasa K. H. at NID Campus, Bengaluru.

You can get in touch with • Prof. Bibhudutta Baral at bibhudutta[at]nid.edu

You could write to the following address regarding sug-gestions and clarifications: Key Contacts:Shri. Santhosh, Senior craftsmanVaranasiUP, IndiaMobile: 09336915723

Helpdesk Details:Co-ordinatorProject e-kalpaR & D CampusNational Institute of Design#12 HMT Link Road, Off Tumkur RoadBengaluru 560 022India

Phone: +91 80 2357 9054Fax: +91 80 23373086Email: dsource.in[at]gmail.com

Source: http://www.dsource.in/resource/metal-emboss-ing-varanasi/contact-details

Design Resource

Metal Embossing - VaranasiCreation of an Impression of The DesignbyProf. Bibhudutta Baral and Manasa K. H.NID Campus, Bengaluru

1. Introduction2. Tools and Raw Materials3. Making Process4. Products5. Video6. Contact Details