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Metal and Nonmetal Fatal Accident Review CY 2007.
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Transcript of Metal and Nonmetal Fatal Accident Review CY 2007.
Metal and NonmetalMetal and NonmetalFatal Accident ReviewFatal Accident Review
CY 2007CY 2007
Mine Employees
21
Contractors10
MNM Fatalities
Copper, 6% Alumina, 6%
Other*, 22%
Crushed Stone, 16%
Gold, 13%
Sand & Gravel, 19%
Iron Ore, 6%
Cement, 6%
Granite, 6%
MNM Fatalities by Commodity
* Lead/Zinc, Industrial Sand, Trona, Lime
Handling Material, 3% Other, 9%
Machinery, 23%
Fall of Ground, 10%
Hand Tools , 6%
Falling Material, 6%
Powered Haulage, 27%
Fall of Person, 16%
MNM Fatalities by Classification
1-5 Employees,
3%
5-10 Employees,
3%
10-20 Employees,
16%
20-50 Employees,
16%
50-100 Employees,
20%
100+ Employees,
26%
MNM Fatalities by Mine Size
MNM Fatalities by Occupation
Supervisor, 14%
Machinery/Plant
Operator, 6%
Repairman/Technician,
30%
Mobile Equipment Operator,
30%
Laborer/Utility, 20%
Other, 20%
Production, 38%
Maintenance, 42%
MNM Fatalities by Activity
MNM Fatalities by Mining ExperienceMNM Fatalities by Mining Experience
30+ Years, 13%
15-30 Years, 35%
1-5 Years, 30%
5-10 Years, 16%
0-1 Year, 6%
50-60, 23%19-25, 10%
25-40, 29%
40-50, 32%
60+, 6%
MNM Fatalities by Age
Root CausesRoot Causes
No Risk Assessment ConductedNo Risk Assessment Conducted
Inadequate Policies, Procedures, ControlsInadequate Policies, Procedures, Controls
Did not use Personal Protective EquipmentDid not use Personal Protective Equipment
Lack of Pre-operation ChecksLack of Pre-operation Checks
Equipment not MaintainedEquipment not Maintained
Failure to Conduct ExaminationsFailure to Conduct Examinations
Training InadequateTraining Inadequate
53
47
61
5155
47
30
42
26 2735
2631
0
10
20
30
40
50
60
70
MNM Fatalities – 1995-2007
ElectricalElectrical
YearYear ‘02 ‘02 ‘03 ‘03 ‘04 ‘04 ‘05 ‘05 ’06 ’06 ‘07 ‘07
FatalitiesFatalities 22 2 2 1 1 2 2 55 00
MCC fires / explosionsMCC fires / explosions
ContractorsContractors– ManageManage contractors!! contractors!!
Power line clearancePower line clearance
Fall of Material or HighwallFall of Material or Highwall
YearYear ‘02 ‘02 ‘03 ‘03 ‘04 ‘04 ‘05 ‘05 ’06 ’06 ‘07 ‘07FatalitiesFatalities 3 3 3 3 3 3 3 3 77 3 3
One (1) fatality each:One (1) fatality each:– Falling parts Falling parts – Inadequate blockingInadequate blocking– Trench / excavationTrench / excavation collapsecollapse
Barricade area below work Barricade area below work Avoid suspended loadsAvoid suspended loadsShore excavationsShore excavations
Fall of Roof or BackFall of Roof or Back
YearYear ‘02 ‘03 ‘02 ‘03 ‘04 ‘04 ‘05 ‘05 ’06 ’06 ‘07 ‘07
FatalitiesFatalities 0 0 0 0 0 0 0 0 0 0 33
2007 is a setback year after 5 years of 2007 is a setback year after 5 years of outstanding performanceoutstanding performance
Examine and support ground in adverse Examine and support ground in adverse conditionsconditions
Slip / Fall of PersonSlip / Fall of Person
YearYear ‘02 ‘02 ‘03 ‘03 ‘04 ‘04 ‘05 ‘05 ’06 ’06 ‘07 ‘07
FatalitiesFatalities 22 3 3 66 3 3 3 3 55
Many serious fall injuriesMany serious fall injuries
Assess and control risksAssess and control risks– Inadequate walkwaysInadequate walkways
and scaffoldsand scaffolds– Not using fall protectionNot using fall protection
equipmentequipment– Persons not anchored Persons not anchored
4 Contractor Fall Fatalities in 2007
Human ElementHuman Element
Victims -Victims -Did not deploy outriggersDid not deploy outriggersDid not attach fall protectionDid not attach fall protectionDid not wear life jacketDid not wear life jacketDid not wear seat beltDid not wear seat beltDid not barricade belowDid not barricade belowWorked near open holeWorked near open holeEntered unshored trenchEntered unshored trenchCircumvented guardCircumvented guard
Take Two… SLAM Risks
Outrigger Use – Outrigger Use – 4 Fatalities in 20074 Fatalities in 2007
DeployDeploy
Distribute loadDistribute load
Inspect / maintainInspect / maintain
Stop Isolate each step in a task and identify past and potential accidents, injuries, and violations.Measure Evaluate the risks associated with the task and barriers that have allowed hazards to cause injuriesAct Implement controls to minimize or eliminate any hazards that make the risk unacceptableReview Conduct frequent work site visits to observe work practices and audit accidents, injuries, and violations to identify root causesTrain Develop a human factor-based action plan and then involve and train the miners
The majority of fatal accidents have these common root causes
•Failure to identify hazards
•Failure to manage risks
SLAM Risks the SMART Way!Miners:
Mine Operators:
Stop Think through the taskLook Identify the hazards for each job stepAnalyze Determine if you have the proper knowledge, training, and toolsManage Remove or control hazards and use proper equipment
Make the RIGHT Decision!
When Miners & Mine Management are Risk SLAMMERS
together they
Make the RIGHT Decision and…