MES Discrete Mfg v2

7/29/2019 MES Discrete Mfg v2

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MES for Discrete Manufacturing

Presenters Name

Presenters Title


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CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

The following is intended to outline our general

product direction. It is intended for information

purposes only, and may not be incorporated into

any contract. It is not a commitment to deliver any

material, code, or functionality, and should not be

relied upon in making purchasing decision. The

development, release, and timing of any features

or functionality described for Oracles products

remains at the sole discretion of Oracle.

Safe Harbor Statement


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Oracle At-a-Glance

Globally

#1 in Supply Chain Mgmt

#1 in Customer Relationship Mgmt

#1 in Human Capital Mgmt

#1 in Database

#1 in Industries

- Retail

- Communications

- Public Sector

- Professional Services

- Financial Services

275,000 total customers

220,000 database customers

30,000 applications customers

19,000 SMB apps customers

30,000 middleware customers

17,700 partners

60,000 employees

14,000 developers

7,000 support staff

Founded in 1977. Headquarters in Redwood Shores,CA with operations in 145 countries.


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Manufacturing At-a-Glance

Incoming inspection

Kitting

Make and assemble

Equipment utilization

Quality check

Shipping

Raw Materials,Components

Value-AddedTransformation

FinishedGoods

Work in process

Stores management

Inventory Management

The extreme competitive pressures of a flattening world

are driving manufacturers to improve cost control, customerresponsiveness, regulatory compliance, and real-timevisibility. It is becoming increasingly obvious that manual

methods are no longer viable causing many to seek an IT systems solution.

-- Collaborative Production Management for Discrete, ARC Advisory Group,

Dec 06


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SUPPLI

ERS

CUSTOME

RS

CORPORATE HQ(w/ Enterprise

Business Apps )

Lack of integration between plant-level Manufacturing Execution

Systems (MES) results in fragmented data and poor synchronization

Inadequate coordination causes inflexible make-to-

stock production to product push requirements

Latent information

results in reactivequality management

Limited visibility to work in process (WIP)

inhibits responsiveness to demand pull

Incorrect PlanningInformation

Missed Promise Dates

Inaccurate Order Status

Excess Rework

ComplianceProblems

High WIP and Inventory

MES 1 MES 2 MES 3

Operational Challenges

Component Mfg Assembly Final Assembly

Dedicated Lines


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7/50CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

What Analysts are Saying

Meanwhile, Oracle is building a one-stop stopfor ERP, EMI, and MES. Oracle has quietly

evolved overtly competitive functionality on E-Business Suites richmanufacturing data model - eliminating the need for EMI and MES partnersfor all but the most complex manufacturing scenarios.

-- Colin Masson, Alison Smith, Simon Jacobson, Less ConFusion About

Oracles Manufacturing Strategy, AMR Research, Mar 06

Best in Class manufacturers are driven toimprove plant floor data management

initiatives by two related yet distinct pressures. In fact, both the desire toimprove performance improvement program effectiveness and the desireto improve operational performance visibility motivates the majority of Bestin Class manufacturers, 70% in both cases..

-- Mehul Shah, Matthew Littlefield, The Enterprise Value of Plant floor

Visibility: Empowering Executive Decision Makers, Aberdeen Group, Mar 07


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What Customers are Saying

"Our motivation to deploy Oracle's ManufacturingExecution System (MES) is two-fold: to improve shopefficiencies through the visibility of the shop floor and

to enhance the user's experience through increased functionality"

We already deploy Oracle directly on the shop floor

and are very excited about the new capabilitiesavailable in the Oracle MES for Discrete Manufacturingmodule that is now available in Release 12.

-- Stephen York, Vice President, CIO

-- David M. Rudzinsky, Vice President, Information Systems, CIO


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How

Delivers


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Common data modelenables a single sourceof truth

Comprehensive suite ofapplications designed to

work together Robust set of integration

services based on openstandards

Modular deploymentby business flow

Single global instanceimplementations

Customers,

Suppliers,

Products,

Develop

Market

Sell

Order

Plan

Procure

MakeFulfill

Service

Maintain

Finance

HR

Projects

Contracts

Foundation:Unified Information Architecture


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Lot / Serial Genealogy Tracking

Quality MgmtAnalyze AdjustSample

Project Tracking

Manufacturing Execution

Oracle Discrete Manufacturing Solution

Product

Lifecycle Mgmt

Warehousing /

Transportation

Service

Asset

Lifecycle Mgmt

Planning & Scheduling

Flexible, Mixed Mode Manufacturing

Repetitive Flow / Lean

Standard

DiscreteLot-Based

ETO

ATO / CTO

MTS

Shop Floor Sys

Partner

Collaboration

and VisibilityContract Mfgrs Suppliers

Manufacturing

Intelligence

Visibility from

Shop Floor to

Top Floor



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MESA 11 MES* DefinitionRequirements as Satisfied in Oracle E-Business Suite R12

Process

Management

Operations

/ Detailed

Scheduling

Data

Collection

Acquisition

Dispatching

Production

Units

Labor

Mgmt

Document

Control

Quality

Mgmt

Human

Capital

Mgmt

Supply

Chain

Mgmt

Sales and

Service

Mgmt

Enterprise

Resource

Planning

Product/Process

Engineering

Incl. PLM

Machine

Controls

MES

PerformanceAnalysis

Product

Tracking &

GenealogyRegulatory

Compliance**

Maintenance

Mgmt

Resource

Allocation &

Status

SourceArticle titled Controls

Definition & MES to

Controls Data Flow

possibilities,

MESA International,

February 2000

R12 Discrete MfgFamily

Partnered OracleSolution

Other E-BusinessSuite Apps

* MES Manufacturing Execution System **Not a core MES function


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MES for Discrete ManufacturingControl Demand-Driven Mfg with Integrated Shop Floor Execution

System Automation & Control

Deliver Real-Time Shop Floor Visibility to Multiple Layers of Management

Reduce TCO / Complexity via Integrated Mfg Mgmt & Production Execution

Facilitate Removal of Non Value-Added activities and Maximize Shop FloorProductivity

MES

ERP

Corp Mgmt

Shop Floor Control

Production Mgmt

Operator

Works from dispatch list

Views work instructions and productionrelated information

Reports Time, Record transactions, Enterquality data

Reports Production Exceptions

Supervisor

Reviews & resolves exceptions

Monitors shop floor progress

Expedites Jobs and Reorders Dispatch List

Reviews Historical Transactions

Accesses Job and Resource Gantts

Monitors Production Performance

MES for Discrete Mfg


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Objective Oracle Niche Vendors

Minimize Total Cost ofOwnership

Lower TCO due to out of the boxseamless integration Higher TCO due to additionalintegration costs

Minimize Number of System

Vendors

Single global instance, singleVendor one stop shop for all

system needs

Typically multiple instances,multiple vendors

Reduce Maintenance

Hassles

Zero maintenance hassles dueto seamless integration and

common technology

Difficult to manage andmaintain varied systems built

on multiple technologies

Standardize Plant Systems

Easy to achieve standardizedand common information

platform for all themanufacturing plants in the

enterprise

Difficult to achieve due tovaried data model andinformation platforms

Implement Standardized

Procedures and common

User Interfaces

Common and standardized userexperience across applications

and business processes

Varied user experience inexecuting vendor-centric

business processes

Oracle vs. Niche MES VendorsOracle MES preferred in all aspects


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Objective Oracle Niche Vendors

Gain Real Time Shop Floorto Top Floor visibility

Real time visibility to shop floor

data across several layers ofmanagement

Additional integration layers

prevent real time datasynchronization

Achieve end to end Supply

Chain Visibility

Complete supply chain visibilitybeyond manufacturing

Limited supply chain visibilityoutside manufacturing

Maximize Transactional

Performance and Minimize

System Response Time

Single repository

supports high volume,high complexity operations and

minimizes system response time

Data synchronization

amongst systems difficult incomplex operations - longer

system response time

Deploy Deeper Execution

Capabilities

Continuous commitment toinvest in providing robustfunctionality due to strong

financial base

Questionable due to weakfinancial strength and chancesof getting acquired by bigger

players

Support Business Growth

and New Initiatives through

Horizontal and Vertical

Scalability

Highly scalable and adaptable tosupport business growth through

leading edge technology

Often not scalable to supportgrowing business needs

Oracle vs. Niche MES VendorsOracle MES preferred in all aspects


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Oracle MES for Discrete Manufacturing


Improve Operator Productivity and Efficiency

Gain Tighter Control and Better Shop Floor Visibility

Achieve lower Total Cost of Ownership

Configure and Flexibly deploy as Your Shop Floor MES

Enables you to


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Improve Operator Productivity and EfficiencyMES Workstation specifically designed for Shop Floor Operators

MES Workstation for Operators An integral part of the MES for

Discrete Manufacturing Module

Serves as a starting point on anyday in the life an Operator

Provides easy to use tools and allthe information needed foroperators to execute their workall through a simplified userinterface

Improves Operator Efficiency andProductivity by minimizing systeminteraction time


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Improve Operator Productivity and EfficiencyConfigurable Dispatch List Driven Execution

Workstation is dispatch list driven, allowing shop floor operatorsto execute the work in the desired order of priority

Jobs not ready to betaken up for production

Authorization throughbadge number entry

Dispatch list type

DispatchList

Actions

Configurable Dispatch List

Driven Execution

Workstation is DispatchList driven

Content is highlyconfigurable to improveproduction efficiencies

Provides several visualcues that aide Operators inperforming their work

Supports a variety ofactions and datadrilldowns that can beconveniently performed inthe context of any job

operation in a dispatch list


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Configurable Work Content

and Sequential Display of

Work Instructions

Workstation supportsdisplay of configurable WorkContent related to a JobOperation

Online presentation of Work

Instructions guidesOperators to perform theirwork efficiently and enablescompanies to go paperless

on the shop floor

Upon completion of aspecific job, Operators are

automatically taken to thedetailed work instructions ofthe next job.

Improve Operator Productivity and EfficiencyConfigurable Work Content and Sequential Display of Work Instructions

Sequentialdisplay of

Instructionsenables

companies togo

paperlesson the shop

floor

WorkContentActions

Work Content Page provides sequential display of Work Instructionsand simultaneous access to relevant information


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PerformExpress Moveon more than

one JobOperation

Streamlined Shop Floor

Transaction Reporting

Workstation providesseveral enhanced ways toreport transactions flexiblysuch as;

Express Move - allowsOperators to reportassembly moves formultiple jobs through asingle click

Combined Transactionsallows Operators tosimultaneously report Move

and Scrap and Move and

Reject that can be in a

single step

Improve Operator Productivity and EfficiencyStreamlined Shop Floor Transaction Reporting

Operators have the ability to perform multiple activities on a job operation/s all through a single screen

Simultaneousreporting of

Move and Scraptransactions


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Streamlined Shop Floor

Transaction Reporting

Workstation provides theability to perform multipletransactions in one pass

Supports severalimprovised transactionreporting methods

Improves OperatorsEfficiency in reporting shopfloor transactions by savingtime to perform value addedmanufacturing activities

Improve Operator Productivity and EfficiencyStreamlined Shop Floor Transaction Reporting

Operators have the ability to perform multiple activities on a job operation/s all through a single screen

PerformMove

Transaction

Review &Report time

spentEnter QualityResults

EnterComponent

Details


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Shop Floor Exception

Reporting

Operators bring attention toevents and occurrences thatprevent them fromperforming work by reportingShop Floor Exceptions

Exceptions can becategorically logged againstspecific Exception Typessuch as Component, Partiallyfinished assemblies,Resource, In-process QualityProblem, other problems thatprevent work progress

Supervisors are notified to

act upon these Exceptions

Improve Operator Productivity and EfficiencyShop Floor Exception reporting

Operators report Exceptions from several places in the Workstation

Operators report Exceptions

for events that prevent theirwork progress

Operators reportExceptions by specific

Exception Type


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Enables you to


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Gain Tighter Control and Better Shop Floor VisibilitySupervisor Workbench specifically designed for Shop Floor Supervisors

MESSupervisor Workbench Comprised of two Components

Supervisor Dashboard

Supervisor Workstation

Helps enforce stricter controls on

manufacturing activities andresolve issues that prevent workprogress through severalManagerial Functions

Enhances shop floor visibility by

presenting a variety of informationto reflect current shop status andissues requiring resolution


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Supervisor Dashboard

Serves as a starting point onany day in the life ofSupervisors

Presents a summarized viewof exceptions along with theirresolution status

Provides a snapshot of the

current shop floor status andissues requiring resolution

Supports the ability to accessJob & ResourceWorkbenches

Provides the access tomanufacturing DBI to reviewProduction Performance

Gain Tighter Control and Better Shop Floor VisibilitySupervisor Dashboard Provides Visibility to Shop Floor Status

Exceptions-basedManagement

View jobs inprocess and

projectedcapacity

shortageswith drilldowns to

dispatch list

Supervisor Dashboard presents a summarized view ofcurrent shop floor status and issues requiring resolution


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Review Exceptions Summary

and Resolution Capabilities

Supervisors Dashboardpresents a summarized viewof open exceptions byexception type

Supervisors have the ability todrill down to the specificdetails of the exception andtake appropriate action forresolution depending uponthe type of exception logged

Supervisors can alsoassociate an exception withall jobs that may be impactedby the issue

Gain Tighter Control and Better Shop Floor VisibilityReview Exceptions Summary and Resolution Capabilities

Exceptions can be resolved by assigning alternate resources,rescheduling job operations, putting problematic jobs on hold,

assigning shop floor statuses, etc

Supervisors take

several actions toresolve exceptions

Exceptions can beapplied to Impacted

Jobs


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Similar to MES Workstationfor Operators

Supports additionalManagerial Functions tocontrol Shop Floor activities

Provides one click access tosupervisory functions

Expedite JobsReorder DispatchList based on priority

Report resourceusage

Review Shop FloorTransactions

Review Job andResource Gantts

ReviewManufacturing DBI

Gain Tighter Control and Better Shop Floor VisibilityExpedite Jobs and Reorder Dispatch List

Supervisors expedite Jobs and Reorder Dispatch Lists in the Workstation

Expedite

Jobs

Reorder Job

Operations in the

order of priority

Reorder Job

Operations in the

order of priority

G C S


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Supports consolidatedreporting for both time basedand non time based resourceusages - Beneficial insituations where resourceusages are reportedin specific intervals of timeand only authorized personnel

such as supervisors canperform such transactions

Provides the ability to reviewall historical transactions for aJob all from a single screen

Gain Tighter Control and Better Shop Floor VisibilityReporting Resource Usage and Review Historical Transactions

Supervisor Workstation provides the ability to report resource usagesand review historical transactions

Reporting usages of

both time based and

non-based resources

simultaneously

Reviewing details

related to Job

Transactions

G i Ti ht C t l d B tt Sh Fl Vi ibilit


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Accessing Gantt Charts

Supervisor Workbenchprovides the ability to accessJob and Workbenches fromseveral places to performactivities such as graphicalscheduling, dispatchinginstances, etc.

Gain Tighter Control and Better Shop Floor VisibilityAccess Gantt Charts directly from MES

View JobGantt

View

Resource

Gantt

Load

summary vs.

Capacity for

selected

Resources

Supervisors Access workbenches directly through MESfor their scheduling needs

G i Ti ht C t l d B tt Sh Fl Vi ibilit


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Gain Tighter Control and Better Shop Floor VisibilityReview Performance Metrics accessing Manufacturing DBI through MES

Links

Reports On-time production Current production delayed Scrap by reason

Real-TimeResults

Flexible

Time Periods

Flexible

Comparisons

PerformanceMeasures

Graphs

Leverage Out of the Box integration with Manufacturing Intelligence

Accessing Manufacturing

DBI Seamless integration helps

Supervisors to monitorProduction Performance bydirectly accessingManufacturing DBI from theWorkbench

At a glance:- Production to plan- Production value

- On-time production

- Mfg cost variance

- Material usagevariance

- Resource utilization

- Resource variance- Scrap


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Enables you to



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Choice of MES for DiscreteManufacturing as Shop ExecutionSystem helps..

Eliminate costs associated withlicensing,implementing,training, maintaining,supporting and upgrading thirdparty MES products

Reduce costs incurred inmanaging additional interfaces,middleware and multi vendor

integration requirements

Achieve lower Total Cost of OwnershipReduce/Eliminate Unnecessary Costs



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Choice of MES for DiscreteManufacturing as Shop ExecutionSystem helps..

Lower incremental costsincurred in supporting businessexpansions such as addition ofa new plant to enterprise,acquisitions, etc

Save extra time and resourcecosts lost in managing custom-built integration codes, data

alignment issues, andvariations in vendor-centricbusiness processes




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Deployment of a single integratedERP/MES solutionmeans..

Fewer components to certify

Fewer integration points tomanage

Fewer vendors to manage

Lower Implementation costs

Lower Maintenance andSupport costs

Improved overall reliability and

security Lower overall Total Cost of

Ownership


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Enables you to

Configure and Flexibly deploy as Your MES


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Configurability and

Flexibility Offers High degrees of

Configurability and Flexibility

Ability to define controls by

Site

Role

Organization

Department Provides Several Parameters

controlling

UI

Behavior

Security

Content

Twenty Seven Parameters can be set at the site, responsibility, organizationand department levels to control the

user interface layout, content, application behavior and security

Workstation can beconfigured at several

levels

Parameters controllingUI, Content, Behavior

& Security

Configure and Flexibly deploy as Your MESConfigure based on your deployment needs

Configure and Flexibly deploy as Your MES


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Configure and Flexibly deploy as Your MESConfigure based on your deployment needs

MES for Discrete ManufacturingBest Suited for Companies having..

Low to Medium production volume,

High product mix

Looking to move toward a paper-

less shop floor

Relatively light SCADA (machine

automation) layer

Can be deployed at the followingIndustries...

High Tech OEMs

Industrial Manufacturing Medical Devices

Aerospace & Defense

Automotive Suppliers

O l Di t M f t i P d t


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Oracle Discrete Manufacturing Products

Develop

Market

Sell

Order

Plan

Procure

MakeFulfill

Service

Maintain

Finance

HR

Projects

Contracts

Customers,

Suppliers,

Products,

Discrete Manufacturing

Flow Manufacturing

Shop Floor Management

MES for Discrete Mfg

Production Scheduling

Mobile Supply Chain Apps

Manufacturing Intelligence

plus

Product Lifecycle MgmtConfigurator, iStore,

SC Planning, Procurement

Depot Repair, Field Svc


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New in 11i.10Base Differentiators

Mixed mode manufacturing

- Flow manufacturing

- Project- / contract-basedmanufacturing

- Configure / assemble toorder (CTO / ATO)

- OSFM real-time shopfloor visibility and MES /ERP integration

Lot / serial genealogytracking

Partner / outsourcemanufacturing collaboration

Integrated manufacturingdata collection plans,intelligence, and qualitymanagement

Non-conformance mgmt &corrective action tracking

New in R12

Multi-org transfer pricing andcosting for supplier and acrossset of books drop shipments

Electronic signatures andrecords for 21 CFR part 11

Global procurement, globalforecasting and option

dependent sourcing for CTO Outbound supplier sequence

for production linesynchronization

OSFM enhanced shop floorcontrol with resource centricGantt chart and finite capacityscheduling

Improved project and sub-ledger management for ETO

Single row self-service entryof quality results, non-conformances and CARs

Manufacturing ExecutionSystem for Discrete

Enhanced execution for Flowand OSFM

Fixed Component Usage

Enhanced Genealogy unified

view of lot and serial genealogy,integrated quality

Quality audit solution

Quality integration to EAMAsset and Depot Repair Tasks

OSFM support for lot/serialcontrolled assemblies

Chargeable Subcontractingand Golden Tax Adapter

CTO/ATO auto-createinternal requisitions

Production SchedulingIntegration to OSFM and WIP

Evolution of Oracle Discrete Manufacturing


All S t d b L di T h l


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All Supported by Leading Technology

J2EE Application Server

Development Tools

Process Orchestration Business Intelligence

Collaboration Tools

Data Hubs

Security / Identity Mgmt

Enterprise Portal

Web Services Mgmt

Real Application Clusters

Partitioning

Advanced Security Data Mining

Spatial Data

OLAP

Warehouse Builder

Enterprise Management

Secure Backup


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Customer

Case Studies*

*Customers using Oracle WIP/MSCA today as MES


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COMPANY OVERVIEW

A leading developer, manufacturer andsupplier of premium diagnostic and medicalimaging systems dedicated to serving thehealthcare needs of women.

Employs over 1,000 people and generates$387M in yearly revenues.

CHALLENGES / OPPORTUNITIES

Difficult to coordinate productionscheduling to optimize output due tomultiple manufacturing systems

Non Availability of information when neededdue to several disconnected systems anddatabases with redundant information

SOLUTIONS

Live on EBS 11i (11.5.10.2)

MFG/Supply Chain (Discrete MFG, Quality,Inventory, Planning, Purchasing, iSupplier)

Financials

Order Management, CRM

HR, Incentive Comp, HR Self Service, OLM

OFA, ADI, FSG, Discoverer

RESULTS

Better shop floor visibility and control inmanaging mixed mode manufacturingenvironments

Timely access to accurate operationalinformation through a standard single-instance system

Increased Labor Productivity ImprovedInventory Accuracy & Control

Reduced InventoryAs much as50% in some plants

Reduced Part Shortages by 67%

Improved Customer Service

CUSTOMERPERSPECTIVE

The Oracle [EBS] system ties together all of

our financial and manufacturing data. It hasbeen instrumental in enabling us to reduceinventories and provides comprehensivereal time information to monitor ourbusiness.

-- Mike Parrilla, VP of Manufacturing


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COMPANY OVERVIEW

Leaders in Computer-Based Measurementand Automation.

Headquartered in Austin, Texas, NI hasmore than 3,900 employees with directoperations in nearly 40 countries.

CHALLENGES / OPPORTUNITIES

Multiple disparate systems Multi-level Assemblies requiring a higher

level of technical competency in production Complex R&D/Engineering Environment High Mix low volume with unique

serialization challenges Testing (i.e. automated, planning,

execution) Complex R&D/Engineering Environment Global Distribution and Inventory Mgmt

SOLUTIONS Live on EBS 11i (11.5.9)

Discrete Manufacturing, Mobile Supply ChainApps, Quality and over 40 other applications

Discrete Manufacturing user for nearly 12years

RESULTS

Achieved improved Supply chain visibilityfrom a transactional standpoint

Reduced system maintenance cost due tostable platform and code base

Increased productivity due to reduceduser errors and increased efficiencythrough serialized WIP transactions

Improved Product traceability and tracking Supported 40% greater volume in the yearfollowing implementation with noheadcount increase

Eliminated 90+% of previously utilizedcustomizations

CUSTOMERPERSPECTIVE

Oracle Solution allowed NI to continue to

expand its platform without having to look to3rd party systems and complete its supplychain visibility within Oracle.

-- Steven Lusk,

Manufacturing Business Analyst Manager


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COMPANY OVERVIEW

A leading medical technology company withthe most broadly based range of products inorthopedics and a significant presence inother medical specialties.

Achieved net earnings of $830 million in2006.

.CHALLENGES / OPPORTUNITIES

Significant compliance risk with regulatory

and financial statutory requirements Existing system extremely fragile and highly

customized - inadequate to support 20%growth of $500 million business

Legacy system linked to over 40 systemscreating data integrity issues and lackedscalability to support business growth

Maintaining expensive interfaces for 40different systems and technologies

Additional system functionality required tosupport growing business requirements

Business required more real time data tofacilitate business decisions

RESULTS

Single source of truth with support for allmajor processes in one suite ofapplications

Gained control in complying to Sarbanes-Oxley and CFR Part 11 regulations

Reduced cost of maintenance withhorizontal and vertical scalability

Replaced paper based incoming qualityinspection records by electronic inspectionrecords

Achieved paperless compliance inmanufacturing processes leveragingOracles ERES functionality

SOLUTIONS

Live on EBS 11i (11.5.10)

Discrete Manufacturing, Demand Planning,ASCP, MSCA, Purchasing, iProcurement,iSupplier Portal, Order Management, WMS

Advanced Pricing, Depot Repair, ServiceContracts, Installed Base, Configurator

Financials


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MES Discrete Mfg v2

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