MERLIN Continuous Improvement Roadmap · The MERLIN Continuous Improvement (CI) Roadmap, coupled...

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MERLIN CI Roadmap Achieve greater productivity and operating effectiveness MERLIN Continuous Improvement Roadmap FEATURE SHEET MERLIN is an IIoT Shop-Floor-To-Top-Floor communications platform that provides manufacturing analytics in Real-Time. BENEFITS FEATURES The MERLIN Continuous Improvement (CI) Roadmap, coupled with the MERLIN software platform, is a comprehensive implementation process that enables organizations to successfully embrace the CI culture. Complete with integrated templates, reporting methodology and problem solving tools, MERLIN CI Roadmap drives productivity improvement to achieve benchmark operating effectiveness. Utilizes the power of the MERLIN platform to focus on the CI efforts Integrated 9 Step Implementation process to establish the CI environment Integrates with existing CI initiatives CI Templates to structure the data codes for recording downtime/defects/activities Interactive training aids and CI coaching support Real-Time interactive head-up displays to focus CI efforts Ready to use database of CI reports CI team building & problem solving templates CI project management methodology Ongoing management level progress reporting Builds a CI Evolution plan for each work-cell Integrates all work-cell operating issues Engages CI at the operator level Automates CI information gathering effort Empowers supervision to lead improvements Enhances cross functional problem solving Assists ERP capacity planning accuracy Provides a Real-Time CI operating culture to drive improvements and savings Improve efficiency by 10% - 50 % MERLIN Basic (Install/Training) MERLIN Remote CI Package (Install/Training/CI Support) Contract Award Welcome Package Step 1 - Kick-Off Review Step 2 - Template Completion Step 3 - Equip/SW Install Complete Step 4 - User Work-Cell Training/Live Data Step 5 - Audit Data Integrity/Adjust Step 6 - Baseline Work-Cell/Performance Review Step 7 - Define CI Projects/Ongoing Report Formats Step 8 - Project Progress Session Step 9 - Management Report Improvements / Ongoing Continuous Improvement Step 9 Ongoing Continuous Improvements Improvements Commence Contract Award Welcome Package Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Step 8 Week 0 1 2 3 4 5 6 7 8 9 10

Transcript of MERLIN Continuous Improvement Roadmap · The MERLIN Continuous Improvement (CI) Roadmap, coupled...

Page 1: MERLIN Continuous Improvement Roadmap · The MERLIN Continuous Improvement (CI) Roadmap, coupled with the MERLIN software platform, is a comprehensive implementation process that

MERLIN CI Roadmap

Achieve greater productivity and operating effectivenessMERLIN Continuous Improvement Roadmap

FEATURE SHEET

MERLIN is an IIoTShop-Floor-To-Top-Floorcommunications platform that provides manufacturinganalytics in Real-Time.

BENEFITS

FEATURES

The MERLIN Continuous Improvement (CI) Roadmap, coupled with the MERLIN software platform, is a comprehensive implementation process that enables organizations to successfully embrace the CI culture. Complete with integrated templates, reporting methodology and problem solving tools, MERLIN CI Roadmap drives productivity improvement to achieve benchmark operating effectiveness.

Utilizes the power of the MERLIN platform to focus on the CI effortsIntegrated 9 Step Implementation process to establish theCI environmentIntegrates with existing CI initiativesCI Templates to structure the data codes for recording downtime/defects/activitiesInteractive training aids and CI coaching supportReal-Time interactive head-up displays to focus CI efforts Ready to use database of CI reportsCI team building & problem solving templatesCI project management methodologyOngoing management level progress reporting

Builds a CI Evolution plan for each work-cell Integrates all work-cell operating issues Engages CI at the operator level Automates CI information gathering effort Empowers supervision to lead improvements Enhances cross functional problem solving Assists ERP capacity planning accuracy Provides a Real-Time CI operating culture to drive improvements

and savings Improve efficiency by 10% - 50 %

MERLIN Basic (Install/Training)

MERLIN Remote CI Package(Install/Training/CI Support)

Contract Award

Welcome Package

Step 1 - Kick-Off Review

Step 2 - Template Completion

Step 3 - Equip/SW Install Complete

Step 4 - User Work-Cell Training/Live Data

Step 5 - Audit Data Integrity/Adjust

Step 6 - Baseline Work-Cell/Performance Review

Step 7 - Define CI Projects/Ongoing Report Formats

Step 8 - Project Progress Session

Step 9 - Management Report

Improvements / Ongoing Continuous Improvement

Step 9

Ongoing ContinuousImprovements

ImprovementsCommence

Contract Award

Welcome Package

Step 1

Step 2

Step 3

Step 4

Step 5

Step 6

Step 7

Step 8

Week

0 1 2 3 4 5 6 7 8 9 10

Page 2: MERLIN Continuous Improvement Roadmap · The MERLIN Continuous Improvement (CI) Roadmap, coupled with the MERLIN software platform, is a comprehensive implementation process that

© 2016 Memex Inc. All rights reserved. All other brand, product or service names and marks are the property of their respective holders. S 102137 29 0916

Contact MEMEX to implement IIoT data-driven manufacturing now.

CONNECTIVITYconnects to any machine, old or new

PAYBACKpayback in less than four months with anInternal Rate of Return (IRR) greater than 300%

PROFITS20% + profit improvement based on just a 10% increase in OEE

PRODUCTIVITY10%-50% average productivity increase

The Industrial Internet of Things (IIoT) powered by machine to machine (M2M) connectivity coupled with software capable of collecting, analyzing, and intelligently presenting streams of manufacturing data represents no less than the next Industrial Revolution. MEMEX with its visionary attitude has been on the leading-edge of the convergence of the industry trends in Computing Power, Connectivity of Machines, Industry Standards, Advanced Software Technology, and Manufacturing Domain Expertise. Leading this transformation is MEMEX Inc., the developer of MERLIN, an award winning IIoT technology platform that delivers tangible increases in manufacturing productivity in Real-Time.

MEMEX, with its comprehensive understanding of the manufacturing industry, is the global leader in machine to machine connectivity solutions.

Committed to its mission of “Successfully transforming factories of today into factories of the future” and encouraged by the rapid adoption and success of MERLIN, MEMEX is relentlessly pursuing the development of increasingly innovative solutions suitable in the IIoT era. MEMEX envisions converting every machine into a node on the corporate network, thereby, creating visibility from shop-floor- to-top-floor.

MEMEX, with its deep commitment towards machine connectivity, offers solutions that are focused on finding hidden capacity by measuring and managing Real-Time data. This empowers MEMEX’s customers to effectively quantify and manage OEE, reduce costs and incorporate strategies for continuous lean improvement.

ABOUT MEMEX™

Shift Hrs = 40Run Hrs= 26.3

Baseline = 66%

13.7 CUM25 Incid34.5 %

MACHINE SHOP JOB MAINTENANCE REPORT

MERLIN Downtime Codes Organized by CI Category

www.MemexOEE.com

Toll Free: +1 (866) 573-3895Head Office: +1 (905) 635-1540

[email protected]