MEMOIRS - KOHLERresources.kohler.com/plumbing/kohlerindia/pdf/k3439s0.pdf · Toilet gasket (wax...

8
528137 ã ã , 2007 Copyright Kohler China Ltd., 2007 · · · Please read these instructions carefully to familiarize yourself with the required tools, materials, and installation sequences. Follow the sections that pertain to your particular installation. This will help you avoid costly mistakes. In addition to proper installation, read all operating and safety instructions. All information in these instructions is based upon the latest product information available at the time of publication. Kohler China reserves the right to make changes in product characteristics, packaging, or availability at any time without notice. These instructions contain important care, cleaning, and warranty information - . please leave instructions for the consumer · · · - ORDERING INFORMATION MEMOIRS Classic Toilet ......... S-EB 305mm K-3429T Includes Elongated Bowl ................... K-4254T Tank ................................... K-4454T Seat ................................. K-4653T-** MEMOIRS Classic Toilet ....... S-EB 305mm K-3429T-S Includes Elongated Bowl ................... K-4254T Tank ................................... K-4454T Seat ............................... K-4636T-A-** MEMOIRS Classic Toilet ....... S-EB 305mm K-3429T-C Includes Elongated Bowl ................... K-4254T Tank ................................... K-4454T French Curve Quite-close Seat ............ K-4713T-** MEMOIRS Stately Toilet ......... S-EB 305mm K-3439T Includes Elongated Bowl ................... K-4254T Tank ................................... K-4464T Seat ................................. K-4653T-** MEMOIRS Stately Toilet ........ S-EB 305mm K-3439T-C Includes Elongated Bowl ................... K-4254T Tank ................................... K-4464T French Curve Quite-close Seat ............ K-4713T-** MEMOIRS Stately Toilet ........ S-EB 305mm K-3439T-S Includes Elongated Bowl ................... K-4254T Tank ................................... K-4464T Seat ............................... K-4636T-A-** Order Seperately: Toilet Installation Flange ............. 82958 See Fig. #3 ................ S-EB 305mm K-3429T .................................. K-4454T ........................... K-4653T-** .............. S-EB 305mm K-3429T-S ......................... K-4254T .................................. K-4454T ......................... K-4636T-A-** .............. S-EB 305mm K-3429T-C ......................... K-4254T .................................. K-4454T .................. K-4713T-** ................ S-EB 305mm K-3439T ......................... K-4254T .................................. K-4464T ........................... K-4653T-** .............. S-EB 305mm K-3439T-C ......................... K-4254T .................................. K-4464T .................. K-4713T-** .............. S-EB 305mm K-3439T-S ......................... K-4254T .................................. K-4464T ......................... K-4636T-A-** .................. 82958 3 ......................... K-4254T MEMOIRS INSTALLATION INSTRUCTIONS VITREOUS CHINA SIPHON TWO-PIECE TOILET S-EB 305mm K-3429T/K-3429T-C S-EB 305mm K-3439T/K-3439T-C S-EB 305mm K-3429T-S/S-EB 305mm K-3439T-S R 1033003-T01-K

Transcript of MEMOIRS - KOHLERresources.kohler.com/plumbing/kohlerindia/pdf/k3439s0.pdf · Toilet gasket (wax...

Page 1: MEMOIRS - KOHLERresources.kohler.com/plumbing/kohlerindia/pdf/k3439s0.pdf · Toilet gasket (wax seal) Toilet installation flange Toilet T-bolts (2), 8mm (5/16") diameter Toilet supply

528137

, 2007

Copyright Kohler China Ltd., 2007

Please read these instructions carefully to familiarizeyourself with the required tools, materials, and installationsequences. Follow the sections that pertain to yourparticular installation. This will help you avoid costlymistakes. In addition to proper installation, read alloperating and safety instructions.All information in these instructions is based upon thelatest product information available at the time ofpublication. Kohler China reserves the right to makechanges in product characteristics, packaging, oravailability at any time without notice.These instructions contain important care, cleaning, andwarranty information -

.please leave instructions for the

consumer

� -

ORDERING INFORMATION

MEMOIRS Classic Toilet . . . . . . . . . S-EB 305mm K-3429TIncludes Elongated Bowl . . . . . . . . . . . . . . . . . . . K-4254TTank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-4454TSeat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-4653T-**

MEMOIRS Classic Toilet . . . . . . . S-EB 305mm K-3429T-SIncludes Elongated Bowl . . . . . . . . . . . . . . . . . . . K-4254TTank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-4454TSeat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-4636T-A-**

MEMOIRS Classic Toilet . . . . . . . S-EB 305mm K-3429T-CIncludes Elongated Bowl . . . . . . . . . . . . . . . . . . . K-4254TTank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-4454TFrench Curve Quite-close Seat . . . . . . . . . . . . K-4713T-**

MEMOIRS Stately Toilet . . . . . . . . . S-EB 305mm K-3439TIncludes Elongated Bowl . . . . . . . . . . . . . . . . . . . K-4254TTank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-4464TSeat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-4653T-**

MEMOIRS Stately Toilet . . . . . . . . S-EB 305mm K-3439T-CIncludes Elongated Bowl . . . . . . . . . . . . . . . . . . . K-4254TTank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-4464TFrench Curve Quite-close Seat . . . . . . . . . . . . K-4713T-**

MEMOIRS Stately Toilet . . . . . . . . S-EB 305mm K-3439T-SIncludes Elongated Bowl . . . . . . . . . . . . . . . . . . . K-4254TTank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-4464TSeat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-4636T-A-**

Order Seperately:Toilet Installation Flange . . . . . . . . . . . . . 82958 See Fig. #3

. . . . . . . . . . . . . . . . S-EB 305mm K-3429T

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-4454T. . . . . . . . . . . . . . . . . . . . . . . . . . . K-4653T-**

. . . . . . . . . . . . . . S-EB 305mm K-3429T-S. . . . . . . . . . . . . . . . . . . . . . . . . K-4254T

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-4454T. . . . . . . . . . . . . . . . . . . . . . . . . K-4636T-A-**

. . . . . . . . . . . . . . S-EB 305mm K-3429T-C. . . . . . . . . . . . . . . . . . . . . . . . . K-4254T

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-4454T. . . . . . . . . . . . . . . . . . K-4713T-**

. . . . . . . . . . . . . . . . S-EB 305mm K-3439T. . . . . . . . . . . . . . . . . . . . . . . . . K-4254T

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-4464T. . . . . . . . . . . . . . . . . . . . . . . . . . . K-4653T-**

. . . . . . . . . . . . . . S-EB 305mm K-3439T-C. . . . . . . . . . . . . . . . . . . . . . . . . K-4254T

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-4464T. . . . . . . . . . . . . . . . . . K-4713T-**

. . . . . . . . . . . . . . S-EB 305mm K-3439T-S. . . . . . . . . . . . . . . . . . . . . . . . . K-4254T

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-4464T. . . . . . . . . . . . . . . . . . . . . . . . . K-4636T-A-**

. . . . . . . . . . . . . . . . . . 82958 3

. . . . . . . . . . . . . . . . . . . . . . . . . K-4254T

MEMOIRS

INSTALLATION INSTRUCTIONS

VITREOUS CHINA SIPHON TWO-PIECE TOILETS-EB 305mm K-3429T/K-3429T-CS-EB 305mm K-3439T/K-3439T-C

S-EB 305mm K-3429T-S/S-EB 305mm K-3439T-S

R

1033003-T01-K

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TOOLS AND MATERIALS REQUIRED (Notsupplied)

254mm (10") adjustable wrench305mm (12") pipe wrenchMetal file (file cut)Tape measureTubing cutterLevelHacksawPutty knifeScrewdriverToilet gasket (wax seal)Toilet installation flangeToilet T-bolts (2), 8mm (5/16") diameterToilet supply shut-off valve, 10mm (3/8") recommended

If the existing toilet does not have a shut-off valvebelow the tank, install one before installing the new toilet.NOTICE:

254mm305mm

( )

8mm T (2 )10mm

TO REMOVE EXISTING TOILET

Turn off the water supply. Flush the toilet, and use a spongeto remove the remaining water from the tank and bowl.Disconnect the supply shut-off valve (if present), and removethe old tank and bowl.

( )

INSTALLATION

Fig.#1 1

CL

3/8" N.P.S.SUPPLY

FRONT OF BOWL

OF OUTLET

203mm

127mm

422mm

244mm

112mm

35mm 753mm

83mm363mm

305mm

469mm STATELY DESIGN

443mm CLASSIC DESIGN

251mm

791mmCLASSIC DESIGNSTATELY DESIGN

NOTES

Observe all local plumbing and building codes.Shut off the water supply.Seat post holes are on 140mm (5-1/2") centers.51mm (2") passageway.Water depth from the rimEnsure that the new drain has the correct roughing-indimension. ( .)Carefully inspect the new fixture for any sign of damage.For new construction, refer to the dimensions in

for locating the shut-off valve.Fixture dimensions are nominal and conform to tolerancesestablished by ASME Standards (A112.19.2M).

Handle vitreous china products very carefully.Vitreous china can break and chip if you over tightenbolts and nuts.

137mm (5-3/8")

See Fig. #1

Fig. #1and Fig. #4

WARNING: Risk of personal injury or productdamage.

140mm51mm

( 1)

1 4

ASME A112.19.2M.

137mm

1033003-T01-K

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121

2

TO INSTALL NEW BOWL

Set the bowl upside down on somepadding. Firmly press the toilet gasketonto the outlet.

Wax ring type toilet gasketshould not be installed at temperaturesless than 21 .

If you are using a toiletgasket with an integral plastic sleeve,make sure the gasket is positionedwith the sleeve facing away from thetoilet.

If you temporarily plugged the closetflange with a rag, remove the rag atthis time and ensure that the drain pipeis clear and free of debris.

Carefully align and lower the overthe closet flange and T-bolts. Apply fullbody weight to the rim to set theseal.

Do not lift or rock theafter placement - a new

toilet gasket must be installed ifyou break the watertight seal.

bowl

bowl

bowl

bowl

NOTE 1:

NOTE 2:

CAUTION: Risk of externalleakage. Fig.#5 5

Toilet Outlet

Toilet Gasket

T

Fig.#2 2

Closet Flange

Install two new 8mm (5/16") diameterT-bolts into the closet flange.

Do not use white cement orhigh lime content cements to installthis toilet. The expansion of cementdue to a rise in temperature may makethe toilet crack or cause damage.Kohler is not responsible for anydamage caused by installation with theuse of cement.

NOTICE:

8mm T

Fig.#3 3

Closet Flange

T-boltsT

Fig.#4 4

Supply Shut-Off Valve

Closet FlangeCenterline

127mm

305mm

127mm

Remove the old gasket from the floor

and the closet flange with a putty knife.

Remove the old T-bolts and discard

them.

If the new toilet is not

installed immediately, temporarily stuff

a rag into the closet flange.

NOTICE:

TO INSTALL SUPPLYSHUT-OFF VALVE

Install the supply shut-off valve so it is203mm (8 ) above the finished floorline. The supply shut-off valve must be127mm to the left of the closetflange centerline.

The supply shut-off valve outlet shouldextend 83mm (3-1/4 ) from the finishedwall.

"

(5")

"

203 mm

127mm

83 mm

83mm

Closet Flange

T-BoltT

1033003-T01-K

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-4-

Assemble the bolt cap bases, washer,and nuts on the exposed T-bolts.Handtighten the nuts, then tightenthem an additional 1/2-turn.

Overtightening may causebreakage or chipping of thevitreous china.

If the T-bolts extend more than 6mm(1/4") over the top of the nuts, cut offthe excess and file the end. Wipeaway any residue. Install the bolt cap.

CAUTION: Risk of personalinjury or product damage.

T

T 6mm

Fig.#6 6

T-BoltT

Bolt Cap*

Nut

Washer

Bolt Cap Base*

TO INSTALL NEW TANK

Make sure the three tank bolts extend

completely through the holes in the

gasket. Set the tank onto the bowl,

using the tank bolts as a guide. Center

the gasket on the inlet of the bowl.

Assemble the washer and brass nuts

onto the bolts.

Alternately tighten the three brass nuts

so the top of the tank and the top of

the bowl are both level. Be sure the

brass nuts are tight enough to achieve

a wate tight seal.

Over tightening may cause

breakage or chipping of the

vitreous china.

CAUTION: Risk of personal

injury or product damage.

Fig.#7 7

Brass Nut

Washer

Gasket**

Tank Bolt

* Shape of the actual gasket may not be thesame as shown, but installation methodremains the same.*

Supply Shank*

Supply Shut-Off Valve

Fig.#8 8

* ( )

( )

TO CONNECT WATERSUPPLY

* Flexible hose (not provided) arerecommended to connect the supplyline to the fill valve. If you use a rigidconnection(not provided), take carenot to apply side forces to the bottomof the fill valve. Be sure the rigidconnection must be fit with supply linecompletely to prevent damage shankby forced connection.

*Supplied with toilet

1033003-T01-K

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Fig.#9 9

IMPORTANT:

See Fig. #9a.

See Fig. #9b.

See Fig. #9c.

Make certain the top is

turned to the locked position. Valve

may not turn on if top is not fully in

the locked position.

Before turning on the

supply valve for the first time, follow

the steps below to clear sand, debris

and rust from the system:

Make sure water supply

is off. Remove valve TOP by lifting arm

and rotating top 1/8 turn

counterclockwise.

While holding a

container over the uncapped VALVE to

prevent splashing, turn water supply

on and off a few times. Leave water

supply off.

Replace TOP by

engaging lugs and rotating 1/8 turn

clockwise.

Turn on water supply. Check that water

level is at the marked water line.

Open the supply shut-off valve andcheck all connections for leakage. Ifthe connections have been properlyassembled, a slight retightening of thenuts should stop any leakage.

If the toilet is leaking between the tankand the bowl, carefully retighten thethree brass nuts evenly. Periodicallycheck all the bowl and tankconnections for leakage for severaldays following installation.

Install the toilet seat according to theseat manufcture's installationinstructions.

Fig.#10 10

FILL FLOAT WITHBALLAST

Hold the float underwater for a fewseconds to fill it with water ballast.Adjust the float by sliding it up or downon the float rod until the water level isat the marked water line.

Test flush the toilet.

Periodically check all connections forleaks for several days followinginstallation.

Set the tank cover in place on the tank.

Fig.#11 11

1/8

1/8

Lift Rod

9a

9c

9b

Float

Float Valve Cap

1033003-T01-K

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-6-

7. Toilet does not activate. A. Chain is not connected to lift rod orflush valve.

A. Reconnect the chain.

1. Float valve turns on/off by itselfwithout toilet being flushed.

A. No slack in flapper chain assembly,holding flapper off seat.

B. Flush valve flapper ball worn, dirtyor misaligned with flush valve seat;or seat corroded so flapper will notseal.

C. Refill tube pushed too far down inoverflow pipe.

A. Adjust flapper chain assembly forproper slack.

B. Inspect, clean and, if necessary,replace flapper ball and/or seat.

C. Attach refill to overflow pipeabove the water line.

tube

2. Float valve continues to run, allowingwater to enter tank.

A. Foreign particles lodged under thefloat valve seal (located under floatvalve cap)

B. Float valve seal (located under floatvalve cap) may be cracked or split.

C. Tank water level set above overflowlevel.

D. Water leaking past flush ball.

A. Shut off water supply; remove floatvalve cap assembly by rotating 1/8turn counterclockwise. Coveruncapped lower valve unit with aninverted cup (holding it to prevernoverspray), and turn water on and offa few times. Clean float valve sealsurface (located under float valve cap).Replace float valve cap assembly byengaging lugs and rotating 1/8 turnclockwise. Turn water on.Install filler in supply line to preventrecurring problems.

B. Replace seal.

C.

D. Replace flush ball.E. Turn trip lever nut clockwise to loosen

until trip lever no longer bindsE. Trip lever binding, holding flush ball

open.

During fill cycle, hold float under watera few seconds to allow it to fill withwater ballast. Adjust the cross-shapedthread of float rod until water level isat marked water line.

3. Incorrect water level height. A. Valve float cup does not containenough water to provide requiredballast.

B. Float height incorrect.

A. During fill cycle, hold float under watera few seconds to allow it to fill withwater ballast.

B. Adjust the cross-shaped thread offloat rod until water level is at markedwater line.

4. Long or noisy tank fill cycle. A. Plugged valve inlet or supply line. A. Perform Corrective Action 2.A.

5. Poor flush. A. Water level is too low.B. Trapway or rim holes are obstructed.C. Soil pipe or vent is obstructed.

D. Supply shut-off valve not fully open.E. Low water level in bowl due to refill

tube being plugged or out of overflowtube.

A. Adjust water tank level.B. Unclog trapway; clean rim holes.C. Clear obstruction from soil pipe or

vent.D. Open supply shut-off valve.E. Clean or straighten refill tube; attach

refill tube to overflow tube.

6. Toilet overflows. A. Toilet trapway is obstructed.B. Soil pipe or vent is obstructed.

A. Use plunger to unclog.B. Clear obstruction from soil pipe or

vent pipe.

1033003-T01-K

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( )

CONSUMER RESPONSIBILITIES

If you live in a hard water area, make certain that the holes inthe toilet rim are kept clean to ensure proper bowl flushing.Toilet bowl cleaners should be used at least once a week.Use a long-handled brush to clean the rim holes, and to cleanas far into the trap as possible to prevent mineral depositsfrom forming.

Most toilet bowl cleaners are not harmful to the vitreous chinasurface of the toilet bowl. Please follow the bowl cleanermanufacturer's instructions carefully.

Do not use abrasive cleaners or solvents.

Do not use in-tank cleaners. Products containingchlorine (calcium hypochlorite) can seriously damagefittings in the tank. This damage can cause leakageand property damage.

Kohler Company shall not be responsible or liable for anydamage to these tank fittings caused by the use of cleanerscontaining chlorine (calcium hypochlorite).

WARNING: Risk of property or product damage.

3. A.

B.

A.

B.

6. A.B.

A.B.

7. A. A.

5. A.B.C.D.E.

A.B.C.D.E.

1./

A.B.

C.

A.B.

/

C.

2. A. ()

B. ( )C.

D.E.

A.

B.C.

D.E.

1/8( )

() 1/8

4. A. A. 2A

1033003-T01-K

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K-3439T( )

K-3439T-C( )

S-EB 305mm

S-EB 305mm

K-4254T

K-4254T

K-4464T

K-4464T

K-4653T-**

K-4713T-**

K-3429T( )

K-3429T-C( )

S-EB 305mm

S-EB 305mm

K-4254T

K-4254T

K-4454T

K-4454T

K-4653T-**

K-4713T-**

Model

Spec

Tank

Bowl

Seat

K-3439T-S( )

S-EB 305mm

K-4254T

K-4464T

K-4636T-A-**

K-3429T-S( )

S-EB 305mm

K-4254T

K-4454T

K-4636T-A-**

Model

Spec

Tank

Bowl

Seat

-8-

**** Color code must be specified when ordering.

MEMOIRS

SERVICE PARTS PAGE

VITREOUS CHINA SIPHON TWO-PIECE TOILETS-EB 305mm K-3429T/K-3429T-CS-EB 305mm K-3439T/K-3439T-C

S-EB 305mm K-3429T-S/S-EB 305mm K-3439T-S

R

-BV-Brushed Bronze -

-* include: -*

-SN-Polished Nickel -

-AF-French Gold - -BN-Brushed Nickel --CP-Polished Chrome -

1087265Flapper

83143Seal

52156Tube

51261Clip

1087262Washer

1089478Screw

1005137Float Valve Assy. 84929

Washer

77940-*Trip Lever

78132Nut

84897Locknut

32572Washer

51533Nut

84930Accessory PackTank

51487Gasket

50752Washer

50751Nut

1087264Flush Valve Assy.

83451Cap

84406-**Tank Cover

( )( K-3429T)

G1/2 Shank

1013523-**Washer, Bolt Cap

1009667-**Closet Bolt Cap

1013092-**Bolt Caps

84407-**Tank Cover

( )( K-3439T)

K-4653T-**

Toilet Seat

(Part of K-3429T/K-3439T)

( K-3429T/K-3439T)

52878asherW

52213utN

1056022Screw

2

84740Washer

2

2

2

K-4636T-A-**Quiet-closeToilet Seat

(Part of K-3429T-S/3439T-S)( K-3429T-S/3439T-S)

52878asherW

52213ing utW N

1056022Screw

2

84740Washer

2

2

2

K-4713T-**

(Part of K-3429T-C/K-3439T-C)( K-3429T-C/K-3439T-C)

French CurveQuite-close Seat

52878 2asherW

52213 2ing utW N

1056022 2Screw

84740 2Washer

1033003-T01-K