Mega-Pack-System - Walther Faltsysteme · 06 | WALTHER Faltsysteme GmbH Mega-Pack S Applicat ion...

www.faltbox.com

We make reusable foldableMega-Pack-System

02 | WALTHER Faltsysteme GmbH

Our service

Tailor-Made Multi-Trip Solutions: We offer you vast experience and knowledge in the developing of practical and cost-effective multi-trip transport systems for your particular company or industry sector.

Concept Development: Our specialists work out new concepts for cost-effective distribution packaging and related logistic processes.

Customised Packaging: Whether modifying an existing container, or creating a new one, our team, in close consultation with your experts, will develop a tailor-made solution for your specific needs.

Payment Options: You can buy, rent or lease our boxes. We partner specialist logistic providers who will offer you a full service around the use of our multi-use containers. We will help you choosing the right concept.

Find out more at: www.logrent.de

We are certified since 1996 according to

DIN EN ISO 9001 : 2008 DIN EN ISO 14001 : 2009 DIN EN ISO 50001 : 2011

Our secret is in the foldIn 1979, Walther Faltsysteme developed the first foldable multi-trip container. Since then, our Technical Designers are recognised as being the most experienced in foldable boxes in today’s market. Our success lies in the right fold: whether on the long or short side, with or without hinges. This is lead by our customers own specific requirements. Individual solutions, not just selling from a catalogue, this is the philosophy on which we have developed storage and transport boxes for the global logistics markets. This is how we have been able to compile a comprehensive range for industry and commerce.

Our multi-trip containers are a dynamic tool that complements a dynamic logistic system. Certification DIN EN ISO 9001:2008 is our benchmark for the highest quality.

Make your logistic issue our challenge, you will see... We can FOLD it!

N.B.: Specifications are based on the most up-to-date technical knowledge and experience. We reserve the right to amend technical data, changes to dimensions and weights due to technically restrictive tolerances are possible. All load capacities quoted are based on uniformly distributed loads at a temperature of approx. 23ºC. The suitability of boxes and containers for storage and transport or other applications with high dynamic loads or other specific conditions must be assessed individually, case by case.

www.faltbox.com | 03

Mega-Pack-SystemOur extensive range of collapsible pallet boxes is the alternative to traditional wire mesh pallets and cardboard pallet boxes. More than 20 different pallet sizes, offering various loading and stacking capacities, provide you with a wide selection. The Mega-Pack containers are available in various heights.

Mega-Pack-System SRobust, foldable, re-usable pallet containers with locking devices on lid and pallet. 4-way entry pallet with 9 feet> Page 04

Mega-Pack S HyboxFor all applications in hygienically sensitive areas, with skids, racking capacity of up to 900 kg> Page 08

Mega-Pack FlexiblePallet Boxes in (almost) all special sizes> Page 12

Mega-Pack InteriorInternal packaging such as dividers, trays, foam inserts etc.> Page 13

Which pallet box will be best for your application?


1. Locking devices in lid and pallet base

2. Internal handholds in lid

3. Robust lid with indentations for anti-slip stacking

4. Grooves in lid for anti-slip strapping

5. Document holder

6. Sealed edges for use in hygienically sensitive uses

7. Option: Side unloading flap either on the long or short side

8. Solid and foldable sleeve in various heights made from corrugated PP

9. Hook & loop pads to hold flap open

10. Robust footed pallet, low in weight but with a high loading capacity. Nestable and usable from all four sides, with optional reinforcement for high bay warehousing, also available with skids

Mega-Pack SMain product benefits

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Volume reduction 75%Full: 102 Mega-Packs per Jumbo truck Empty: 408 Mega-Packs per Jumbo

truck (1,200 x 800 mm footprint)

Container heightEvery height available - can be supplied exactly to meet your specific demand

Special footprintsWe can produce footprints of up to 2,500 x 1,700 mm

Special featuresSingle piece sleeve with unloading flap or a sectioned sleeve make access and unloading easier

IdentificationIndividual screen-printing of the sleeve on all four sides


Mega-Pack SApplicat ion examples Mega-Pack S

Automotive

Bulky parts are dispatched with ease in a Mega-Pack with added sleeve. Pallet and lid in conjunction with standard crates are used in the automotive industry to ensure that all parts, large and small are delivered safely and correctly to the assembly point

Automotive IIMega-Pack S 1200 with partitions for motor parts


Electronics

Sensitive electronic parts are dispatched in special Mega-Packs made from conductive Material

RetailMega-Packs are invaluable as intermediate storage, for picking preparation as well as returning the products


1. Perfect protection of sensitive goods (pharmaceutical, food, electronics)

2. Non-slip stacking of heavy loads

3. Lightweight units

4. Easy to handle – quick to erect and dismantle

5. Option: clip connecting sleeve and pallet

6. When folded just 230 mm high, volume reduction of up to 80%

7. Heavy duty pallet with skids for high racking up to 900 kg

Mega-Pack HyboxMain product benefits

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A strong basic formatFood suitable PP Material, smooth pallet deck for easy cleaning, 3 or 5 skids for transport on conveyor systems

A sleeve for every useOne or two opening flaps Sleeve height exactly to fit your goods Sealed edges give full hygienic protection

A professional finishStacking rims for secure storage Interlocking of lid and pallet through guiding grooves, safe return transport of empty units

Your logo –Your securityHot film and screen printing give an individual look and make tracking and tracing easier (hot film stamping on the pallet feet and lid, screen printing on the sleeve)


Electronics

The Hybox travels around the globe filled with electronic components

Mega-Pack HyboxApplicat ion examples Mega-Pack Hybox

Automotive

Specially adapted Hybox pallets make automatic loading and unloading of trays possible

Packaging

The Hybox will transport food packaging, such as yoghurt pots, transparent salad or meat trays to the filling lines


ESD/Conductive

Hyboxes made from conductive PP transport electronic components without the risk of damaging static discharge

Industry

Europe’s leading heating equipment manufacturers transport their hydraulic devices in a customized Hybox


Pallets and pallet boxes in special footprints

Even small quantities of special sizes can be produced, from 800 x 600 mm up to 2,250 x 1,200 mm Tailor-made re-usable packaging saves space and costs.

Mega-Pack Flexible1,855 x 937 mm – no problem

1. Foldable textile container with suspension device

2. Pallet frame in 1,200 x 800 x 800 mm

3. Special lengths CKD for sideways loading in sea containers

4. Transport box for painted plates

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Mega-Pack InteriorEverything fits here

1. Foldable dividers in every size and shape made from corrugated plastics

2. Thermoformed trays for the transport of heavy units

3. Combined internal packaging of foam and dividers for the computer industry

4. Dividers for motor parts

5. Pallets with special indentations for trays

6. Multilayer with various internal levels to transport complete kits

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Everything to make your transport secure


External dimensions Description Folded height Volume

1,200 x 800 x 940 mm MPS S Hybox 1200/940 250 mm 675 l

Pallet type Loading capacity Material Locking facilities

3 runners 1,000 kg PP/HDPE Sleeve/Pallet


1,200 x 1,000 x 1,000 mm MPS S 1000/1000 250 mm 860 l


9 feet 500 kg PP/HDPE yes


1,200 x 1,000 x 940 mm MPS S Hybox 1000/940 250 mm 850 l


3 runners 1,000 kg PP/HDPE Sleeve/Pallet


1,000 x 600 x 900 mm MPS S 600/900 250 mm 365 l




1,235 x 835 x 980 mm MPS Falt GiBo 1200/980 300 mm 760 l


4 feet 900 kg HDPE/Steel yes


800 x 600 x 700 mm MPS S 800/700 250 mm 200 l




1,200 x 800 x 900 mm MPS S 1200/900 250 mm 620 l



Full range at a glance

* Container dimensions of 1,500 x 1,140 x 1,000 mm and 1,700 x 1,140 x 1,000 mm on request



1,140 x 1,140 x 1,000 mm MPS S 1140/1000 270 mm 950 l




1,300 x 1,000 x 1,000 mm MPS S 1300/1000 270 mm 910 l




1,600 x 1,200 x 1,000 mm MPS S 1600/1000 230 mm 1,430 l




1,400 x 1,200 x 1,000 mm MPS S 1400/1000 270 mm 1,160 l




1,820 x 1,200 x 1,000 mm MPS S 1800/1000 250 mm 1,620 l




1,500 x 1,200 x 1,000 mm MPS S 1500/1000 250 mm 1,290 l




2,250 x 1,200 x 1,000 mm MPS S 2250/1000 250 mm 1,890 l



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** Sizes 2,250 x 800 x 1,000 mm and 2,250 x 1,495 x 1,000 mm on request

WALTHER Faltsysteme GmbHHoogeweg 136D-47623 KevelaerPhone: +49(0)2832-9723-0E-Mail: [email protected]: www.faltbox.com

Hotline: +49(0)2832-9723-45Internet: www.boxline.com

Visit us on the Web at www.faltbox.com or simply scan in the QR-Code.

Mega-Pack-System - Walther Faltsysteme · 06 | WALTHER Faltsysteme GmbH Mega-Pack S Applicat ion...

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