Technology you can rely on!

J.A. Becker & Söhne GmbH & Co. KGMachine manufacturers · P.O. Box 1151 · D-74148 NeckarsulmPhone +49 (0) 71 32 / 367-0 · Fax +49 (0) 71 32 / 367-215info@jab-becker.de · www.jab-becker.de

Medium pressure compressors

JAB-Medium pressure technology

JAB-Advantages

• Technology of well-known 350 bar compressors

• Long maintenance intervalls (2000 hours maintenance free operation)

• Oil pressure lubrication, oil pres- sure control, oil deficiency stop

• Maintenance free oil and water separator with automatic dischar- ge at switching-off the machine

• Low power consumption and low noise level

• Low compressed outlet tem- perature (lower than 10 °C above ambient temperature)

• Suitable for air and gases

• Adequate spare parts supply for decades – world wide!

• Highest quality and longlasting life time

• Advice, system projection, construction, support and main- tenance – from one source!

JAB-medium pressure compressors are own developments based upon the know-how of our JAB-high pressure machines. They are no modi-fied low pressure compressors!

JAB-medium pressure compressors are particularly used in the energy industry, for pressure testing, for diesel starting, inertisation of systems and also for laser technology.

In which application in the medium pressure range up to 50 bar you are ever interested in – we will support you skillful and competent.

Kindly contact us and we will be pleased to advice you!

air cooled

1000/0407 steinmetz werbeagentur

Technical data: Medium pressure compressors

SV 125/40

SV 125/40 N*

SV 200/40

SV 200/40 N*

SV 245/40

SV 245/40 N*

SV 500/40

SV 500/40 N*

SV 600/40

SV 1100/40

SV 1100/40 N*

SV 2400/40

SV 2400/40 N*

SV 2400/50

SV 3000/40

* Note: compressors for compression of inert gases like nitrogen, helium etc.

Datas valid for 50 cycles-motors!

190

190

322

322

366

366

758

758

902

1385

1385

2809

2809

2809

3512

-

0,3

-

0,3

-

0,3

-

0,3

-

-

0,3

-

0,3

-

-

125

150

200

240

245

290

500

605

600

1100

1320

2400

2880

2350

3020

40

40

40

40

40

40

40

40

40

40

40

40

40

50

40

2

2

2

2

2

2

2

2

2

3

3

3

3

3

3

2,2

2,6

4

4

4

4,8

7,5

11

9

18,5

22

30 / 37

37

37

45

945

945

1420

1420

1420

1420

1450

1450

1450

1450

1450

1470

1470

1470

1470

2

2

2

2

2

2

2

2

2

3

3

4

4

4

4

107

107

107

107

115

115

200

200

200

410

410

590 / 670

670

670

690

650

650

650

650

650

650

850

850

850

1300

1300

1460 / 1570

1570

1570

1570

520

520

520

520

560

560

670

670

670

950

950

1085

1085

1085

1085

2,2

2,2

2,2

2,2

2,2

2,2

5,5

5,5

5,5

12,5

12,5

14,5

14,5

14,5

14,5

495

495

495

495

540

540

640

640

640

900

900

1080

1080

1080

1120

580

580

580

580

580

580

580

580

580

580

580

580

580

725

580

7,5

9

12

14,4

14,7

17,4

30,3

36,3

36

66

79,2

144

172,8

141

181,2

4,4

5,3

7,1

8,5

8,6

10,2

17,6

21,4

21,2

38,8

46,6

84,7

101,6

82,9

106,6

-

4

-

4

-

4

-

4

-

-

4

-

4

-

-

l/min bar kW min ˉ¹ kg mm mm mm lPSIl/min m³/h cfmbar PSI

Type Piston displacment

Suction pressure

Free air delivery Max. final pressure

Pressure stages

Cylinders Electric motor

Revolutions Weight Length Width Height Oil filling

J.A. Becker & Söhne GmbH & Co. KGMachine manufacturers · P.O. Box 1151 · D-74148 NeckarsulmPhone +49 (0) 71 32 / 367-0 · Fax +49 (0) 71 32 / 367-215info@jab-becker.de · www.jab-becker.de

• Electric pressure stage controlling through pressure switches• Temperature control for single stage or all pressure stages• Compressor heating for ambient temperature until -20 °C• Sound insulation hood for all types• Inspection and Certificate through different categorisation associations e.g. German Lloyd, Lloyd’s Register of shipping, Bureau Veritas, Det Norske Veritas etc.

Special equipment optionally possible e.g.SV 500/40

SV 200/40 SV 1100/40

Technology you can rely on!

J.A. Becker & Söhne GmbH & Co. KGMachine manufacturers · P.O. Box 1151 · D-74148 NeckarsulmPhone +49 (0) 71 32 / 367-0 · Fax +49 (0) 71 32 / 367-215info@jab-becker.de · www.jab-becker.de

JAB-Advantages

• Long maintenance intervalls (2000 hours maintenance free operation)

• Oil pressure lubrication, oil pres- sure control, oil deficiency stop • Maintenance free oil and water separator with automatic dischar- ge at switching off the machine

• Low power consumption and low noise level

• Low compressed outlet tem- perature (lower than 10 °C above ambient temperature)

• Suitable for air and gases

• Adequate spare parts supply for decades – world wide!

• Highest quality and longlasting life time

• Advice, system projection, construction, support and main- tenance – from one source!

• Remote supervision and fully automatic operation for process cycles in industrial areas

High pressure compressors

JAB-High pressure technology

JAB-High pressure compressors in compact and tough design grant a reliable and economic operation at a multitude of applications. Amongst others they are featured by high effective cooling system, high volumetric efficiency rate, long service life of valves, high efficiency and are easy to maintain.

In standard execution the machines are equipped with pressure gauges and safety valves for all pressure stages. Optional pressure switches for electronic pressure stage supervision as well as electric control units for automatic operation or individuell demands are available.

JAB-High pressure compressors are particularly used in the energy industry, for pressure testing, for breathing air application, nitrogen injection for moulding as well as for laser technology.

Kindly contact us and we will be pleased to advice you !

air cooled

1000/0407 steinmetz werbeagentur

Technical data: High pressure compressors

361

1385

1385

2394

1385

366

366

366

395

395

660

660

660

755

755

755

900

900

900

1385

1385

1385

1385

1795

1795

Type Piston displacment

SV 200/64

SV 1101/64

SV 1101/80

SV 2000/80

SV 1101/120

SV 225/250

SV 225/350

SV 225/350 N*

SVB 300/250

SVC 300/350

SVB 450/250

SVC 450/350

SVC 450/350 N*

SVC 600/250

SVD 600/350

SVD 600/350 N*

SVC 700/250

SVD 700/350

SVD 700/350 N*

SVB 1100/150

SVB 1100/250

SVB 1100/350

SVB 1100/350 N*

SVB 1300/250

SVB 1300/350

-

-

-

-

-

-

-

0,5

-

-

-

-

0,4

-

-

0,4

-

-

0,4

-

-

-

0,3

-

-

210

1100

1100

1965

1100

225

218

305

300

290

455

445

540

585

575

720

705

700

870

1130

1100

1080

1300

1400

1390

64

64

80

80

120

250

350

350

250

350

250

350

350

250

320

350

250

350

350

150

250

350

350

250

350

Suction pressure

Free air delivery Max. final pressure

Pressure stages

Cylinders Electric motor

Revolutions Weight Length Width Height Oil filling

l/min bar kW min ˉ¹ kg mm mm mm l

2

3

3

3

3

3

3

3

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

18,5

18,5

30

22

5,5

5,5

7,5

7,5

9

9

11

15

15

15

18,5

18,5

18,5

22

22

30

30

30

37

37

1420

1450

1450

1470

1450

1440

1440

1440

1450

1450

1450

1450

1450

1450

1450

1450

1450

1450

1450

1470

1470

1470

1470

1470

1470

2

3

3

4

3

3

3

3

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

120

410

410

590

590

167

167

184

285

285

295

295

320

440

440

470

470

470

510

530

600

600

600

690

690

650

1300

1300

1460

1360

770

770

800

1165

1165

1165

1165

1195

1205

1205

1205

1205

1205

1270

1380

1460

1460

1460

1570

1570

610

950

950

1085

950

610

610

610

825

825

825

825

830

925

925

925

925

925

925

1085

1085

1085

1085

1085

1085

2,2

12,5

12,5

14.5

12,5

3,5

3,5

3,5

8,5

8,5

8,5

8,5

8,5

9,5

9,5

9,5

9,5

9,5

9,5

14,5

14,5

14,5

14,5

14,5

14,5

565

900

900

1080

900

640

640

630

735

735

735

735

775

890

890

890

890

890

890

1050

1050

1050

1050

1050

1050

928

928

1160

1160

1740

3625

5075

5075

3625

5075

3625

5075

5075

3625

5075

5075

3625

5075

5075

2175

3625

5075

5075

3625

5075

PSI

12

66

66

118

66

14

13

18

18

17

27

27

32

35

35

43

42

42

52

68

66

65

78

84

84

7,1

38,8

38,8

69,4

38,8

7,9

7,7

10,8

10,6

10,2

16,1

15,7

19,1

20,6

20,3

25,4

24,9

24,7

30,7

39,9

38,8

38,1

45,9

49,4

49,1

-

-

-

-

-

-

-

7

-

-

-

-

6

-

-

6

-

-

6

-

-

-

4

-

-

l/min m³/h cfmbar PSI

Datas valid for 50 cycles-motors!

• Temperature control for single stage or all pressure stages• Compressor heating for ambient temperature until -20 °C• Sound insulation hood for all types

Special equipment optionally possible e.g.

* Note: compressors for compression of inert gases like nitrogen, helium etc. J.A. Becker & Söhne GmbH & Co. KGMachine manufacturers · P.O. Box 1151 · D-74148 NeckarsulmPhone +49 (0) 71 32 / 367-0 · Fax +49 (0) 71 32 / 367-215info@jab-becker.de · www.jab-becker.de

J.A. Becker & SöhneJ.A. Becker & Söhne

CompressorCompressorApplicationsApplications

J.A. Becker & SöhnePostfach 1151D-74148 NeckarsulmGERMANY

Tel.: +49-(0)7132-367-0Fax: +49-(0)7132-367-215info@jab-becker.dewww.jab-becker.de

Applications for JAB compressors

3

Air compressors for power industryfor high voltage switchgears

a) in thermic power plants- Natural gas-fueled power plants- Nuclear power plants- Hydroelectric power plantsb) Voltage transformation substations of- power companies- larger industrial facilities (e.g. steelworks,

chemical industry)

Additional applications for power industry

Feeding of pneumatic starters for gas turbines in natural gas-fueled power plants

Blow out of water turbines in hydroelectric power plants. Water is blown out of turbine, before restarting.

Applications for JAB compressors

4

Compressors for breathing air, made for professional use(emergency services, diving, fire fighters, mining, disaster control)

Applications for JAB compressors

5

Compressors for industrial purposes

Feeding of air starters for marine diesel engines

Pressure testing (e.g. brake pipes for vehicles)

Specific industrial processes with high pressure demands

Applications for JAB compressors

6

Nitrogen compressors

Compressors for nitrogen injection, so called gas injection moulding,

for production of high quality plastic injection moulding parts. Process scheme:

POWER

Single Phase

- Electric Driven Compressor- Gas Assisted Molding

E.D.C.G.A.M.

N at4-7 bar

2

>4 bar

OPTIONALRECOVERED N2

MACHINEINTERFACE

TO MOLDS

POWER

3 Ph 4 KW

NL.P.

RECEIVER

2

RECH.P.

N2220 to 490 litersM.W.P. 11 bar

N at 4-8 bar2

N at 360 bar2

N >1 bar2

N at320 to

360 bar

2

COMP. AIR

at 6-7 bar

F

F

G.A.M. CONTROL

N GAS PREPARATION2 N CHILLING2

GAS CONTROL /DELIVERY

OPTIONALDry H.P. N

at Dew Point -40°C

2

AIRDRYER

AIRCOMPRESSOR

AIR COMPRESSION

COMP. AIRat 6-7 bar

E.D.C.+

CONTROLS+

FILTERS+

INTERSTAGECOOLERS

Temp -25°Cat 350 bar

GAS RECOVERY

BACKUP SUPPLY

NGENERATOR

P.S.A.SYSTEM

2

N2

BOTT

LEFO

R S

TAN

DB

Y+

TOP

UP

H.P.

DRIERN2

F

H.P.NITROGENCHILLER

Applications for JAB compressors

7

Nitrogen compressorsAdvantages of gas injection moulding

Modular unit for plastic injection moulding

- To reduce cycle time- To improve dimensional stability- To improve surface quality

Door panel (material ABS)

42” TV Plasma screen base (material ABS)

compressor

Applications for JAB compressors

8

Nitrogen compressorsNitrogen neutralisation / inertization for systems and processes

Pressure testing of systems and fittings

(e.g. special purposes in fitting testing where no oxygen is acceptable)

Laser cutting technology

Details next page

Applications for JAB compressors

9

Nitrogen gas for laser cuttingAs purge gas for protection of laser optics

(alternatively to hydrocarbon free, pure air)

As assist gas for the removal of molten material

Additional gases needed for laser cuttingOxygen as combustion gas (only for construction

steel) and assist gas

CO(2) for the laser emission

Applications for JAB compressors

10

Application: Nitrogen Compressor in nitrogen generating process

Low pressure screw compressor

Air purification PSA nitrogen membrane

Compressor (40 - 350 bar)

+ pneumatic system + special filtration /

dryer system

Cylinders / storage unit

AIR INPUT 8 bar

O2 outlet

N2 outlet 6 bar

N2 outlet 40 - 350 bar

Applications for JAB compressors

11

Application: Nitrogen Compressor in nitrogen generating process

PSA

Compressor (40-350 bar)

Further technical data: Consumption per machine: 100-600 Nm³/dayPurity: N2 > 99,99%

Applications for JAB compressors

12

Natural gas compressors for:

Filling stations for CNG-vehicles

Feeding-in of cleaned biogas (fermentation gas) in public piping system for natural gas

Inlet pressure range of JAB

CNG-compressors:

100 mbar – 16 bar

... in CNG

fuel stations

Applications for JAB compressors

13

Helium compressors (gas-tight)

[actually under development]

Helium-compressors for recovery-systems

Helium testing facilities

Applications for JAB compressors

14

Booster-compressors for

compressed air and nitrogen

for several purposes, e.g.:

PET bottles, manufactured by blow-moulding

Pressure increase:

inlet pressure appr. 5 – 13 bar

outlet pressure appr. 40 bars

Applications for JAB compressors

15

Special applications

Air compressor: Tyre filling for airplanes

For military applications JAB delivered appr. 3500 compressors

Outlet pressure 25 bar.

a) As transportable units for mobile service centers in the field. Especially refilling of plane / helicopter tyres (appr. 20 bar).Driven by diesel or petrol engines

b) As fixed mounted units in barracks. Driven by electric motors.

Applications for JAB compressors

16

Special applications

Nitrogen compressors: Tyre filling for airplanes

For Emirates Airline JAB delivered units for refilling of passenger plane tyres with nitrogen.

Nitrogen generator => Screw compressor => JAB-nitrogen compressor => Storage rack with 200 bar cylinders

Applications for JAB compressors

17

Certificates

Germanischer Lloyd

Bureau Veritas

GOST, Russia

Lloyd´s Register of shipping

Det Norske Veritas

Lloyd´s Register quality assurance

TÜV

J.A. Becker J.A. Becker & Söhne& SöhneTechnology, you can rely onTechnology, you can rely on......

Thank you!Thank you!

Feel free to contact us for further Feel free to contact us for further information.information.

J.A. Becker & SöhnePostfach 1151D-74148 Neckarsulm

Tel.: +49-(0)7132-367-0Fax: +49-(0)7132-367-215info@jab-becker.dewww.jab-becker.de