MechanicalEngineeringServicesRobertBoschEngineeringandBusinessSolutionsLimitedBangalore-Koramangala Bangalore-BommanahalliBangalore-ElectronicCity Coimbatore-STPICoimbatore-SEZAboutRBEIAboutRobertBoschEngineeringandBusinessSolutions Limited(RBEI):RBEIisa100%ownedsubsidiaryofRobertBoschGmbH,one oftheworldsleadingglobal supplieroftechnologyandservices, offeringend-to-endEngineering,IT andBusinessSolutions.Withover10,000+associates,wearethelargestsoftware developmentcenterofBosch,outsideGermany,indicatingwe aretheTechnologyPowerhouseofBoschinIndia.Wehavea global footprintwithpresenceinUS,EuropeandtheAsiaPacific region.WeareISO9001:2008certified(2009),ISO27001 (2009)appraisedatCMMILevel 5asperver1.3(2011).We havesixstate-of-the-artfacilitiesspreadacrossBangaloreand CoimbatoreinIndiaandHoChi MinhCityinVietnam.Our Mission:CommittedtodelivertheenduringBoschAdvantagethrough QualityandInnovation.ImprovingcompetitivenessofGermanengineeringwith Indiandevelopment:Weenablecustomersaroundtheworldtakeadvantageof India'sstrengthsininformationtechnology,engineering,and otherfieldstoenhancetheirglobal competitiveness.Itisnot aboutofferingcheaperservices,butanopportunityforour clientstobeevenmorecompetitive.Customizingfor emergingmarketsincludingIndia:Wehelpcustomizetechnologyforemergingmarketssotheyare bothrelevantandaffordable.Forinstance,wehavelauncheda vehiclediagnosticcentertoaddresstheAPAC region.Forone ofourIndianmanufacturers,weareworkingontechnologyfor fuel systemandin-vehiclenetwork.Wehaveastrongportfolioin addressingsolutionsforBRIC countries.Ourstrengthliesinourabilitytoutilizeourcapability,notunique initself,butwhencombinedwithourvaluesystem,anddeep understandingofmarketrequirements,formsacompelling reasonastowhyweareauniqueserviceprovider.FastFactsLargestBoschdevelopmentcenter outsideGermanyu100%ownedsubsidiaryofRobertBoschGmbHu10,000+associatesuuOver20yearsintheindustry6officesspreadoverBangaloreandCoimbatoreinIndiaandHoChi MinhCityinVietnamOur LocationsMechanical EngineeringServices 2Vietnam-HoChiMinhCityMechanical EngineeringServices 3Table of contentsAboutRBEI..................................................................................................................................Overview Mechanical EngineeringServices.............................................................................CAD,CAE andPLMtools............................................................................................................DesignandDevelopment............................................................................................................BenchmarkingServices...............................................................................................................SimulationServices.....................................................................................................................NVH TestingandSimulationServices.........................................................................................TestingCapabilities......................................................................................................................DataManagement.......................................................................................................................Tool Development........................................................................................................................MachineDesign...........................................................................................................................Otherservices..............................................................................................................................24567891011131415Mechanical EngineeringServices 4OverviewMechanical Engineering ServicesToday'sbusinessworldhasthrownahostofchallengestoenterprises.Fiercecompetition,risingcosts,reducedprofitmarginsareissueswhicharenotalientoanyorganization.Tocombatthis,company'sturntofuture-focussedinnovationswhichwouldnotonlyreducecosts,butalsoincreaseefficiency.RBEIbringsanswerstothemanychallengesposedthroughitsstate-of-the-artinfrastructure,usingthelatestengineeringtools. Withanexpertengineeringteam,RBEIwillprovidecosteffectivesolutionsinawiderangeofMechanicalEngineeringdomainwithhighestlevelofquality.Weworkonstate-of-the-artinfrastructureusingthelatesttoolstoprovideeffectiveandqualitysolutionstoour customers.Benchmarking DesignandDevelopmentSimulation Testing&ValidationDataManagementToolDevelopmentKnow yourproductplacementInnovateandreliablesolutionsVirtual analysisforrealisticsituationsTestyourproductProcessandenvironmentcomplianceProductivityimprovementEndtoEndsolutionDrivenbyproductperspectiveMechanical EngineeringServices 5Morethan500+associateshaveCAD expertiseuPro-EuUnigraphics uCatia/Ideas uSolidworks/Inventor Morethan75+associateshaveCAE expertiseuAnsysuAbaqusuHyperMeshuMagnet3DuCFX/FluentuLS-DynaBoschbecause...CAD,CAEandPLMToolsValue PropositionBOSCHEndtoEndsolutionGlobalexperienceSkillsetFlexibleworkingmodelQualityProcessorientedDatasecurityInfrastructureConceptgenerationtoSOP supportSupportingworldwidecustomersDiversifiedpool oftalentAspercustomerrequirementISO9001:2008,CMMIL3,TS16949complianceAdherencetoBoschandcustomerspecificprocessesISO27001:2009HardwareandsoftwaretomeetbusinessneedsAll trademarksareacknowledgeMechanical EngineeringServices 6Design andDevelopmentIthasalwaysbeenanunbearablethoughttomethatsomeonecouldinspectoneofmyproductsandfinditinferiorinanyway.Forthatreason,Ihaveconstantlytriedtodeliveronlyproductswhichwithstandtheclosestscrutinyproductswhichprovethemselvessuperiorineveryrespect.-RobertBoschonquality,from:Bosch-Znder,1(1919).RBEIiscommittedtoprovidesupportinMechanical EngineeringDesignandDevelopmentbyleveragingthesynergyofdiversetechnologiesandtools.Ourhighlyqualifiedteamof500+professionalsworksonstate-of-the-artinfrastructureusingthelatesttoolstoprovideeffectiveandqualitysolutionstoourcustomers.BenefitsuReducedcycletimeforproductdevelopment uIncreaseddesignautomation uReducedphysical prototyping uSignificantcostsavings uInnovativedesignsolutions uHighlyEfficientDesignsAutomotiveTechnologyIndustrialTechnologyConsumer Goods& BuildingTechnologyuGasoline& DieseluElectrical drivesuChassiscontrol & Brakes uAutomotiveelectronicsuSolartechnologyuPackagingTechnologyuDrivesandControlsuThermotechnologyuPowertoolsuHomeAppliancesuSecuritysystemsMechanical EngineeringServices 7Benchmarking ServicesProductBenchmarkingistheprocessofcomparingone'sproductsandperformanceevaluationstoindustrybestsandproductsfromotherindustries.Theproductsareassessedbycomparingparameterssuchasquality,time,andcost.Improvementsfromlearningresultinmakingonesproductbetter,faster,andcheaper.Companieswithknowledgeofindustrybenchmarksandcompetingproductshaveabetteropportunitytodesignbetterproducts.GasolineSystemsuDiesel SystemsuChassisSystemsBrakesuChassisSystemsControluElectrical DrivesuStarterMotorsandGeneratorsuCarMultimediauAutomotiveElectronicsuAutomotiveAftermarket uDriveandControl TechnologyuSolarTechnologyuPowerToolsuThermotechnologyuSecuritySystemsuHouseholdAppliancesuBenchmarkingReverseEngineeringuCAD model creationuDimensional / ManufacturingdrawingcreationuAssemblytechniqueCostEstimationuComponentandassemblycostestimationuCapital investmentestimationMaterialStudyuChemical compositionuCoatinganalysisuManufacturingprocessidentificationMarketStudyuTrendanalysisuMarketshareuDeskresearchProductTestinguPerformancetestinguReliabiltiytestingProductStudyuDesignintentsuAssemblyintentsuStatistical toleranceanalysisSupportingDomainsBenefitsContinuousimprovementofproductuSignificantcostsavingsthroughinnovativesolutionsuSelectionofoptimal componentsforfinal productuDiagnosestrengthsandweaknessesofaproductuImprovementinproductionsystemsImprovedunderstandingofcompetitorsuProvidesabetterunderstandingofcompetitorsproductsuBetterproductpositioningagainstcompetingproducts*SubjecttoavailabilityoftestbenchesMechanical EngineeringServices 8Simulation ServicesTheconstantpressuretoshortentime-to-market,provideinnovativesolutionsandatthesametimehavingtightcontrol overproductdevelopmentcosts,demandsacompanytobeconsistentlyinnovativeandimaginative.Asaresult,simulationhasbecomeanintegral partofproductdevelopmentcycle.Withexperience,competence,innovationandwideexposureintheproductengineeringfield,RobertBoschEngineeringandBusinessSolutionsLimited(RBEI)focusesonunderstandinganddeliveringtheprecisecustomerrequirementsatcompetitivecostswithinashortspanoftime.Wehaveexperienceinverifyingtheproductdesignandhaveworldclasscompetenciestostudytherootcauseoffailuresandtocomeupwithdesignsolutions.Withauniqueblendofengineeringexpertiseandhigh-endskills,RBEIisyourmostattractiveoptionforyourmechanicalsimulationneeds.FE SimulationCFD SimulationEMAG,MBD andother SimulationuStressAnalysisuThermal AnalysisuNVH & DynamicAnalysisuImpactAnalysisuFatigueAnalysisuCoupledFieldAnalysisuFractureAnalysisuFluidFlow simulationuRotatingDomain uConjugateheattransfersimulationuMultiphaseflow simulationuElectromagneticSimulationuSystemlevel simulationuMoldflow simulationuMetal formingSimulationuMBD SimulationuDieCastingSimulationNVHTesting andSimulation ServicesNoise,vibration,andharshness(NVH),isthestudyandmodificationofthenoiseandvibrationcharacteristicsforAutomotive,Industrial andconsumerappliances.Harshnessisasubjectivequality,andismeasuredeithervia"jury"evaluations,orwithanalytical toolsthatwill provideresultsreflectinghumansubjectiveimpressions.NVH CoC labatRBEIhavecompetenciestoapplythenoise& vibrationprinciplesforunderstandingandimprovingacousticandvibration-relateddurabilityofall Boschproducts.NVH measurementscombinedwithNVH Simulationtoolswill beappliedtounderstandthemechanismofnoiseandvibrationgenerationandtoprovidesuitableengineeringsolutionstoimproveNVH performance.NoiseVibrationHarshness(NVH)TestingandSimulationMechanical EngineeringServices 9Testing Optimization SimulationuModaltestingsSourceIdentificationsFrequencyResponseFunctionuDynamicloadtestingsForcemeasurementsMobilitymeasurementuNoiseVibrationMeasurementsBenchmarkmodelevaluationsNon-contactmeasurementssFieldmeasurementssHemi AnechoicTestingsSourceRankinguuPhysicsOptimizationuMultiObjectiveOptimizationuSystemlevelintegrationsDesignSensitivityAnalysis uPredictnatural frequenciessCalculatemodeparticipationuVibrationAnalysissHarmonicrandomresponse sTransferpathstudies uAcousticAnalysissStructure-BorneNoiseAnalysissAir-BorneNoiseanalysisModalAnalysissFlowAcousticMediumSoundAcousticRadiationReceiverTesting capabilitiesThermalTestingClimaticTestingSaltSprayTestinguTemperatureEnduranceTest uTemperatureShockTestsuTemperatureStorageTestsuDampHeatCyclicTestuHumidityTestuPoweredThermal CycleTestuSaltFogTestuCondensedWatertest VibrationTestinguuSinevibrationuRandomvibrationuSineonrandomtestuMechanical shocktestVibrationtestsoverlaidwithtemperatureVibrationshakerwithclimaticchamber Thermal ShockChamberSaltSprayTestingCabinet ClimaticChamberMechanical EngineeringServices 10DataManagementModernorganizationsrequireconsistentreporting,regulatory compliance,flexibilitytoexecutechange,stronginterestinService-OrientedArchitectureandSoftwareasaservice.Thiswholesome requirementgivesrisetotheideaofDataManagement. Withagoodtalentpool ofMechanical engineers,withhandson experienceofworkingondifferentDataandchangemanagement systems,RBEIofferstherightexpertisetohelpyourbusinessgrowcontinuouslyandsmoothly.All deliverablesgothroughstringent RBEIqualityprocessbeforetheyaredeliveredtothecustomer;this hasresultedinoursuccessful trackrecordsinhandlingECR and SAP activitiesforcustomersinGermanyandUSA. ServicesEngineeringChangeManagement(ECM)referstotheinitiation, coordinationofEngineeringChangeRequest(ECR)approvals seamlesslyacross,variousdepartmentsbykeepingupdatedall the departmentsinvolvedandimplementationoftheEngineering Changes(EC).WeatRBEImodifydrawingsaspertheEngineeringChange Request& coordinationwiththecrossfunctional teaminvolvedin thedrawingreleaseprocessEngineeringChangeManagementProcess(ECM)ECR Process Input OutputuCostreductionuQualityimprovementuConcessionuInnovationuSuggestionsforimprovementuIncreasedcapacityuLessFieldreturnsuGoodwarrantyPerioduSatisfiedCustomersuImprovedQualityuMeetingrequirementsuECR creationandsubmissiontoCFT spreadacrossdifferentlocationsworldwideuDiscussionwithCFT andrequisitionofECR approvaluImplementationofthechangethroughSAPuClosetheECR anddocumentPreliminaryagreementphasePlanningphaseProcessing/validationphaseCustomerphaseImpleme-ntationphaseMechanical EngineeringServices 11RBEIReleaseChangeManagementProcess(RCM)RCMProcess Input OutputuCustomerrequest uCostreductionuQualityimprovementuInnovationuLegal orenvironmentalrequirementsuSatisfiedCustomersuImprovedQualityofProductuAdherencetolegal orenvironmentalrequirementsuNew ReleaseinitiationuDiscussionwithCFT andrequisitionofReleasesheetapprovaluCreationofsampleBOMinSAPuFinal variantBOMfreeze,ImplementationinSAP anddocumentNewreleaseinitiationReleasesheetapprovalsBOMcreationinSAPImplemen-tationinSAPOur targetIMDS InternationalMaterial DataSystemExpertiseinWEEE WasteElectricalandElectronicEquipmentsRoHS RestrictionofHazardousSubstancesCHEMICALS Registration,EvaluationandAuthorizationR E A C hofChemicalsuMeetrequirements(Legal,Customer,Internal)uMinimizenegativeinfluenceofBoschproductsonhumanbeingsandtheenvironmentuCreationandSubmissionofMaterial DataSheetuMaterial DataSheetEvaluationasperIMDS recommendationsandOEMguidelinesuSupplierfollow-uptoobtaindatauProductCompliance,ResearchandAnalysisofAssemblies/Components/MaterialsuProvidelaboratorysupportforproducttestinguDeveloptechnical databaseuBOManalysisfortheidentificationofhazardoussubstanceuHelpthemanufacturesintheREACH complianceandregistrationprocessuProvidelaboratorysupportforevaluationofarticlestocheckforthepresenceofSubstanceofVeryHighConcern(SVHC)uSupplierfollow-upforcollectingtheChemical SafetyReport(CSR)REACHIMDS ApprovalPPAPProductionDesign&DevelopmentAutomotivePartsMechanical EngineeringServices 12Tool DevelopmentCAD customizationCapabilitiesDevelopmentCapabilitiesuExpertiseinCAD customizationincludesuAutomationofCAD migration,viz.UGtoCatiaandviceversauCustomtool developmenttocheckmodel /drawingquality uCustomizationusingUGOpen/NX open/KFuExpertiseincompletetool developmentincludesuGUIscreendesignanddevelopmentforcustomizedapplicationuDatabasedesignuIntegrationofdatabase& CAD (Pro-E,UG,Catiaetc.)serveruFlexibilityoftool forrangeofproductsOfferdrawingInteractivemodel and3D stepmodelDetaileddrawingSpecificationReportConfiguredCAD modelandProgrammablemodelsGUIValidationDatabaseIntegrationCAD ServerOutputAutomationimprovesqualityandreductionineffort!!Mechanical EngineeringServices 13Machine DesignSpecialpurposeMachineAssemblylineCompetenciesuAssemblylinedesignuConceptgenerationuCycletimeestimationuTool designuManufacturingdrawingsuDesignForManufacturingand uAssemblyuSelectionofstandardcomponentsuInspectionGaugesuPLC /CNC programminguDesignofElectrical circuitsMechanical EngineeringServices 14OtherservicesAssemblingDraftinguAssemblyanimationandexplodedview creationuCreationofBOMandAssemblystructureuAssemblySkeletonmodeluRecreationofdrawingfromanyCAD packagesuCAD DataexchangebetweendifferentOEMsandinternal developmentdepartmentsModelinguMigrationofdatafromoneCAD systemtoanotherCAD systemuCreationofparametricCAD model anddrawingsfrom2D inputdataMechanical EngineeringServices 15SalesOfficesRobertBoschEngineeringandBusinessSolutionsLimited123,Industrial LayoutHosurRoad,KoramangalaBangalore560095INDIARobertBoschEngineeringandBusinessSolutionsGmbHDaimlerStrasse1,Si 71271701SchwieberdingenGERMANYRobertBoschCorporation38000,HillsTechDriveFarmingtonHills,MI48331,USABoschCorporation3-6-7,Shibuya-kuTokyo150-8360,JAPANP.O.Box98,BroadwaterParkNorthOrbital RoadDenham,Uxbridge,MiddlesexUB95HJ,UKEmail: Visitus: RobertBoschLtdrbei.sales@in.bosch.comwww.boschindia.com/rbei