Mechanistic Differences in Degradation of Polystyrene and Polystyrene-Clay Nanocomposite: Thermal...
Transcript of Mechanistic Differences in Degradation of Polystyrene and Polystyrene-Clay Nanocomposite: Thermal...
Mechanistic Differences in Degradation of Polystyrene
and Polystyrene-Clay Nanocomposite: Thermal and
Thermo-Oxidative Degradation
Kai Chen, Sergey Vyazovkin*
Department of Chemistry, University of Alabama at Birmingham, Birmingham, AL 35294, USAFax: þ205 975 0070; E-mail: [email protected]
Received: November 21, 2005; Accepted: January 10, 2006; DOI: 10.1002/macp.200500536
Keywords: brush; clay; degradation; nanocomposite; thermal stability
Introduction
Enhanced thermal stability has been widely reported in
various polymer layered-silicate (clay) nanocomposites.
For instance, the degradation temperatures of such systems
are typically larger than those in virgin polymers.[1,2]
Enhancement of thermal stability is found to be critically
dependent on the dispersion of clay platelets into polymer
matrix. Based on the morphology of clay in the polymer
matrix, polymer nanocomposites are usually divided into
two classes. For intercalated nanocomposites, dispersed
silicate clay layers have a swollen interlayer spacing due to
the insertion of polymer chains inside the galleries, but the
registry of clay layers is still retained. For exfoliated
nanocomposites, the originally stacked clay layers become
delaminated, leading to a complete loss of structural
Summary: A conceptual model for degradation of polymer-clay brushes is discussed. The model predicts enhancementof inter-molecular reactions and slowing down of molecularmobility. A polystyrene (PS)-clay brush system is exper-imentally compared with virgin PS under the conditions ofthermal and thermo-oxidative degradation. GC-MS andTGA-FTIR analysis of the gas phase degradation productsof PS-clay composite confirm a dramatic increase in the yieldof inter-molecular reaction product, such as a-methylstyrene.Combining DSC measurements with FTIR analysis of con-densed phase thermo-oxidative degradation of PS-claysuggests that PS-clay nanocomposite is more stable tooxidation, however, oxidation products tend to accumulatein it because of slowing down diffusion of oxidation products.
Gas phase IR spectra from the TGA-FTIR study of virgin PSand PS-clay for different stages of degradation.
Macromol. Chem. Phys. 2006, 207, 587–595 � 2006 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim
Full Paper DOI: 10.1002/macp.200500536 587
registry. Consequently, individual clay layers are uniformly
dispersed into continuous phase of polymer matrix. The
role of clay in improving thermal stability of polymer
nanocomposites has been rationalized in terms of different
mechanisms. Blumstein[3] has been first to point out that the
increased thermal stability is due to steric factors in
polymer-clay nanocomposites. When poly(methyl metha-
crylate) (PMMA) is intercalated into the gallery of mon-
tmorillonite (MMT) clay, the thermal motion of polymer
chains sandwichedbetween the lamellae ofMMTis restrict-
ed and leads to a greater resistance to thermal degradation
compared to virgin PMMA. Gilman[4,5] invoked the barrier
effect, which assumes the formation of a carbonaceous-
silicate char that builds up on the surface of the polymer
melt and provides the mass and heat transfer barrier.
Wilkie[6] and Brittain[7] argued that clay containing structu-
ral iron can act as free radical scavenger and, therefore,
contribute to the enhanced thermal stability by radical
trapping.
Although the abovemodels explain successfully slowing
down of the degradation of polymer-clay nanocomposites,
they do not predict changes in the mechanism and thermal
effects of degradation. However, it has been noticed[8] in
our previous differential scanning calorimetry (DSC) study
that the heat of degradation for polystyrene (PS)-clay
differs significantly from that for virgin PS. Clay does not
undergo any noticeable thermal degradation at the respec-
tive temperatures. Although the quaternary ammonium
fragments that link PS to clay may degrade, their content
relative to PS is too small to affect the total heat of PS
degradation. Therefore, the change in the total heat of
degradation hints at a change in the mechanism. While it
has been reported that due to its catalytic property clay can
modify the degradation mechanism of polyethylene (PE)
and poly(propylene) (PP) nanocomposites,[9,10] the PS-clay
in our study has not shown the characteristic features of
catalytic cracking such as a decrease in the degradation
temperature and activation energy as well as the change of
the most abundant degradation product from styrene to
benzene.[11,12] Our TGA data[13] show that the degradation
temperature of PS-clay increases by 30–40 8C and its
activation energy of degradation is also markedly larger
than that for virgin PS. Also, no formation of benzene has
been noticed in our analysis of degradation products.[14]
In our recent short communication,[14] we proposed a
conceptual model to explain the alteration of the degrada-
tion mechanism for PS-clay system. In this paper, we
present a more detailed account of the mechanistic data on
the thermal degradation as well as new data on the thermo-
oxidative degradation of the PS-clay system. There have
been relatively few publications on the thermo-oxidative
degradation of polymer-clay nanocomposites.However,we
are not aware of any mechanistic studies of this process. In
our work we combine condensed phase FTIR and DSC data
to better understand the thermo-oxidative degradation of
PS-clay nanocomposites. Obtaining such information is of
crucial importance for practical applications that are
associated with a wide temperature region from ambient
to combustion temperatures. Thermo-oxidative degrada-
tion is usually considered[15] to be a key process that
generates the volatile flammable products during combus-
tion. Therefore, data on the extent and rate of thermo-
oxidative degradation may provide information that
complements other fire related characteristics as the peak
heat release rate in cone calorimeter,[16,17] limiting oxygen
index and UL 94 classification.[18]
Experimental Part
A sample of the PS-clay nanocomposite was kindly providedby Dr. Xiaowu Fan (Northwestern University). The intercala-tion of initiators into the gallery of clay and the exfoliation ofclay in the PS-clay composite were confirmed by X-raydiffraction (XRD), TGA, Fourier Transform Infrared Spectro-scopy (FTIR), X-ray photoelectron spectroscopy (XPS) andatomic force microscopy (AFM) described elsewhere.[19] Abrief summary of the material preparation is as follows: themontmorillonite (MMT) clay (Cloisite1Naþ, cation exchangecapacity (CEC) 92mequiv/100 g, specific surface area 750m2/g) was obtained fromSouthern Clay Product Inc. A free radicalinitiator (2,20-azoisobutyronitrile derivative with a quaternaryammonium group at one end) was immobilized on the claysurface by cation exchange reaction. The surface-attachedinitiators convert the hydrophilic clay surface to an organo-philic one and provide the initiation sites for subsequentin-situ polymerization. Because a polymer chain starts to growfrom the clay surface, this type of polymerization is termed‘‘surface-initiated polymerization’’ (SIP). As the tetheredchains grow, they push apart the stacked clay layers until thestructural registry is lost. As a result, the delaminated clayplatelets become uniformly dispersed into the PS matrix. Theexfoliated PS-clay sample under study contains about 1 wt.-%of MMT[8] and hasMw � 90 000 and PDI� 2.3. For compar-ison purposes, radically polymerized PS (Alfa Aesar, Mw �100 000, PDI �2.4)[13] was used as received. A small amountof neat PS synthesized by using the AIBN initiator wasavailable in our previous study[13] that showed that itsdegradation was practically identical with PS purchased fromAlfa Aesar.
Comparative thermal degradation of PS-clay and virgin PSwas conducted by pyrolysis-GC-MS (Py-GC-MS). All sam-ples were dissolved in tetrahydrofuran (THF, Fisher) andintroduced into Frontier Labs double shot pyrolyzer (FrontierLabs, Japan) where they were purged under a 100 mL �min�1
flow of 99.999% pure (Grade 5) helium for 3 min. Thepyrolyzer was interfaced with a Hewlett Packard 5890 II GCand Hewlett Packard 5970 Mass Selective Detector. Thesamples were heated to 500 8C and the GC-MS measurementsof the evolved gases were taken. The GC-MS heating programstarted at 50 8C and held for 3 min and then followed byramping at 8 K �min�1 for 31.25 min before reaching 300 8Cand holding there for 10.75 min, so that the total GC-MSheating cycle was 45 min.
588 K. Chen, S. Vyazovkin
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TGA-FTIR analysis was performed on a Mettler-ToledoTGA/SDTA851e module interfaced with Nicolet Nexus470 FTIR spectrometer. TGAwas run under a nitrogen purgeat a flow rate of 70 mL �min�1 from 75 to 600 8C at a heatingrate of 10 K �min�1. The evolved gases were passed from thefurnace of TGA to the gas cell of FTIR through a heatedtransfer line (at 230 8C). The IR spectra of degradationproducts were taken at 4 cm�1 resolution. The same FTIRinstrument was used to monitor the thermo-oxidative degra-dation of PS-clay and virgin PS in the condensed phase. Bycasting a sample solution (in THF) onto the KBr substrate, theformed sample filmswere heated in a transmission cell (HT-32,Thermo Spectra-Tech) from a room temperature to 370 8C ata heating rate of 5 K �min�1 and an air flow rate of50 mL �min�1.
The heat released from oxidative degradation of our sampleswas measured by a Mettler-Toledo DSC 822e module whichwas calibrated using an indium standard. Samples of�2.5 mgwere placed in 40 mLAl pans and first heated from 30 to 200 8Cat a heating rate of 20 K �min�1. Then a slow heating rate of2 K �min�1 was used to continue heating up to 400 8C. Allmeasurements were repeated three times and the mean valueswere determined.
Results and Discussion
Conceptual Model
The degradation behavior of polymers generally reflects the
net result of the intra- and inter-molecular motion of
polymer chains. Our conceptual model links the segmental
motion of polymer chains and the mechanism of thermal
degradation of polymer-clay. The conventional classifica-
tion of polymer-clay (intercalated vs exfoliated structure)
focuses on the morphology of silicate layers, but the micro-
structure of polymer matrix is not explicitly considered,
although perturbations of the equilibrium chain conforma-
tions by silicate layers are well-known phenomena. For
establishing structure-property relationship, it is important
to choose a model system with well-defined morphology of
both dispersed clay and matrix polymer chains. The SIP
method grafts polymer chains onto clay surface, giving rise
to exfoliation of clay platelets as well as brush structures
whose morphology is determined by the grafting density,
defined as the number of tethered chains per unit area (nm2)
of the clay surface. According to the theory developed by
Alexander[20] and de Gennes,[21] when grafted chains are
separated by a large distance (d), which is the case of low
grafting density, each chain is able to assume the shape of
coils (Figure 1a) whose size is determined by the radius of
gyration, Rg. However, in the case of high grafting density
where the distance between the grafting sites falls below
2Rg, the space becomes too crowded for each chain to keep
its coil conformation. The strong repulsive interactions
among neighboring chains force them to stretch away from
the clay surface, forming a brush structure (Figure 1b). The
inter-chain distance for polymer brush is directly related to
the grafting density as[22]
d ¼ 1ffiffiffi
sp ð1Þ
where s is the grafting density, which is experimentally
determined by
s ¼ hrNA
Mw
ð2Þ
where r¼ 1.05 g � cm�3 is the density of PS,[23] NA is the
Avogadro’s number,Mw (80 000–90 000) is the molecular
weight of tethered PS, and h is the thickness of the polymer
layer that can bemeasured by ellipsometry. For our PS-clay
sample, h is about 8.8 nm[24] that yields s� 0.07 chains �nm�2 and inter-chain distance d¼ 3.8 nm. This ismore than
4 times smaller than the unperturbed coil diameter,
2Rgffi 18 nm as reported in the literature data[25,26] for the
respectivevalues ofMw. This clearly suggests the formation
of the brush structure.
It is noteworthy that stretching of chains in PS brush
affords very close packing of neighboring chains that can
not be achieved in regular PS. The regular PSmelts have the
structure of entangled coils[27] for which the inter-chain
distance can be estimated as the distance between en-
tanglement points of chains or as the tube diameter in the
repetition model,[28] and is reported to be �8.2 nm.[29,30]
This is the average distance that a monomer unit of one
chain needs to cross to reach a monomer unit of another
chain. At the scale smaller than the inter-chain distance, the
motion of a chain is limited by intra-chain molecular
motion that is practically not affected by neighboring
chains. The amplitude of the intra-molecular motion is
determined by the size of the flexible segment also known as
the Kuhn segment. The Kuhn segment of PS has a length of
�2nm.[31] Therefore, for the PS brushes, a small inter-chain
distance (3.8 nm) actually places two neighboring chains
within the amplitude of their Kuhn segment motions. This
Figure 1. Chain conformation of polymers: (a) random coils and(b) brushes.
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dramatically enhances the interactions between neighbor-
ing chains. Therefore, the movement of each individual
chain in the ‘‘brushmelt’’ becomes strongly correlated with
its neighbors giving rise to significantly increased molec-
ular cooperativity. The latter can be estimated from the heat
capacity measurement.[32] According to our data,[33] the
volume of the cooperatively rearranging region in the PS-
clay brush is 36.7 nm3 which is 1.8 times larger for virgin
PS (20.9 nm3). The increasing degree of cooperativity
between neighboring chains is also manifested in the
activation energy of the a-relaxation that is markedly larger
for PS-clay system (�340 kJ �mol�1) than virgin PS
(�270 kJ �mol�1).
To summarize, the conceptual model predicts that due to
the increased cooperativity, the motion of individual chains
in the brush system should slow down the transport of
radicals, oxygen and degradation products. More impor-
tantly, by reducing the inter-chain distance it should
increase the probability of inter-molecular reactions and
yield inter-molecular reaction products. In the following
sections, the mechanistic predictions of the conceptual
model are examined by using actual experimental data on
the thermal and thermo-oxidative degradation of PS-clay
system.
Thermal Degradation under Nitrogen
The thermal degradation of PS-clay has been studied by
analyzing evolved gas products in TGA-FTIR runs.
Comparative vapor phase FTIR spectra (Figure 2) clearly
show a difference in the composition of degradation
products of PS-clay composite and virgin PS, suggesting
a change in the degradation pathway. The first distinct
difference in the IR spectrum is found in the region near
1 600 cm�1. The spectra of virgin PS degradation products
always display a medium peak at 1 630 cm�1 (C C
stretching in the vinyl group) with a shoulder at 1 600 cm�1
(‘‘benzene ring breathing’’).[34] Conversely, the PS-clay
degradation products at the early stage (10% mass loss)
show a reverse pattern with a stronger peak at 1 600 cm�1
and a weaker one at 1 630 cm�1. At the high extent of PS-
clay degradation (70% mass loss), the spectra in the region
of�1 600 cm�1 become quite similar to those for degrading
virgin PS. The change of absorption pattern is even
more obvious in the evolution of bands at 1 600 cm�1 and
1 630 cm�1 (Figure 3). In Figure 3, out-of-plane C–H
bending bands at 910 and 989 cm�1 are used as reference for
the vinyl group in styrene. Note that the band at 1 630 cm�1
follows the same profile as 910 and 989 cm�1 bending
bands in both virgin PS and PS-clay systems, which
suggests that the band at 1 630 cm�1 is due to the formation
of styrene. As for the benzene ring mode at 1 600 cm�1, it is
due to the stretching and contracting of the carbon-carbon
bonds in the aromatic ring. In PS-clay, 1 600 cm�1 peak
reaches its maximum faster than the trace of styrene,
implying that a larger ratio of aromatic rings per vinyl group
is formed at the earlier stage of degradation than at the later.
This means that some products containing aromatic ring
structure but no vinyl group are formed predominantly at
the beginning of degradation. On the other hand, the peaks
at 1 600 and 1 630 cm�1 in virgin PS have very similar
shapes with maximum occurring practically at the same
time as the vinyl peaks at 910 and 989 cm�1. Another major
difference in the IR spectra (Figure 2) of PS and PS-clay is
found in the absorption region of 2 800–3 000 cm�1, which
is characteristic of C–H stretching in methyl or methylene
groups. In styrene the methylene absorption lies above
3 000 cm�1. However, the methyl stretch of a-methylstyr-
ene is found within this region. Therefore, the band at
2 974 cm�1 is likely associated with the formation of
a-methylstyrene. Similar to the 1 600 cm�1 band, this band
evolves most quickly at the earlier stage of degradation
(Figure 3). On the other hand, band at 2 974 cm�1 is barely
seen in the spectrum of virgin PS.
The above IR analysis is corroborated byPy-GC-MSdata
(Figure 4). For virgin PS, it shows three major peaks at
retention times 6.1, 21.3, and 29.8 min, which have been
identified to be monomer (styrene), dimer (2,4-diphenyl-1-
butene) and trimer (2,4,6-triphenyl-1-hexene), by compar-
ing their mass-spectra with the NIST database. This
degradation product pattern is consistent with the
Figure 2. Gas phase IR spectra from the TGA-FTIR study ofvirgin PS (a) and PS-clay (b) for the earlier (10% mass loss) andlater (70% mass loss) stages of degradation.
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well-established free radical mechanism.[35] It suggests that
themost abundant product, styrene, is formed viab-scissionof chain-end radical (unzipping). The dimer and trimer are
produced via intra-molecular transfer (backbiting) reaction
in which a chain end radical folds back onto the same chain
and abstracts hydrogen from the 3rd and 5th carbon of the
chain, so-called 1,3- and 1,5-transfer reactions. The higher
yield of trimer agrees with calculations[36,37] that 1,5-
transfer reaction via the formation of a six-membered
transition state is energetically favored. For PS-clay, the
pyrogram is different, although styrene remains the most
abundant product. In addition to regular dimer (2,4-
diphenyl-1-butene) and trimer (2,4,6-triphenyl-1-hexene)
observed in virgin PS, a series of aromatic compounds,
denoted as dimer and trimer derivatives are also observed in
significant amounts at the retention time 20.3–22.3min and
28.9–30.8 min respectively. It appears that these oligomer
derivatives are responsible for the increased absorption of
benzene ring mode at 1 600 cm�1 in the IR spectrum of PS-
clay degradation products (Figure 2). The peak at 8.1 min
has been matched with a-methylstyrene. It should be
stressed that the yield of a-methylstyrene for PS-clay
degradation is abnormally high compared to that of virgin
PS (tiny peak at 8.1min in Figure 4a). It is remarkable that a
similarly large yield of a-methyl styrene has recently been
reported[38] for degradation of intercalated PS-clay com-
posites, when the clay load reaches 5 wt.-%.
Figure 3. Evolution of bands at 2 974, 1 630, 1 600, 989, and 910 cm�1 as a function ofdegradation time. (a) and (b) virgin PS; (c) and (d) PS-clay composite.
Figure 4. Gas chromatography programs of (a) virgin PS and (b)PS/clay at 500 8C in a helium carrier gas. Peaks: 1¼ styrene;2¼ 2,4-diphenyl-1-butene; 20 ¼ dimer derivatives; 3¼ 2,4,6-triphenyl-1-hexene; 30 ¼ trimer derivatives; 4¼ a-methylstyr-ene.
Mechanistic Differences in Degradation of Polystyrene and Polystyrene-Clay Nanocomposite: . . . 591
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As noticed by a number of workers,[39–42] the trace
amounts of a-methylstyrene are produced by degradation of
virgin PS as a result of intermolecular transfer reactions.
The significant yield of a-methylstyrene in the PS-clay
degradation provides an important evidence of enhance-
ment of inter-molecular reaction in PS brushes as predicted
by our conceptual model. A possible pathway for the for-
mation of a-methylstyrene including inter-molecular rad-
ical transfer is shown as follows.
The key step of this mechanism is the hydrogen transfer
between two different chains (step 1), where amacroradical
(R) abstracts hydrogen atom from anothermolecule (A) and
yields a mid-chain radical (B). The b-scission of (B)
produces an unsaturated chain end (D), which creates
a-methylstyrene radical (E) by a further b-scission. Finally,a-methylstyrene radical (E) converts to a-methylstyrenevia
hydrogen abstraction (step 1). Note that the increased
probability of inter-molecular reaction (step 1) in PS-clay
system follows directly from the decreased inter-chain
distance that is within the amplitude of Kuhn segment
motion. However, for virgin PS, the chains are separated by
a distance larger than their Kuhn segment motion region, so
that a monomer unit has a larger chance to react with
monomer unit of the same chain (backbiting) than with
monomer unit of another chains. That is why virgin PS
chain ismore likely to fold back and abstract hydrogen from
its own chain than from the other chains. But this type of
folding of chain segments in the PS-clay system is
considerably hindered by the closely positioned neighbor-
ing chains, leading to a relative decrease in the yield of
ordinary intra-molecular reaction products, such as dimer
(2,4-diphenyl-1-butene) and trimer (2,4,6-triphenyl-1-hex-
ene). On the other hand, we observe increased yield of
dimer and trimer derivatives that is explainable by intensi-
fication of inter-molecular reactions.
Thermo-Oxidative Degradation under Air
The degradation mechanism of PS in the presence of
oxygen is entirely different from that without oxygen. It is
generally agreed that polystyryl radicals react easily with
oxygen to form peroxy radicals, whose thermal decom-
position can produce numerous oxygenated species. The
evolved gas product analysis (EGA) has confirmed[43] that
the common thermo-oxidative degradation products of PS
include carbon monoxide, carbon dioxide, and oxidative
Scheme 1. Formation of a-methylstyrene via inter-molecular transfer reactions.
Figure 5. Condensed phase IR spectra of virgin PS and PS-claysamples taken at 330 8C (heating rate of 5 K �min�1).
592 K. Chen, S. Vyazovkin
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hydrocarbons, such as benzaldehyde, acetophenone, phe-
nol, styrene oxide, and etc. While the identity of degrada-
tion products provides valuable information about
the degradation mechanism, it is yet a great challenge to
derive the degradation pathways which usually involve
multiple steps for most polymeric materials. In addition to
the EGA method, condensed phase FTIR is suitable for
obtaining in-situ information about the change in polymer
structure and the formation of intermediate products that
may not be detectable by EGA. To compare the course of
the degradation in virgin PS and PS-clay, the condensed
phase IR spectra of the degrading materials have been
monitored in-situ at the moderate degradation temperature
(<400 8C).As shown in Figure 5, partially degraded PS-clay at
330 8C displays absorptions of aromatic C-H stretching
above 3 000 cm�1, methylene asymmetric/symmetric
stretching at 2 923/2 850 cm�1, benzene ring modes at
1 600 cm�1 and 1 492 cm�1, out-of-plane C–H bending of
aromatic ring hydrogen at 756 cm�1 and ring bending at
698 cm�1, which are the characteristic absorptions due to
the main chain structure of virgin PS. Meanwhile, some
important difference between PS-clay and virgin PS is
found in the following three regions: (A)� 1 700 cm�1,
(B)� 1 200 cm�1, (C)� 1 000 cm�1. For the purpose of
comparison, the evolution of IR bands in these regions is
recorded as a function of degradation temperature in
Figure 6 and 7. As the temperature increases, an increase
in absorption of carbonyl group at 1 685 cm�1 (indicated as
peak A) is observed. This absorption is usually assigned to
acetophenone structure confirmed by UV and NMR
measurements.[44] To account for the variation of sample
thickness and mass loss during degradation, the intensity of
1 685 cm�1 band and of other peaks in Figure 6 and 7 are
normalized to the strongest peak at 698 cm�1. It is seen in
Figure 7 that from 300 8C and above PS-clay displays
relatively stronger absorption at 1 685 cm�1 than virgin PS
(Figure 6). A similar trend is found in the region (B) around
1 200 cm�1 which is related to the C–O stretch. For PS-clay
samples, a clear absorption peak at 1 260 cm�1 starts to
develop at 320 8C (Figure 7) and continues to grow for the
duration of degradation. In the same temperature range,
virgin PS has a much weaker absorption at 1 260 cm�1 than
PS-clay.
Finally, in the region (C) near 1 000 cm�1, virgin PS
exhibits practically the same absorption intensity whereas
PS-clay shows broadening and intensifying of absorption
with increasing the temperature. We believe the develop-
ment of this absorption is due to clay present in the PS-clay
system. Pure clay (MMT) shows a strong and broad ab-
sorption at 1 040 cm�1 due to the Si–O–Si bond.[19] This
absorption overlaps with the aromatic in-plane C–H
bending band (at 1 028 cm�1) of PS.[45] Since the content
of clay in our nanocomposite is very small (1 wt.-%), the
contribution of clay to the total absorption near 1 000 cm�1
is not significant before degradation, and therefore the IR
spectrum of PS-clay at room temperature appears to be
quite similar to that of virgin PS. Upon heating, PS chains
degraded to low molecular weight and leave the condensed
phase, but clay remains there in the same amount. As a
result, the relative concentration of clay in the nano-
composite increases in the progress of degradation and the
contribution from the Si–O–Si bond becomes more evident
as seen in Figure 7.
Based on the above discussion, it appears that oxidation
reaction is intensified in the PS-clay system since PS-clay
samples show stronger absorptions of oxygen-containing
species at 1 685 cm�1 and 1 260 cm�1 than virgin PS. If this
is the case, the oxidative degradation of PS-clay should
produce more heat than virgin PS. The respective heats of
oxidation have been measured by DSC. The preparation of
sample films has been carefully controlled to make sample
Figure 6. Condensed phase IR spectra of partially degradedvirgin PS as function of degradation temperature.
Figure 7. Condense phase IR spectra of partially degraded PS-clay as function of degradation temperature.
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films of comparable thickness and mass. All samples are
first heated from 30 to 200 8C at a rate of 20 K �min�1, and
then followed by a rather slow heating at 2 K �min�1 to
allow more time for diffusion of oxygen.
Our DSC data (Figure 8) demonstrates that exothermic
effect in PS-clay is noticeably smaller than that in virgin PS.
The heat released from the oxidative degradation of PS-clay
is�220 J � g�1 compared with the value of�430 J � g�1 for
virgin PS. The exothermic peak in PS-clay is markedly
shifted to a higher temperature, indicating the oxidation
process in PS-clay system is greatly inhibited. This result
appears to contradict to the FTIR data that PS-clay seems to
be more readily oxidized than virgin PS. The DSC data
clearly show that PS-clay is more resistant to the oxidation
than virgin PS, and call for an alternative explanation of the
FTIRdata.We suggest that the observed greater absorptions
related to the oxygen-containing species are due to the
accumulationeffect.Theoxygenated specieswhichare con-
tinuously generated during degradation may not leave the
condensed phase immediately because of the slow diffusion
motion that controls their escape to the gas phase. There-
fore, the IR spectra reflect the cumulative concentration of
oxygenated products. Note that polymer-clay nanocompo-
sites create a remarkable barrier for diffusion of various
small molecules, such as O2, CO2 and vapor water in many
polymer matrices. A significant decrease in the gas
permeability has been reported for polyimide,[46] poly-
ethylene,[47] poly(methyl methacrylate),[48] poly(vinyl
alcohol)[49] and styrene-butadiene rubber[50] composites
with clay. Since the oxygen-containing species can be chain
fragments withmuch largermolecular weight than O2, their
diffusion in the PS-clay system should be even more hin-
dered, especially in the brush region. This picture is
obviously consistent with our conceptual model that
predicts that strongly correlated chain motion will decrease
the mobility of degradation products. In other words, the
‘‘trapped’’ oxygen-containing species will stay longer in
the PS-clay sample than in virgin PS, leading to the higher
IR absorption. That does not necessarily mean a high extent
of oxidation.
Conclusion
A conceptual model has been discussed that puts the
degradation mechanisms in direct dependence on the
degree of nanoconfinement, which can be estimated in
polymer brush for the nanocomposite as the inter-chain
distance. A significant enhancement of inter-molecular
reactions is predicted for systems in which inter-chain
distance reaches double the size of the Kuhn segment in the
respective polymer. In virgin PS, the average inter-chain
distance is significantly larger than double the Kuhn
segment size that results in negligible yield of inter-
molecular degradation products such as a-methylstyrene. In
PS-clay brush system, the inter-chain distance is compar-
able to double the Kuhn segment size that intensifies the
inter-molecular transfer reactions and dramatically in-
crease the yield of a-methylstyrene. The increased inter-
molecular interactions in PS-clay system also result in slow
diffusion of radicals, oxygen and degradation products
of PS-clay nanocomposite. The condensed phase FTIR
measurements provide evidence of trapping of oxidation
products in the condensed phase of PS-clay, whereas DSC
data indicate a smaller heat of oxidation compared to virgin
PS. The hindered thermo-oxidative degradation observed in
the PS-clay nanocomposite suggests that the flammability
of this system is likely to be reduced due to the smaller
amount of thegenerated heat aswell as due to the slower rate
of generating both heat and volatile flammable products.
Acknowledgements: We thank Dr. Xiaowu Fan for providingthe PS-clay sample and Dr. Tony Gies for the Py-GC-MS analysis.Wewould also like to acknowledgeMettler-Toledo for donation ofthe TGA instrument used in this work.
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