Mechanical Nonlin 13.0 WS 07A Hyperelasticity

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    Customer Training Material

    Hyperelastic Curve Fitting

    Structural Nonlinearities

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    Customer Training MaterialWorkshop 7A - Hyperelastic Curve Fitting

    Goal

    Use curve-fitting tool to create a hyperelastic material model from

    test data.

    na yze ens e ru er es spec men

    Plot and graph results

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    Customer Training Material Workshop 7A - Hyperelastic Curve Fitting

    Model Description

    3D large deflection with nonlinear material

    (hyperelastic)

    ree p anes o symme ry o e ac ua mo e

    Loads and Boundary Conditions:

    Frictionless supports on each plane of symmetry

    Displacement load to elongate one end.

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    Customer Training Material Workshop 7A - Hyperelastic Curve Fitting

    Steps to Follow:

    Restore Archive browse for file W7A-hyper.wbpz

    Save as

    File name: W7A-hyper

    *

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    Customer Training Material Workshop 7A - Hyperelastic Curve Fitting

    The project Schematic should look like the

    picture to the right.

    From this Schematic, you can see that

    ng neer ng ma er a a a an eome ry

    have already been defined (green checkmarks).

    It remains to set up and run the FE model in

    Mechanical

    Highlight the Engineering Data Cell and open

    (RMB)=>Edit to verify the default linear

    material properties.

    Verify that the units are in Metric

    , , . ,clicking on

    Utility Menu=>Units=>Metric(Tonne,

    mm,)

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    Customer Training Material Workshop 7A - Hyperelastic Curve Fitting

    Click on Return to Project

    Double click on the Model Cell to open the FE Model (Mechanical

    Session) (or RMB=>Edit)

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    Customer Training Material Workshop 7A - Hyperelastic Curve Fitting

    Once inside the Mechanical application, verify the working unit system

    Unit > Metric (mm,kg,N,s,mV,mA)

    Open the folders beneath the model branch to become familiar with the

    - .

    Confirm the three frictionless boundary conditions.

    Confirm the displacement load of 19mm on the far end.

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    Customer Training Material Workshop 7A - Hyperelastic Curve Fitting

    Preview the mesh:

    The default mesh should be swept with hexahedral elements

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    Customer Training Material Workshop 7A - Hyperelastic Curve Fitting

    ntro uce ypere ast c mater a test ata

    Return to the Project Schematic

    Open the Engineering Data Cell

    RMB duplicate.

    Change the name of the duplicated material

    to Elastomer and the description to test

    specimen

    Verify metric units are active

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    Customer Training Material Workshop 7A - Hyperelastic Curve Fitting

    With the Elastomer material highlighted, insert hyperelastic material test

    data

    From the Toolbox, expand the Experimental Stress Strain Data Folder

    ,

    Repeat for: Biaxial Test Data

    Shear Test Data

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    Customer Training Material Workshop 7A - Hyperelastic Curve Fitting

    ecome am ar w e proper y a es an c ar

    a Properties Outline Dialogue box should now include three additional cells for the

    hyperelastic test data

    b The Table of Pro erties re resents the data for the cell that is hi hli hted in a.

    c The Engineering Data Chart is a graphical display of the tabulated data in b.

    Note:

    cThe question mark nextto each cell indicates

    that no data has been

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    Customer Training Material Workshop 7A - Hyperelastic Curve Fitting

    Read in material test data

    Browse for and open tension-uni.xls

    This spread sheet contains two columns of data that

    represent uniaxial strain-stress data

    Highlight the two columns and copy them with Ctrl-C

    Return to the Table of Properties Row 9: Uniaxial Test

    a a n e ng neer ng a a e

    Highlight the asterisk * at the bottom of the Uniaxial Test

    Data Table and RMB>Paste to the insert data

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    Customer Training Material Workshop 7A - Hyperelastic Curve Fitting

    The Table of Properties should now display the Uniaxial Test Data in

    tabular form. The Chart should display of the data in graphical form.

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    Customer Training Material Workshop 7A - Hyperelastic Curve Fitting

    Repeat procedure for biaxial test data and shear test data using excel files

    tension-eb.xls and tension-pt.xls respectively.

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    Customer Training Material Workshop 7A - Hyperelastic Curve Fitting

    From the Toolbox, open the Hyperelasticity Folder and highlight Yeoh 3rd

    Order with RMB> Include Property.

    You should now see a Yeoh 3rd order cell in the Properties Dialogue box with

    , .

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    Customer Training Material Workshop 7A - Hyperelastic Curve Fitting

    Execute Solve Curve Fit.

    Expand the Yeoh 3rd Order Cell

    Highlight the Curve Fitting Cell

    > o ve urve t

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    Customer Training Material Workshop 7A - Hyperelastic Curve Fitting

    When complete, the Engineering Data Chart will display all three modes oftest data in dot-dash lines. Superimposed on this is the predicted Yeohbehavior in solid lines for comparison.

    Note: The Coefficients have been calculated, but no material model has been savedto the Engineering Data yet. This is by design. If you are not satisfied with the

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    resulting curve fit, you can try other functions, or perhaps suppress a less dominatemode of loading and rerun the curve fitting routine for a better result.

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    Customer Training Material Workshop 7A - Hyperelastic Curve Fitting

    ange t e rror orm rom orma ze rror to so ute rror an run

    the curve fitting routine again.

    Recall the normalized error approach gives equal weight to all data points while the

    absolute error a roach ives more wei ht to lar er strain values.

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    This results in a slightly improved curve fit at higher strain values.

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    Customer Training Material Workshop 7A - Hyperelastic Curve Fitting

    ,properties Highlight Curve Fitting RMB> Copy Calculated Values to Property

    The Yeoh coefficients are now copied to the Properties Table. Notice the D

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    .will be fully incompressible if no volumetric strain data is read into the curvefitter.

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    Customer Training Material Workshop 7A - Hyperelastic Curve Fitting

    From the Utility Menu: Click on Refresh Project

    highlight the 3 bodies that make up thispart and change the default material

    Elastomer

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    Customer Training Material Workshop 7A - Hyperelastic Curve Fitting

    e urn o e ec an ca ess on an spec y na ys s e ngs as s ownbelow:

    Specify enough substeps

    to enhance convergence

    Turn on Large Deflection

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    Execute the Solve

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    Customer Training Material Workshop 7A - Hyperelastic Curve Fitting

    Model converges very nicely in less then 20 iterations

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    Customer Training Material Workshop 7A - Hyperelastic Curve Fitting

    Post process results (i.e. deformation, stress, strain,etc).

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    Customer Training Material Workshop 7A - Hyperelastic Curve Fitting

    e ec er ex as s own an nser ser e ne resu s o pos processstress and strain along x direction

    Expression for x direction of stress is SX

    Expression for x direction of strain is EPELX

    Refer to documentation on PRNSOL command for syntax of user defined

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    Customer Training Material Workshop 7A - Hyperelastic Curve Fitting

    c ar oo an nser an user e ne resu s as o ec sfor plotting stress vs strain as shown below.

    Q. Wh doesnt this curve match u exactl with the tensile test data curve?

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    A. The test data is engineering stress-strain, the results are post processed as true

    stress-strain.

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    Customer Training Material Workshop 7A - Hyperelastic Curve Fitting

    Change the displacement load to 50mm and re-run the solution.

    - Model still converges without trouble in 22 iterations, no bisections, even

    though the loading is outside of the bounds of the original test data.

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    Customer Training Material Workshop 7A - Hyperelastic Curve Fitting

    Notice the dramatic stress stiffening effects at higher strain values, acommon characteristic of most elastomers.

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    Customer Training Material Workshop 7A - Hyperelastic Curve Fitting

    eturn to ng neer ng ata

    Insert a Response Function from the

    toolbox

    automatically suppressed

    now the active material. The test data

    previously read in is automatically

    included under this material model, butno curve fitting solution is required.

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    Customer Training Material Workshop 7A - Hyperelastic Curve Fitting

    Refresh the Project, return to Mechanical and rerun the Solution withoutmaking any other changes. Notice the solution now fails to converge atabout 40% of the full load due to excessive element distortion

    Tr ad ust the time ste ran e and executin a

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    restart.- Solution still fails to converge.

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    Customer Training Material Workshop 7A - Hyperelastic Curve Fitting

    e uce t e sp acement oa ac to mm, reset t e or g na t me steprange and rerun solution.

    - Solution now converges successfully to same results as Yeoh 3rd order model

    -

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    curve fit, but is only effective for loading inside the test data range and typically

    involves a longer run time as compared with the traditional strain energy functions.