Cooling Layout TM0m.ilyas@ cern.ch

Mechanical Design Of Cooling Layout

For

Thermal Test of Test Module Type 0

ByFaisal Bashir (NCP)

Cooling Layout TM0Layout (Line Diagram)

A Total of 12 lines, 6 each for inlet and outlet are identified

Cooling Layout TM0 Schematic Representation 1/2 (Inlet/Supply)Inlet/supply

FT

PRV

SV0

SV1

SV2

SV4

SV3

CV4

CV3

CV2

CV1

SV6

CV5

CV6

Fittings/connections for valves/pipe

Flex

ible

pip

e to

AS4

Union for flexible pipe and inflexible

tube

Flex

ible

pip

e to

AS3

Flex

ible

pip

e to

AS2

Flex

ible

pip

e to

AS1

Flex

ible

pip

e to

D

BQx2

Flex

ible

pip

e to

PE

TSx2

FTFlow

transducer

Pressure regulating valvePR

V

SV

Safety valve

Legend

CV

Control Valve

HV Hand Valve

TO TEST MODULE

Cooling Layout TM0 Schematic Representation 2/2 (Outlet/Collection)

Outlet/Collection

SV5

CV7

Fitti

ngs/

conn

ectio

ns

for v

alve

s/pi

pe

Uni

on fo

r flex

ible

pip

e an

d in

flexi

ble

tube

SV7

HV5

HV6

HV4

HV3HV2

HV1

Flex

ible

pip

e fr

om D

BQx2

Flex

ible

pip

e fr

om P

ETSx

2

Flex

ible

pip

e fr

om L

oad4

Flex

ible

pip

e fr

om L

oad3

Flex

ible

pip

e fr

om L

oad2

Flex

ible

pip

e fr

om L

oad1

FROM TEST MODULE

Cooling Layout TM0Components Selection

All components selected are standardSTANDARD ITEMS

SR. NO EQUIPMENT TYPE QTY COMPANY MODEL INLET CONNECTION OUTLET CONNECTION COMMENTS

01 FLOW TRANSDUCER + TEMPERATURE SENSOR 01 AALBORG PWE4 FEMALE THREADS OF DN10

FOR BOTH TEMPERATURE

AND FLOW

02 PRESSURE REGULATING VALVE 01 SAMSON T2371-11 DN20 THREADED (DIN 11887 Type A), SET POINT RANGE 1.0 TO 3.0 bar ,WITH STEM LOCKING, SOFT SEALING

03 DISTRIBUTION MANIFOLD 06 UNIDELTA COD. 4099030203 DN20 THREADED DN15 M THREADS 4 OUTLETS

05 CONTROL VALVE (TYPE1) 04 BURKERT 2824, 2835, 2833 DN15 (1/2”) * PURCHASE IN PROGRESS

06 CONTROL VALVE (TYPE2) 01 BURKERT 2824, 2835, 2833DN15 (1/2”) * PURCHASE IN

PROGRESS

07 CONTROL VALVE (TYPE3) 01 BURKERT 2824, 2835, 2833DN15 (1/2”) * PURCHASE IN

PROGRESS

08 CONTROL VALVE (TYPE4) 01 BURKERT 2824, 2835, 2833 DN20 (3/4”) * PURCHASE IN PROGRESS

09 SAFETY VALVE 07 LESER TYPE 439 DN15 MALE THREADS DN15 FEMALE THREADS

10 PIPING SUPPORT LADDER

1

UNISTRUT

U10, W400, L =6M UNISTRUT CAT. PG. 70

STAINLESS STEEL

1 U10, W400, L =3M UNISTRUT CAT. PG. 701 U10FB400/90/300 UNISTRUT CAT. PG. 71

4 LADDER COUPLER U10/SP UNISTRUT CAT. PG. 73

12 P2633T/300 UNISTRUT CAT. PG. 29

11

SUPPORT BAR 10

UNISTRUT

P1000T10, L = 3M UNISTRUT CAT. PG. 5FOR SUPPORT BAR ASSEMBLY

BASE FITTING 10 P2072A UNISTRUT CAT. PG. 23

90O ANGLE FITTING 6 P1325 UNISTRUT CAT. PG. 21

WING FITTING 6 P2341R UNISTRUT CAT. PG. 23

Cooling Layout TM0Components Selection CONT…

ITEMS FROM CERN STORE

SR. NO EQUIPMENT TYPE QTY COMPANY MODEL INLET CONNECTION OUTLET CONNECTION COMMENTS

1 HAND VALVE 06 CERN STORE 40.40.70.508.8 DN15 FEMALE THREADS DN15 FEMALE THREADS

2 THREADED TEE 02 CERN STORE 41.08.84.412.6 DN20 FEMALE PARALLEL

THREADSDN20 FEMALE PARALLEL

THREADS

3 BARREL NIPPLE 05 CERN STORE 41.08.54.212.7 DN20 MALE TAPER THREADS DN20 MALE TAPER THREADS

4 ELBOW 90 PIPE THREAD 01 CERN STORE 41.08.39.112.0 DN20 FEMALE PARALLEL

THREADSDN20 FEMALE PARALLEL

THREADS

5 BARREL NIPPLE 12 CERN STORE 41.08.54.208.3 DN15 MALE TAPER THREADS

ISO7DN15 MALE TAPER THREADS

ISO7Quantity may

change

6 FEMALE ADAPTER ALUPEX 12 CERN

STORE 41.42.35.416.1 FEMALE THREADS HOSE FOR 16MM PIPE Quantity may change

7 MALE ADAPTER ALUPEX 12 CERN STORE 41.42.35.316.4 MALE THREADS HOSE FOR 16MM PIPE Quantity may

change

8 ALUPEX PIPE - CERN STORE 39.50.20.020.2 ID/OD 15/20 (mm) ID/OD 15/20 (mm)

9 SCREW 55 CERN STORE 47.62.59.820.5 M8 X 20

FOR SUPPORT BARS10 NUT 55 CERN

STORE 47.41.65.080.8 M8

11 WASHER 55 CERN STORE 47.78.12.308.1 M8

Cooling Layout TM0 Inlet/Supply Layout (3D)

Pressure Regulating Valve

Flow Transducer + Temp. Sensor

Distribution Manifold

Safety Valve

Control Valve

Flexible Pipe with connection fittings

Standard Section

Main Inlet

Discharge Line forSafety Valves

Cooling Layout TM0 Outlet/Collection Layout (3D)

Distribution Manifold

Safety Valve

Control Valve

Flexible Pipe

Connection Fitting

Hand Valve

Standard Section

Main Outlet

Cooling Layout TM0Piping Support Ladder in Lab Layout

Connection Fitting

Inlet/Supply Assembly

Outlet/CollectionAssembly

Ladder Support For Connection Pipes

Cooling Layout TM0END

Thank You !