MECHANICAL AND CONSTRUCTIONS - DAL BEN SPA · ce UNI EN ISO 9001: 2008, UNI EN ISO 3834-2 and DIN...

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M E C H A N I C A L A N D C O N S T R U C T I O N S

S.p.A.

Our history

Dal Ben S.p.A. was founded in 1987. Since then we been growing continuously, facing the ever new requirements of our Customers, demonstrating quality and professionalism in our acts. But we have not lost sight the value of the person, the first and foremost element of comparison, stimulating us to grow and measure ourselves with the ever new requirements of an ever changing market.

Throughout the years, we have been able to adapt ourselves to the demands of a more widespread market, realizing investments in infrastructures and human resources with the final goal of satisfying the customer with a high quality level.

We believe that Dal Ben S.p.A. represents a shining example of the productive reality of the North-East of Italy that has founded its success not on miracles, but on ability, commitment and tenacity.

Presentation

Dal Ben S.p.A. designs and manufactures machinery and equipment for the mechanical engineering industry in general. It is equipped with the best machines for production of advanced quality and quantity.

As pointed out by the production capacity achieved, it is able to provide machines and complete plants of all the auxiliary services and to deliver them to the Customer “turnkey”.

The activity of Dal Ben S.p.A. is articulated in various productive sectors:

• Design and construction of mechanical groups;

• Manufacturing and welding of metallic carpentry made of carbon steel, stainless steel, alloy steel and weld cladding;

• Manufacturing of carbon steel and titanium stainless steel piping;

• Precision mechanical working with tool - machines;

• Assembling of groups, machines and systems.

Challenge for the future

Dal Ben S.p.A. always has been characterized by a young highly qualified and strongly motivated staff, that gives continuous impulse to the company growth, without neglecting the goals of quality and reliability that we ve always pursued:

• consolidating its upward trend on international markets;

• establish and expand its presence in new markets;

• catch up the full customer satisfaction.

The Dal Ben S.p.A. is investing in order to reduce delivery times in a market that always requires a reduction of the time which elapses between the acquisition of an order and the commissioning of a plant.

Production Departments

Dal Ben S.p.A. covers an area of 10.000 m2 and is divided into four plants:the fabrication bay, the machining department, the piping dept. and the assembly bay, where more than eighty experts work.

The structure of our departments is not set for single use, but has taken shape over the years, answering the daily needs of our various Customers. This is possible thanks to effective teamwork that enhances the professionalism and competence of our staff and is focused on the main goal: Customer satisfaction.

Lifting equipment supporting up to 40 tons and tools machines able to carry out the manufacturing of important details put us in the favorable condition of guaranteeing the Customer a complete cycle of production - cutting, car-pentry, welding, machining, painting, final assembling, test and packing, all without third party assistance.

Our technical office

The Dal Ben S.p.A. technical personnel is capable of developing projects from studies and/or customer - provided details.All this in order to supply the Customers with a product that satisfies contractual requirement and respects the following rules of referen-ce UNI EN ISO 9001: 2008, UNI EN ISO 3834-2 and DIN 18800-7 Class E.

The software used for design realization, all 3D, are Solidwork and Autocad-lnventor, which interfaces with similar systems used by our customers, and CAM for numerically controlled machining. The Bill of materials and components lists are managed with a programmed Access Database.

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Machining Department

The machining workshop is equipped with modern and efficient tool-machines, consisting exclusively of numerical control units (CNC) and characterized by high precision and speed.

Our machines are of medium-large dimensions, so we can work also the more complex and important parts up to a length of 14 meters.

For the programming we use the last generation CAD-CAM systems, which interface with the languages of all our machines and give us the maximum flexibility in the work planning.

Fabrication Bay

In order to ensure the best quality and fulfill the customer’s requirements, the company has the following welding procedures:

› Gas Metal Arc Welding(MIG/MAG) - GMAW› Submerged Arc Welding - SAW› Shielded Metal Arc Welding - SMAW› Gas Tungsten Arc Welding (TIG) - GTAW

Welders and welding procedures are qua-lified in compliance with the requirements of UNI EN 9606-1:2013 and UNI EN ISO 15614-1:2012 and 15609-1, by the Italian Institute for Welding (IIS) and the Classifica-tion Society RINA. Specialists performing non-destructive te-sting, especially visual test, magnetic tests, penetration tests, ultrasonic test and radio-graphic testing, have qualification according to norm EN ISO 9712 and to recommenda-tions of ASNT SNT-TC-1A with approval for the PED.

Our company is specialized in the manufacturing and welding of metallic carpentries made of carbon steel, stainless steel, alloy steel and in the execution of weld cladding.

The importance given by Dal Ben S.p.A. to the special welding processes is evidenced by the fact that the company has requi-red and obtained the following certificates:

› UNI EN ISO 3834-2:2006 (RINA)› EN 1090-2 : 2008 (GSI SLV)› DIN 18800-7:2008-11 Class E (GSI SLV)› UNI EN 15085-2:2008 Class 1 (RINA)

Assembly Bay Our technicians and assemblers ore qualified to perform any type of planned operation connected with the assembling (setting up with dimensional accuracy, forced coupling, gauging, cryogenic coupling) and if it is required the machines are completed with the following installations: pneu-matic system, hydraulic system, electrical wiring, cooling system, lubricating system with respective tests.

The department is also equipped to perform di-mensional and functional tests with appropriate equipment such as three-dimensional laser tracker, hydraulic power pack up to 1000 bar, NAS3 fil-tering unit, water power pack up to 120 bar, elet-trical panel for powering engines and voltage of 24/110V for controlling solenoid vales.

Piping Department

The company is specialized in the manufacturing of pi-pes and complete fluid systems, made of carbon steel or titanium stainless steel, with full penetration welding on tubes of any dimension and thickness.For the structures and piping made of stainless steel we have a specific separate area.

The plant is fully equipped for the preparation of the chamfers, the bending and the welding with automatic or manual equipments. We execute non-destructive testing on the weldings like PT, MT, UT and RX with relative certi-ficates, and pressure tests up to 1000 bar.

Our welders and procedures WPS, WPAR and WPQR have been qualified and tested by the certification agen-cies and the entire workshop operates according to the specific quality system for welding ISO 3834-2:2006 and DIN 18800-7 Class E.

Quality and Certifications

Quality in a more globalized and demanding modern marketplace is one of the important and essential competiti-veness drivers.Dal Ben S.p.A. considered necessary to establish internal Quality Management System according to the require-ments stipulated by UNI EN ISO 9001:2008 and obtain relevant certification in order to improve its organizational structure and activities as also to meet contractual, statutory and regulatory requirements and expectations of its customers.The importance given by Dal Ben S.p.A. to the special welding processes is evidenced by the fact that the company has required and obtained the following certificates:

› UNI EN ISO 3834-2:2006 RINA› EN 1090-2 : 2008 GSI SLV› DIN 18800-7:2008-11 Class E GSI SLV› UNI EN 15085-2:2008 Class 1 RINA

Welders and welding procedures are qualified in compliance with the requirements of UNI EN 9606-1:2013 and UNI EN ISO 15614-1:2012 and 15609-1, by the Italian Institute for Welding (IIS) and the Classification Society RINA.Specialists performing non-destructive testing, especially visual test , magnetic tests, penetration tests, ultrasonic test and radiographic testing, have qualification according to norm EN ISO 9712 and to recommendations of ASNT SNT-TC-1A with approval for the PED.Our company devotes much attention to all the aspects of occupational safety and health, setting them high priority. This is proved by certification for compliance with BS OHSAS 18001:2007 by RINA.The company is also in possession of the certificate N. 1764/11 of the Central Technical Services issued by the Pre-sidency of the Italian Council of Public Works, which is requested for the execution of Public jobs.

IT IS HEREBY CERTIFIED THAT THE QUALITY MANAGEMENT SYSTEM OF

EA:17EA:18

17022/07/S

DAL BEN S.P.A.VIA S. PERTINI, 20 30029 SANTO STINO DI LIVENZA (VE) ITALIA

VIA S. PERTINI, 20 30029 SANTO STINO DI LIVENZA (VE) ITALIAVIA I MAGGIO, 13 30029 SANTO STINO DI LIVENZA (VE) ITALIA

VIA C. A. DALLA CHIESA, 14 30029 SANTO STINO DI LIVENZA (VE) ITALIAVIA S. PERTINI, 14 30029 SANTO STINO DI LIVENZA (VE) ITALIA

VIA C. A. DALLA CHIESA, 12 30029 SANTO STINO DI LIVENZA (VE) ITALIA

DESIGN AND MANUFACTURE OF MECHANICAL GROUPS. MANUFACTURE AND WELDING OF METALLICSTRUCTURAL WORKS IN CARBON STEEL, STAINLESS STEEL, ALLOY STEEL AND WELD OVERLAY. PRECISION

MACHINING WITH MACHINE TOOLS. ASSEMBLY OF GROUPS, COMPLETE MACHINES AND SYSTEMS.

PROGETTAZIONE E COSTRUZIONE DI GRUPPI MECCANICI. COSTRUZIONE E SALDATURA DI CARPENTERIEMETALLICHE IN ACCIAIO AL CARBONIO, ACCIAIO INOSSIDABILE, ACCIAIO LEGATO E RIPORTI DI SALDATURA.

LAVORAZIONI MECCANICHE DI PRECISIONE CON MACCHINE UTENSILI. MONTAGGIO DI GRUPPI,MACCHINE ED IMPIANTI.

26.10.2007

31.10.2013

Per informazioni sulla validitàdel certificato, visitare il sito

www.rina.org

For information concerningvalidity of the certificate, you

can visit the sitewww.rina.org

CISQ è la Federazione Italiana diOrganismi di Certificazione dei

sistemi di gestione aziendale

CISQ is the ItalianFederation of managementsystem Certification Bodies

CERTIFICATE No.CERTIFICATO N.

SI CERTIFICA CHE IL SISTEMA DI GESTIONE PER LA QUALITÀ DI

PER I SEGUENTI CAMPI DI ATTIVITÀ / FOR THE FOLLOWING FIELD(S) OF ACTIVITIES

NELLE SEGUENTI UNITÀ OPERATIVE / IN THE FOLLOWING OPERATIONAL UNITS

L'uso e la validità del presente certificato sono soggetti al rispetto del documento RINA: Regolamento per la Certificazione di Sistemi di Gestione per la Qualità

La validità del presente certificato è subordinata a sorveglianza periodica annuale / semestrale ed al riesame completo del sistema di gestione con periodicità triennale

The validity of this certificate is dependent on an annual / six monthly audit and on a complete review, every three years, of the management system

Prima emissioneFirst Issue

Emissione correnteCurrent Issue

RINA Services S.p.A.

È CONFORME ALLA NORMA / IS IN COMPLIANCE WITH THE STANDARD

Riferirsi al Manuale della Qualitàper i dettagli delle esclusioni ai

requisiti della norma

Data scadenzaExpiry Date 24.10.2016

SGQ N° 002 A SSI N° 001 GSGA N° 002 D DAP N° 001 HPRD N° 002 B PRS N° 066 CSCR N° 003 F LAB N° 0832

The use and validity of this certificate are subject to compliance with the RINA document : Rules for the certification of Quality Management Systems

Ing. Michele Francioni(Chief Executive Officer)

Reference is to be made to theQuality Manual for details

regarding the exemptions from therequirements of the standard

ISO 9001:2008

Membro degli Accordi di MutuoRiconoscimento EA, IAF e ILAC

Signatory of EA, IAF and ILAC MutualRecognition Agreements

Via Corsica 12 - 16128 Genova Italy

OHS-802


VIA S. PERTINI, 20 30029 SANTO STINO DI LIVENZA (VE) ITALIAVIA I MAGGIO, 13 30029 SANTO STINO DI LIVENZA (VE) ITALIA

VIA C. A. DALLA CHIESA, 14 30029 SANTO STINO DI LIVENZA (VE) ITALIAVIA S. PERTINI, 14 30029 SANTO STINO DI LIVENZA (VE) ITALIA

BS OHSAS 18001:2007

DESIGN AND MANUFACTURE OF MECHANICAL GROUPS. CONSTRUCTION AND WELDING OF METALLICSTRUCTURAL WORKS IN CARBON STEEL, STAINLESS STEEL, ALLOY STEEL AND WELD CLADDING. PRECISION

MACHINING WITH MACHINE TOOLS. ASSEMBLY OF GROUPS, COMPLETE MACHINES AND SYSTEMS.

PROGETTAZIONE E COSTRUZIONE DI GRUPPI MECCANICI, COSTRUZIONE E SALDATURA DI CARPENTERIEMETALLICHE IN ACCIAIO AL CARBONIO, ACCIAIO INOSSIDABILE, ACCIAIO LEGATO E RIPORTI DI SALDATURA.LAVORAZIONI MECCANICHE DI PRECISIONE CON MACCHINE UTENSILI. MONTAGGIO DI GRUPPI, MACCHINE E

IMPIANTI.

26.01.2012

26.01.2012


www.rina.org






CERTIFICATE No.

CERTIFICATO N.

Si certifica che il Sistema di Gestione della Sicurezza e della Salute sul luogo di lavoro di

It is hereby certified that the Occupational Health and Safety Management System of

per le seguenti attività / for the following activities

nelle seguenti unità operative / in the following operational units





RINA Services S.p.A.Via Corsica 12 - 16128 Genova Italy

è conforme alla normais in compliance with the standard

EA:17,18


Dott. Roberto Cavanna(Managing Director)

The use and validity of this certificate are subject to compliance with the RINA document: Rules for the Certification of Occupational Health and Safety Management Systems

E AL DOCUMENTO SINCERT RT-12

L’uso e la validità del presente certificato è soggetto al rispetto del documento RINA: Regolamento per la Certificazione dei Sistemi di Gestione della Sicurezza e Salute sul luogo di lavoro

SGQ N° 002 A SSI N° 001 G SGA N° 002 D DAP N° 001 H PRD N° 002 B PRS N° 066 C SCR N° 003 F LAB N° 0832



EA:17

3834-16/07/S


VIA S. PERTINI, 20 30029 SANTO STINO DI LIVENZA (VE) ITALIAVIA I MAGGIO, 13 30029 SANTO STINO DI LIVENZA (VE) ITALIAVIA S. PERTINI, 14 30029 SANTO STINO DI LIVENZA (VE) ITALIA

VIA C. A. DALLA CHIESA, 12 30029 SANTO STINO DI LIVENZA (VE) ITALIA

ISO 3834-2:2006

CONSTRUCTION AND WELDING OF METALLIC STRUCTURAL WORKS IN CARBON STEEL, STAINLESS STEEL,ALLOY STEEL AND WELDING OVERLAY.

COSTRUZIONE E SALDATURA DI CARPENTERIE METALLICHE IN ACCIAIO AL CARBONIO, ACCIAIOINOSSIDABILE, ACCIAIO LEGATO E RIPORTI DI SALDATURA.

26.10.2007

04.11.2013


www.rina.org






CERTIFICATE No.

CERTIFICATO N.

SI CERTIFICA CHE IL SISTEMA DI GESTIONE PER LA QUALITÀ DI

IT IS HEREBY CERTIFIED THAT THE QUALITY MANAGEMENT SYSTEM OF

PER I SEGUENTI CAMPI DI ATTIVITÀ / FOR THE FOLLOWING FIELD(S) OF ACTIVITIES

NELLE SEGUENTI UNITÀ OPERATIVE / IN THE FOLLOWING OPERATIONAL UNITS

L'uso e la validità del presente certificato sono soggetti al rispetto del documento RINA: Regolamento per la Certificazione di Sistemi di Gestione per la Qualità





RINA Services S.p.A.Via Corsica 12 - 16128 Genova Italy

È CONFORME ALLA NORMAIS IN COMPLIANCE WITH THE STANDARD

Riferirsi al Manuale della Qualitàper i dettagli delle esclusioni ai

requisiti della norma


The use and validity of this certificate are subject to compliance with the RINA document : Rules for the certification of Quality Management Systems

Ing. Michele Francioni(Chief Executive Officer)

Reference is to be made to theQuality Manual for details

regarding the exemptions from therequirements of the standard

SGQ N° 002 A SSI N° 001 GSGA N° 002 D DAP N° 001 HPRD N° 002 B PRS N° 066 CSCR N° 003 F LAB N° 0832



Our Products

ASSEMBLY BAY

ASSEMBLY BAY

CASTING SEGMENTS

SLAB CASTING SEGMENTS

BILLET MOULD

BLOOM MOULDS

BEAM BLANK MOULD

BILLET MOULDS

BLOOM MOULDS WITH OSCILLATING FRAME

BLOOM MOLD WILD OSCILLATORS

BEAM BLANK CASTING SEGMENTS

BEAM BLANK MOULDS

LADLE CARS

LADLE CARS

BILLET STRAIGHTENER

DUMMY BAR STORAGE SYSTEM

OSCILLATING TABLE

MOULD OSCILLATION

MOULD OSCILLATIONS

MOULD OSCILLATION

COIL FEEDING SYSTEM

EXIT SECTION COLD ROLLING MILL

EXIT SECTION COLD ROLLING MILL

COIL FEEDING SYSTEM

SHEAR FOR ALUMINUM THIN PLATE

ALUMINUM SHEAR WITH PINCH ROLL

TURNSTILE FOR ALUMINUM COILS

BRAKE ROLLS

PINCH ROLL FOR SPRAY COOLING

MANIFOLD FOR LAMINAR COOLING

LAMINAR COOLING

SPRAY COOLING

PIPING OF ROLLING MILL STAND

PIPING OF CASTING SEGMENT

MANIFOLD FOR LAMINAR COOLING

MANIFOLD FOR SPRAY COOLING

WATERBOX ASSEMBLY

WATERBOX ASSEMBLY

REVOLVER QUENCHING AND TEMPERING BOX

PINCH ROLL

PINCH ROLL

PINCH ROLL WITH SHEAR

SCAPPER

TRIMMING SHEAR

SIDE GUIDES

PICKLING TUNNEL

ENTRY / EXIT GUIDE

WALKING BEAM FOR COILS

BELT WRAPPER

BETL WRAPPER GENERAL ARRANGEMENT

TROLLEY ASSEMBLY

TROLLEY ASSEMBLY

CRANE ASSEMBLY

CYLINDER FOR ROOF LIFTING

DRIVEN ROLLS

NECKREST OF GRINDING MACHINE

BACK UP ROLL CHOCKS

HASPEL ADAPTOR

How to contact us

DAL BEN S.p.A.MECHANICAL AND CONSTRUCTIONSPhone: (+39) 0421 461311Fax (+39) 0421 [email protected]

Machining DepartmentVia Sandro Pertini, 2030029 Santo Stino di Livenza (Venice)Italy

Fabrication BayVia I° Maggio, 1330029 Santo Stino di Livenza (Venice)Italy

Assembly BayVia Carlo Alberto Dalla Chiesa, 1430029 Santo Stino di Livenza (Venice)Italy Piping DepartmentVia Sandro Pertini 1430029 Santo Stino di Livenza (Venice)Italy

How to find us From the Serenissima A4 motorway.Take the exit at Santo Stino di Livenza and follow the Industrial area directionsfor about 3 Km.

www.e-passart.com

MECHANICAL AND CONSTRUCTIONS - DAL BEN SPA · ce UNI EN ISO 9001: 2008, UNI EN ISO 3834-2 and DIN...

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