ME00053EN-00 MotoVisual Component library instruction
Transcript of ME00053EN-00 MotoVisual Component library instruction
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Instruction manual
MotoVisual Component library
Upon receipt of this product and prior to initial
operation, read these instructions thoroughly,
and retain for future reference.
© MOTOMAN Robotics Europe AB · Reg No.: ME00040EN-00
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Page 2 Revised: 08-03-07 ME00053EN-
Reference list
MOTOMAN engineers
Revision
2008-02-21First release of this manual.
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Component library
1. Robots 7EA1400N ........................................................................................................7EA1400N-A10/B10 ........................................................................................7EA1900N ........................................................................................................8EA1900N-A10/B10 ........................................................................................8EPL80 ............................................................................................................9EPL160-A00 ..................................................................................................9EPL300-A00 ................................................................................................10ES165N-A00 ................................................................................................11ES165RN-A00 .............................................................................................11ES200N ........................................................................................................12ES-165N-100 ................................................................................................12HP3-A00 ......................................................................................................13HP3L ............................................................................................................13HP3XF .........................................................................................................14HP5 ...............................................................................................................14HP6-A00 ......................................................................................................15HP6-A10 ......................................................................................................15HP6-A30 ......................................................................................................16HP20-6 .........................................................................................................16HP20-A00 ....................................................................................................17SSA2000-B00 ...............................................................................................17SSA2000-B10 ...............................................................................................18SSF2000-B00 ...............................................................................................18UP20MN ......................................................................................................19UP50N-35 .....................................................................................................19UP50N ..........................................................................................................20
2. Cabinet 21NX100 Cabinet ............................................................................................21
3. Gantry 23HD-Gantry ..................................................................................................23Axes ..............................................................................................................24
Single pillar gantry .................................................................................. 24TSG1000/1500 ........................................................................................ 24X-Gantry.................................................................................................. 25XY-Gantry............................................................................................... 26XYZ-Gantry Y 1600 mm ........................................................................ 27XYZ-Gantry Y 1800 mm ........................................................................ 28
Pillars ...........................................................................................................29113511-xx Gantry Pillar .......................................................................... 29
4. Positioners 31Non-Servo ....................................................................................................31
013038 PT2-A-75 (Pneumatic drive) ...................................................... 31113978 Batchweld separate turn table (Separate mount) ........................ 31
One station ...................................................................................................32One axes .................................................................................................. 32
113902-90/92 VMS3000............................................................ 32
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Component library
113902-91 VMS3000HD ........................................................... 32314774 HSC-250SX................................................................... 33314854 HSC-500SX................................................................... 33HSB 1000 SX ............................................................................. 34HSB 2000/5000 SX.................................................................... 34HSB-7000 SX............................................................................. 35HSB-10000 SX........................................................................... 35HSD-500SX ............................................................................... 36SB-250SX................................................................................... 37SPB 2000 single ......................................................................... 37SPB 2000 twin............................................................................ 38SPB 5000/7000........................................................................... 38VMS-1000SX............................................................................. 39
Two axes ................................................................................................. 39114700-100 MT1-500S2XL....................................................... 39114700-101 102 MT1-500S2XL................................................ 40DK2500 ...................................................................................... 40MT1-1500S2X ........................................................................... 41MT1-5000 S2X .......................................................................... 41MT1 250 S2CX .......................................................................... 42MT1 1000 S2X........................................................................... 42MT1 1500 S2BX ........................................................................ 43MT1 3000 S2X........................................................................... 43MTT-500S2X ............................................................................. 44
Two station .................................................................................................. 44One axes.................................................................................................. 44
013159 VMI-500NM ................................................................. 44214060-90 RM2-750TX............................................................. 45214060-92 RM2-750TX............................................................. 45214060-93_RM2-750TX............................................................ 46214060-95 RM2-750TX............................................................. 46214136-90 RM2-500TX............................................................. 47214136-92 RM2-500TX............................................................. 47214136-93 RM2-500TX............................................................. 48214136-95 RM2-500TX............................................................. 48RM2-500STX............................................................................. 49RM2-750STX............................................................................. 50RM2-250STX............................................................................. 51
Three axes ............................................................................................... 51114520 VMH-500CD................................................................. 51RM2-500 S3X ............................................................................ 52RM2-750S3X ............................................................................. 53RM2 1000 S3X........................................................................... 54VMH-1000 S3X L=2000 ........................................................... 55VMH-1000 S3X L=2500 ........................................................... 55VMH 500 DD............................................................................. 56VMH 500 S3X ........................................................................... 57VMH 2000 S3X ......................................................................... 57
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Component library
WMH 600 L3000 ....................................................................... 58Five axes.................................................................................................. 59
113910-xx VMF 500 S5XL ....................................................... 59214609-90 VMF-750S5X .......................................................... 60214609-91 VMF-750S5X .......................................................... 60214609-92 VMF-750S5X .......................................................... 61214609-93 VMF750S5X............................................................ 61214883-93 VMF 750 S5X.......................................................... 62215187-100 VMF500S5N.......................................................... 62215187-101 VMF500S5N.......................................................... 63215187-102 VMF500S5N.......................................................... 63215187-103 VMF500S5N.......................................................... 64
5. Block component 65Block component .........................................................................................65Cylinder component ...................................................................................65
6. Brackets 67213216-80 Bracket right .............................................................................67213216-81 Bracket left ................................................................................67213811-80 Bracket left ................................................................................68213811-81 Bracket right .............................................................................68
7. General 69Light component .........................................................................................69Okuma LU400 .............................................................................................70Scaleable geometry .....................................................................................70
8. Grippers 71Gripper 113558 ...........................................................................................71
9. OP-Panel 73OP-Panel ......................................................................................................73
10. Power sources welding 75ESAB AristoMig 400 TW ...........................................................................75ESAB AristoMig 500TW ............................................................................75ESAB LAR630 Magma ..............................................................................76ESAB Watercooler OCE-2H .....................................................................76Kempi PRO3000 .........................................................................................77Kempi PROCOOL10 .................................................................................77Miller Cool Mate 3 ......................................................................................78Miller XMT304 ...........................................................................................78MILLER-INTERFACE II .........................................................................79MILLER-INVISION 456P .........................................................................79SKS LSQ-4 ..................................................................................................80SKS Q8P ......................................................................................................80SKS Q351M .................................................................................................81
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Component library
11. Pressbrake 83Instation ...................................................................................................... 83
137034-82 Instation ................................................................................ 83Location-table ............................................................................................. 83
137001-81 Location-table ....................................................................... 83Regrip-table ................................................................................................ 84
137010-82 Regrip-table .......................................................................... 84
12. Robot stand 85113358 Robot stand. ................................................................................... 85113375 Robot stand .................................................................................... 86113668 Robot stand .................................................................................... 86113729 Robot stand .................................................................................... 87214021 Robot stand .................................................................................... 87214111 Robot stand .................................................................................... 88214245 Robot stand .................................................................................... 89214384 Floorplate ....................................................................................... 89256815 Robotfot 30° (SK-UP-HP-EA) ...................................................... 90314432 Floor plate ...................................................................................... 90314929 Floor plate ...................................................................................... 90
13. Safety 91Jokab Lightguard ....................................................................................... 91
14. Safety-fence 93Axelent ......................................................................................................... 93
Double hinge door 2200.......................................................................... 93Double hinge door 3000.......................................................................... 93Double sliding door 2800 middle ........................................................... 94Double sliding door 2800 no rail ............................................................ 94Double slidng door 3000 middle............................................................. 95Flexiguard extension H 1100 .................................................................. 96Flexiguard ............................................................................................... 97Flexiguard extension pole ....................................................................... 98Flexiguard pole ....................................................................................... 98Single hinge door 1000 ........................................................................... 99Single hinge door left 1000..................................................................... 99Single hinge door right 800................................................................... 100Single sliding door 800, with rail right ................................................. 100Single sliding door 850, with rail.......................................................... 101Single sliding door 1000, height 3400, with rail right .......................... 102Single sliding door 1000, no rail........................................................... 102Single sliding door 1000, with rail........................................................ 103Single sliding door 1000 with rail, right ............................................... 103Single sliding door 1300, height 3400 with hail, right ......................... 104Single sliding door 1300 with rail, right ............................................... 104Single sliding door 1350 no rail............................................................ 105Single sliding door 1400 height 3400 with rail, right ........................... 105Single sliding door 2000 with rail, right ............................................... 106
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Component library
15. Service unit 107Torch cleaning stationt .............................................................................107
16. Turn-table and traverse tracks 109Traverse tracks .........................................................................................109
113891 Dovetail-track SPB................................................................... 109114725 TSL-1000SN............................................................................. 110114780 TSL-1000SN Low-carriage ...................................................... 111213810 TSK-1000/1500 ........................................................................ 112215367-100 Tray weldingservice TSL.................................................. 112315770 Hold weldingservice TSL......................................................... 113TRD ....................................................................................................... 114TRDS..................................................................................................... 114TSI-2500SX........................................................................................... 115Welding service TSL............................................................................. 116
Turntable ...................................................................................................116VST 600SX ........................................................................................... 116VST 1500SX ......................................................................................... 117VST 2500SX ......................................................................................... 117
17. Welding gun 119AWK350 22-Long THE10 ........................................................................119AWK350 22-Short THE10 .......................................................................120AWK350 45-Long THE10 ........................................................................120AWK350 45-Short THE10 .......................................................................121AWK350 S-Bend THE10 .........................................................................121AWK350 THF10 EA ................................................................................122CWK300-22-Long THE10 .......................................................................122CWK300-22-Short THE10 .......................................................................123CWK300-45-Long THE10 .......................................................................123CWK300-45-Short THE10 .......................................................................124CWK300-Long THE10 .............................................................................124CWK300-Short THE10 ............................................................................125CWK400-22-Long THE10 .......................................................................125CWK400-22-Short THE10 .......................................................................126CWK400-45-Long THE10 .......................................................................126CWK400-45-Short THE10 .......................................................................127CWK400-Long THE10 .............................................................................128CWK400-Short THE10 ............................................................................128CWK600 22 Long THE10 ........................................................................129CWK600 22 Short THE10 .......................................................................129CWK600 45 Long THE10 ........................................................................130CWK600 45 Short THE10 .......................................................................130CWK600 Straight Long THE10 ..............................................................131CWK600 Straight Short THE10 .............................................................132Fronius CMT5000 THE10 .......................................................................132Spotweldinggun .........................................................................................133
18. Welding options 135214350-90 SHWFU-24 ..............................................................................135
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Component library
Fronius TPS500 cooler wagon ................................................................. 135Wirebarrel ................................................................................................ 136
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Component libraryEA1400N
1. Robots
1.1 EA1400N
1.2 EA1400N-A10/B10
Fig.1 EA1400N A00/B00.
Fig.2 EA1400N-A10/B10 (Ceiling mounted).
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Component libraryEA1900N
1.3 EA1900N
1.4 EA1900N-A10/B10
Fig.3 EA1900N A00/B00.
Fig.4 EA1900N-A10/B10 (Ceiling mounted).
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Component libraryEPL80
1.5 EPL80
1.6 EPL160-A00
Fig.5 EPL80.
Fig.6 EPL160-A00.
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Component libraryEPL300-A00
1.7 EPL300-A00
EPL300-A00.
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Component libraryES165N-A00
1.8 ES165N-A00
1.9 ES165RN-A00
Fig.7 ES165-A00.
Fig.8 ES165RN-A00 (Shelf mounted).
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Component libraryES200N
1.10 ES200N
1.11 ES-165N-100
Fig.9 ES200N.
Fig.10 Es-165N-100.
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Component libraryHP3-A00
1.12 HP3-A00
1.13 HP3L
Fig.11 HP3-A00.
Fig.12 HP3L.
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Component libraryHP3XF
1.14 HP3XF
1.15 HP5
Fig.13 HP3XF.
Fig.14 HP5.
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Component libraryHP6-A00
1.16 HP6-A00
1.17 HP6-A10
Fig.15 HP6-A00.
Fig.16 HP6-A10 (6 kilo robot with short arms).
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Component libraryHP6-A30
1.18 HP6-A30
1.19 HP20-6
Fig.17 HP6-A30.
Fig.18 HP20-6.
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Component libraryHP20-A00
1.20 HP20-A00
1.21 SSA2000-B00
Fig.19 HP20-A00.
Fig.20 SSA2000-B00.
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Component librarySSA2000-B10
1.22 SSA2000-B10
1.23 SSF2000-B00
Fig.21 SSA2000-B10 (Ceiling mounted).
Fig.22 SSF2000-B00.
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Component libraryUP20MN
1.24 UP20MN
1.25 UP50N-35
Fig.23 UP20MN.
Fig.24 UP50N-35.
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Component libraryUP50N
1.26 UP50N
Fig.25 UP50N.
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Component libraryNX100 Cabinet
2. Cabinet
2.1 NX100 Cabinet
Fig.26 NX100 Cabinet.
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Component libraryNX100 Cabinet
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Component libraryHD-Gantry
3. Gantry
3.1 HD-Gantry
Twin station: Mark selection to put up a second arm for slave robot.
HD-Gantry.
Pillar height (mm)
Beam length (mm)
Ybeam (mm)
Zbeam (mm)
5350 4000 2560 2000
5850 5700 3100 2500
9500
11200
14950
16600
20200
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Component libraryAxes
3.2 Axes3.2.1 Single pillar gantry
3.2.2 TSG1000/1500
Twin station: Mark selection for possibility to put multiple robots. Minimum beam length for twin selection is 6000 mm.
Fig.27 Single pillar gantry.
Fig.28 TSG1000/1500.
Available Length (mm)
3000
6000
9000
12000
15000
18000
21000
24000
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Component libraryAxes
3.2.3 X-Gantry
Twin station: See figure "28. TSG1000/1500." No requirement on beam length.Z hight: Moves the beam for robot attachement +/- 1000 mmDistance: Adds a distance between travelling wagon and robot attachement round 500 mm.
Fig.29 X-Gantery.
Available Length (mm)
6000
9000
12000
15000
18000
21000
24000
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Component libraryAxes
3.2.4 XY-Gantry
Twin station: See figure "28. TSG1000/1500." No requirement on beam length
Fig.30 XY-Gantry.
Available Length (mm)
6000
9000
12000
15000
18000
21000
24000
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Component libraryAxes
3.2.5 XYZ-Gantry Y 1600 mm
Twin station: See figure "30. XY-Gantry."
Fig.31 XYZ-Gantry Y 1600mm.
Available Length (mm)
6000
9000
12000
15000
18000
21000
24000
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Component libraryAxes
3.2.6 XYZ-Gantry Y 1800 mm
Twin station: See figure "30. XY-Gantry."
Fig.32 XYZ-Gantry Y 1800mm.
Available Length (mm)
6000
9000
12000
15000
18000
21000
24000
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Component libraryPillars
3.3 Pillars3.3.1 113511-xx Gantry Pillar
Beam length: Choose length on the beam that shall be attached. The number of columns are automatically calculated.
Fig.33 113511-xx Gantry Pillar.
Available Height (mm)
2965
3300
3900
4400
4700
4870
4900
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Component libraryPillars
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Component libraryNon-Servo
4. Positioners
4.1 Non-Servo4.1.1 013038 PT2-A-75 (Pneumatic drive)
4.1.2 113978 Batchweld separate turn table (Separate mount)
Fig.34 013038 PT2-A-75.
Fig.35 113978 Batchweld separate turn table (Workpieces can be attached and rotated on the turntable).
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Component libraryOne station
4.2 One station4.2.1 One axes
Geometry file: The user can load own files in the format 3ds, dxf, pdb (igrip), Binary STL.
113902-90/92 VMS3000
113902-91 VMS3000HD
Fig.36 113902-90/92 VMS3000.
Fig.37 113902-91 VMS3000HD ". Geometry file: The user can load own files in the format 3ds, dxf, pdb (igrip), Binary STL.".
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Component libraryOne station
314774 HSC-250SX
314854 HSC-500SX
Fig.38 314774_HSC-250SX.
Fixture Height (mm)
470
700
Fig.39 314854_HSC-500SX.
Fixture Height (mm)
800
1050
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Component libraryOne station
HSB 1000 SX
Spacer: Moves the positioner in height. Two choises, 230 mm and 530 mm.
HSB 2000/5000 SX
Spacer: Two choises 0,300 or 363. 363 is used together with SPB and dove tail track.
Fig.40 HSB 1000 SX.
Fig.41 HSB 2000/5000 SX.
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Component libraryOne station
HSB-7000 SX.
HSB-10000 SX
Fig.42 HSB-7000 SX.
Available Height (mm)
1200
1500
Fig.43 HSB 10000 SX.
Available Height (mm)
1200
1500
1660
1830
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Component libraryOne station
HSD-500SX
Fig.44 HSD-500SX.
Available Length (mm) Fixture plate (Min-Max) (mm)
1900 1000 - 1600
2900 1000 - 2600
3900 2000 - 3600
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Component libraryOne station
SB-250SX
SPB 2000 single
Fig.45 SB-250SX (Manually tiltable 90°).
Fig.46 SPB 2000 single.
Available Height (mm)
970
1200
1500
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Component libraryOne station
SPB 2000 twin
SPB 5000/7000
Fig.47 SPB 2000 twin.
Available Height (mm)
970
1200
1500
Fig.48 SPB 5000/7000.
Available Height (mm)
1200
1500
1830
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Component libraryOne station
VMS-1000SXGeometry file: See chapter "4.2.1. One axes"
4.2.2 Two axes 114700-100 MT1-500S2XL
Fig.49 VMS-1000SX.
Fig.50 114700-100 MT1-500S2XL
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Component libraryOne station
114700-101 102 MT1-500S2XL
DK2500
Fig.51 114700-101 102 MT1-500S2XL.
Arm Length (mm)
600
750
Fig.52 DK2500.
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Component libraryOne station
MT1-1500S2X
MT1-5000 S2X
Fig.53 MT1-1500S2X.
Fig.54 MT1-5000 S2X..
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Component libraryOne station
MT1 250 S2CX
MT1 1000 S2X
Fig.55 MT1 250 S2CX.
Fig.56 MT1 1000 S2X.
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Component libraryOne station
MT1 1500 S2BX
MT1 3000 S2X
Fig.57 MT1 1500 S2BX.
Fig.58 MT1 3000 S2X.
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Component libraryTwo station
MTT-500S2X
4.3 Two station4.3.1 One axes
013159 VMI-500NM
Fig.59 MTT-500S2X.
Fig.60 013159 VMI-500NM.
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Component libraryTwo station
214060-90 RM2-750TX
214060-92 RM2-750TX
Fig.61 214060-90 RM2-750TX (Length = 2000 mm).
Fig.62 214060-92 RM2-750TX (Length = 2636 mm).
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Component libraryTwo station
214060-93_RM2-750TX
214060-95 RM2-750TX
Fig.63 214060-93 RM2-750TX (Length = 3000 mm)
Fig.64 214060-95 RM2-750TX (Length = 3500 mm).
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Component libraryTwo station
214136-90 RM2-500TX
214136-92 RM2-500TX
Fig.65 214136-90 RM2-500TX (Length = 2000 mm).
Fig.66 214136-92 RM2-500TX (Length = 2636 mm).
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Component libraryTwo station
214136-93 RM2-500TX
214136-95 RM2-500TX
Fig.67 214136-93 RM2-500TX (Length = 3000 mm).
Fig.68 214136-95 RM2-500TX (Length = 3500 mm).
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Component libraryTwo station
RM2-500STX
Fig.69 RM2-500STX (The length 3500 mm and 4000 mm use the narrow center beam SSX).
Distance (mm)
1600
2000
2636
3000
3500
4000
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Component libraryTwo station
RM2-750STX
Fig.70 RM2-750STX.
Distance (mm)
1600
2000
2636
3000
3500
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Component libraryTwo station
RM2-250STX
4.3.2 Three axes 114520 VMH-500CD
Fig.71 RM2-250STX (Length = 1600 mm, 2000 mm, 2636 mm, 3000 mm).
Fig.72 114520 VMH-500CD.
Length middlebeam (mm) 2000 2636
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Component libraryTwo station
RM2-500 S3X
Drawingnumber: 214029
Fig.73 RM2-500 S3X.
Version 90 Left 91 Right
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Component libraryTwo station
RM2-750S3X
Fig.74 RM2-750S3X.
Length (mm)
2000
2636
3000
3500
4000
4500
5000
5500
6000
6500
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Component libraryTwo station
RM2 1000 S3X
Fig.75 RM2 1000 S3X
Length (mm)
2000
2636
3000
3500
4000
4500
5000
5500
6000
6500
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Component libraryTwo station
VMH-1000 S3X L=2000
VMH-1000 S3X L=2500
Fig.76 VMH-1000 S3X L=2000
Fig.77 VMH-1000 S3X L=2500 (10 degrees foot).
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Component libraryTwo station
VMH 500 DD
Fig.78 VMH 500 DD.
A (Distance between fixture plates) 2000 2636
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Component libraryTwo station
VMH 500 S3X
VMH 2000 S3X
Fig.79 VMH 500 S3X.
Headstock (mm) Length (mm)
550 1300
754 1500
2000
2500
3000
Fig.80 VMH 2000 S3X (Distence between fixture plates 3750 mm).
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Component libraryTwo station
WMH 600 L3000
Fig.81 WMH 600 L3000.
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Component libraryTwo station
4.3.3 Five axes 113910-xx VMF 500 S5XL
Fig.82 113910-xx VMF 500 S5XL
Distance from floor (Spacer) (mm)
Arm length (W) (mm)
0 750
158 1000
414 1200
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Component libraryTwo station
214609-90 VMF-750S5X
214609-91 VMF-750S5X
Fig.83 214609-90 VMF-750S5X (Distance between fixtureplates 1400 mm - 1950 mm. Swingradius 750 mm).
Fig.84 214609-91 VMF-750S5X (Distance between fixtureplates 1900 mm - 2400 mm. Swingradius 750 mm).
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Component libraryTwo station
214609-92 VMF-750S5X
214609-93 VMF750S5X
Fig.85 214609-92 VMF-750S5X (Distance between fixtureplates 2500 mm - 3000 mm. Swingradius 750 mm).
Fig.86 214609-93 VMF750S5X (Distance between fixtureplates 2700 mm - 3200 mm. Swingradius 750 mm).
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Component libraryTwo station
214883-93 VMF 750 S5X
215187-100 VMF500S5N
Fig.87 214883-93 VMF 750 S5X (Distance between fixtureplates 2700 mm - 3200 mm. Swingradius 750 mm).
Fig.88 215187-100 VMF500S5N (Distance between fixtureplates 1500 mm - 2050 mm. Swingradius 750 mm).
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Component libraryTwo station
215187-101 VMF500S5N
215187-102 VMF500S5N
Fig.89 215187-101 VMF500S5N (Distance between fixtureplates 2000 mm - 2500 mm. Swingradius 750 mm).
Fig.90 215187-102 VMF500S5N (Distance between fixtureplates 2500 mm - 3000 mm. Swingradius 750 mm).
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Component libraryTwo station
215187-103 VMF500S5N
Fig.91 215187-103 VMF500S5N (Distance between fixtureplates 1500 mm - 2050 mm. Swingradius 850 mm).
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Component libraryBlock component
5. Block component
5.1 Block component
3 parameters: Block length, Block width, Block height. Can be used to create walls, columns etc.
5.2 Cylinder component
5 parameters: Cylinder Radius, Cylinder Height, Cylinder Startswep, Cylinder EndSwep, Cyl-inder Sections.
Startswep: Determines where it starts to draw the cylinder.Endswep: Determines where it ends to draw the cylinder.Sections: Number of corners on the cylinder. higher number gives a rounder cylinder.
Fig.92 Block component.
Fig.93 Cylinder component.
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Component libraryCylinder component
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Component library213216-80 Bracket right
6. Brackets
6.1 213216-80 Bracket right
6.2 213216-81 Bracket left
Fig.94 213216-80 Bracket Right (Fits to positioners HSB 1000, HSB 2000, HSB 5000, HSB 7000).
Fig.95 213216-81 Bracket Left (Fits to SPB tailstocks).
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Component library213811-80 Bracket left
6.3 213811-80 Bracket left
6.4 213811-81 Bracket right
Fig.96 213811-80 Bracket Left (Fits to positioners HSD 500, RM2, VMH 250, VMF 500).
Fig.97 213811-81 Bracket Right (Is used to positioners HSB 1000, HSB 2000, HSB 5000, HSB 7000 if SPD is used as a tailstock).
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Component libraryLight component
7. General
7.1 Light component
The light component can be used for extra lighting to mark something special in the build up of the cell.
Enabled: ON/OFFIntensity: Value light intensity. Higher value gives more light.
Fig.98 Light component.
Light Type
Directional
Point
Spot
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Component libraryOkuma LU400
7.2 Okuma LU400
Door open width: Determines how much the door shall be opened.A signal can be connected to the robot for opening an closing.
7.3 Scaleable geometry
This component can be used to load external geometries.Scale X; Scale Y; Scale Z are used to scale up the size on a *.vrml file.Filename: Choose the geometry that shall be uploaded.
Fig.99 Okuma LU400 (General CNC machine for machine service).
Fig.100 Scaleable geometry.
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Component libraryGripper 113558
8. Grippers
8.1 Gripper 113558
Fig.101 Gripper 113558 (Servo controlled grippingtool that has a servoaxis that automatically can be exported to the robot).
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Component libraryGripper 113558
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Component libraryOP-Panel
9. OP-Panel
9.1 OP-Panel
Fig.102 OP-Panel (External operator panel).
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Component libraryOP-Panel
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Component libraryESAB AristoMig 400 TW
10. Power sources welding
10.1 ESAB AristoMig 400 TW
10.2 ESAB AristoMig 500TW
Fig.103 ESAB AristoMig 400 TW.
Fig.104 ESAB AristoMig 500TW
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Component libraryESAB LAR630 Magma
10.3 ESAB LAR630 Magma
10.4 ESAB Watercooler OCE-2H
Fig.105 ESAB LAR630 Magma.
Fig.106 ESAB Watercooler OCE-2H.
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Component libraryKempi PRO3000
10.5 Kempi PRO3000
10.6 Kempi PROCOOL10
Fig.107 Kempi PRO3000.
Fig.108 Kempi PROCOOL10.
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Component libraryMiller Cool Mate 3
10.7 Miller Cool Mate 3
10.8 Miller XMT304
Fig.109 Miller Cool Mate 3.
Fig.110 Miller XMT304.
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Component libraryMILLER-INTERFACE II
10.9 MILLER-INTERFACE II
10.10 MILLER-INVISION 456P
Fig.111 MILLER-INTERFACE II.
Fig.112 MILLER-INVISION 456P.
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Component librarySKS LSQ-4
10.11 SKS LSQ-4
10.12 SKS Q8P
Fig.113 SKS LSQ-4.
Fig.114 SKS Q8P.
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Component librarySKS Q351M
10.13 SKS Q351M
Fig.115 SKS Q351M.
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Component librarySKS Q351M
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Component libraryInstation
11. Pressbrake
11.1 Instation11.1.1137034-82 Instation
11.2 Location-table11.2.1137001-81 Location-table
Fig.116 137034-82 Instation.
Fig.117 137001-81 Location-table.
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Component libraryRegrip-table
11.3 Regrip-table11.3.1137010-82 Regrip-table
Fig.118 137010-82 Regrip-table.
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Component library113358 Robot stand.
12. Robot stand
12.1 113358 Robot stand.
Fig.119 113358 Robot stand (Fits to robot HP6, HP20, EA1400N, EA1900N, SSF2000, SSA2000).
Stand Height (mm)
1200
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Component library113375 Robot stand
12.2 113375 Robot stand
12.3 113668 Robot stand
Fig.120 113375 Robot stand (Fits to robot SK, UP, HP, EA).
Stand Height (mm)
1500
Fig.121 113668 Robot stand (Fits to robot HP6, HP20, EA1400N, SSA2000, EA1500N, SSF200).
Stand Heights (mm)
180
400
600
800
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Component library113729 Robot stand
12.4 113729 Robot stand
12.5 214021 Robot stand
Fig.122 113729 Robot stand (Fits to robot HP50, UP50, UP20MN).
Stand Heights (mm)
200
400
600
800
1000
Fig.123 214021 Robot stand (Fits to robot HP3).
Stand Heights (mm)
750
900
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Component library214111 Robot stand
12.6 214111 Robot stand
Fig.124 214111 Robot stand (Fits to robot ES165, ES200)
Stand Heights (mm)
200
400
500
600
900
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Component library214245 Robot stand
12.7 214245 Robot stand
12.8 214384 Floorplate
Fig.125 214245 Robot stand (Fits to robot UP130, UP165, UP200, SP/EPL 100, SP/EPL 160, SP/EPL 250, SP/EPL 300, ES165N, ES200N, TSI-2500SX).
Fig.126 214384 Floorplate (Fits to robot ES165N, ES200N).
Stand Heights (mm)
200
400
600
1300
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Component library256815 Robotfot 30° (SK-UP-HP-EA)
12.9 256815 Robotfot 30° (SK-UP-HP-EA)
Robot rotation: Rotation of the lower attachment point (0-360°)
12.10 314432 Floor plate
12.11 314929 Floor plate
Fig.127 256815 Robotfot 30° (Fits to robot SK-UP-HP-EA).
Fig.128 314432 FloorPlate (Fits to robot HP6, HP20, EA1400, EA1900, SSA2000, SSF2000).
Fig.129 314929 Floor plate (Fits to robot HP50, UP50N, UP20MN).
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Component libraryJokab Lightguard
13. Safety
13.1 Jokab Lightguard
Fig.130 Jokab Lightguard (Model for light beam. Distance adjustable between 0,1 m - 200 m).
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Component libraryJokab Lightguard
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Component libraryAxelent
14. Safety-fence
14.1 Axelent14.1.1Double hinge door 2200
14.1.2Double hinge door 3000
Fig.131 Double hinge door 2200 (Opening 2200 mm).
Fig.132 Double hinge door 3000.
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Component libraryAxelent
14.1.3Double sliding door 2800 middle
14.1.4Double sliding door 2800 no rail
Fig.133 Double sliding door 2800 middle.
Fig.134 Double sliding door 2800 no rail.
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Component libraryAxelent
14.1.5Double slidng door 3000 middle
Fig.135 DoubleSlidingDoor 3000 Middle.
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Component libraryAxelent
14.1.6Flexiguard extension H 1100
Fig.136 Flexiguard extension H 1100 (Can be snap on extension pole).
Available Length (mm)
250
400
500
600
700
800
900
1000
1200
1300
1400
1500
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Component libraryAxelent
14.1.7Flexiguard
Stand Height: Distance from floor.
Fig.137 Flexiguard (Can be snap on flexiguard pole).
Available Length (mm) Fence Height (mm)
250 1300
400 1900
500 2200
600
700
800
900
1000
1200
1300
1400
1500
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Component libraryAxelent
14.1.8Flexiguard extension pole
14.1.9Flexiguard pole
Fig.138 Flexiguard extension pole (Used for height extension of flexiguard pole. Can be snap into the top of flexiguard pole).
Fig.139 Flexiguard pole.
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Component libraryAxelent
14.1.10Single hinge door 1000
14.1.11Single hinge door left 1000
Fig.140 Single hinge door 1000.
Fig.141 Single hinge door left 1000.
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Component libraryAxelent
14.1.12Single hinge door right 800
14.1.13Single sliding door 800, with rail right
Fig.142 Single hinge door right 800.
Fig.143 Single sliding door 800, with rail right.
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Component libraryAxelent
14.1.14Single sliding door 850, with rail
Fig.144 Single sliding door 850, with rail.
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Component libraryAxelent
14.1.15Single sliding door 1000, height 3400, with rail right
14.1.16Single sliding door 1000, no rail
Fig.145 Single sliding door 1000, height 3400, with rail right.
Fig.146 Single sliding door 1000, no rail.
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Component libraryAxelent
14.1.17Single sliding door 1000, with rail
14.1.18Single sliding door 1000 with rail, right
Fig.147 Single sliding door 1000, with rail.
Fig.148 Single sliding door 1000 with rail, right.
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Component libraryAxelent
14.1.19Single sliding door 1300, height 3400 with hail, right
14.1.20Single sliding door 1300 with rail, right
Fig.149 Single sliding door 1300, Height 3400 with rail, right.
Fig.150 Single sliding door 1300 with rail, right.
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Component libraryAxelent
14.1.21Single sliding door 1350 no rail
14.1.22Single sliding door 1400 height 3400 with rail, right
Fig.151 Single sliding door 1350 no rail.
Fig.152 Single sliding door 1400 height 3400 with rail, right.
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Component libraryAxelent
14.1.23Single sliding door 2000 with rail, right
Fig.153 Single sliding door 2000 with rail, right.
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Component libraryTorch cleaning stationt
15. Service unit
15.1 Torch cleaning stationt
Selection of which configuration that should be used is made through checkbox. Can be snap on stands.
Fig.154 Torch cleaning station.
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Component libraryTorch cleaning stationt
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Component libraryTraverse tracks
16. Turn-table and traverse tracks
16.1 Traverse tracks16.1.1113891 Dovetail-track SPB
Fig.155 113891 Dovetailtrack SPB (Used for tailstock SPB).
Track Length (mm)
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
13000
15000
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Component libraryTraverse tracks
16.1.2114725 TSL-1000SN
Option tabBracket type: Choose type of bracket depending on robot. This is used for welding thread that travel with the robot.Twin station: Selection for dual robot stands.Robot height Master/Slave: Choose height of raiser.
Fig.156 114725 TSL-1000SN.
Track Length (mm)
2000
4000
6000
8000
10000
12000
14000
16000
18000
20000
22000
24000
Avaible Height (mm)
420
620
820
1020
1220
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Component libraryTraverse tracks
16.1.3114780 TSL-1000SN Low-carriage
Option tabBracket type: Choose bracket or no bracket.Twin station: Selection for dual robot stands.
Fig.157 114780 TSL-1000SN Low-carriage.
Track Length (mm)
2000
4000
6000
8000
10000
12000
14000
16000
18000
20000
22000
24000
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Component libraryTraverse tracks
16.1.4213810 TSK-1000/1500
16.1.5215367-100 Tray weldingservice TSL
Fig.158 213810 TSK-1000/1500.
Travel Length (mm)
2100
5100
8100
11100
14100
17100
20100
23100
Fig.159 215367-100 Tray Weldingservice TSL (Used together with model “Welding service TSL“. Can be snap into this model).
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Component libraryTraverse tracks
16.1.6315770 Hold weldingservice TSL
Fig.160 315770 Hold weldingservice TSL (Used on TSL track 114725. Can be snap on the robot stand, adjust angle to the robot stand in the table).
Robot stand
0°
-4,84° 1220 mm
-5,82° 1020 mm
-7,29° 820 mm
-9,77° 620 mm
-14,77° 420 mm
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Component libraryTraverse tracks
16.1.7TRD
Two stop: Select this if the track uses only end positions.Three stop: Select this if the track uses both end positions and middle positions.
16.1.8TRDS
Fig.161 TRD.
Track Length (mm) Track Height (mm)
1200 200 m
2000 600
2600 900
3200
Fig.162 TRDS.
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Component libraryTraverse tracks
16.1.9TSI-2500SX
Track length (mm)
1200
2000
2600
3200
Fig.163 TSI-2500SX.
Track length (mm)
2940
5880
7750
8820
10290
11760
13230
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Component libraryTurntable
16.1.10Welding service TSL
16.2 Turntable16.2.1VST 600SX
Fig.164 Welding service TSL (Service station only for TSL-track).
Fig.165 VST 600SX (Fits to robot HP6, HP20, UP50N, HP50).
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Component libraryTurntable
16.2.2VST 1500SX
16.2.3VST 2500SX
Fig.166 VST 1500SX (Fits to robot ES165, ES200).
Fig.167 VST 2500SX (Fits to robot UP350N).
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Component libraryTurntable
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Component libraryAWK350 22-Long THE10
17. Welding gunAll welding guns has a pre configured tool value, this can be used in teaching together with coordinate system “object“.
17.1 AWK350 22-Long THE10
Fig.168 AWK350 22-Long THE10.
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Component libraryAWK350 22-Short THE10
17.2 AWK350 22-Short THE10
17.3 AWK350 45-Long THE10
Fig.169 AWK350 22-Short THE10.
Fig.170 AWK350 45-Long THE10.
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Component libraryAWK350 45-Short THE10
17.4 AWK350 45-Short THE10
17.5 AWK350 S-Bend THE10
Fig.171 AWK350 45-Short THE10.
Fig.172 AWK350 S-Bend THE10.
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Component libraryAWK350 THF10 EA
17.6 AWK350 THF10 EA
17.7 CWK300-22-Long THE10
Fig.173 AWK350 THF10 EA.
Fig.174 CWK300-22-Long THE10.
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Component libraryCWK300-22-Short THE10
17.8 CWK300-22-Short THE10
17.9 CWK300-45-Long THE10
Fig.175 CWK300-22-Short THE10.
Fig.176 CWK300-45-Long THE10.
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Component libraryCWK300-45-Short THE10
17.10 CWK300-45-Short THE10
17.11 CWK300-Long THE10
Fig.177 CWK300-45-Short THE10.
Fig.178 CWK300-Long THE10.
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Component libraryCWK300-Short THE10
17.12 CWK300-Short THE10
17.13 CWK400-22-Long THE10
CWK300-Short THE10.
Fig.179 CWK400-22-Long THE10.
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Component libraryCWK400-22-Short THE10
17.14 CWK400-22-Short THE10
17.15 CWK400-45-Long THE10
Fig.180 CWK400-22-Short THE10.
Fig.181 CWK400-45-Long THE10.
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Component libraryCWK400-45-Short THE10
17.16 CWK400-45-Short THE10
Fig.182 CWK400-45-Short THE10.
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Component libraryCWK400-Long THE10
17.17 CWK400-Long THE10
17.18 CWK400-Short THE10
Fig.183 CWK400-Long THE10.
Fig.184 CWK400-Short THE10.
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Component libraryCWK600 22 Long THE10
17.19 CWK600 22 Long THE10
17.20 CWK600 22 Short THE10
Fig.185 CWK600 22 Long THE10.
Fig.186 CWK600 22 Short THE10.
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Component libraryCWK600 45 Long THE10
17.21 CWK600 45 Long THE10
17.22 CWK600 45 Short THE10
Fig.187 CWK600 45 Long THE10.
Fig.188 CWK600 45 Short THE10.
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Component libraryCWK600 Straight Long THE10
17.23 CWK600 Straight Long THE10
Fig.189 CWK600 Straight Long THE10.
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Component libraryCWK600 Straight Short THE10
17.24 CWK600 Straight Short THE10
17.25 Fronius CMT5000 THE10
Fig.190 CWK600 Straight Short THE10.
Fig.191 Fronius CMT5000 THE10.
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Component librarySpotweldinggun
17.26 Spotweldinggun
Fig.192 Spotweldinggun (For use together with robot ES165N, ES165N-100, ES165RN, ES200N).
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Component librarySpotweldinggun
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Component library214350-90 SHWFU-24
18. Welding options
18.1 214350-90 SHWFU-24
18.2 Fronius TPS500 cooler wagon
Fig.193 214350-90 SHWFU-24.
Fig.194 Fronius TPS500 cooler wagon.
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Component libraryWirebarrel
18.3 Wirebarrel
Fig.195 Wirebarrel.
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Notes
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Headquarters:Sweden MOTOMAN Robotics Europe AB
Box 4004, SE-390 04 Kalmar, SwedenTel: +46-480-417800, Fax: +46-480-417999
Group companies:Denmark MOTOMAN Robotics Europe AB
Anelystparken 47A, DK-8381 Tilst, DenmarkTel: +45-7022-2477, Fax: +45-7022-2478
Finland MOTOMAN Robotics Finland OYMessinkikatu 2, FI-20380 Turku, FinlandTel: +358-403000600, Fax: +358-403000660
France MOTOMAN Robotics SARLRue Nungesser et Coli, D2A Nantes-Atlantique, F-44860 Saint-Aignan-de-Grand-Lieu, FranceTel: +33-2-40131919, Fax: +33-40754147
Germany MOTOMAN Robotec GmbHKammerfeldstraße 1, DE-85391 Allershausen, GermanyTel: +49-8166-90-0, Fax: +49-8166-90-103
Germany MOTOMAN Robotec GmbHIm Katzenforst 2, DE-61476 Kronberg/Taunus, GermanyTel: +49-6173-60-77-30, Fax: +49-6173-60-77-39
Great Britain MOTOMAN Robotics UK (Ltd)Johnson Park, Wildmere Road, Banbury, Oxon OX16 3JU, Great BritainTel: +44-1295-272755, Fax: +44-1295-267127
Italy MOTOMAN Robotics Italia SRLVia Emilia 1420/16, IT-41100 Modena, ItalyTel: +39-059-280496, Fax: +39-059-280602
Netherlands MOTOMAN Benelux B.VSmederijstraat 2, NL-4814 DB Breda, The NetherlandsTel: +31-76-5424278, Fax: +31-76-5429246
Portugal MOTOMAN Robotics Iberica S.L. - Sucursal em PortugalZ. Ind. Aveiro Sul, Lote 21, N. S. Fátima, PT-3810 Aveiro, PortugalTel: +351-234 943 900, Fax: +351-234 943 108
Slovenia RISTRO d.o.o.Lepovce 23, SI-1310 Ribnica, SloveniaTel: +386-61-861113, Fax: +386-61-861227
Spain MOTOMAN Robotics Iberica S.L.Avenida Marina 56, Parcela 90, ES-08830 St. Boi de Llobregat (Barcelona), SpainTel: +34-93-6303478, Fax: +34-93-6543459
Sweden MOTOMAN Robotics Europe ABBox 504, SE-385 25 Torsås, SwedenTel: +46-480-417800, +46-486-41410
Distributors:Czech Republic Hadyna Internation Ltd
Kravarska 571/2, CZ-70900 Ostrava, Czech RepublicBoki robotizované systémy s.r.o.Knezeves 178, CZ-252 68 Stredokluky, Czech Republic
Greece Kouvalias Industrial Robots25, El. Venizelou Ave., GR-17671 Kallithea, GreeceTel: +30-1-9589243-6, Fax: +30-1-9567289
Hungary REHM Hegesztéstechnika Kft.Tápiószele, Jászberényi út 4., H-2766, HungaryTel: +36-30-9510065, Fax: +36-1-2562012
Israel KNT Engineering Ltd.9 Hapalmach Street, IL-Kfar Azar 55905, IsraelTel: +972-3 9231944, Fax: +972-3 9231933
Norway Optimove ASIndustrigata 6, P.O. Box 534, NO-3412 Lierstranda, NorwayTel: +47-32240600, Fax: +47-32240601
Polen Roboprojekt Boc Sp.z.o.oul Kielecka 30, PL-42-470 Siewierz, PolenTel:+48 (0-32) 672 89 16, Fax: +48 (0-32) 672 88 08
South Africa Robotic Systems S.A. PTY LtdP.O. Box 90741, Bertsham 2013, Johannesburg, South AfricaTel: +27-11-4943604, Fax: +27-11-4942320
Switzerland Messer SAGLangweisenstrasse 12, CH-8108 Dällikon, SwitzerlandTel: +41-18471717, Fax: +41-18442432
Turkey Teknodrom Robotik Otomasyon San. Tic. Ltd StiSultan Orhan Mah. 1150 Sok. No : 8/A, 41400 Gebze / KocaeTurkeyTel: +90 (0) 262 644 3 444, Fax: +90 (0) 262 644 4 480
www.motoman.se [email protected]