Me 3300
-
Upload
mukul-azad -
Category
Documents
-
view
215 -
download
0
Transcript of Me 3300
-
8/7/2019 Me 3300
1/4
STUDY OF WIRE ELECTRICAL DISCHARGE MACHINING
Objectives
1. To understand the mechanics of material removal in electrical discharge machining2. To realize the function of various machine elements
3. To assimilate some important process parameters that affect the machining process
Scope
1. Theoretical explanation of (i) the process of material removal and (ii) process parameters
associated with EDM2. Brief explanation of the various functional elements of the machining system
3. Demonstration of WEDM
Guidelines to conduct the study and to prepare the report(Use Schematic diagrams and Flow chart to explain the following)
Introduction
1. Identify EDM as an unconventional material removal process by distinguishing it fromconventional material removal processes and bring out the need for such a process.
2. Clearly distinguish it from other unconventional material removal processes and identifythe various applications of the process.
Mechanism of Material Removal and Process Parameters
1. Explain the process of material removal through a sequence of schematic diagrams
representing the followinga. Basic electrical connections between the electrode and workpiece
b. The formation of an ionized column and plasma channel
c. Process of sparks occurring between the closest points
d. Formation of vapourised cloud of electrode and material during spark one. Flushing of the vapourised material at spark-off and material removal
2. Explain the following parameters with suitable diagramsa. Spark-on
b. Spark-off
c. Voltaged. Current
e. Overcut
Functional Elements of Wire Electrical Discharge Machining System
-
8/7/2019 Me 3300
2/4
The following Figure 1 gives the overall view of the various functional elements of a WEDM system.
Identify these with respect to the demonstrated WEDM machine.
Figure 1 Overall view of various functional elements of a WEDM system
Schematic diagram of WEDM
With a neat schematic diagram and brief description, show the various elements of the WEDM systemas observed in the demonstration. The schematic diagram should include the following elements.
1. Machine Frame
2. Work Holding System3. Electrode Head Assembly
4. Wire Feed Mechanism5. Dielectric Pumping System6. Control Panel and various modes of operation like Auto, Dry, Single Block
7. PC WEDM system Interface
REFERENCES
1. E. C. Jameson, 2001, Electrical Discharge Machining, Society of Manufacturing Engineers,
USA.
2. H. A. G. El-Hofy, 2005, Advanced Machining Processes Nontraditional and Hybrid
Machining Processes, McGraw-Hill Publishers, USA, pp. 115-139.
3. J. A. Mcgeough, 1988, Advanced Methods of Machining, Kluwer Academic Print, USA,pp. 128-152.
STUDY OF ULTRASONIC MACHINING
Objectives
-
8/7/2019 Me 3300
3/4
1. To understand the mechanics of material removal in ultrasonic machining
2. To realize the mechanism of various machine elements
3. To assimilate the various parameters that affect the machining process
Scope
1. Theoretical explanation of (i) the process of material removal and (ii) process parametersassociated with EDM
2. Brief explanation of the various functional elements of the machining system
3. Demonstration of WEDM
Guidelines to conduct the study and to prepare the report(Use Schematic diagrams and Flow chart to explain the following)
Introduction
1. Identify USM as an unconventional material removal process by distinguishing it fromconventional material removal processes and bring out the need for such a process.
2. Clearly distinguish it from other unconventional material removal processes and identify
the various applications of the process.
Mechanism of material removal
Explain the process of material removal through a sequence of schematic diagrams representing the
following
1. Formation of ultrasonic vibration magnetostriction mechanism
2. Constriction of the vibrations from horn to tool mechanical amplification
3. Transfer of the force to the abrasive particle process in between the tool and workpiece
4. Mechanism of material removal crack initiation, propagation and network of cracks
5. Mechanism of Grain hammering and Grain throwing
Functional elements of the USM system
The following Figure 2 gives the overall view of the various functional elements of a USM system.Identify these with respect to the demonstrated USM machine.
-
8/7/2019 Me 3300
4/4
Figure 2 Overall view of various functional elements of a USM system
Plot the graph Load Vs Time from the readings obtained during the experiment
REFERENCES
1. H. A. G. El-Hofy, 2005, Advanced Machining Processes Nontraditional and HybridMachining Processes, McGraw-Hill Publishers, USA, pp. 115-139.
2. J. A. Mcgeough, 1988, Advanced Methods of Machining, Kluwer Academic Print, USA,pp. 128-152.