Me 232191

1
MERCEDES-BENZ 230E, TE, CE CAT 1 1989 to 1993 Notes and Illustrations 2299 cm 3 , alternative KE-Jetronic 2299 cm 3 2299 cm 3 KE-Jetronic Engine and cooling system Type Capacity (cm 3 ) / number of cylinders Compression ratio / pressure bar Oil pressure bar Oil temperature ºC Valve clearance - inlet mm Valve clearance - exhaust mm Firing order No 1 cylinder position Thermostat opening temperature ºC Radiator cap pressure bar Fuel system Idle speed - manual [auto] rpm Fast idle speed - manual [auto] rpm CO @ idle speed [3000 rpm] - see page VI % HC @ idle speed [3000 rpm] - see page VI ppm CO2 @ idle speed [3000 rpm] - see page VI % O2 @ idle speed [3000 rpm] - see page VI % Carburettor / fuel injection Type / ref Main jet / needle Injection pressure bar Pump pressure bar Octane rating RON Ignition system Type Ignition coil Primary resistance ohms Ballast resistor ohms Voltage - Tmnl 15(+) to earth V Distributor Points gap (air gap) mm Dwell angle º (%) Condenser capacity μF Rotation Ignition timing - basic [static º Crankshaft @ rpm V = Vacuum NV = No Vacuum Total ignition advance º Crankshaft @ rpm º Crankshaft @ rpm º Crankshaft @ rpm Centrifugal check. º Crankshaft @ rpm º Crankshaft @ rpm º Crankshaft @ rpm Vacuum range check mbar Maximum vacuum advance º Crankshaft Spark plugs Type Electrode gap mm Electrical system Battery V / CC / RC Alternator voltage / full load current / engine rpm Starter motor current / voltage - cranking A / V Starter motor current / voltage - locked A / V Running gear Brakes - Front (min. friction material thickness) mm Rear (min. friction material thickness) mm Tyres Saloon Size Estate / Van Size Pressure - front / rear - Saloon bar Pressure - front / rear - Estate / Van bar Front suspension / wheel alignment Toe-in (+) / Toe-out (–) mm [º] Camber Castor King pin inclination Rear suspension / wheel alignment Toe-in (+) / Toe-out (–) mm [º] Camber Torque wrench settings Cylinder head - stage 1 Nm Cylinder head - stage 2 Nm Cylinder head - stage 3 Nm Cylinder head - stage 4 Nm Big-end bearings Nm Main bearings Nm Clutch cover Nm Flywheel [driveplate] Nm Front hubs Nm Rear hubs Nm Wheel nuts / bolts Nm Spark plugs Nm Capacities Engine oil & filter litres Gearbox - 4-speed [5-speed] litres Automatic transmission - refill litres Final drive litres Cooling system litres Fuel tank litres 102.982 97kW 2299 / 4 9.0 / 8.5 0.3 [3.0] _ 0: Hyd. 0: Hyd. 1-3-4-2 F 87±2 1.4±0.1 720 to 820 _ 0.5. [1.5 to 5.0] 1200 _ _ Bosch CIS-E (KE-Jetronic) _ 3.7 to 4.3 5.3 to 5.5 95[U] EZL Bosch 0.3 to 0.6 _ Battery Bosch _ 7 to 49 @ starter speed _ _ 22 to 26 BTDC @ 3200 NV 8 to 12 BTDC @ idle 39 to 43 BTDC @ 3200 _ Computer control _ _ Computer control _ Bosch/Champion H7DCO / S9YCC 0.80 12 / 190 / 62Ah 14.0 / 70 / 2480 75 / 11.5 (no load) 430 to 550 / 3.2 3.5 2.0 195/65x15: 205/60x15 195/65x15: 205/60x15 2.0 / 2.2 2 2.0 / 2.5 [+20’±10’] -25’+10’-20’ 3 +10°25’±30’ 4 _ [+20’ to 35’] -1°30’±30’ 55 5 + 90° + 90° _ 30 + 90 to 100° M12: 90 6 25 40 + 90 to 100° WSM 200 to 240 110 20 5.0 1.3 [1.5] 6.0 1.1 8.5. A/c: 9.5 70 . TE: 72 1 (124.023/083/043/003/004) 2 CE: 2.0 / 2.0 3 230TE: -5’+10’-20’. Sport: -50’+10’-20’ 4 230TE: +10°10’±30’. Sport: +10°40’±30’ 5 Bolts marked “a” on diagram: 21 6 M11: 55 + 90 to 100° Click on one of the buttons above to view data for this car. To return to this screen and make another choice, click anywhere on the data screen. Automotive Technical DATA BOOK 230E, TE, CE CAT 1 1989 to 1993 230E, TE, CE CAT 1 1989 to 1993 230E, TE, CE CAT 1 1989 to 1993 230E, TE, CE CAT 1 1989 to 1993 230E, TE, CE CAT 1 1989 to 1993 230E, TE, CE CAT 1 1989 to 1993 230E, TE, CE CAT 1 1989 to 1993 MERP2302353 Engine & Cooling Fuel Ignition Electrical Running gear Torque settings Capacities Notes & Illustrations MENU HELP 1: Idle speed 2: CO / Mixture

Transcript of Me 232191

Page 1: Me 232191

MERCEDES-BENZ 230E, TE, CE CAT1

1989 to 1993

Notes and Illustrations

2299 cm3, alternative KE-Jetronic2299 cm3

2299 cm3KE-Jetronic

Engine and cooling systemTypeCapacity (cm3) / number of cylindersCompression ratio / pressure barOil pressure barOil temperature ºCValve clearance - inlet mmValve clearance - exhaust mmFiring orderNo 1 cylinder positionThermostat opening temperature ºCRadiator cap pressure bar

Fuel systemIdle speed - manual [auto] rpmFast idle speed - manual [auto] rpmCO @ idle speed [3000 rpm] - see page VI %HC @ idle speed [3000 rpm] - see page VI ppmCO2 @ idle speed [3000 rpm] - see page VI %O2 @ idle speed [3000 rpm] - see page VI %Carburettor / fuel injection

Type / refMain jet / needleInjection pressure bar

Pump pressure barOctane rating RON

Ignition systemTypeIgnition coil

Primary resistance ohmsBallast resistor ohmsVoltage - Tmnl 15(+) to earth V

DistributorPoints gap (air gap) mmDwell angle º (%)Condenser capacity µFRotation

Ignition timing - basic [static º Crankshaft @ rpmV = Vacuum NV = No Vacuum

Total ignition advance º Crankshaft @ rpmº Crankshaft @ rpmº Crankshaft @ rpm

Centrifugal check. º Crankshaft @ rpmº Crankshaft @ rpmº Crankshaft @ rpm

Vacuum range check mbarMaximum vacuum advance º Crankshaft

Spark plugsTypeElectrode gap mm

Electrical systemBattery V / CC / RCAlternator voltage / full load current / engine rpmStarter motor current / voltage - cranking A / VStarter motor current / voltage - locked A / V

Running gearBrakes -

Front (min. friction material thickness) mmRear (min. friction material thickness) mm

TyresSaloon SizeEstate / Van SizePressure - front / rear - Saloon barPressure - front / rear - Estate / Van bar

Front suspension / wheel alignmentToe-in (+) / Toe-out (–) mm [º]CamberCastorKing pin inclination

Rear suspension / wheel alignmentToe-in (+) / Toe-out (–) mm [º]Camber

Torque wrench settingsCylinder head - stage 1 NmCylinder head - stage 2 NmCylinder head - stage 3 NmCylinder head - stage 4 NmBig-end bearings NmMain bearings NmClutch cover NmFlywheel [driveplate] NmFront hubs NmRear hubs NmWheel nuts / bolts NmSpark plugs Nm

CapacitiesEngine oil & filter litresGearbox - 4-speed [5-speed] litresAutomatic transmission - refill litresFinal drive litresCooling system litresFuel tank litres

102.982 97kW2299 / 49.0 / ≥8.50.3 [3.0]_0: Hyd.0: Hyd.1-3-4-2F87±21.4±0.1

720 to 820_≤0.5. [1.5 to 5.0]≤1200__BoschCIS-E (KE-Jetronic)_3.7 to 4.35.3 to 5.595[U]

EZLBosch0.3 to 0.6_BatteryBosch_7 to 49 @ starter speed__22 to 26 BTDC @ 3200NV8 to 12 BTDC @ idle39 to 43 BTDC @ 3200_Computer control__Computer control_Bosch/ChampionH7DCO / S9YCC0.80

12 / 190 / 62Ah14.0 / 70 / 248075 / 11.5 (no load)430 to 550 / 3.2

3.52.0

195/65x15: 205/60x15195/65x15: 205/60x152.0 / 2.22

2.0 / 2.5

[+20’±10’]-25’+10’-20’3

+10°25’±30’4

_

[+20’ to 35’]-1°30’±30’

555

+ 90°+ 90°_30 + 90 to 100°M12: 906

2540 + 90 to 100°WSM200 to 24011020

5.01.3 [1.5]6.01.18.5. A/c: 9.570 . TE: 72

1(124.023/083/043/003/004)2CE: 2.0 / 2.03230TE: -5’+10’-20’. Sport: -50’+10’-20’4230TE: +10°10’±30’. Sport: +10°40’±30’5Bolts marked “a” on diagram: 216M11: 55 + 90 to 100°

Click on one of thebuttons above to view

data for this car. Toreturn to this screen and

make another choice,click anywhere on the

data screen.

AutomotiveTechnical

DATABOOK

230E, TE, CE CAT1 1989 to 1993

230E, TE, CE CAT1 1989 to 1993

230E, TE, CE CAT1 1989 to 1993

230E, TE, CE CAT1 1989 to 1993

230E, TE, CE CAT1 1989 to 1993

230E, TE, CE CAT1 1989 to 1993

230E, TE, CE CAT1 1989 to 1993

MERP2302353

Engine &Cooling Fuel Ignition Electrical Running

gearTorquesettings Capacities Notes &

Illustrations

MENU HELP

1: Idle speed 2: CO / Mixture