mc4000-conveyors.pdf

MC4000 Conveyors

Bulk Materials HandlingWe’ve listened and designed them for you...

Schenck Redler MC4000.doc 7/6/07 11:54 Page 3

Members of the Schenck Process Group, Stock Redler Ltdare leading providers of feeding, automation and bulksolids handling solutions.The Schenck Process Group are global market leaders forsolutions in measuring and process technologies inindustrial weighing, feeding, screening and automation.Always close to the customer, with an unrivalled globalnetwork of operating companies we are your competentglobal partner for weighing, feeding, screening andautomation solutions throughout the process industries.

Our philosophy is based on...

Continuous product development

Best practice approach to applications

Raising industry standards

Industries

Power, Coal, Steel, Cement, Mineral Chemical,

Grain Processing, Brewing/Malting Flour/Feed

Food, Particle board, Water Treatment

Capabilities

Single machine

Multiple machines

System solutions

Installation & commissioning

Plant layout & integration

Engineering & contract management

Professional customer service approach

Introduction

The Schenck Process Group develops,manufactures and markets a full range ofsolutions, products and turnkey systemson the basis of combining processengineering expertise, reliablecomponents and field-proven technology.

Members of the Schenck ProcessGroup are:


The MC4000

The MC4000 range of en masse conveyorshas been developed as part of our policy of continuous improvement and a bestpractice approach to all aspects of ourwork in bulk materials handling .

This new generation of Redler chainconveyors directly reflect customers' needsfor a machine that operates reliably indemanding environments without risk tothe high efficiencies that modernproduction requires.

Designed with ease of inspection in mindthe MC4000 range allows prompt andpreventative maintenance to beundertaken with the absolute minimum of plant disruption and downtime .

High Strength Chain - Standard

Drop forged from alloy steel

Precision machined

Case hardened to Rockwell 57 minimum

High tensile strength

The Redler® link minimum tensile

strength is our competitor’s average


MC4000 Conveyors

Driving End

Fully bolted segmented drive sprocket

assembly for rapid replacement

Multi directional sprocket shaft removal

Heavy duty robust sprocket stripper

Positive landing for pedestal bearing

mountings facilitating easy change out

High Strength Chain - Alternative

Engineered chain

Versatile welded steel design

Riveted construction

High tensile strength

Welded flight attachments

Extensive flight range available

Tension End

Fully bolted segmented trailing wheel

assembly for rapid change out

Unique profiled trailing wheel for positive

chain engagement

Visual tension indicators

Spring tension system (optional)


MC Type

Chain Conveyor

MC4022

MC4032

MC4042

MC4052

MC4033

MC4043

MC4053

MC4044

MC4054

MC4055

MC4065

MC4085

MC4105

MC4125

Sprocket

6T 6T6T6T

7T7T7T

9T9T

11T11T11T11T11T

M/C Width

mm

250315400500

315400500

400500

50063080010001250

Load Depth

(max) mm

250250250250

300300300

400400

500500500500500

Chain Type

TT

T&IT&I

TT&IT&I

T&IT&I

T&IT&IT&I

II

MC

40

00

Ch

ain

Co

nve

yor

Ran

ge

Quickview

Condition monitoring

Unique ‘Quickview' wear strip sampling

point for simple but positive wear

monitoring

Simple removal & replacement with

minimum of downtime

Eye View

Ultrasonic thickness test port for accurate

wear strip monitoring (optional)

Can be used whilst the conveyor is

in operation

Casing

Heavy duty & dust tight construction

Bolted wearstrips & return runner supports

Weatherproof ‘Viewports’ at each casing

joint enabling quick inspection for wear

and runner alignment

Laser profiled end flanges to connect

conveyor supports

Key Design Elements

Best practice approachthroughoutDesign driven by industryusersConstructed to aidpreventative maintenanceComponent conditionmonitoringProduced for rapidinspection & diagnosisEasy replacement of wearcomponentsChain tension systemLifetime alignment visibility


Protection System

Redler® RoCon detects abnormal conditions

in drive systems & stops machines rapidly

Redler® Auto Grease automatically

dispenses controlled & continuous

lubrication to the bearings

Redler service / inspection visit on each

machine application


Alternative Fuels

Bio Fuels

Cement

Cereal Processing

Coal

Chemical

Food

Grain

Mineral

Particle Board

Ports & Terminals

Power

Steel

Water Treatment


Publication No. 27/02

Stock Redler LimitedRedler HouseDudbridge, StroudGloucestershire GL5 3EY EnglandT +44 (0) 1453 763 611F +44 (0) 1453 763 [email protected]

Schenck Process GmbHPallaswiesenstraße 100 64293 Darmstadt Germany

T +49 61 51-32 10 28F +49 61 51-32 11 [email protected]


mc4000-conveyors.pdf

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