MBD EVENT SOLUTIONS · data sources (ERP, MES, PLM, Quality, machines, connected tools) required to...
Transcript of MBD EVENT SOLUTIONS · data sources (ERP, MES, PLM, Quality, machines, connected tools) required to...
MBD EVENT SOLUTIONS
The Solution for your PMI challengeDave van der Windt & David van Och
November, 2019
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OPENING
1. Opening
2. Introduction GPO / CadCorner
3. Introduction PTC
4. Digital Transformation
5. MBD Value Drivers
6. Project Approach
7. Next step(s)
2 GPO / CADCORNER
4
THE TEAM: CADCORNER & GPO SOLUTIONS
535# of customers today
Platinum PTC PartnerCAD/CAE/CAM – PLM/IoT/AR
Services
Software
Training
30# team members
Channel ANSYS PartnerAdvanced CAE
Channel CGTech PartnerVERICUT
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We are a SOLUTION PARTNER
to enhance your
PRODUCT DEVELOPMENT & PRODUCTION PROCESS,
from early concept design
till manufactured product.
CAD-CAE-CAM
PDM-PLM
IoT & AR
Via RESULT DRIVEN methodologies
we UNDERSTAND your business needs
& GUIDE you to benefit from all challenges of
DIGITAL TRANSFORMATION!
100% INTEGRATED APPROACH & SOLUTIONS
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EXPERTISE IN THE ENTIRE PRODUCT DEVELOPMENT PROCESS
Product Lifecycle Management
Ideation Concept Design Validate Produce Service
Concept & Detailed Development
Verification – Validation – Simulation - Prototyping
Tooling Design & Manufacturing Prep | Manufacturing
Technical illustration & Documentation
Industrial Transformation (IOT) & Augmented Reality (AR)
End to End Advanced Simulation
3 INTRODUCTION PTC
WHO IS PTC ?
• $1.25B global software company,
headquartered in Boston, MA
• Industry leading:
• IOT & AR Solutions
• CAD & PLM Solutions
• 28,000 active customers
• 6,000 employees
• Strategic technology partner to
world- leading manufacturing
companies
• NASDAQ:PTC - market cap ~$10B
4 DIGITAL TRANSFORMATION
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MARKET CHALLENGES DRIVING DIGITAL DISRUPTION
Workforce CrisisIncreased Product &
Operations Complexity
Changing Market Demands Silos of Information
Increased Global Competition & Cost
Pressures
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The goal is not to become a digital company.
Instead, for industrial companies to capitalize
on digital technologies to defend and
advance their competitive advantage.”
YOU CAN’T FLY A DIGITAL AIRPLANE
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EngineeringFocused on accelerating time to market with optimized designs, real-time simulation and virtual collaboration which will close the loop from design to production
Customer OperationsFocused on value-added services through remote intelligence, customer enabled self-service, automated replenishment, and data driven product/operator recommendations
Manufacturing & Supply ChainFocused on optimizing plant, asset and worker productivity to increase throughput, ensure quality, compliance and worker safety, and reduce operating costs.
Focused on creating new business models, modernizing the workforce while increasing shareholder value
Corporate/CXO
Focused on improving customer satisfaction through innovative services, increased uptime, reduce truck rolls, and quicker time-to-resolution if failure occurs
Customer Service
Sales & MarketingFocused on giving “Voice of the Product” for customer usage and consumable replenishment while providing inspiring product demonstrations through 3D experiences
PRODUCTS | PEOPLE | PROCESSES
UNLEASH OPPORTUNITIES ACROSS THE ENTERPRISE
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PTC’S DIGITAL TRANSFORMATION SOLUTION SUITE
5 MBD VALUE DRIVERS
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• People
MBD VALUE DRIVERS
• Product• Process
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5 MODEL BASED DEFINITION
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• Model Based Definition:– An annotated model and its
associated data elements that define the product in a manner that can be used effectively without a drawing graphic sheet.
• Model Based Enterprise:– An organization that uses model-
based definitions for the purpose of commission, operation, service, and decommission of a product.
DEFINITIONS: MBD VS. MBE
Annotated 3D
CAD Model
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MODEL BASED DEFINITION
Model Based Design
Simulation
Manufacturing
Engineering calculations
Detailed Design Communication
Product Costing
Inspection
Inspection Report Automation
Creation
Design Automation
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3D Annotated Model
Fully semantic,
GD&TISO GPS
Faster Product Development
Faster Manufacturing and Inspection
Reduced Errors and Non-conformances
MBD VALUE OPPORTUNITIES
Fully Annotated
Drawing
Minimally Annotated
Model
Streamlined CMM Programming• MBD = 1.7 hours• 2D Drawing = 7.4 hours• As tested on a specific datasetData from: Investigating the impact of Standard-Based Interoperabillity for design to
manufacturing and quality in the supply chain
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GOING MODEL-BASED – WHERE DO YOU START?
• 3D model is not
verified
• 3D model is not
configuration
controlled
• 2D Drawings are the
master
• 2D Drawings are
primarily deliverables
for internal and
external customers
• 3D Model is verified
• 3D model may be
configuration
controlled
• 2D Drawings
continues to be the
authority
• Design intent
captured in the 3D
annotated model
• 3D Model validated
and configuration
controlled
• Technical Data
Package (TDP)
generated from these
3D models used for
limited downstream
consumption
• Fully loaded 3D
models with
associated artifact
completely define
the product
• Configuration
management,
automatic creation of
“rich” TDP’s, archival
procedures in place
• Rich TDP’s directly
used by all
downstream users
Maturity Level 0 Maturity Level 1 Maturity Level 2 Maturity Level 3
Drawing Centric Model Centric Model-Based Definition Model-Based Enterprise
2D Drawing is the master 2D Drawing is the master 3D Model is the masterFully loaded 3D model is
the master
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MBE: THE PRODUCT DEVELOPMENT PROCESS
Product Lifecycle Management
Ideation Concept Design Validate Produce Service
Concept & Detailed Development
Verification – Validation – Simulation - Prototyping
Tooling Design & Manufacturing Prep | Manufacturing
Technical illustration & Documentation
Industrial Transformation (IOT) & Augmented Reality (AR)
End to End Advanced Simulation
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Challenge : Transformation from a 2D centric to 3D model-based enterprise
Model Based Definition
Design Verification
ManufacturingProcess
NC / CAPA Management
Connected Operation
Model-Based Enterprise (MBE) is a fully integrated and collaborative environment that shares the validated and authorized MBD data across the enterprise that enables the realization of products from concept through sustainment.
FROM DESIGN OFFICE TO PRODUCTION
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• 3D CAD models capture the complete digital product definition– e.g., geometry, dimensions,
tolerances, GD&T, attributes, annotations
• All data is captured within the 3D model
MODEL CREATION WITH 3D ANNOTATIONS
Geometric Dimensioning and
Tolerancing (GD&T)
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• GD&T Creation– Simplified GD&T workflow makes it easy to define semantically correct GD&T
– GD&T authoring is 4 times faster than Creo Authoring (3D Annotation)
• GD&T Validation – GD&T Advisor prevents users from creating invalid annotation
– Mathematics-based recommendations and evaluation • Color coding identifies where GD&T is completely, partially or not defined
• GD&T Education– Users are able to quickly find answers and review GD&T concepts
– Integrated help content with context with sensitive user guide, tool tips and quick reference materials
• GD&T Utilization– Intelligent, CAD-native annotations are usable in downstream processes such as drawing production, tolerance analysis,
computer aided inspection (CMM) and other activities
When properly defined, GD&T clearly communicates design intent
CREO GD&T ADVISOR EXTENSION
Simplify GD&T creation and improve MBD compliance with latest standards (ASME & ISO)
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VIDEO
Model Based Design
• ASME & ISO Standards
• Streamlined workflow
• Guide
• Educate• Validate
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Model Based Definition
Design Verification
ManufacturingProcess
NC / CAPA Management
Connected Operation
End-to-End Solutions Suite
The Digital ThreadConnectivity of digital masters and downstream derivative works
FROM DESIGN OFFICE TO PRODUCTION
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• Design data is securely stored and available for All users
• Publish Model Based Definition from Creo Parametric to Windchill MPMLink (GDT & FTA) as Model Items
• Define Control Characteristics & Annotations in 3D
STORE & MANAGE DATA (ANNOTATION PUBLICATION) – CREO PARAMETRIC
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• Check data from multiple CAD tools
• Review and comment on PMI data
• All communications managed in PLM
• Maintained audit trail of all communications
• Review and comment on product geometry features
3D ANNOTATIONS VERIFICATION
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Model Based Definition
Design Verification
ManufacturingProcess
NC / CAPA Management
Connected Operation
End-to-End Solutions Suite
The Digital ThreadConnectivity of digital masters and downstream derivative works
FROM DESIGN OFFICE TO PRODUCTION
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Production
MANUFACTURING PLANNING PROCESS
Consumed
Operated on
Work Center
...Lines
Skills Process Material
Resources
Plants
Time Breakdown
Textual Description
Part List
Resources List
Illustrations
Work Instruction
Change & Configuration Management Process
Design Manufacturing Planning
Production
Systems
(ERP/MES)
Publish
Process Plan
Builds
Op025
Op 030
Op 010
Op040
Op 020
EngineeringBOM
Equivalent
ManufacturingBOM
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• Define process plan with quality steps
• Allocate Control Characteristics in Process steps
• Allocate QA tools (caliper, micrometer,…)
• Recource Management in Windchill MPMLink– Plant– Workcenter– Tools (cutting, quality, hand,..)– Fixtures, Skills– Process Material
INDUSTRIAL PROCESS DEFINITION
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• Work instructions showing quality step based on critical characteristics
INDUSTRIAL PROCESS CONSULTATION
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Model Based Definition
Design Verification
ManufacturingProcess
NC / CAPA Management
Connected Operation
End-to-End Solutions Suite
The Digital ThreadConnectivity of digital masters and downstream derivative works
FROM DESIGN OFFICE TO PRODUCTION
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• “A role/task-based application that enables operators to seamlessly interact with the many production data sources (ERP, MES, PLM, Quality, machines, connected tools) required to perform their daily work”
• Contextualized Digital/3D Work Instructions
• Integrates OT/IT Data into a Unified Role/Task Based App
• Orchestrates and Captures Data from Machines & Smart Tools
INDUSTRIAL PROCESS EXECUTION
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Model Based Definition
Design Verification
ManufacturingProcess
NC / CAPA Management
Connected Operation
End-to-End Solutions Suite
The Digital ThreadConnectivity of digital masters and downstream derivative works
FROM DESIGN OFFICE TO PRODUCTION
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• Linked within PLM Environment
• Rapid Entry Screens and Data entry accelerators create an easy to implement and use NC system
• Pre-configured European Standard Non conformance process EN 9131 : Aerospace series. QMS
• Nonconformance Data Definition and Documentation
• Automatic Escalation To PPS for improvement
NC / CAPA MANAGEMENT
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Model Based Definition
Design Verification
ManufacturingProcess
NC / CAPA Management
Connected Operation
End-to-End Solutions Suite
The Digital ThreadConnectivity of digital masters and downstream derivative works
FROM DESIGN OFFICE TO PRODUCTION
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• GPO Solutions & TFH ( as Solution providers)
• Reasons for IGS GeboJagema to start Model Based Definition
– Re-Use of CAD Data– Time-reduction on Engineering, CAM & Inspection– Improve Quality by 1 way of working
IGS GEBOJAGEMA & MODEL BASED DEFINITION
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RESULTS: IGS GEBOJAGEMA & MODEL BASED DEFINITION
1. Time Reduction on CAM
2. Time Reduction on Inspection
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RESULT
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RESULT
OUR APPROACH
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PLM
Awareness
•Discuss Initiatives / Challenges
•Vision Presentation & Demonstration
•C-Level | Middle Management | Process Owners
•Result: Awareness, Solution Positioning and our Approach
VRM
Sessions
•Value Road Map Session(s) & Transformation Journeys
•C-Level | Business Owners
•Result: Identified Business Value
PDPA
•Product Development Process Assessment
•Middle Management | Process Owners
•Result: Identified Best Practices
PLM
Workshops
• Interview(s) Current Situation
•Workshop(s) Improved Situation
•Middle Management | Process Owners | Key Users
•Result: Validated PLM Best Practices & Implementation Impact Assessment
PLM
Implementation
•Plan: Functional Design
•Build: Working PLM System
•Realize: Realized PLM Value
VALUE DISCOVERY FRAMEWORK
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• Digital Transformtion is not a hype but reality
• Create a Roadmapthat supports your strategic goals
• Start with Validated Use Casesthat deliver rapid first value
• Let us be your Trusted Partner with Expert Guidance and Support
INDUSTRIAL INNOVATION PLATFORM – NEXT STEP(S)
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MODEL BASED DEFINITION Define a single source of truth for design, manufacturing and process information
Who Needs It?
Customers that want to improve the documentation and
sharing of digital product information for design review and
manufacturing
• The goal is to reduce reliance on 2D detailed drawings and
eliminate lost time documenting non-critical information
• Unlike 2D data, 3D information is easily visualized and
interrogated
Business Value
• Reduce time-to-market
• Reduce product
development cost
• Improve product quality
and innovation
• Improve collaboration
and communication
Process Improvement
• Model-based documentation and GD&T
• Streamline communication using a drawing-free process
Technology/ Capability
• Streamline product documentation via drawing-free process
• Eliminate human error and miss-interpretation of 2D information
• Define a single source of product development and
manufacturing information
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CREO PARAMETRIC − UNITE TECHNOLOGY
Capabilities to support multi-CAD Collaboration and Consolidation
Who Needs It?
Every customer that needs to integrate and work with design data from OEMs and outsourced design
partners (components, subsystems, etc.)
• The typical company uses an average of 2.7 CAD systems
Business Value
• Reduce product cost
• Reduce time-to-market
• Reduce product development cost
• Improve product quality and innovation
Process Improvement
• Multi-CAD Design Collaboration
• CAD Consolidation
Technology/ Capability
• Easily integrate and work with data from any
CAD source
• Directly import CATIA V4/V5, SolidWorks, Solid
Edge and Inventor formats
• Directly open CATIA V4/V5, SolidWorks and
Siemens NX data
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CREO PARAMETRIC − IMPORT DATA DOCTOR (IDD)
Automate the “repair” and “clean-up” of imported geometry
Who Needs It?
Customers that work with imported data and require the ability to repair translated geometry that has
missing information, geometry gaps and errors
• Data does not always translate 100%
Business Value
• Reduce product costs
• Reduce time-to-market
• Reduce product development cost
Process Improvement
• Repair and modification of imported data
Technology/ Capability
• Tools to Repair, Modify and Featurize
imported geometry
• Repair tools – used to make geometry solid
or improve the quality of imported surfaces
and edges
• Modification tools – used to move, replace,
and manipulate imported geometry
• Featurization tools – used to convert non-
analytic geometry to analytic geometry
and create curves and surfaces within the
imported data
ENGINEERING EXCELLENCE
•
SALES AND MARKETING EXPERIENCES
MANUFACTURING EFFICIENCY
PRODUCT AND SERVICE INNOVATION
SERVICE OPTIMIZATION
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POWER OF PTC’S TECHNOLOGY PLATFORMS
3D LIFECYCLE ORCHESTRATION EXPERIENCE
Generative Design ContextualizationSpatial Recognition
& Tracking
Associative 3D Modeling IT & OT Data AcquisitionObject Recognition
& Tracking
3D Work Instructions Business Process Flow Expertise Capture
IOT-Connected
3D Digital Twin
Data Analytics
& VisualizationExperience Authoring
Configured Digital
MockupUX Composition
Logical Procedure
Guidance
3D Spatial &
Object Capture
Domain-specific Logic
Composition
Ad Hoc Collaborative
Experiences
Design for Additive
Manufacturing
Domain-specific
Data Models Composition
HMI / Experience
of Things
Multi-CAD Collaboration
Requirements Management
Industrial Protocol
Translation
Multi-Platform Device
Support
Real-time SimulationDigital Content Management
& Remote AccessContent Management
Content Management
BOM Management
Project Collaboration,
Governance & Workflow
Manufacturing Process
Management
Service Process
Management
Change & Configuration
Management/Digital Thread
Product Variability
Management
Quality Management
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POWERED BY THE BEST TECHNOLOGY AND PEOPLE
2019
2018
32% YoY growth1,500 industrial customers
57% market share680M Vuforia app installs
Best Industrial IoT Platform of 2018
JUL
Industrial IoT Platform Visionary
MAY
Leading IoT Platform Vendor
JUN JUL
2018 Leader in the Global IoT
Platform Market
JUL
Best Industrial IoT Platform of 2018
Top Smart Manufacturing
Platform
JUL
Industrial IoT Software Platforms
AUG
Boston GlobeTop Places
to Work
NOV
JAN
Technology Leader in the
Global PLM Market 10 Hot IoT
Companies to Watch
JAN
PTC Customer Success
Program Wins STAR Award
JAN APR
IIoT Company of the Year
APR
Technology Leader in IIoT
Platform Market
JUN
Partner of the Year for Edge
and IoT Solutions
JUN
MarketScapefor IIoT
Platforms for Manufacturing
Industrial IoT Platform Visionary
JULJUN
Product Leader in PLM for
Digital Transformation
in Discrete Manufacturing
Partner of the Year for
Manufacturing and Resources, Mixed Reality,
and IoT
JUN
TURNING POSSIBILITY INTO REALITY
• PTC uniquely provides industrial
companies with:
– Deep industrial domain expertise that ensures alignment
– Unique portfolio of technology that incorporates people
– Solutions and partner frameworks that accelerate time-to-value
• With PTC, and its partner ecosystem,
manufacturers can capitalize on the promise of digital transformation today
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WE ARE A GLOBAL TECHNOLOGY LEADER
6KEmployees
$1.24BFY18
Total Revenue
30 YearHeritage of Innovation
Life Sciences
6%
Retail & Consumer
8%
Other
8%
Electronics & High Tech
16%
Industrial Products
33%
Federal, Aerospace & Defense
15%
Automotive14%
Fast Facts
RegionsVerticals
42%
Americas
39%
Europe
19%
Asia Pacific