Mazary -- Session 714 - Serious injury
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Transcript of Mazary -- Session 714 - Serious injury
Serious Injury & Fatality (SIF) Prevention and Operational Risk Management
Session 714
[email protected], CSP, CHMM
Senior Safety Consultant, DuPont
DuPont Sustainable Solutions
Introduction – Why Risk?
Serious Injury & Fatality (SIF)
SIF Prevention
1) SIF Hazard Identification
2) Risk Controls \ Barriers
3) Communication
4) Sustainability
Electric Shock Example
AG
END
A
Copyright ©2014 E. I. du Pont de Nemours and Company. All rights reserved. The DuPont Oval Logo, DuPont™, and The miracles of science™ are registered trademarks or trademarks of DuPont or its affiliates. DuPont Sustainable Solutions
DuPont Sustainable Solutions Copyright ©2014 E. I. du Pont de Nemours and Company. All rights reserved. The DuPont Oval Logo, DuPont™, and The miracles of science™ are registered trademarks or trademarks of DuPont or its affiliates. DuPont Sustainable Solutions Copyright ©2014 E. I. du Pont de Nemours and Company. All rights reserved. The DuPont Oval Logo, DuPont™, and The miracles of science™ are registered trademarks or trademarks of DuPont or its affiliates. DuPont Sustainable Solutions
Must become more agile in today’s rapidly
changing economy.
Business
Seek Risk Mitigation Increase Productivity
DuPont Sustainable Solutions Copyright ©2014 E. I. du Pont de Nemours and Company. All rights reserved. The DuPont Oval Logo, DuPont™, and The miracles of science™ are registered trademarks or trademarks of DuPont or its affiliates. DuPont Sustainable Solutions
Companies are increasingly scrutinized by
investors, regulators, the public and the media.
Operational Performance
DuPont Sustainable Solutions
Proper management
and mitigation of
operational risk
Can prevent adverse business impact
Can drive profitability
Copyright ©2014 E. I. du Pont de Nemours and Company. All rights reserved. The DuPont Oval Logo, DuPont™, and The miracles of science™ are registered trademarks or trademarks of DuPont or its affiliates. DuPont Sustainable Solutions
DuPont Sustainable Solutions
Effective operational
risk management
Lowers operating costs
Reduces losses
Increases customer satisfaction
Optimizes insurance coverage and premiums
Exceeds regulatory compliance
Copyright ©2014 E. I. du Pont de Nemours and Company. All rights reserved. The DuPont Oval Logo, DuPont™, and The miracles of science™ are registered trademarks or trademarks of DuPont or its affiliates. DuPont Sustainable Solutions
DuPont Sustainable Solutions
Companies that focus on managing and reducing risk
rather than driving compliance to systems
or procedures are
THE MOST EFFECTIVE
DuPont Sustainable Solutions Copyright ©2014 E. I. du Pont de Nemours and Company. All rights reserved. The DuPont Oval Logo, DuPont™, and The miracles of science™ are registered trademarks or trademarks of DuPont or its affiliates. DuPont Sustainable Solutions
DuPont Sustainable Solutions
PREVENTION PLAN
For SIF’s
Serious Injuries & Fatalities
Serious Injury?
Problem?
4 Step Prevention Plan
Copyright ©2014 E. I. du Pont de Nemours and Company. All rights reserved. The DuPont Oval Logo, DuPont™, and The miracles of science™ are registered trademarks or trademarks of DuPont or its affiliates. DuPont Sustainable Solutions
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Class Exercise A
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1. Significant blood loss
2. First degree skin burn
3. CPR or external defibrillator
4. Chest or abdominal trauma affecting vital organs
5. Laceration\Cut requiring bandage
6. Loss of consciousness
7. Amputations involving bone loss
8. Paralysis
9. Dizziness
10. Heat Exhaustion
11. Herniated Disc
Which are NOT a Serious Injury?
DuPont Sustainable Solutions
1. Significant blood loss
2. First degree skin burn
3. CPR or external defibrillator
4. Chest or abdominal trauma affecting vital organs
5. Laceration\Cut requiring bandage
6. Loss of consciousness
7. Amputations involving bone loss
8. Paralysis
9. Dizziness
10. Heat Exhaustion
11. Herniated Disc
These are NOT a Serious Injury?
DuPont Sustainable Solutions
SERIOUS INJURY/ILLNESS
KEY TERMINOLOGY
1. Life-threatening
injury/illness:
2. Life-changing
injury/illness:
- - - - - - - - - - - - - - - - - - - - - - - - - -
Any injury or illness that resulted in:
DuPont Sustainable Solutions Copyright ©2014 E. I. du Pont de Nemours and Company. All rights reserved. The DuPont Oval Logo, DuPont™, and The miracles of science™ are registered trademarks or trademarks of DuPont or its affiliates. DuPont Sustainable Solutions
What
Problem?
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How is your safety program doing?
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Class Exercise B
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1,484 Oil & Gas Fatal Incidents
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How is the Fatal Rate?
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PROBLEM?
People are still making
mistakes and the
wrong decisions
In spite of improved
overall performance:
serious injuries and
fatalities still happen
Copyright ©2014 E. I. du Pont de Nemours and Company. All rights reserved. The DuPont Oval Logo, DuPont™, and The miracles of science™ are registered trademarks or trademarks of DuPont or its affiliates. DuPont Sustainable Solutions
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The Operational Risk Management Funnel
Differentiated Risk Management
All Hazards
Low Hazards
High Hazards
Very High Hazards
Safety Management Systems
DuPont Sustainable Solutions
Serious Injury & Fatality (SIF) Prevention Process
SIF Hazards Identification
Risk Evaluation & Reduction
Communication
Sustainable Improvements
STEP 1
STEP 2
STEP 3
STEP 4
DuPont Sustainable Solutions Copyright ©2014 E. I. du Pont de Nemours and Company. All rights reserved. The DuPont Oval Logo, DuPont™, and The miracles of science™ are registered trademarks or trademarks of DuPont or its affiliates. DuPont Sustainable Solutions
Identifying
SIF Hazards
Actual
Potential
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Step 1: SIF Hazards Identification
Site Safety Data
Industry
Site Field Audits
Site-Specific SIF Hazards
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Class Exercise C
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Site Safety Data: Investigation Reports
Date Hazard Actual Injured
Workers
Potential Injured
Workers
SIF Priority Yes or No
2011
Crane Drops 5 lb. Load 20 ft.
1 3
?
2012
Slip & Same Level Fall
1 3
?
2014
Leg Burn: 1st degree
1 1
?
2015
Confined Space Welding Fire
0 2
?
DuPont Sustainable Solutions
Site Safety Data: Investigation Reports
Date Hazard Actual Injured
Workers
Potential Injured
Workers
SIF Priority Yes or No
2011
Crane Drops 5 lb. Load 20 ft.
1 3
YES
2012
Slip & Same Level Fall
1 3
NO
2014
Leg Burn: 1st degree
1 1
NO
2015
Confined Space Welding Fire
0 2
YES
DuPont Sustainable Solutions
Common SIF Hazards Dropped Objects
Toxic Materials/Environment
Caught In/Between
Elevation Fall
Industrial Truck
Motor Vehicle
Fire/Explosion
Workplace Violence
Electrical Energy
DuPont Sustainable Solutions
DuPont Sustainable Solutions Copyright ©2014 E. I. du Pont de Nemours and Company. All rights reserved. The DuPont Oval Logo, DuPont™, and The miracles of science™ are registered trademarks or trademarks of DuPont or its affiliates. DuPont Sustainable Solutions
Dropped Objects
• Tools Dropped
• Tool Tethering
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Toxic Materials /
Environment
• Confined Spaces
• Toxic Chemicals
DuPont Sustainable Solutions
DuPont Sustainable Solutions Copyright ©2014 E. I. du Pont de Nemours and Company. All rights reserved. The DuPont Oval Logo, DuPont™, and The miracles of science™ are registered trademarks or trademarks of DuPont or its affiliates. DuPont Sustainable Solutions
Caught In / Between
• Excavation
• Pulled into Machines
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DuPont Sustainable Solutions Copyright ©2014 E. I. du Pont de Nemours and Company. All rights reserved. The DuPont Oval Logo, DuPont™, and The miracles of science™ are registered trademarks or trademarks of DuPont or its affiliates. DuPont Sustainable Solutions
Elevation Fall
(Falls from above)
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DuPont Sustainable Solutions Copyright ©2014 E. I. du Pont de Nemours and Company. All rights reserved. The DuPont Oval Logo, DuPont™, and The miracles of science™ are registered trademarks or trademarks of DuPont or its affiliates. DuPont Sustainable Solutions
Industrial Truck
• Backhoe
• Forklifts
• Dump Trucks
DuPont Sustainable Solutions
DuPont Sustainable Solutions Copyright ©2014 E. I. du Pont de Nemours and Company. All rights reserved. The DuPont Oval Logo, DuPont™, and The miracles of science™ are registered trademarks or trademarks of DuPont or its affiliates. DuPont Sustainable Solutions
Motor Vehicle
• Business
• Rentals
• Fleet
DuPont Sustainable Solutions
DuPont Sustainable Solutions Copyright ©2014 E. I. du Pont de Nemours and Company. All rights reserved. The DuPont Oval Logo, DuPont™, and The miracles of science™ are registered trademarks or trademarks of DuPont or its affiliates. DuPont Sustainable Solutions
Fire / Explosion
DuPont Sustainable Solutions
DuPont Sustainable Solutions Copyright ©2014 E. I. du Pont de Nemours and Company. All rights reserved. The DuPont Oval Logo, DuPont™, and The miracles of science™ are registered trademarks or trademarks of DuPont or its affiliates. DuPont Sustainable Solutions
Workplace Violence
• Work Alone
• Work Remote
• With Public
• Cash $
• At Night
DuPont Sustainable Solutions
DuPont Sustainable Solutions Copyright ©2014 E. I. du Pont de Nemours and Company. All rights reserved. The DuPont Oval Logo, DuPont™, and The miracles of science™ are registered trademarks or trademarks of DuPont or its affiliates. DuPont Sustainable Solutions
Electrical Energy
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Cawley, J.C., Brenner, B.C., Occupational Electrical Injury Statistics for the US, 2003-2009, Conference Record, 2012 IEEE IAS Electrical Safety Workshop, January 30-February 3, 2012, Daytona, FL
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Contact with Overhead Power Lines
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Contact with Electrical Components
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Contact when using Machine, Tool, Appliance or Light Fixture
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½ of electrocution fatalities are “other” workers and NOT Electrical workers
Electrical workers
Other workers
Not just Electricians
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Low frequency…
but Very High Consequence
Low frequency
• <0.2% of non-fatal
lost time injuries
High Consequence 2010 US BLS data
DuPont Sustainable Solutions
Co
ntr
ol E
ffective
ne
ss
Hierarchy of Hazard Control Measures
from ANSI Z10
Elimination
Eliminate the hazard during design
Personal Protective Equipment
Available, effective, easy to use
Substitution
Substitution of less hazardous equipment,
system or energy
Administrative Controls
Planning processes, training, permits, safe work practices,
maintenance systems, communications, and work management
Engineering Controls
Design options that automatically reduces risk
Warnings
Automatic or manual, permanent or temporary, visible or audible
warning systems, signs, barriers and labels
Life
Cycle
Valu
e
Hierarchy of Risk Control Measures from ANSI Z10 Most Effective
Control
Least Effective Control
DuPont Sustainable Solutions
Class Exercise D
DuPont Sustainable Solutions
Climb 20 foot ladder, outdoors to read pressure gauge, in H2S Plant
Hazard Controls Description
Elimination
Substitution
Engineering
Warnings
Administrative 1 - Procedures 2 - Training
PPE 1 - H2S Personal Monitor 2 - Full Body Harness 3 - SCBA
DuPont Sustainable Solutions
Climb 20 foot ladder, outdoors to read pressure gauge, in H2S Plant
Hazard Controls Description
Elimination Remote pressure read out at ground level
Substitution
Engineering Replace ladder with stairs & handrails
Warnings
Administrative 1 - Procedures 2 - Training
PPE 1 - H2S Personal Monitor 2 - Full Body Harness 3 - SCBA
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RISK EVALUATION \ ASSESSMENT SIF Hazard Example:
Overhead Electric Power Line Contact
CURRENT BARRIERS \ CONTROLS
WEAKNESSES \ HOLES
ADDITIONAL BARRIERS \ CONTROLS
Procedures Training Non-conductive
Tag Lines Planned Outages Clearance
Restrictions LOTO
Contractor & Delivery
Contractor Orientation
Daily Briefing
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Bowtie Diagram
Event
Haz
ard
Threat 1
Threat 2
Threat 3
Threat X
…
Consequence 1
Consequence 2
Consequence 3
Consequence X
…
Control Measures Recovery Measures
Escalation Factor
Escalation Control Escalation
Factor
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Step 3: Communication
COMMUNICATE & TRAIN
(Affected Employees & Contractors)
New SIF Hazards
New Hazard Controls/Barriers (Risk Reductions)
Potential SIF Incident Metrics
Safety Management
Systems (SMS) Improvements
DuPont Sustainable Solutions
Step 4: Sustainable Improvements
ANNUALLY
DAILY
MOC
Serious Injury & Fatality Prevention Process Re-evaluation
I
M
P
R
O
V
E
M
E
N
T
S
DuPont Sustainable Solutions Copyright ©2014 E. I. du Pont de Nemours and Company. All rights reserved. The DuPont Oval Logo, DuPont™, and The miracles of science™ are registered trademarks or trademarks of DuPont or its affiliates. DuPont Sustainable Solutions
The REAL Reason we Identify SIF Hazards
And
Minimize Risk
through
Effective
Hazard Controls & Barriers
DuPont Sustainable Solutions
Questions
YOUR FEEDBACK IS IMPORTANT!
Session Evaluations can be completed:
On the Safety 2016 App
Using the link in the email reminder you
will receive at the end of each day