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Transcript of Maximum plant availability – minimum operating costsMaximum plant availability – minimum...
siemens.com/high-voltage-motors
SIMOTICS HV high-voltage motors
Maximum plant availability – minimum operating costs
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SIMO TICS
Low-voltage motors for line and converter operation Motion control motors DC motors High-voltage motors
General PurposeSIMOTICS GP
Severe DutySIMOTICS SD
Explosion ProtectedSIMOTICS XP
Definite PurposeSIMOTICS DP
Flexible DutySIMOTICS FD
Trans-standardSIMOTICS TN
High TorqueSIMOTICS HT
ServomotorsSIMOTICS S
Main motorsSIMOTICS M
Linear motorsSIMOTICS L
Torque motorsSIMOTICS T SIMOTICS DC SIMOTICS HV
IEC: 0.09 ... 45 kW NEMA: 1 ... 200 HP
IEC: 0.75 ... 315 kW NEMA: 1 ... 400 HP
IEC: 0.12 ... 1,000 kW NEMA: 1 ... 300 HP
0.37 – 481 kW 200 – 1,600 kW IEC: 200 – 5,000 kW NEMA: 125 – 2,250 HP
150 – 2,100 kW 0.05 – 34.2 kW 2.8 – 1,340 kW 1.29 – 119.3 kW 1.7 – 380 kW 30 – 1,610 kW IEC: 200 kW – 100 MW NEMA: 270–135,000 HP and higher
Pumps, fans, compres-sors, conveyor tech-nology with special requirements relating to low weight and the highest efficiency
Pumps, fans, com-pressors, conveyor technology, marine applications, offshore, mixers, mills, extrud-ers, rolls with special requirements relating to ruggedness, espe-cially in the chemical and petrochemical industries
For general indus-trial applications with special requirements relating to explosion protection, for ex-ample, in the process industry
Special motors, for ex-ample, for processing and transport roller tables, ventilating tun-nels, parking houses, shopping malls, har-bor cranes, container railway terminals
Pumps, fans, compres-sors and conveyor systems with high performance as well as cranes, extruders, bow thrusters in sec-tors such as chemical, paper, oil & gas, ma-rine, metals, cement and mining
Pumps, fans, compres-sors, mixers, extruders in the chemical and petrochemical indus-try, paper machines, mining, cement, steel industry, marine applications including propulsion
Gearless motors with high torques for paper machines, slow running pumps, mills, shears for cutting steel, bow thrusters, winches and main propulsion drives in ships
Applications requiring high dynamic perfor-mance and high precision, e.g. handling systems, woodworking, glass, ce-ramic and stone process-ing, packaging, plastics and textile machines, machine tools
Rotary axes that rotate precisely with a high dy-namic performance, e.g. main drives in presses, printing machines, roller drives and winders in foil machines and other converting applications, main spindle drives in machine tools
Applications demand-ing the highest dynamic performance and preci-sion for linear motion, for example, machining centers, turning, grinding, laser machining, handling and in the machine tool domain
Rotary axis applications with the highest demands placed on precision and force, e.g. extruders, winders, roller drives, ro-tary axes in machine tools, rotary indexing tables, tool magazines
Motors for standard drive applications in all industrial areas and in infrastructure
Medium and high-voltage drive applications, includ-ing compressors, blast furnace blowers, refiners, pumps, extruders, rolling mills, mine hoists, strip mills, crushers, ships main drives
The most extensive range of motors – SIMOTICS
The history behind the most extensive range of motors in the market today started about 150 years ago, when Werner von Siemens developed the dynamo electric principle in 1866. It allowed the design and construction of powerful electric motors and created the basis for their widespread use in the industrial environment. Since then, motor development has been a core business of the company – and with more than 100 years of experience under its belt, Siemens sets the pace when it comes to innovative motor technology.
Today, in industrial plants and systems around the world, many millions of our motors are ensuring efficient motion in operation – in all sectors, applications and power classes. Starting with energy-efficient low-voltage motors through motion control motors with a high dynamic performance up to powerful high-voltage motors and well-proven DC motors. All of these motors have proven themselves in use, and are attractive as a result of their quality, efficiency and competitiveness. The only thing that was missing up to now was a name that reflected their power and performance. They now have this name and it is SIMOTICS.
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SIMO TICS
Low-voltage motors for line and converter operation Motion control motors DC motors High-voltage motors
General PurposeSIMOTICS GP
Severe DutySIMOTICS SD
Explosion ProtectedSIMOTICS XP
Definite PurposeSIMOTICS DP
Flexible DutySIMOTICS FD
Trans-standardSIMOTICS TN
High TorqueSIMOTICS HT
ServomotorsSIMOTICS S
Main motorsSIMOTICS M
Linear motorsSIMOTICS L
Torque motorsSIMOTICS T SIMOTICS DC SIMOTICS HV
IEC: 0.09 ... 45 kW NEMA: 1 ... 200 HP
IEC: 0.75 ... 315 kW NEMA: 1 ... 400 HP
IEC: 0.12 ... 1,000 kW NEMA: 1 ... 300 HP
0.37 – 481 kW 200 – 1,600 kW IEC: 200 – 5,000 kW NEMA: 125 – 2,250 HP
150 – 2,100 kW 0.05 – 34.2 kW 2.8 – 1,340 kW 1.29 – 119.3 kW 1.7 – 380 kW 30 – 1,610 kW IEC: 200 kW – 100 MW NEMA: 270–135,000 HP and higher
Pumps, fans, compres-sors, conveyor tech-nology with special requirements relating to low weight and the highest efficiency
Pumps, fans, com-pressors, conveyor technology, marine applications, offshore, mixers, mills, extrud-ers, rolls with special requirements relating to ruggedness, espe-cially in the chemical and petrochemical industries
For general indus-trial applications with special requirements relating to explosion protection, for ex-ample, in the process industry
Special motors, for ex-ample, for processing and transport roller tables, ventilating tun-nels, parking houses, shopping malls, har-bor cranes, container railway terminals
Pumps, fans, compres-sors and conveyor systems with high performance as well as cranes, extruders, bow thrusters in sec-tors such as chemical, paper, oil & gas, ma-rine, metals, cement and mining
Pumps, fans, compres-sors, mixers, extruders in the chemical and petrochemical indus-try, paper machines, mining, cement, steel industry, marine applications including propulsion
Gearless motors with high torques for paper machines, slow running pumps, mills, shears for cutting steel, bow thrusters, winches and main propulsion drives in ships
Applications requiring high dynamic perfor-mance and high precision, e.g. handling systems, woodworking, glass, ce-ramic and stone process-ing, packaging, plastics and textile machines, machine tools
Rotary axes that rotate precisely with a high dy-namic performance, e.g. main drives in presses, printing machines, roller drives and winders in foil machines and other converting applications, main spindle drives in machine tools
Applications demand-ing the highest dynamic performance and preci-sion for linear motion, for example, machining centers, turning, grinding, laser machining, handling and in the machine tool domain
Rotary axis applications with the highest demands placed on precision and force, e.g. extruders, winders, roller drives, ro-tary axes in machine tools, rotary indexing tables, tool magazines
Motors for standard drive applications in all industrial areas and in infrastructure
Medium and high-voltage drive applications, includ-ing compressors, blast furnace blowers, refiners, pumps, extruders, rolling mills, mine hoists, strip mills, crushers, ships main drives
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The most important key data• Seamless range of power ratings, extending from
200 kW up to 100 MW and more• All voltage classes up to 13.8 kV• Motor speeds from 7 up to 15,900 rpm
up into the Megawatt range• Torques up to 25,000,000 Nm• Degrees of protection up to IP68• Explosion protection in all of the usual types of
protection for Zones 1 and 2, also double protection• Suitable for demanding environments, e.g. for
extreme temperatures down to –60 °C with explosion protection
• All levels of dynamic response and performance
• Synchronous motors in solid and laminated versions – with salient pole or cylindrical rotor design and induction motors with either squirrel-cage or slipring rotor
• Flexible cooling concepts: air-air and air-water heat exchangers, open-circuit, through ventilation, rib cooling, pipe cooling and water-jacket cooling
• Fixed- and variable-speed operation• Motor solutions for drive systems with and without
gearbox• All of the international certifications, e.g. IEC,
NEMA, NEPSI, CCOE, GOST, UL, etc. • Sector-specific versions according to API,
ZLM, DNV, Lloyd´s Register, GL etc.
The absolute number one
The precisely fitting solution for every high-voltage drive application: SIMOTICS HV
There is good reason why SIMOTICS HV high-voltage motors are the number one in the global market. The comprehensive portfolio has the optimum high-voltage motor for every high-rating drive application – and sets new standards when it comes to reliability and efficiency.
The range: versatile and seamless up to 100 MW and moreThe extensive portfolio of SIMOTICS HV high-voltage motors has the solution that precisely fits each and every industrial application. Motor series close to the standard, which cover a wide percentage of all application areas, can always be precisely adapted to address the individual
requirement as a result of the wide range of options. Additional application-specific motors, for example gearless ore crushing drives, rolling mill drives, main propulsion drives for ships and high-speed compressor drives with power ratings up to 100 MW and more ensure that the portfolio really is seamless.
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Typical applications• Pumps and compressors in the oil & gas sector –
as well as the petrochemical industry• Coolant pumps and blowers in power plants• Rolling mill motors and blast furnace blowers in
the steel sector• Ore crushers, mine hoists, excavators, mills and
conveyor belts in mining• Rotary furnaces and mills in the cement industry• Main pumps for water utilities• Main and thruster drives for marine applications • Refiners in the paper industry• Compressor drives for air separation plants
Your advantages• Selection of motors – second to none in the market• Extremely reliable • Low maintenance and long service life• Energy saving • Space saving • Simple plant integration• Can be flexibly adapted to any application
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You can depend on this• The Micalastic® insulation system that has proven itself around
the world for decades • The Vacuum Pressure Impregnation (VPI) system, coordinated
with the insulation design, allows line and converter opera-tion, high switching and reversing strengths, high stiffness of the winding overhang and excellent corona protection
• Outstanding mechanical strength and thermal endurance for an extremely long winding service life
• Extremely low vibration values, which is made possible by the innovative production process in conjunction with high- precision balancing values, which not only satisfy IEC, NEMA and API standards, but frequently even surpasses them
• Bearings that have an especially long service life and require very little maintenance
In the core of the process
The basis for the highest plant availability
For decades, Siemens has set the pace for high-voltage motors in the global market. For all ongoing and new developments, our focus has always been on achieving the maximum reliability of our high-voltage motors. When all is said and done, as core of the process, they have a decisive influence on the availability of the complete plant or system. Maximum reliability – even under the toughest of conditionsOur power of innovation and the experience that we have gained over many decades represent the key to achieving high productivity. We know how important the reliability of high-voltage motors is. This is the reason that we use high-quality materials and components. Further, for SIMOTICS HV motors, enclosure, bearings, active parts, ventilation and cooling system are perfectly harmonized and coordinated with one another. All materials, every component and every production technique is carefully selected to secure the high availability of your plant or system.
Tough testing before they go to the fieldBefore our high-voltage motors are used in your plant or system, they are subject to rigorous testing in state-of-the-test systems. There, future operation is simulated under normal and extreme conditions. Climate chambers, in which the behavior of motors is checked from –55 °C to + 85 °C as well under high humidity, or back-to-back tests up to 100 MW are just some examples of the wide range of functionality of the test systems, which are also avail-able in our Norwood (USA), Tianjin (China), Kalwa (India) as well as Berlin, Nuremberg and Ruhstorf (Germany) plants. System integration only proceeds once rigorous testing has been completed. This ensures fast and smooth com-missioning and secures long-term undisturbed operation.
Monitoring for the extreme caseIn extreme situations, even the most technically sophisti-cated motor is subject to load levels that result in opera-tion at the limits of its design load. As a consequence, our motors are equipped as standard with bearing and wind-ing monitoring devices. In addition, for SIMOTICS HV motors, a motor condition monitoring system allows bear-ing vibration and temperature as well as winding temper-ature to be monitored online. The data are evaluated by a central maintenance system integrated in the control room. As soon as the alarm threshold is reached, the appropriate service measures can be automatically initiated.
Short response times – around the globeThe Siemens service network spans the globe: it can be accessed “24 / 7”, and when service is required, short dis-tances optimize response times – and as a consequence, downtimes are decisively minimized. Our numerous con-tract workshops can access spare parts that are available for decades – and when required can also retrofit motors.
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Frugal – in every perspective
The efficiency of SIMOTICS HV motors
SIMOTICS HV motors not only set themselves apart as a result of their outstanding reliability. Their cost-saving features are also unique – and that from every perspective: Over the complete lifecycle, they save time and space – and last but not least, operating costs.
Shorter project execution timesAlready starting in the planning phase, intelligent tools support the selection, configuration and engineering of SIMOTICS HV motors. For instance, the SIZER WEB ENGINEERING tool to reliably select the optimum motor and for efficient engineering with complete documen- tation.
However, SIMOTICS HV motors themselves play a role in significantly speeding up project execution: Their delivery times are extremely short and their low weight for the particular power rating, coupled with the installation-friendly design means that they can be very quickly inte-grated in the plant or system.
Less space requiredOur compact high-voltage motors also set standards when it comes to power-related dimensions and weights. They save valuable space, therefore reducing the costs of the complete plant or system: The costs associated with the motor foundation are lower – and mounting and installation costs are also reduced. This is ensured by the following:
• high utilization of the active parts• innovative cooling and ventilation systems• state-of-the-art motor design techniques
Quiet without noise dampingThe low noise level for the particular power rating of Siemens high-voltage motors means that additional noise attenuating measures are not required. This also saves time and costs.
Lower operating costsEnergy usage has an especially significant impact on the operating costs. To keep these low, SIMOTICS HV motors have an especially low-loss design: in some instances, they have efficiencies above 98 %. Beyond this, the low-mainte-nance concept reduces maintenance costs to a minimum. Further, as all wearing parts are standard parts, favorably priced standard lubricating greases (based on lithium soap and mineral oil) can be used – which also has a positive impact on the operating costs.
Environmentally friendlySIMOTICS HV motors reduce the stress on our environment over the complete lifecycle, and not only as a result of their low energy usage. They can also be recycled up to 98 %.
InnovativeWell-proven technologies are used as basis for the innova-tive concepts of Siemens high-voltage motors. The ventila-tion versions that are available have been tried and tested many times over. Especially innovative motor designs with active magnetic bearings are completely wear-free and quiet. The well-proven contactless bearing technology sets itself apart as a result of all the advantages that it offers. In addition to low power losses, they have a wide speed con-trol range and maximum smooth running operation as a result of the high balance quality.
H-compact H-compact PLUS
M (Modular) A-compact PLUS
H-modyn A-modyn HS-modyn LOHER VARIO
LOHER VARIO PLUS
LOHER tube-cooled
High-speed synchronous
Rolling-mill motors Ring motors mining
Mine-hoist motors Marine motors Coolant pump motors
Injection pump motors
ANEMA motors
Range of power ratings
0.2 – 3 MW 0.4 – 12 MW Up to 18 MW 0.2 – 7.5 MW 5 – 38 MW (induction) 5 – 59 MW (synchronous)
1.8 – 20 MW (induction) 5 – 25 MW (synchronous)
2 – 25 MW 0.15 – 2.8 MW 0.5 – 14 MW 1 – 7.1 MW 15 – 100 MW and higher
500 – 16.5 MW 8 – 35 MW 1 – 17 MW 4 – 30 MW 4.5 – 12 MW 1.5 – 20 MW 0.7 – 13.4 MW
Voltage classes 2 – 11 kV 2 – 13.8 kV 3,3 – 11 kV 2 – 11 kV 3.3 – 13.8 kV 3.3 – 13.8 kV 3.3 – 13.8 kV 2 – 11 kV 2 – 11 kV 2 – 11 kV 2.4 – 13.8 kV 1.5 – 3.3 kV 3.6 – 4.2 kV Up to 3.3 kV Up to 6.6 kV Up to 13.8 kV Up to 13.8 kV 2,3 – 13,8 kV
Shaft heights 315 – 630 mm 450 – 710 mm 800 mm 315 – 630 800 – 1,250 mm 900 – 1,180 mm 710 – 1,000 mm 355 – 630 mm 500 – 800 mm 710 – 1,000 mm – – – – – – – 317 – 710 mm
Number of poles 2 – 12 2 – 12 4 – 8 2 – 8 2 – 16 (induction) 2 – 6 (synchronous)
4 – 16 (induction) 6 – 10 (synchronous)
2 2 – 16 2 – 16 2 – 16 2 – 4 – – – – 4 – 6 2 – 4 2 – 16
Speed Up to 3,600 rpm Up to 4,800 rpm Up to 1,800 rpm Up to 3,600 rpm Up to 3,600 rpm 1,800 (induction) 1,200 (synchronous)
Up to 15,900 rpm Up to 3,600 rpm Up to 3,600 rpm Up to 3,600 rpm 3,000 – 7,000 rpm 20 – 1,500 rpm 9 – 13 rpm 30 – 80 rpm 80 – 200 rpm 1,200 – 1,800 rpm 1,000 – 5,200 rpm Above 3,600 rpm on request
Degree of protection IP55, IP65, IP56 non-heavy sea
IP23, IP24W, IP55, IP56 non-heavy sea
IP55, IP56 IP23, IP24W, IP55 IP54, IP56, WPII IP54, IP55 (synchronous), IP56 ((induction), IP24W, WPII
IP54, IP55 IP56, IP65, IP66, IP67 IP55, IP56 IP55, IP56, IP65, IP66 IP23 – IP56 IP44, IP54 IP23, IP55 IP44 IP44, IP54, IP56 up to the lower shaft edge
IP23 to IP54 IP23, IP54, IP55 IP23, IP24, IP24W, IP54, IP55, IP56
Motor type Induction Induction Induction Induction Induction/synchronous Induction/synchronous Induction Induction Induction Induction Synchronous Synchronous Synchronous Synchronous Induction/ synchronous
Induction Induction Induction
Cooling type IC 411, IC 416, IC 71W IC 81W, IC 86W, IC 611, IC 616, IC 666, IC 01
IC 611, IC 616, IC 666, IC 81W, IC 86W
IC 611, IC 81W, IC 01 IC 81W, IC 86W, IC 616, IC 31, IC 37
IC 01, IC 81W, IC 611 IC 86W, IC 81W, IC 616, IC 37
IC 411, IC 416, IC 71W IC 611, IC 616, IC 666, IC 81W, IC 86W, IC 01
IC 511, IC 516 IC 81W, IC 86W IC 86W, IC 37 IC 75W IC 86W, IC 37 IC 86W IC X1W IC 8XW, IC 616 IC 01, IC 411, IC 416, IC 71W, IC 81W, IC 86W, IC 611, IC 616, IC 666
Basis standard IEC, EN IEC, EN, NEMA IEC, EN IEC, EN, GB IEC, EN IEC, EN IEC, EN IEC, EN IEC, EN IEC, EN IEC, NEMA IEC IEC IEC IEC IEC IEC NEMA
Types of protection
T3 is standard for all motors except Ex d T4 is standard for all flame-proof motors 125 °C or 130 °C for motors with dust protection Ex tb / Ex tc
Ex nA, Ex e, Ex p, Ex tc Ex nA, Ex e, Ex p, Ex tc Ex nA, Ex p – Ex nA, Ex p, Ex nA, Ex p Ex nA, Ex p Ex nA, Ex tb, Ex tc, Ex e, Ex p, Ex d IIB / Ex de IIB, Ex d IIC / Ex de IIC Double protection Ex e / Ex d Double protection Gas / dust
Ex nA, Ex tc, Ex e, Ex p Ex nA, Ex tb, Ex tc, Ex e, Ex p, Ex d IIB / Ex de IIB, Ex d IIC / Ex de IIC
Ex nA, Cl1, Div2, Ex p – – – – – Ex nA, Ex p Ex nA, Ex p, CI 1, Div2
Drive-side system partner
SINAMICS GM150, SM150, SM120, PERFECT HARMONY GH180
SINAMICS GM150, SM150, SM120, PERFECT HARMONY GH180, PERFECT HARMONY GH150
SINAMICS GM150, SM150, SM120, PERFECT HARMONY GH180, PERFECT HARMONY GH150
SINAMICS PERFECT HARMONY GH180
SINAMICS GM150, GL150, SM150, SM120, PERFECT HARMONY GH180, PERFECT HARMONY GH150
SINAMICS GM150, SM120, PERFECT HARMONY GH180, PERFECT HARMONY GH150, in special cases, GL150
SINAMICS GM150, SM150, SM120, PERFECT HARMONY GH180, PERFECT HARMONY GH150
SINAMICS GM150, SM150, SM120, PERFECT HARMONY GH180, PERFECT HARMONY GH150
SINAMICS GM150, SM150, SM120, PERFECT HARMONY GH180, PERFECT HARMONY GH150
SINAMICS GM150, SM120, PERFECT HARMONY GH180, PERFECT HARMONY GH150
SINAMICS GL150, GH150 (parallel connec-tion)
SINAMICS SM150, SM120, SL150, GL150, GM150
SINAMICS SL150 SINAMICS SL150, SM120, SM150
SINAMICS GM150, GL150, SM150, SL150, SM120
– SINAMICS GM150, SM120, PERFECT HARMONY GH180, PERFECT HARMONY GH150
SINAMICS GM150, SM120, PERFECT HARMONY GH180, PERFECT HARMONY GH150
Main sectors Oil & gas, chemical, min-ing, steel, shipbuilding, energy, paper, water
Oil & gas, chemical, min-ing, steel, shipbuilding, energy, paper, water
Oil & gas, chemical, min-ing, steel, shipbuilding, energy, paper, water
Energy, water Oil & gas, chemical, steel, energy, water, air separa-tion
Oil & gas, chemical, steel, energy, water
Oil & gas, chemical Oil & gas, chemical, min-ing, steel, shipbuilding
Oil & gas, chemical, min-ing, cement, steel, ship-building
Oil & gas Oil & gas, steel, air separa-tion
Steel Mining Mining Shipbuilding Energy Oil & gas Oil & gas, chemical, mining, steel, ship-building, energy, paper, water
SIMOTICS HV – an overview of the technical data
H-compact H-compact PLUS
M (Modular) A-compact PLUS
H-modyn A-modyn HS-modyn LOHER VARIO
LOHER VARIO PLUS
LOHER tube-cooled
High-speed synchronous
Rolling-mill motors Ring motors mining
Mine-hoist motors Marine motors Coolant pump motors
Injection pump motors
ANEMA motors
Range of power ratings
0.2 – 3 MW 0.4 – 12 MW Up to 18 MW 0.2 – 7.5 MW 5 – 38 MW (induction) 5 – 59 MW (synchronous)
1.8 – 20 MW (induction) 5 – 25 MW (synchronous)
2 – 25 MW 0.15 – 2.8 MW 0.5 – 14 MW 1 – 7.1 MW 15 – 100 MW and higher
500 – 16.5 MW 8 – 35 MW 1 – 17 MW 4 – 30 MW 4.5 – 12 MW 1.5 – 20 MW 0.7 – 13.4 MW
Voltage classes 2 – 11 kV 2 – 13.8 kV 3,3 – 11 kV 2 – 11 kV 3.3 – 13.8 kV 3.3 – 13.8 kV 3.3 – 13.8 kV 2 – 11 kV 2 – 11 kV 2 – 11 kV 2.4 – 13.8 kV 1.5 – 3.3 kV 3.6 – 4.2 kV Up to 3.3 kV Up to 6.6 kV Up to 13.8 kV Up to 13.8 kV 2,3 – 13,8 kV
Shaft heights 315 – 630 mm 450 – 710 mm 800 mm 315 – 630 800 – 1,250 mm 900 – 1,180 mm 710 – 1,000 mm 355 – 630 mm 500 – 800 mm 710 – 1,000 mm – – – – – – – 317 – 710 mm
Number of poles 2 – 12 2 – 12 4 – 8 2 – 8 2 – 16 (induction) 2 – 6 (synchronous)
4 – 16 (induction) 6 – 10 (synchronous)
2 2 – 16 2 – 16 2 – 16 2 – 4 – – – – 4 – 6 2 – 4 2 – 16
Speed Up to 3,600 rpm Up to 4,800 rpm Up to 1,800 rpm Up to 3,600 rpm Up to 3,600 rpm 1,800 (induction) 1,200 (synchronous)
Up to 15,900 rpm Up to 3,600 rpm Up to 3,600 rpm Up to 3,600 rpm 3,000 – 7,000 rpm 20 – 1,500 rpm 9 – 13 rpm 30 – 80 rpm 80 – 200 rpm 1,200 – 1,800 rpm 1,000 – 5,200 rpm Above 3,600 rpm on request
Degree of protection IP55, IP65, IP56 non-heavy sea
IP23, IP24W, IP55, IP56 non-heavy sea
IP55, IP56 IP23, IP24W, IP55 IP54, IP56, WPII IP54, IP55 (synchronous), IP56 ((induction), IP24W, WPII
IP54, IP55 IP56, IP65, IP66, IP67 IP55, IP56 IP55, IP56, IP65, IP66 IP23 – IP56 IP44, IP54 IP23, IP55 IP44 IP44, IP54, IP56 up to the lower shaft edge
IP23 to IP54 IP23, IP54, IP55 IP23, IP24, IP24W, IP54, IP55, IP56
Motor type Induction Induction Induction Induction Induction/synchronous Induction/synchronous Induction Induction Induction Induction Synchronous Synchronous Synchronous Synchronous Induction/ synchronous
Induction Induction Induction
Cooling type IC 411, IC 416, IC 71W IC 81W, IC 86W, IC 611, IC 616, IC 666, IC 01
IC 611, IC 616, IC 666, IC 81W, IC 86W
IC 611, IC 81W, IC 01 IC 81W, IC 86W, IC 616, IC 31, IC 37
IC 01, IC 81W, IC 611 IC 86W, IC 81W, IC 616, IC 37
IC 411, IC 416, IC 71W IC 611, IC 616, IC 666, IC 81W, IC 86W, IC 01
IC 511, IC 516 IC 81W, IC 86W IC 86W, IC 37 IC 75W IC 86W, IC 37 IC 86W IC X1W IC 8XW, IC 616 IC 01, IC 411, IC 416, IC 71W, IC 81W, IC 86W, IC 611, IC 616, IC 666
Basis standard IEC, EN IEC, EN, NEMA IEC, EN IEC, EN, GB IEC, EN IEC, EN IEC, EN IEC, EN IEC, EN IEC, EN IEC, NEMA IEC IEC IEC IEC IEC IEC NEMA
Types of protection
T3 is standard for all motors except Ex d T4 is standard for all flame-proof motors 125 °C or 130 °C for motors with dust protection Ex tb / Ex tc
Ex nA, Ex e, Ex p, Ex tc Ex nA, Ex e, Ex p, Ex tc Ex nA, Ex p – Ex nA, Ex p, Ex nA, Ex p Ex nA, Ex p Ex nA, Ex tb, Ex tc, Ex e, Ex p, Ex d IIB / Ex de IIB, Ex d IIC / Ex de IIC Double protection Ex e / Ex d Double protection Gas / dust
Ex nA, Ex tc, Ex e, Ex p Ex nA, Ex tb, Ex tc, Ex e, Ex p, Ex d IIB / Ex de IIB, Ex d IIC / Ex de IIC
Ex nA, Cl1, Div2, Ex p – – – – – Ex nA, Ex p Ex nA, Ex p, CI 1, Div2
Drive-side system partner
SINAMICS GM150, SM150, SM120, PERFECT HARMONY GH180
SINAMICS GM150, SM150, SM120, PERFECT HARMONY GH180, PERFECT HARMONY GH150
SINAMICS GM150, SM150, SM120, PERFECT HARMONY GH180, PERFECT HARMONY GH150
SINAMICS PERFECT HARMONY GH180
SINAMICS GM150, GL150, SM150, SM120, PERFECT HARMONY GH180, PERFECT HARMONY GH150
SINAMICS GM150, SM120, PERFECT HARMONY GH180, PERFECT HARMONY GH150, in special cases, GL150
SINAMICS GM150, SM150, SM120, PERFECT HARMONY GH180, PERFECT HARMONY GH150
SINAMICS GM150, SM150, SM120, PERFECT HARMONY GH180, PERFECT HARMONY GH150
SINAMICS GM150, SM150, SM120, PERFECT HARMONY GH180, PERFECT HARMONY GH150
SINAMICS GM150, SM120, PERFECT HARMONY GH180, PERFECT HARMONY GH150
SINAMICS GL150, GH150 (parallel connec-tion)
SINAMICS SM150, SM120, SL150, GL150, GM150
SINAMICS SL150 SINAMICS SL150, SM120, SM150
SINAMICS GM150, GL150, SM150, SL150, SM120
– SINAMICS GM150, SM120, PERFECT HARMONY GH180, PERFECT HARMONY GH150
SINAMICS GM150, SM120, PERFECT HARMONY GH180, PERFECT HARMONY GH150
Main sectors Oil & gas, chemical, min-ing, steel, shipbuilding, energy, paper, water
Oil & gas, chemical, min-ing, steel, shipbuilding, energy, paper, water
Oil & gas, chemical, min-ing, steel, shipbuilding, energy, paper, water
Energy, water Oil & gas, chemical, steel, energy, water, air separa-tion
Oil & gas, chemical, steel, energy, water
Oil & gas, chemical Oil & gas, chemical, min-ing, steel, shipbuilding
Oil & gas, chemical, min-ing, cement, steel, ship-building
Oil & gas Oil & gas, steel, air separa-tion
Steel Mining Mining Shipbuilding Energy Oil & gas Oil & gas, chemical, mining, steel, ship-building, energy, paper, water
SIMOTICS HV – an overview of the technical data
H-compact H-compact PLUS
M (Modular) A-compact PLUS
H-modyn A-modyn HS-modyn LOHER VARIO
LOHER VARIO PLUS
LOHER tube-cooled
High-speed synchronous
Rolling-mill motors Ring motors mining
Mine-hoist motors Marine motors Coolant pump motors
Injection pump motors
ANEMA motors
Range of power ratings
0.2 – 3 MW 0.4 – 12 MW Up to 18 MW 0.2 – 7.5 MW 5 – 38 MW (induction) 5 – 59 MW (synchronous)
1.8 – 20 MW (induction) 5 – 25 MW (synchronous)
2 – 25 MW 0.15 – 2.8 MW 0.5 – 14 MW 1 – 7.1 MW 15 – 100 MW and higher
500 – 16.5 MW 8 – 35 MW 1 – 17 MW 4 – 30 MW 4.5 – 12 MW 1.5 – 20 MW 0.7 – 13.4 MW
Voltage classes 2 – 11 kV 2 – 13.8 kV 3,3 – 11 kV 2 – 11 kV 3.3 – 13.8 kV 3.3 – 13.8 kV 3.3 – 13.8 kV 2 – 11 kV 2 – 11 kV 2 – 11 kV 2.4 – 13.8 kV 1.5 – 3.3 kV 3.6 – 4.2 kV Up to 3.3 kV Up to 6.6 kV Up to 13.8 kV Up to 13.8 kV 2,3 – 13,8 kV
Shaft heights 315 – 630 mm 450 – 710 mm 800 mm 315 – 630 800 – 1,250 mm 900 – 1,180 mm 710 – 1,000 mm 355 – 630 mm 500 – 800 mm 710 – 1,000 mm – – – – – – – 317 – 710 mm
Number of poles 2 – 12 2 – 12 4 – 8 2 – 8 2 – 16 (induction) 2 – 6 (synchronous)
4 – 16 (induction) 6 – 10 (synchronous)
2 2 – 16 2 – 16 2 – 16 2 – 4 – – – – 4 – 6 2 – 4 2 – 16
Speed Up to 3,600 rpm Up to 4,800 rpm Up to 1,800 rpm Up to 3,600 rpm Up to 3,600 rpm 1,800 (induction) 1,200 (synchronous)
Up to 15,900 rpm Up to 3,600 rpm Up to 3,600 rpm Up to 3,600 rpm 3,000 – 7,000 rpm 20 – 1,500 rpm 9 – 13 rpm 30 – 80 rpm 80 – 200 rpm 1,200 – 1,800 rpm 1,000 – 5,200 rpm Above 3,600 rpm on request
Degree of protection IP55, IP65, IP56 non-heavy sea
IP23, IP24W, IP55, IP56 non-heavy sea
IP55, IP56 IP23, IP24W, IP55 IP54, IP56, WPII IP54, IP55 (synchronous), IP56 ((induction), IP24W, WPII
IP54, IP55 IP56, IP65, IP66, IP67 IP55, IP56 IP55, IP56, IP65, IP66 IP23 – IP56 IP44, IP54 IP23, IP55 IP44 IP44, IP54, IP56 up to the lower shaft edge
IP23 to IP54 IP23, IP54, IP55 IP23, IP24, IP24W, IP54, IP55, IP56
Motor type Induction Induction Induction Induction Induction/synchronous Induction/synchronous Induction Induction Induction Induction Synchronous Synchronous Synchronous Synchronous Induction/ synchronous
Induction Induction Induction
Cooling type IC 411, IC 416, IC 71W IC 81W, IC 86W, IC 611, IC 616, IC 666, IC 01
IC 611, IC 616, IC 666, IC 81W, IC 86W
IC 611, IC 81W, IC 01 IC 81W, IC 86W, IC 616, IC 31, IC 37
IC 01, IC 81W, IC 611 IC 86W, IC 81W, IC 616, IC 37
IC 411, IC 416, IC 71W IC 611, IC 616, IC 666, IC 81W, IC 86W, IC 01
IC 511, IC 516 IC 81W, IC 86W IC 86W, IC 37 IC 75W IC 86W, IC 37 IC 86W IC X1W IC 8XW, IC 616 IC 01, IC 411, IC 416, IC 71W, IC 81W, IC 86W, IC 611, IC 616, IC 666
Basis standard IEC, EN IEC, EN, NEMA IEC, EN IEC, EN, GB IEC, EN IEC, EN IEC, EN IEC, EN IEC, EN IEC, EN IEC, NEMA IEC IEC IEC IEC IEC IEC NEMA
Types of protection
T3 is standard for all motors except Ex d T4 is standard for all flame-proof motors 125 °C or 130 °C for motors with dust protection Ex tb / Ex tc
Ex nA, Ex e, Ex p, Ex tc Ex nA, Ex e, Ex p, Ex tc Ex nA, Ex p – Ex nA, Ex p, Ex nA, Ex p Ex nA, Ex p Ex nA, Ex tb, Ex tc, Ex e, Ex p, Ex d IIB / Ex de IIB, Ex d IIC / Ex de IIC Double protection Ex e / Ex d Double protection Gas / dust
Ex nA, Ex tc, Ex e, Ex p Ex nA, Ex tb, Ex tc, Ex e, Ex p, Ex d IIB / Ex de IIB, Ex d IIC / Ex de IIC
Ex nA, Cl1, Div2, Ex p – – – – – Ex nA, Ex p Ex nA, Ex p, CI 1, Div2
Drive-side system partner
SINAMICS GM150, SM150, SM120, PERFECT HARMONY GH180
SINAMICS GM150, SM150, SM120, PERFECT HARMONY GH180, PERFECT HARMONY GH150
SINAMICS GM150, SM150, SM120, PERFECT HARMONY GH180, PERFECT HARMONY GH150
SINAMICS PERFECT HARMONY GH180
SINAMICS GM150, GL150, SM150, SM120, PERFECT HARMONY GH180, PERFECT HARMONY GH150
SINAMICS GM150, SM120, PERFECT HARMONY GH180, PERFECT HARMONY GH150, in special cases, GL150
SINAMICS GM150, SM150, SM120, PERFECT HARMONY GH180, PERFECT HARMONY GH150
SINAMICS GM150, SM150, SM120, PERFECT HARMONY GH180, PERFECT HARMONY GH150
SINAMICS GM150, SM150, SM120, PERFECT HARMONY GH180, PERFECT HARMONY GH150
SINAMICS GM150, SM120, PERFECT HARMONY GH180, PERFECT HARMONY GH150
SINAMICS GL150, GH150 (parallel connec-tion)
SINAMICS SM150, SM120, SL150, GL150, GM150
SINAMICS SL150 SINAMICS SL150, SM120, SM150
SINAMICS GM150, GL150, SM150, SL150, SM120
– SINAMICS GM150, SM120, PERFECT HARMONY GH180, PERFECT HARMONY GH150
SINAMICS GM150, SM120, PERFECT HARMONY GH180, PERFECT HARMONY GH150
Main sectors Oil & gas, chemical, min-ing, steel, shipbuilding, energy, paper, water
Oil & gas, chemical, min-ing, steel, shipbuilding, energy, paper, water
Oil & gas, chemical, min-ing, steel, shipbuilding, energy, paper, water
Energy, water Oil & gas, chemical, steel, energy, water, air separa-tion
Oil & gas, chemical, steel, energy, water
Oil & gas, chemical Oil & gas, chemical, min-ing, steel, shipbuilding
Oil & gas, chemical, min-ing, cement, steel, ship-building
Oil & gas Oil & gas, steel, air separa-tion
Steel Mining Mining Shipbuilding Energy Oil & gas Oil & gas, chemical, mining, steel, ship-building, energy, paper, water
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Value added through perfect interaction• Higher degree of reliability • Longer service life of the individual components
and the overall system• Lower maintenance costs • Quieter• Maximum system efficiency• Optimum dimensioning of all system components • Faster commissioning• Lower configuring and engineering costs through
harmonized interfaces and the fact that the complete package is from a single source
Perfectly integratedTogether with medium-voltage converters from the SINAMICS family as well as couplings and gearboxes from the FLENDER family, SIMOTICS HV motors form a techno-logically coordinated and harmonized integrated drive system, which can be seamlessly embedded in Totally Integrated Automation (TIA). Our comprehensive portfolio for industrial automation is attractive due to the fact that all of the automation components efficiently interoperate with one another. This offers a real value added in all phases of the production lifecycle – last but not least by using our Product Lifecycle Software (PLM) and our Data Driven Services (DDS). Within the scope of TIA, the advan-tages of SIMOTICS HV can be deployed at the system level and therefore reinforced.
The Integrated Drive Systems concept considers the drive train from an integrated and holistic perspective. We have combined all of its components to create an efficient and integrated complete solution, which sets itself apart through triple integration: horizontal, vertical and over the complete lifecycle.
HorizontalHorizontally, the integration is based on drive compo-nents that are perfectly coordinated with one another – converter, motor, gearbox and coupling. Through their optimum interaction, they create a perfectly harmonized system.
VerticalAs a result of the vertical integration, the drive train is seamlessly embedded in the overall automation landscape – an essential precondition for a production environment with maximum transparency and value-added.
Over the complete lifecycleThe software and services concept for all phases of Integrated Drive Systems facilitates lifecycle integration. Additional information at www.siemens.com/ids
Even higher performance when integrated in a system
SIMOTICS HV as part of Integrated Drive Systems
Even when operated alone, SIMOTICS HV motors play a decisive role regarding the availability and efficiency of plants and systems. However, the benefits can be increased further when they are part of Integrated Drive Systems – where they interact perfectly with other drive components and the higher-level automation landscape.
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Even higher performance when integrated in a system
SIMOTICS HV as part of Integrated Drive Systems
Integrated drive portfolio:
All converters, motors, couplings and gearboxes are from a single source. Perfectly integrated, perfect interaction. For all power and performance classes – as standard solution or as a completely customized solution.
Integrated in the automation technology: from the field through the controller level up to MES thanks to Totally Integrated Automation (TIA).
For every application.
Integrated software and services for the complete lifecycle.
For higher performance and maxi-mum investment protection.
Increase your plant availability up to
99 %
Using the TIA Portal reduce your engineering time by up to
30 %
Reduce mainte-nance costs by up to
15 %
Horizontal integration
Vertical integration
Lifecycle integration
Advantages of horizontal integration
• Higher plant availability• Higher system efficiency and low energy
costs• Minimized costs for planning, engineer-
ing, purchasing and commissioning
Advantages of vertical integration
• Seamless integration in the control, communication and supervisory control
• Shorter time to market and lower com-plexity thanks to incorporation in TIA
• Intelligent control and monitoring to achieve the highest availability
Advantages of lifecycle integration
• Configuration and development tools for shorter time to market
• Higher productivity thanks to simple, intuitive operation
• Maximum engineering flexibility• Professional support based on customized
services
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SINAMICS advantages• Higher reliability and operational safety• More compact designs• Lower energy usage and maintenance costs • Simpler handling: from engineering through
installation, integration and commissioning up to operation
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The strengths of SINAMICS medium-voltage converters• Seamless range of power ratings from 180 kVA
up to 85 MVA (higher power ratings on request)• All voltage classes from 2.3 up to 12 kV• All levels of dynamic response and performance
with and without energy recovery• Individual drives and multi-motor systems• Types of protection: IP20–IP54• Air and liquid cooling• Coordinated systems with synchronous or
induction motors• Can be flexibly adapted to every application
The perfect partner for variable-speed operation
Our medium-voltage converters
Variable-speed operation of a SIMOTICS HV is of special significance as soon as the dynamics of the process demand the appropriate control accuracy. For pumps, fans and compressors, energy usage can be slashed by up to 70 % through variable-speed operation. This makes medium-voltage converters the perfect partners for variable-speed operation: Just the same as our high-voltage motors, Siemens converters are the undisputed number one in the global market.
Depending on the particular application, the different versions of SINAMICS medium-voltage converters leverage the strengths of various technologies – therefore provid-ing the optimum solution for every conceivable drive task.
A very wide range of converter technologies is available to achieve this: from load-commutated converters using thyristors through voltage-source DC link converters equipped with HV-IGBTs or IGCTs up to medium-voltage cell converters. For the latter, low-voltage cells are con-nected in series so that an almost perfect sinusoidal motor voltage is generated at the output.
These well-proven technological concepts are the basis for ongoing development of our medium-voltage drives.
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Optimum mechanical connection
FLENDER gearboxes and couplings
Our comprehensive FLENDER portfolio covers all of your requirements – from the drive technology to connecting machine shafts. You profit from over 18 years of experience and the global availability in almost all sectors.
FLENDER standard gearboxes: high-performance, modular and customizableThe range of FLENDER standard gearboxes is ideally suited for use in almost all areas of mechanical drive technology. The most comprehensive portfolio of standard gearboxes worldwide is attractive as a result of the highest effi-ciency, fast availability worldwide and proven cost efficiency.
Our portfolio encompasses helical and bevel helical gear-boxes as well as single- and multi-stage planetary gear-boxes. The FLENDER portfolio is modular, comprising different gearbox concepts and formats to guarantee an almost endless range of versions in a torque range that extends up to 2,600,000 Nm.
Benefit from our extraordinary short delivery times – and a standard range in which all of the essential mounted components are already included.
Further, the standard range of gearboxes is supplemented by application-specific gearbox solutions; for instance, by crusher drives with power ratings of up to 18 MW – and torques of up to 12,000,000 Nm.
FLENDER couplings – reliable, low maintenance with a long service lifeAs the world’s largest manufacturer of mechanical cou-plings, Siemens has more than 80 years of experience under its belt. We offer reliable connections between machine shafts in almost every sector. The high-quality industrial couplings from the proven FLENDER range are ideally suited for many applications – even in hazardous zones. Our portfolio encompasses couplings in the torque range up to 10,000,000 Nm.
Advantages of FLENDER couplings• Especially reliable and low-maintenance• Low investment and operating costs• Highest product quality and extremely long
service life• Also attractive as a customized solution
Advantages of FLENDER standard gearboxes• Can be universally used• Modular system• Fast global availability• High power density• Proven over decades in an uncountable number
of drive applications
Siemens AG Process Industries and Drives Large Drives P.O. Box 47 43 90025 NUREMBERG GERMANY
Get to know more:
siemens.com/ids
Subject to change without prior notice 11/14 Article No.: E20001-A330-P530-X-7600 Dispo 21503 WÜ/53246 WS 1214 2.0 Printed in Germany © Siemens AG 2014
The information provided in this brochure contains merely general descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective character-istics shall only exist if expressly agreed in the terms of contract. All product designations may be trademarks or product names of Siemens AG or supplier compa-nies whose use by third parties for their own pur-poses could violate the rights of the owners.
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Experience how Integrated Drive Systems can boost the competitiveness of production plants and entire companies in every sector.
The advantages of Integrated Drive Systems at a glance