Maximising oil recovery with stored CO2 A win-win for the · PDF fileMaximising oil recovery...
Transcript of Maximising oil recovery with stored CO2 A win-win for the · PDF fileMaximising oil recovery...
UK Oil and Gas Reserves – Getting the Best from the Rest
UK World Energy Council Workshop London 26 November 2013
Maximising oil recovery with stored CO2:
A win-win for the North Sea
James Lorsong, 2Co Energy Limited
Outlook to 2050 World Energy Council, October 2013
• Global energy demand continues to increase, potentially doubling
• No shortage of fossil fuels, technology application has increased reserves
• Fossil fuels remain vital to the energy mix, demand flat or increasing
• Climate goals unattainable without carbon capture & storage (CCS)
Context
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Enhanced oil recovery with carbon dioxide (CO2 EOR) brings these together
in a win-win for the North Sea
Implications for the North Sea basin:
Continuing high demand for oil production
CCS for power and industrial applications
Maximising oil recovery with stored CO2
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Enhanced oil recovery in the North Sea
Maximising oil production with CO2
CO2 EOR challenges in the North Sea
EOR + CCS value chains
CO2 injection well in west Texas
Courtesy Bruce Hill, Clean Air Task Force
EOR technologies for the North Sea
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PILOT EOR screening (2012)
6 billion barrels EOR potential EOR Process
Potential (billion bbl)
Gas Miscible CO2 5.7
Miscible Hydrocarbon 5.4
Nitrogen & Flue Gas 0.5
Ch
em
icals
Surfactant + Polymer 4.8
Polymer 2.1
Colloid Dispersal Gel 3.1
Bright Water 3.1
Low Salinity Water 2.0
Heat
In-Situ Combustion 0.7
Steam 0.6
EOR Process Prize Barriers to Application
Low Salinity 2.0 • technical understanding • brownfield retrofits • timing
Chemicals 4.8 • high P, T in some reservoirs • high operating cost
Miscible Gas 5.7 • access to large volumes of cheap gas
Miscible gas EOR offers greatest reserves and lowest
technical risks
Successfully applied in North Sea, but limited gas supply
CCS could provide large supplies of miscible gas (CO2) for North Sea EOR
source: PILOT 2012, DECC EOR Screening Tool
source: PILOT 2013
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Miscible gas EOR – 38 years North Sea experience
N Sea EOR Pilots
1975-2005
(Awan et al., 2008)
EOR tests with enriched
hydrocarbon gas
• 18 North Sea field tests 1975-2005
• 17 considered technically and
economically successful
Full-scale field developments
• Ula (1998) and Magnus (2002)
• More than a decade of successful
operation
• Stranded gas key to deveolpment
Full-scale EOR has been limited by lack of large, low-cost
supplies of solvent (hydrocarbons or CO2)
Numerous CO2 studies since 1979
• Forties, Miller, Claymore, Gullfaks, etc.
• BP, Shell, Statoil, Apache,
ConocoPhillips, etc.
• Advanced designs for multiple CO2
EOR projects (e.g., Miller)
UKCS CO2 EOR targets
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EOR potential by field
CO2
Chemical
Low Salinity
source: PILOT, DECC SENEOR Tool
PILOT screening
>20 fields with >50 million barrels potential
incremental recovery from CO2 EOR
Fields suitable for CO2 are widely distributed in
the Central and Northern N Sea
Many fields are accessible by pipeline from
proposed CCS capture plants
after: Hughes, 2013 (PILOT) Map scale distorted
UKCS CO2 targets and potential sources
CO2 EOR process overview
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cap rock
imported
CO2
recycled
CO2 CO2
compression
produced fluid
separation exported
oil
produced water
CO2 injection wells oil production wells
CO2 plume mixing zone
oil/water contact oil bank
unswept oil
JAL 2013
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Incremental oil recovery typically 10-
15% of the oil originally in place
(compare 30-60% for water flood)
Wertz Field, Texas (from Lake & Walsh, 2008)
EOR
incremental
recovery
Water
flood
recovery
8
Production of oil and CO2 from EOR
Some injected CO2 is eventually produced along with oil, water and natural gas
present in the reservoir
Produced CO2 is separated from other fluids and re-injected into the reservoir
(recycled)
The remainder is trapped in the rock or mixed with reservoir fluids not produced
Nearly all imported CO2 remains in a closed system that is eventually sealed,
like any other storage
Ultimate EOR recovery is typically
2.5-3.5 barrels per tonne of CO2
imported
Is CO2 really stored?
CO2 EOR today
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Full scale operations since 1972
US CO2 EOR production
~300,000 b/d, 6-8% of total
In 2011, ~72 Mt of CO2 was
injected for N American EOR
(24% captured) (EPSA, 2012)
from NEORI, 2012
Most CO2 captured for CCS (86%) is
stored in EOR sites
Operating in North America
CCS + EOR planned for China,
Middle East and North Sea 1 Mtpa
Operating
Under Construction
Define (FEED)
Planned
Modified after The Global Status of CCS 2012, Global CCS Institute
Bringing CO2 EOR to the North Sea
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CO2 EOR potential
• Among a range of EOR technologies, CO2 offers the greatest technical potential
• CO2 EOR is well established and widely applied (North America, onshore)
• Principal limitation is access to CO2 - large supplies at low-cost
• CO2 for EOR is increasingly sourced from CCS projects
North Sea challenges
• EOR performance uncertainty
• Facilities suitability and retrofit
• Moving CO2 EOR offshore
• Commercial
• CO2 supply Oiceana.org
EOR performance challenges
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Large well spacing drives higher capex and lower/slower recovery
• Some N Sea fields are similar spacing to onshore EOR
• Larger N Sea spacing compensated by better reservoir quality
Flow assurance with CO2 (hydrates, asphaltenes, wax and scale)
• Effectively managed on and offshore; higher offshore costs unlikely to be significant
No CO2 pilot projects in the North Sea
• Wide range reservoir properties in >130
analogue CO2 floods
• Many EOR projects in reservoirs similar to
North Sea
• Successful North Sea miscible gas EOR
developments with hydrocarbon gas Magnus Field
miscible gas EOR oiilrigphtos.com
Facilities challenges
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Additional facilities and equipment (mainly gas treatment and recycle)
• New space creates opportunity for cost efficiency and value add – improved safety,
efficient construction and operation, access to satellites
CO2 safety offshore – confined spaces, evacuation, venting
• Specific N Sea project designs have managed these issues
Life extension – ageing structures and equipment
• Indications that many structures are likely to be suitable
• Extensive experience of materials and equipment from existing CO2 projects
• Economic benefit of deferring decommissioning cost
Re-use of wells with CO2
• Workovers likely required to install new materials and equipment
• Significant component of capital cost; may drive field selection
Moving CO2 offshore
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CO2 EOR has been
successfully conducted
offshore in 12 projects,
including:
• Deep water, far offshore
• Large-scale injection
• Produced gas recycling
• Extended operation Offshore CO2 injection
Lula Field, offshore Brazil
• pilot from 2011, injecting CO2
separated from produced gas
• full-scale production start June 2013 en.mercopress.com
Commercial challenges
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Investment case for CO2 EOR is difficult
• Several studies suggest economic, but not commercial
• Expected returns probably too low to compete for capital,
considering first-mover risks
• Large capital investments for field re-development
• To secure CO2, developers must collaborate with capture,
different industries and novel counterparty risks
Improving EOR economics
• Early projects have little scope to reduce facility costs
• Storage fees limited (by capture subsidy and non-EOR storage costs)
• Tax incentives are probably most effective (cf. recent field allowances for brown
field developments)
• Tailored measures are likely to produce incremental tax revenue - EOR oil would
not be produced otherwise
Scottish Enterprise
CO2 EOR Economics
Study, 2012
CO2 supplies for North Sea EOR
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0
20
40
60
80
100
120
140
160
180
200
£/M
Wh
Source: Mott Macdonald for DECC, UK Electricity
Generation Costs Update June 2010
CCS can enable EOR and vice versa
• Capture plants are only source of CO2
• EOR revenues can offset CCS costs (6-16%
cf. CCS Cost Reduction Task Force, 2013)
• EOR may make CCS competitive with other
low-carbon electricity
Integrating CO2 capture and EOR
• EOR must accept storage obligations
o Monitoring, leakage liability, post-injection care
• ‘Take or pay’ for EOR plus ‘send or pay’ for capture
• EOR must assure high availability for CO2 off take (excess injection capacity)
• EOR economics will not support (large) payments for CO2 (limited by incentives)
• CO2 transfer price is likely to be near zero (compared non-EOR storage fee)
Maximising North Sea recovery with stored CO2
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CO2 EOR is technically attractive for the North Sea
• Many candidate fields - more than 5 billion barrels of incremental production
• Technology is well established with CO2 from natural sources
• Technical challenges entail costs and commercial risks, but are well understood
Early EOR projects require incentives
• Projects are likely to be economic, but not commercial
• Tax incentives can offset first-mover risks and attract essential participation
from North Sea operators
CO2 EOR realises maximum value in integrated CCS value chains
• CCS is the only source of CO2 to unlock vast EOR reserves
• CCS deployment will create large, low-cost CO2 supplies for EOR
• Coordinated policy to deliver both CCS and EOR could create sufficient
incremental production tax to substantially offset CCS costs
www.donvalleypower.com
www.2coenergy.com
The Don Valley CCS Project is co-financed by the European Union’s
European Energy Programme for Recovery. The sole responsibility for this
publication lies with the authors. The European Union is not responsible for
any use that may be made of the information contained therein.