MAXIMILL 491...2 5 MaxiMill 491 System overview 8 usable cutting edges per insert with a p max .312"...
Transcript of MAXIMILL 491...2 5 MaxiMill 491 System overview 8 usable cutting edges per insert with a p max .312"...
8 Cutting Edges. More milling. More parts. More profits.
MAXIMILL 491 90° MILLING SYSTEM
ENGINEERED SIMPLICITY
www.ceratizit.com
22
NOTE: KEEP THIS CATALOG for future reference and ordering.
We work hard to make things easy.
It takes a lot of engineering and know-how to make a complicated process simple. But that’s what we do. We think ahead, keeping your needs out in front. We’re known for innovative solutions, so as the metalworking industry evolves, CERATIZIT will have what you need. And you’ll know where to find us – out in front.
NOTE: Keep this catalog handy for future reference and ordering.
MAXIMILL 491:90° MILLING SYSTEM.
8 CUTTING EDGES. 1 SIMPLE DESIGN.
2 3
Con
tent
s
ContentsCERATIZIT – A World of Innovation
• Your reliable single source for unique solutions in cutting tools, solid rod, wear component, and wood and stone applications
• World renowned for exceptional products optimized for hard-to-machine materials and your equipment parameters
• Working to invent new solutions for the challenges of tomorrow
Productivity is our product.
Our business is increasing productivity for your business. We take that very seriously. That’s why CERATIZIT products are made so we can guarantee cost efficiency and reliable performance every day.
MaxiMill 491 ENGINEERED SIMPLICITY
Introduction
System overview 4
Advantages and benefits 7
MaxiMill 491 System
Grade overview and descriptions
10
Technical information
Cutting data 22
Replacement parts 26
Geometry overview 1520° 0,20
MaxiMill 491 System 16
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Reduced vibration is a particular advantage when it comes to low-power machines and thin-walled, unstable components.
MaxiMill 491The new 90° shoulder milling system
The new MaxiMill 491 shoulder milling system from Cutting Solutions by CERATIZIT features 8 usable cutting edges per insert and provides excellent performance, quality and price-performance ratio.
Thanks to the latest grinding technology, these precision inserts can be produced with tolerance H. This enhances the service life of the cutting edge, allowing top-quality surfaces to be achieved on your component.
Quick and easy insert mounting Long-lasting tool body in new material and “Hard & Tough” coating
TorxPlus clamping screw profile
Chamfered coolant holes suitable for MQL, emulsion and compressed air
Patented system
Exact 90° profile
Tools available with close or wide pitch
MaxiMill 491 System overview
TOOL DETAILS
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2 5MaxiMill 491
System overview
8 usable cutting edges per insert with ap max .312" / 8 mm
Precision-ground insert with tolerance H
Numbered cutting edges with additional CERATIZIT chip groove code
Latest CVD and PVD grade technology
Up-to-date chip groove geometries: -F10, -F50, -M50 and -R50
INSERT DETAILS
The MaxiMill 491 system offers an extended range of cutter bodies, from 1.5" to 6" in diameter, as well as 32mm to 160mm diameter for metric users. The system uses a 12 mm SNHU insert with 0.031" corner.
Available in shell, shank and threaded-shank styles – with close and wide pitches for each diameter.
High-performance chip grooves and geometries – -F10, -F50, -M50, -R50 – make these inserts anything but standard. Engineered with the latest grade technologies, they’re ideal for applications in steel, cast iron, stainless steel and aluminum in ISO ranges P, K, M and N.
Extended range of sizes and applications
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26MaxiMill 491System overview
PMKNSH
Pitch Ø range Inserts
inch: Ø 1.50" to 6.00"
metric: Ø 32 to 160 mmSNHU 12..
Material groups
90° shoulder milling system with 8 cutting edges per insert
●○●●
Detailed information
Shoulder milling
Slot milling
Trochoidal slot milling
Peripheral milling
○ Exact 90° profile○ Easy handling○ Ground precision insert
with tolerance H
Face milling
ApplicationsCERATIZIT puts most of the work where it belongs – in engineering – so you get the most out of it, in these operations: • Shoulder milling • Face milling • Peripheral milling • Slot milling • Trochoidal slot milling
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2 7MaxiMill 491 Advantages and benefits
Over 2x the tool life!
System advantages and benefits Complete finishing and roughing operations with the same insert in aluminum, steel, cast iron and stainless steel. With eight cutting edges per insert and an approach angle of exactly 90°, you get perfect finishes – no further machining needed.
Inserts are available in the latest grade technologies – BLACKSTAR™ and SILVERSTAR™.
Easy use • Self-positioning insert • Quick and easy cutter mounting • Ground precision insert with tolerance H • Perfect axial run-out precision and concentricity
Long tool life • Reduced vibration with low-power machines
Reliability • Outstanding surface quality • Double positive clearance angle
Very soft cutting action • 20-30% lower power consumption on the spindle • Reduced tendency for vibration also with low-power
machines • Extended application range
Large open chip pockets with wide pitch • Optimal chip evacuation during the milling process
Maximum repeatability, thanks to innovative insert design with generous contact faces
Perfectly adapted chip pockets
Success example with ISO P forged stainless steel
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The customer was enthusiastic about the surface, optimal chip formation and low power consumption. Considerable cost saving thanks to reduced tool changing time and long tool life.
QUANTITY OF PARTS PRODUCED
CERATIZIT MaxiMill 941
Competitor
168 PARTS
80 PARTS
Cutting data Competitor CERATIZITChip groove PM M50Milling cutter 490-063Q22-14H A491.63.R.06-12Insert 490R-140408M-PM SNHU 120408SR-M50Grade GC4240 CTPP235Vc [ft/min] 725 –1320 725 –1320Vc [m/min] 220– 400 220– 400fz [in/tooth] 0.006" 0.006"fz [mm/tooth] .15 .15ap [inch] .040"–.120" .040"–.120"ap [mm] 1–3 1–3Parts produced [qty] 80 168
Work piece description : bearing case, linear guidanceWork piece material: 1.7131 / 16MnCr5 (forged)Coolant: emulsion
28 The CERATIZIT Designation Systemfor cutting materials
The
CER
ATIZ
IT D
esig
natio
n Sy
stem
C T P P2 3 51 3 42 5
1 Manufacturer: CERATIZIT
2 Cutting materialW Uncoated carbideC CVD coated carbideP PVD coated carbideT Uncoated cermetE Coated cermetN Uncoated silicon nitrideM Coated silicon nitrideS Mixed ceramicI SialonD PCDB CBNL CBN coatedH Sintered HSS
3 Main application (material)Variant 1: number1 Steel2 Stainless steel3 Cast iron4 Light and non-ferrous metals, non-metals5 Heat-resistant alloys, titanium6 Hard materials7 Universal grade for a variety of application
4 Main applications (machining method)1 Turning2 Milling3 Parting and grooving4 Drilling5 Threading6 Others7 Universal grade for a variety of applications
5 ISO 513 Application rangeFor example: 05 10 15 25 35 ISO P35 . . .
Main application (material)Variant 2: ISO letterP SteelM Stainless steelK Cast ironN Light and non-ferrous metals, non-metalsS Hea-resistant alloys, titaniumH Hard materialsX Universal grade for a variety of applications
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MaxiMill491
210 Grade overviewG
rade
Ove
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B8
01 05 10 15 20 25 30 35 40 45 50 ●○
CTCP230 HC-P30 C6 C ●HC-K25 C2 C ●HC-M25 - C ○
BLACKSTARTM
CTPP235 HC-P35 C5 P ●
HC-M30 - P ○SILVERSTARTM
CTPM240 HC-M40 - P ●
HC-P40 C5 P ○SILVERSTARTM
CTCK215 HC-K15 C3 C ●BLACKSTARTM
CTPK220 HC-K20 C2 P ●SILVERSTARTM
CTWN215 HW-N15 C3 W ●
HW-K15 C3 W ●Main application
Extended application
Mill
ing
/ Int
rodu
ctio
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Grade overview
Grade designation
Standard designation
*Typ
e of
cut
ting
mat
eria
l
Application range P M K N S H
Stee
l
Stai
nles
s
Cast
iron
Non-
ferro
us
met
als
Heat
-resis
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Hard
mat
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ISO ANSI 01 05 10 15 20 25 30 35 40 45 50
Grade overview
Extreme tools for extreme materials.
We tailor the properties of CERATIZIT cutting tools with a special powder metallurgical process. The result: carbide grades with outstanding wear and heat resistance under extreme conditions common with difficult-to-machine materials.
The characteristics for each grade will help you decide which is best for your applications.
The first choice for high cutting performance in interrupted cutting actions or with difficult-to-machine materials.
Highly wear-resistant, thanks to TiN/TICN/AI2O3 coatings. Exceptional adhesion makes these grades ideal for machining steel and cast iron.
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212 Grade descriptionsG
rade
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CTCP230 HC-P30 | HC-K25 | HC-M25BLACKSTARTM
Specification: Composition: Co 10.5%; mixed carbides 2.0%; WC balance | Grain size: 1-2 µm | Hardness: HV30 1400 | Coating specification: CVD TiCN-AI2O3 Recommended application: First choice for dry machining of steels at high cutting speeds.
● ● ○
CTPP235 HC-P35 | HC-M30SILVERSTARTM
Specification: Composition: Co 10.5%; mixed carbides 2.0%; WC balance | Grain size: 1-2 µm | Hardness: HV30 1400 | Coating specification: PVD TiAlTaN Recommended application: Particularly suitable for the wet machining of steels.
● ○
CTPM240 HC-M40 | HC-P40SILVERSTARTM
Specification: Composition: Co 12.5%; mixed carbides 2.0%; WC balance | Grain size: 1 µm | Hardness: HV30 1380 | Coating specification: PVD TiAlTaN Recommended application: The first choice for the machining of austenitic steels.
● ○
CTCK215 HC-K15BLACKSTARTM
Specification: Composition: Co 6.0%; mixed carbides 2.0%; WC balance | Grain size: 1 µm | Hardness: HV30 1630 | Coating specification: CVD TiN; MT-TiCN; AI2O3 Recommended application: The first choice for the machining of cast iron at high cutting speeds.
●
2 13Grade descriptions
Gra
de d
escr
iptio
ns
CTPK220 HC-K20SILVERSTARTM
Specification: Composition: Co 6.0%; mixed carbides 2.0%; WC balance | Grain size: 1 µm | Hardness: HV30 1630 | Coating specification: PVD TiAlTaN Recommended application: Optimal for the machining of high-tensile cast iron materials when toughness is required.
●
CTWN215 HW-N15 | HW-K15
Specification: Composition: Co 6.0%; others 0.2%; WC balance | Grain size: submicron | Hardness: HV30 1650 Recommended application: The uncoated carbide grade for the machining of aluminum and other non-ferrous metals.
● ●
Over 75% more parts produced!
Success example with low alloy carbon steel ST44-2 (1.0256)
The customer was satisfied with the test result and would like to switch to MaxiMill 491 as soon as possible.
QUANTITY OF PARTS PRODUCED
CERATIZIT MaxiMill 941
Competitor
140 PARTS
80 PARTS
Cutting data Competitor CERATIZIT Chip groove F57 M50 Milling cutter F4048.B27.063.Z06 A491.63.R.06-12 Insert SNMX 120512 SNHU 120408SR-M50 Grade WKP35S CTPP235 Vc [ft/min] 915 915 Vc [m/min] 277 277 fz [in/tooth] .005” .005” fz [mm/z] .12 .12 ap [inch] .175” .175” ap [mm] 4.5 4.5 Parts produced [qty] 80 140
Work piece description: heat exchangerWork piece material: low alloy carbon steelCoolant: emulsion
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iMill
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MaxiMill 491 systemGeometry overview
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iMill
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MaxiMill 491 system Geometry overview
38°
31° 0,15
25° 0,15
-F10Machining conditions
○ Highly positive geometry○ Sharp cutting edge○ Low tendency to adhesion○ First choice for non-ferrous
metals
fz [in] 0.002" - 0.010"
fz [mm] 0,05 – 0,25
CTWN215
CTWN215 CTWN215 CTWN215
-F50Machining conditions
○ Positive geometry○ Finishing and roughing○ First choice for stainless steel
materials
fz [in] 0.004" - 0.008"
fz [mm] 0,10 – 0,20
CTPM240 CTPM240
-M50Machining conditions
○ Universal geometry○ Light to medium roughing
operations○ First choice for general steel
materials
fz [in] 0.004" - 0.010"
fz [mm] 0,10 – 0,25
CTCP230 CTPP235
CTPP235 CTCP230
CTPM240 CTPM240
20° 0,20
-R50Machining conditions
○ Stable geometry○ Roughing○ For heavily interrupted cut○ First choice for cast iron
materials
fz [in] 0.004" - 0.012"
fz [mm] 0,10 – 0,30
CTCK215 CTPK220
CTPK220 CTCK215
216 MaxiMill 491 systemSNHU..
PMKNSH
-F10
-F50
-M50
-R50
l l ¡ ¡ ¡ l l l l l l
CTCP
230
CTPP
235
CTPM
240
CTCK
215
CTPK
220
CTW
N215
d l s r d1 d l s r d1
[in] [in] [in] [in] [in] [mm] [mm] [mm] [mm] [mm]SNHU 120408FR-F10 l .476 .476 .195 .032 .172 12.20 12.20 5.00 0.80 4.40
SNHU 120408SR-F50 l .476 .476 .195 .032 .172 12.20 12.20 5.00 0.80 4.40
SNHU 120408SR-M50 l l l .476 .476 .195 .032 .172 12.20 12.20 5.00 0.80 4.40
SNHU 120408SR-R50 l l .476 .476 .195 .032 .172 12.20 12.20 5.00 0.80 4.40
CTCP
230
CTPP
235
CTPM
240
CTCK
215
CTPK
220
CTW
N215
d l s r d1 d l s r d1
d 1
r
d
sl
VC
B8-B10 B14 B24-B27
I N C H M E T R I C
Max
iMill
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SNH
U..
57% more parts produced! Success example with ISO K
The customer was very enthusiastic about the excellent surface and the system in general.
QUANTITY OF PARTS PRODUCED
CERATIZIT MaxiMill 941
Competitor
400 PARTS
255 PARTS
Cutting data Competitor CERATIZIT Chip groove D18 R50 Milling cutter R220.43-0080-07SA A491.80.R.08-12 Insert OFEN 070405 TN-D18 SNHU 120408SR-M50 Grade MK1500 CTPP235 Vc [ft/min] 828 828 Vc [m/min] 251 251 fz [in/tooth] .006 .006 fz [mm/Z] 0,16 0,16 ap [inch] .120 –.160 .120 –.160 ap [mm] 3–4 3–4Parts produced [qty] 255 400
Work piece description: base plate of hydraulic pumpWork piece material: 1.6511 / GG25Coolant: emulsion
2 17MaxiMill 491 system
A491-12
E01 11036880 11610311 11450867 8095012000 4425E02 11610311 11450867 8095012000
Type, description
h d dA a z nmax d1
[in] [] [in] [in] [in] [min-1] [Nm]1.50 A491.150.R.03-12-A050-175-EF 1.75 1.50 .50 .312 3 11500 3.2 SNHU 1204.. E012.00 A491.200.R.04-12-A075-175-EF 1.75 2.00 .75 .312 4 11500 3.2 SNHU 1204.. E012.00 A491.200.R.05-12-A075-175-EF 1.75 2.00 .75 .312 4 9800 3.2 SNHU 1204.. E022.50 A491.250.R.05-12-A100-200-EF 2.00 2.50 1.00 .312 5 9800 3.2 SNHU 1204.. E022.50 A491.250.R.06-12-A100-200-EF 2.00 2.50 1.00 .312 5 8500 3.2 SNHU 1204.. E023.00 A491.300.R.06-12-A100-200-EF 2.00 3.00 1.00 .312 6 8500 3.2 SNHU 1204.. E023.00 A491.300.R.08-12-A100-200-EF 2.00 3.00 1.00 .312 6 7400 3.2 SNHU 1204.. E024.00 A491.400.R.07-12-A125-200-EF 2.00 4.00 1.25 .312 8 7400 3.2 SNHU 1204.. E024.00 A491.400.R.10-12-A125-200-EF 2.00 4.00 1.25 .312 7 6500 3.2 SNHU 1204.. E025.00 A491.500.R.08-12-B150-200-EF 2.00 5.00 1.50 .312 10 6500 3.2 SNHU 1204.. E025.00 A491.500.R.12-12-B150-200-EF 2.00 5.00 1.50 .312 8 5700 3.2 SNHU 1204.. E026.00 A491.600.R.09-12-B150-200-EF 2.00 6.00 1.50 .312 12 5700 3.2 SNHU 1204.. E026.00 A491.600.R.13-12-B150-200-EF 2.00 6.00 1.50 .312 9 5000 3.2 SNHU 1204.. E02
Type, description
h d dA a z nmax d1
[mm] [mm] [mm] [mm] [mm] [min-1] [Nm]40 A491.40.R.03-12 40 38 16 8 3 11500 3.2 SNHU 1204.. E0140 A491.40.R.04-12 40 38 16 8 4 11500 3.2 SNHU 1204.. E0250 A491.50.R.04-12 40 43 22 8 4 9800 3.2 SNHU 1204.. E0250 A491.50.R.05-12 40 43 22 8 5 9800 3.2 SNHU 1204.. E0263 A491.63.R.05-12 40 48 22 8 5 8500 3.2 SNHU 1204.. E0263 A491.63.R.06-12 40 48 22 8 6 8500 3.2 SNHU 1204.. E0280 A491.80.R.06-12 50 58 27 8 6 7400 3.2 SNHU 1204.. E0280 A491.80.R.08-12 50 58 27 8 8 7400 3.2 SNHU 1204.. E02
100 A491.100.R.07-12 50 78 32 8 7 6500 3.2 SNHU 1204.. E02100 A491.100.R.10-12 50 78 32 8 10 6500 3.2 SNHU 1204.. E02125 A491.125.R.08-12 63 88 40 8 8 5700 3.2 SNHU 1204.. E02125 A491.125.R.12-12 63 88 40 8 12 5700 3.2 SNHU 1204.. E02160 A491.160.R.09-12 63 98 40 8 9 5000 3.2 SNHU 1204.. E02160 A491.160.R.14-12 63 98 40 8 14 5000 3.2 SNHU 1204.. E02
Ø dAH6Ø d
Ø d1
ha
A491-12
A491
-12
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iMill
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INCH
METRIC
218 MaxiMill 491 systemC491-12
E01 11610311 11450867 8095012000
Type, description
l1 l2 dA a z nmax d1
[in] [in] [in] [in] [in] [min-1] [Nm]1.25 C491.125.R.02-12-B-150-EF 4.00 1.5 1.25 .312 2 10200 3.2 SNHU 1204.. E011.25 C491.125.R.02-12-A-250-EF-1000 10.00 2.5 1.25 .312 2 13600 3.2 SNHU 1204.. E01
Type, description
l1 l2 dA a z nmax d1
[mm] [mm] [mm] [mm] [mm] [min-1] [Nm]32 C491.32.R.02-12-A-63-250 250 63 32 8 2 10200 3.2 SNHU 1204.. E0132 C491.32.R.02-12-B-40 102 40 32 8 2 13600 3.2 SNHU 1204.. E01
-A
Ø d
A h6
Ø d
1
l1
al2
C491-12
Max
iMill
491
sys
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C49
1-12
2 19MaxiMill 491 system Starting parameters for example materials
0 0.002 0.004 0.006 0.008 0.0010
ap [in]
fz [in]
12
.08
0
.16
.32
.24
.40
If ae < 50% use correction list
0 0,05 0,10 0,15 0,20 0,25
ap [mm]
fz [mm]
12
2
0
4
8
6
10
Star
ting
para
met
ers
for e
xam
ple
mat
eria
lsM
axiM
ill 4
91 s
yste
m
vc [ft/min]
1.2312 40CrMnMoS8-6 1.000 N/mm2 SNHU 120408SR-M50 CTPP235 660
1.4571 X6CrNiMoTi17-12-2 600 N/mm2 SNHU 120408SR-F50 CTPM240 460
5.1301 EN-GJL-250 HB 180 SNHU 120408SR-R50 CTCK215 825
3.4365 Alu 450 N/mm2 SNHU 120408SR-F10 CTCK215 4950
Materials Insert vc [m/min] Coolant
200 dry
140 dry
250 dry
1500 Minimum quantity lubrication
220
Starting values fz [in] from starting parameter diagram
Corrected values fz [in]
These parameters apply for cutting width (ae) below 50%
MaxiMill 491 systemCorrection of feed rate fz
Max
iMill
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Cor
rect
ion
of fe
ed ra
te f z
ae
ae [%].0
02
.003
.004
.005
.006
.008
.010
.012
.014
.016
0 0.002 0.004 0.006 0.008 0.010 0.012 0.014 0.016 0.018
10
0
20
30
40
50
60
70
80
90
100
Corrected values fz [mm]
ae [%]
0,05
0
0,07
5
0,10
0
0,12
5
0,15
0
0,20
0
0,25
0
0,30
0
0,35
0
0,40
0
0 0,05 0,10 0,15 0,20 0,25 0,30 0,35 0,40 0,45
10
0
20
30
40
50
60
70
80
90
100
Starting values fz [mm] from starting parameter diagram
Example: Starting value [fz] = 0.003" / 0.075 mm ae = 30% Corrected value [fz] = 0.006" / 0.15 mm
2 21Cutting data
Cut
ting
data
ae [%]
.002
.003
.004
.005
.006
.008
.010
.012
.014
.016
0 0.002 0.004 0.006 0.008 0.010 0.012 0.014 0.016 0.018
10
0
20
30
40
50
60
70
80
90
100
ae [%]
0,05
0
0,07
5
0,10
0
0,12
5
0,15
0
0,20
0
0,25
0
0,30
0
0,35
0
0,40
0
0 0,05 0,10 0,15 0,20 0,25 0,30 0,35 0,40 0,45
10
0
20
30
40
50
60
70
80
90
100
222 Cutting dataGrades, material
Cut
ting
data
Gra
des,
mat
eria
l –in
ch
HB
P
1 1252 150 - 2503 3006 180
7 / 8 250 - 3009 350
10 20011 35012 20013 32513 200
M14 18014 230 - 26014 330
K
15 18016 26017 16018 25019 13020 230
N
21 6022 100
< 12% Si 23 75< 12% Si 24 90> 12% Si 25 130
26 (110)27 9028 10028 10029 –29 –30 –
S
31 20032 28033 25034 (350)35 (320)36 Rm 440*37 Rm 1050*
H
38 55 HRC39 60 HRC40 40041 55 HRC
Work piece material Type of treatment / alloy
VDI 3
323
grou
p
Hard
- ne
ss
Non-alloyed steel
annealed ≤ 0.15 % C
annealed 0.15% – 0.45% C
tempered ≥ 0.45% C
Low-alloyed steel
annealed
tempered
tempered
High-alloyed steelannealed
tempered
Stainless steel
annealed ferritic /martensitic
tempered martensitic
heat-treated ferritic /martensitic
Stainless steel
quenched austenitic
quenched ferritic /austenitic (duplex)
hardened austenitc, precipitation hardened (PH)
Grey cast ironpearlitic / ferritic
pearlitic /martensitic
Spheroidal cast ironferritic
pearlitic
Malleable cast ironferritic
pearlitic
Aluminum wrought alloys
non-hardened
hardened
Aluminum cast alloys
non-hardened
hardened
non-hardened
Copper and copper alloys (bronze, brass)
machining alloy stock (1% Pb)
brass, red bronze
bronze
lead-free copper and electrolytic copper
Non-metallic materials
thermosetting plastics
fiber-reinforced plastics
hard rubber
Heat-resistant alloys
annealed Fe-based
hardened Fe-based
annealed Ni- or Co-based
hardened Ni- or Co-based 30 - 58 HRC
cast Ni- or Co-based 1500 – 2200 N/mm²
Titanium alloyspure titanium
alpha and beta alloys
Tempered steelhardened and tempered
hardened and tempered
Chilled castings cast
Tempered cast iron hardened and tempered
* Rm = ultimate tensile strength, measured in MPa
2 23Cutting data Grades, material
vc [ft/min]
924
825
625
825
625
460
430
265
430
300
430
1025
525
660
430
625
525
vc [ft/min]
500
445
365
445
360
330
300
200
300
200
300
625
330
400
265
380
330
CTCP230
vc [ft/min]
790
690
525
725
525
400
360
265
360
265
360
490
490
430
vc [ft/min]
460
400
330
400
330
300
265
200
265
200
265
360
360
300
CTPP235
vc [ft/min]
725
625
460
660
460
330
360
265
360
265
360
560
530
430
vc [ft/min]
400
360
300
360
300
230
265
200
265
200
265
360
360
300
CTPM240
vc [ft/min]
280
250
190
250
190
140
130
80
130
90
130
1190
725
760
525
825
700
vc [ft/min]
150
135
110
135
110
100
90
60
90
60
90
690
425
460
330
500
430
CTCK215
vc [ft/min]
280
250
190
250
190
140
130
80
130
90
130
1055
560
690
460
660
561
vc [ft/min]
150
135
110
135
110
100
90
60
90
60
90
625
330
425
300
400
330
CTPK220
vc [ft/min]
430
360
430
400
430
360
525
790
vc [ft/min]
430
360
430
400
430
400
4950
3300
3630
3300
925
1155
1155
1055
1055
525
790
CTWN215
The
cutti
ng d
ata
are
non-
bind
ing
indi
catio
ns fo
r the
ope
rato
r. It
is re
com
men
ded
to a
dapt
them
to th
e cu
rrent
con
ditio
ns.
INCH
Gra
des,
mat
eria
l – in
chC
uttin
g da
ta
224 Cutting data Grades, material
HB
P
1 1252 150 - 2503 3006 180
7 / 8 250 - 3009 350
10 20011 35012 20013 32513 200
M14 18014 230 - 26014 330
K
15 18016 26017 16018 25019 13020 230
N
21 6022 100
< 12% Si 23 75< 12% Si 24 90> 12% Si 25 130
26 (110)27 9028 10028 10029 –29 –30 –
S
31 20032 28033 25034 (350)35 (320)36 Rm 440*37 Rm 1050*
H
38 55 HRC39 60 HRC40 40041 55 HRC
Cut
ting
data
Gra
des,
mat
eria
l – m
etric
Work piece material Type of treatment / alloy
VDI 3
323
grou
p
Hard
- ne
ss
Non-alloyed steel
annealed ≤ 015 % C
annealed 0.15% – 0.45% C
tempered ≥ 0.45% C
Low-alloyed steel
annealed
tempered
tempered
High-alloyed steelannealed
tempered
Stainless steel
annealed ferritic /martensitic
tempered martensitic
heat-treated ferritic / martensitic
Stainless steel
quenched austenitic
quenched ferritic /austenitic (duplex)
hardened austenitc, precipitation hardened (PH)
Grey cast ironpearlitic / ferritic
pearlitic /martensitic
Spheroidal cast ironferritic
pearlitic
Malleable cast ironferritic
pearlitic
Aluminum wrought alloys
non-hardened
hardened
Aluminum cast alloys
non-hardened
hardened
non-hardened
Copper and copper alloys (bronze, brass)
machining alloy stock (1% Pb)
brass, red bronze
bronze
lead-free copper and electrolytic copper
Non-metallic materials
thermosetting plastics
fiber-reinforced plastics
hard rubber
Heat-resistant alloys
annealed Fe-based
hardened Fe-based
annealed Ni- or Co-based
hardened Ni- or Co-based 30 – 58 HRC
cast Ni- or Co-based 1500 – 2200 N/mm²
Titanium alloyspure titanium
alpha and beta alloys
Tempered steelhardened and tempered
hardened and tempered
Chilled castings cast
Tempered cast iron hardened and tempered
* Rm = ultimate tensile strength, measured in MPa
2 25Cutting data Grades, material
vc [m/min]
280
250
190
250
190
140
130
80
130
90
130
310
160
200
130
190
160
vc [m/min]
150
135
110
135
110
100
90
60
90
60
90
190
100
120
80
115
100
CTCP230
vc [m/min]
240
210
160
220
160
120
110
80
110
80
110
150
150
130
vc [m/min]
140
120
100
120
100
90
80
60
80
60
80
110
110
90
CTPP235
vc [m/min]
220
190
140
200
140
100
110
80
110
80
110
170
160
130
vc [m/min]
120
110
90
110
90
70
80
60
80
60
80
110
110
90
CTPM240
vc [m/min]
360
220
230
160
250
210
vc [m/min]
210
130
140
100
150
130
CTCK215
vc [m/min]
320
170
210
140
200
170
vc [m/min]
190
100
130
90
120
100
CTPK220
vc [m/min]
130
110
130
120
130
110
160
240
vc [m/min]
130
110
130
120
130
120
1500
1000
1100
1000
280
350
350
320
320
160
240
CTWN215
The
cutti
ng d
ata
are
non-
bind
ing
indi
catio
ns fo
r the
ope
rato
r. It
is re
com
men
ded
to a
dapt
them
to th
e cu
rrent
con
ditio
ns.
METRIC
Gra
des,
mat
eria
l – m
etric
Cut
ting
data
226
Rep
lace
men
t par
ts
Dave Bialon
MaterialType, description
11036880 7818267/M8,0x30,0
MaterialType, description Key size Torque moment
Torque moment [in.lbs]
[Nm] [lb]11450867 DMSD 3,2Nm/SORT 15IP IP15 3.2 28,3
MaterialType, description Key size
8095012000 SD-T15IP-80mm T15IP
4425 S4/SW4 SW4
MaterialType, description l l Thread size Key size
[mm] [in] 11610311 M3,5X8,6-15IP/10008749 8.6 .034 M3,5 T15IP
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ROBERT BOKRAM
ROBERT BOKRAM
Replacement parts
2 27
Cal
l us
– 80
0-78
3-22
80Th
e w
orld
of C
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IMIL
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