MAX300-RTGIndustrial Process Mass Spectrometer

www.extrel.com

PRODUCT NOTE

• Real-Time Gas Analysis• ProcessAutomationandControl• ProductQualityAnalysis

Introducing the MAX300-RTG Optimize Your Manufacturing

Mass spectrometry is a powerful tool for process automation. Rapid, accurate gas analysis enables high-precision reactor control and increased production efficiency.

The MAX300-RTGTM uses cutting-edge quadrupole mass spectrometer technology to deliver continuous online gas monitoring for industrial process control.

It has the speed necessary to analyze the total composition of a sample in seconds, and can be fully automated to measure several points in a process, or multiple production lines, with a single analyzer.MAX300-AIRMeasurementsalsulfur

Themassspectrometerusesanionizertobreaksamplemoleculesintochargedfragmentionsthatarethenseparatedbasedontheirmass-to-chargeratioastheymovethroughtheelectricfieldsgeneratedbythequadrupolemassfilter.Theionsregisteracurrentatthedetector,creatingasetofpeakscalledamassspectrum.Eachcompoundhasauniquespectrum,makingmassspectrometryahighlyselective,flexibletechnique.

IndustrialProcessGasAnalyzerFeatures

• Automatedonlineanalysisanddatadelivery• Controlparametersreportedinreal-time• Completequantitativestreamcomposition• Highprecisionandaccuracyforexceptionalprocesscontrol• Multiportsamplesystemsforupto160+

samplestreams• Lowmaintenance,utilitiesandcalibration

required• Completemethodscale-up -Lab,Pilot,Production

MAX300-RTGIndustrialGasAnalyzer

TheMAX300’s industry-leading19mmquadrupolemassfilter,combinedwithstateoftheartelectronics,providestheuserwithanimpressivelistofExtrelAdvantages:

• Near-zeromassscaledriftforoutstandingmeasurementprecisionandstability

• Uniformresolutionacrosstheentiremassrangeforultra-highsensitivitytoallcompounds

• Extremeresistancetocorrosionandcontaminationforlong-term,continuous,low-maintenanceoperation

• Performancespecificationsthatexceedthosecommontoothermassspectrometersandprocesstechnologies

Reliable Data, Durable Performance

With over four decades of excellence in industrial automation and thousands of installations worldwide, Extrel process mass spectrometers provide the rugged stability and ease-of-use necessary for continuous operation in demanding manufacturing environments.

HydrocarbonProcessingEthyleneCrackerControl

PolyethyleneFuelGasBTUEthyleneOxide

LNGPVCandEDC

Benzene

MetalsManufacturingSteelCarbonContentBlastFurnaceOffGas

CokeMakingEAFMonitoring

SyngasManufacturingAmmoniaMethanolHydrogenGasificationAceticAcid

Low-SulfurDiesel

GasPurityTraceContamination

PharmaceuticalSolventsSemiconductorManufacturing

ScrubberEfficiencyFoodandBeverageGas

SampleStreamn

Rapid Online Analysis to Maximize Your Production

FeedGas

ProcessUnit1

ProcessUnit2

FinalProduct ConsistantOngoingROI

• Fastonlinegasanalysisforincreasedmanufacturingefficiency,productyield,andequipmentuptime• Thefullstreamcompositionprovidesadditionalinformationnecessary

forAdvancedProcessControl• Lowercapitalcostcomparedtoothertechnologies• Reducedoperationcostsduetolowmaintenanceandutilityrequirements• Bymonitoringtheoperationofseveralprocessunits,theMAX300-RTGisoftenusedtoreplacemultiplegaschromotograph(GC)systems

The80PortFASTvalveSampleSelectorTheinletsystemoftheMAX300-RTGcanbeconfiguredwithanynumberofzero-dead-volumesampleselectoroptions.

Example1.ProcessFeedGas

TheMAX300-RTGmeasuresallofthehydrocarbonsinthefeedgasstreamaswellasppmcontaminants,likeH2S.Controlparameters,suchasBTUvalue,SpecificGravity,andWobbeIndex,areinstantlycalculatedandtransmittedforusebytheplant’sprocesscontrolsystem.

Example2.PolyethyleneReactorControl

Fast,high-precisiondataallowstheplanttooperateprocessunitsclosertooptimumconditions• GCMeasurements -1reactor -3components -Cycletime:5min• MAX300Measurements -4reactors -10components -Cycletime:29sec

AccuracyandFlexibility

PrecisionandControl

SampleStream1

SampleStream2

QCAnalysisStream

Component %MolecularConcentrationPrecision%Absolute

Hydrogen

Methane

Nitrogen

Propane

Ethane

N-pentane

Isobutane

CarbondioxideIsopentane

N-Butane

Hexane

Hydrogensulfide

16.5

77.9

0.38

0.9

2.35

0.16

0.27

0.950.15

0.45

0.010.001

0.006

0.007

0.002

0.001

0.002

0.001

0.001

0.0010.001

0.001

0.0002

0.00001

Rapid Online Analysis to Maximize Your Production

SystemSpecifications:

• Detectablecompounds:Anygasorvaporsample• Detectionrange: -Faradaydetector:100%-5ppm -Electronmultiplier:100%-5ppb* -Membraneinlet:100%-10ppt*• Numberofsamplestreams:16,31,40,80,120,160+• Analysisrate:0.1-16secondspercomponent -Userselectable• Numberofcomponents:Unlimited• Numberofanalysisroutines:Unlimited• Numberofuserconfigurabledatatags:Unlimited• Precision:<0.05%RSDover24hours**• Stability:<0.5%RSDover30days**• Filaments:Two,oneactiveandonesparewithautomaticswitchover• Analyzermaintenance:1-3years†

• Roughingpump:6-12months†

• Manualorfullyautomatedcalibrationandvalidation -3-12monthcalibrationintervals• Massrangeoptions:1-250,300,500amu*Matrixdependent.Documentedontraceaircomponentsandbenzene.**Basedontheanalysisof1%argon,scanspeed1secondperanalysis.†Applicationdependent.

LowMaintenance,EasytoUse

TheQuestor5controlsoftwarethatdrivestheMAX300-RTGmeasuresallsamplepointsinafullycustomizablesequenceforsite-specific,automatedproductioncontrol.Theintuitiveweb-basedinterfaceallowstheusertocheckinstrumentstatus,reviewdata,orrunavalidationsequencefromanywhereontheplantnetwork,whilemaintaininggovernmentandindustrysecuritystandardsforloginandelectronicrecordkeeping(21CFR11).

TheMAX300-RTGisa24-7onlinegasanalyzerwithadocumenteduptime>99%.

Simultaneouslytrendhighprecisionmeasurementsofbulkcomponentsandppm-levelcontaminantswiththeeasy-to-useQuestor5controlsoftware

Extrel’s19mmquadrupolenexttoacommon6mmfilter.Thelargerdeviceprovidesgreateriontransmissionforunparalleledsensitivityandsignalstability.

TheMAX300disposable,plug-and-playionizereliminatesthecleaningrequirement,andincludesdualfilaments,oneactiveandonespare.

ExceptionalWorldwideServiceandSupport:Forover50years,Extrelhasbeencommittedtoprovidingthehighestqualitysupportservicesforthethousandsofinstrumentsinstalledworldwide.Factorytrainedandcertifiedpersonnelofferindustry-leadingsupporttoExtrelcustomersateverystageofprocessdevelopmentandmanufacturing.

MAX300-RTG System Specifications

PowerSupplyOptions:• 110VAC,50/60Hz,Two15Ampcircuits• 230VAC,50/60Hz,One20Ampcircuit

PowerConsumption:•Nominal2740Watts•HeatLoad:2700Watts(9215BTU/h)

Weight:• StandardEnclosure:450lbs(205kg)•Optionalcart:40lbs(18kg)

AmbientRequirements:• Temperature:-4°Fto120°F(-20°Cto49°C)•WithA/C,coldstart≥54°F(12°C)• AreaClassificationOptions: -GeneralPurpose -Class1,Division1or2,GroupsB,C,D,T4 -IEC/ATEX,Zone1or2,GroupIICorIIB+H2*,T4

AdditionalUtilities:• Purgegas(forhazardousareainstallations)•Basecalibrationrequirement:2gasbottles

DataSystemandCommunications:• Systemcontrolinterfaceoptions:Ethernet,RS-4224-wire• Loginsecuritylevels:Administrator,User,Viewer• Externalcommunications: -Ethernet,Modbusserial,digitalI/O,analogI/O,OPC

*Configurationdependent

MAX300-RTGenclosurewithA/C,CartandXPurgeOptions.Dimensionsshownininches[mm]

www.extrel.com 412-963-7530

©2017ExtrelCMS,LLC.ExtrelisaregisteredtrademarkofExtrelCMS,LLC.MAX300-RTGisatrademarkofExtrelCMS,LLC.

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