Matthew KielarAUGUST 5th, 2008

International Truck & Engine

PAST PROJECTS

2010 V8 – V139 PLATFORM

• DV1/DV2 Engines

• XO-Mod Engines

• Design Fuel Lines for experimental pump

• Lifting Eyes

• Pre-DV2 Turbocharger Development

MAIN PROJECTS

2010 V8 - V152 PLATFORM

• Lead the Intake Air Splitter/Throttle Evaluation

• Create Master PESO DVP&R Tracking Doc.

• Check Crankcase wall thickness for problems

• Lead development of Cylinder Head fatigue test equipment

• Create adapter to measure oil flow through engine

Intake Air Splitter/Throttle Evaluation

*Firing order: 1 – 2 – 7 – 3 – 4 – 5 – 6 – 8

Distribution Duct

V139 EGR Mixing Transient Analysis - 2200 RPM

Stable Engine Condition

V139 EGR Mixing Transient Analysis - 1600 RPM

Stable Engine Condition

EGR ratio is lower for the left bank at stable engine condition.

Intake Air Splitter/Throttle Evaluation

JB Engineering Confidential and Proprietary

Intake Air Splitter/Throttle Evaluation

*Center splitter locations not shown.

Intake Air Splitter/Throttle Evaluation

Specialized Flange Design

Tubes designed to simulate Intake Manifold pressure

Pressure SensorLocation

Calculated Orifice Size

Intake Air Splitter/Throttle Evaluation

Function Generator For Throttle Angle Control

Pressure Meter For Flow Calculations

Pressure Sensor Calibration

Block-Off Insert

Master PESO DVP&R Tracking Doc.•Automatically updating data•Colors indicate status •Source data from any location

FilesWorksheets

•Multiple data filters•Links to source DVP & Sign Off

Crankcase Wall Thickness Comparison

Cylinder Head Fatigue Test Equip.

* Set-up used by Dana-Victor to test head gaskets for the V114.

Same Diameter as Main Bearings

Same Height as Piston @ TDC

oil pressure out

Cylinder Head Fatigue Test Equip.

Oil System Flow Test Adapter

Flow Meter

OUT IN*IN*

*One inlet port will be plugged depending on the clocking of the adapter when sealed.

To Flow Meter

Return to tank

Knowledge Gained

•Team Working

•Multi-Tasking

•Interpersonal/Communication Skills

•Project Management

•Time Management

•IDEAS Modeling Software

•Diesel Engine Design

•Design Validation Procedures

Assisting Engineers

• Jeff Hoobler• Steve Bielaga• Jeff Fassler• Nikhil Patne• Min Kim• Jeremy Schipper• Tony Anello• Eddie Diaz• David Jensen• Ade Adekanmbi • Mike Tombers

• Rohit Malani• Dave Meisner• Brad Price• Jorge Fernandez• Chirag Parikh• Chethana Bhasham• Doug Medynskyj• Roman Goluch• Nelson Sotomayor• Dave Green• And More…

THANK YOU!