Matrix Applied Technologies Floating Suction Lines ... · Matrix Applied Technologies Floating...

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Over thirty years of excellence. Safety. Integrity. Positive relationships. Stewardship. Community involvement. Delivering the best. These core values have forged our reputation for excellence. Matrix Applied Technologies is a subsid- iary of Matrix Service Company (Nasdaq: MTRX), a top-tier engineering, construction and maintenance company that, through our family of brands, designs, builds and maintains infrastructure critical to North America’s energy, power and industrial mar- kets. Matrix Applied Technologies designs, develops and markets precision engineered, premier products and technologies for the energy and industrial markets. The team combines innovative engineering and design with cutting-edge manufacturing processes to bring reliable, innovative and cost-effec- tive products to customers worldwide. STRENGTH FLEXIBILITY PARTNERSHIP Suction Line

Transcript of Matrix Applied Technologies Floating Suction Lines ... · Matrix Applied Technologies Floating...

Page 1: Matrix Applied Technologies Floating Suction Lines ... · Matrix Applied Technologies Floating Suction Lines & Skimmers Matrix Applied Technologies is a global leader in the design

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Matrix Applied TechnologiesFloating Suction Lines & Skimmers

Articulated lines

When tank height is greater than tank diameter, a single arm suction line will not reach maximum liquid level height. In this case, a two-arm or articulated suction line is required. See below. A similar articulated confi gura-tion can be used for skimmer lines.

Skimmers

These are designed to skim off a layer of hydrocarbon liquid fl oating on top of water. Essentially, a skimmer is designed to remove the top layer of a 2 phase liquid stored in a tank.

Line sizes are usually 3” or 4” although Matrix Applied Technologies can make them in larger sizes. The minimum line diameter is 3”. Pontoons are designed to fl oat on their centerline at the lowest S.G. tank product. The skimmer plate is located an adjustable distance below this.

Over thirty years of excellence.

Safety. Integrity. Positive relationships. Stewardship. Community involvement. Delivering the best. These core values have forged our reputation for excellence.

S T R E N G T H

F L EX I B I L I T Y

PARTNERSHIP

Matrix Applied Technologies is a subsid-iary of Matrix Service Company (Nasdaq: MTRX), a top-tier engineering, construction and maintenance company that, through our family of brands, designs, builds and maintains infrastructure critical to North America’s energy, power and industrial mar-kets. Matrix Applied Technologies designs,

develops and markets precision engineered, premier products and technologies for the energy and industrial markets. The team combines innovative engineering and design with cutting-edge manufacturing processes to bring reliable, innovative and cost-eff ec-tive products to customers worldwide.

S T R E N G T H

FLEX IB I L I TY

PARTNERSHIP

Suction Line

Page 2: Matrix Applied Technologies Floating Suction Lines ... · Matrix Applied Technologies Floating Suction Lines & Skimmers Matrix Applied Technologies is a global leader in the design

Matrix Applied Technologies Level Indicator:

This consists of a cable connected to the suction line. This cable is connected to a weight running up and down guide rods on the outside of the tank shell to give visual indication that the suction line is operating correctly. It also gives a quick visual indication of the suction line position.

In the case of a fl oating roof, it is impossible to see if a fl oating suction line is operating correctly or not. It is a good idea, therefore, to fi t a level indicator when a suction line operates beneath a fl oating roof.

For level indicators beneath a steel fl oating roof, a ½” pipe is welded vertically into the pontoon and the cable passes through this to a pulley at the top corner of the tank. This arrangement can be seen in the roller type suction line illustration below.

For aluminium and stainless steel IFRs, a vertical cable guide pipe can be built into the IFR.

Matrix Applied TechnologiesFloating Suction Lines & Skimmers

Matrix Applied Technologies SwingMaster joints are available in 3” to 44” diameters. 3” lines use a Matrix Applied Technologies drain joint.

Matrix Applied Technologies CAN HELP SOLVE YOUR TANK DESIGN and MAINTENANCE PROBLEMS

Both the Matrix Applied Technologies Heavy Duty Pontoon Aluminium Internal Floating Roof (IFR) and Full Contact fully welded Honeycomb panel IFR have been designed for long, maintenance free service.

Pontoon IFRs are available as all aluminium, all stainless steel and as a combination (hybrid) of both these two options.

IFRs can be cable or chain suspended from steel fi xed roofs or from Matrix Applied Technologies geodesic dome roofs.

Matrix Applied Technologies manufactures the following quality products for the abovegroundstorage tank industry:

• Aluminium Geodesic FlowDome™ Roofs• Aluminium Pontoon Internal Floating Roofs• Stainless Steel Pontoon Floating Roofs• Aluminium Full Contact IFRs• Floating Roof Seal Systems• Specialized Floating Suction Lines• SwingMaster Swing Joints• Floating Roof Drain Systems

Matrix Applied TechnologiesFloating Suction Lines & Skimmers

Matrix Applied Technologies is a global leader in the design and manufacture of fl oating suction lines and skimmers for use worldwide. Suction lines are commonly used for aviation facility Jet-A1 and Avgas tanks. Suction lines can be used in power plants, crude oil collection tanks or anywhere the quality of the product to exit the tank is an issue.

Matrix Applied Technologies can custom design fl oating suction lines and skimmers for various tank confi gura-tions. Lines are either installed in fi xed roof tanks or can be located below internal or external fl oating roofs.

Suspended type suction line

Sample lines

Sample lines can be provided on the main suction arm for fuel sampling. Matrix Applied Technologies can provide ¾” or 1” dia. sample lines. Typically, sample points are located at the center of lower third, middle third & upper third of the tank liquid level.

Roller type suction line

Roller type fl oating suction line. This suction line type is fi tted with a roller. The roller runs along the steel fl oating roof underside. No special track is required, the roller can negotiate plate overlaps.

The same suction line can operate beneath an aluminium or stainless steel IFR and, in this case, a track must be added beneath the IFR for the roller to run on. As an IFR manufacturer, Matrix Applied Technologies can design an appropriate suction line track and provide extra buoyancy for aluminium or stainless steel IFRs when necessary.

There are 2 main suction line types:• Suspended type. This type, pictured above, is most commonly used for fi xed roof tanks• Roller type. This type is for use beneath a steel or aluminium fl oating roof.Available line diameters: 3” to 44”.

Page 3: Matrix Applied Technologies Floating Suction Lines ... · Matrix Applied Technologies Floating Suction Lines & Skimmers Matrix Applied Technologies is a global leader in the design

Matrix Applied Technologies Level Indicator:

This consists of a cable connected to the suction line. This cable is connected to a weight running up and down guide rods on the outside of the tank shell to give visual indication that the suction line is operating correctly. It also gives a quick visual indication of the suction line position.

In the case of a fl oating roof, it is impossible to see if a fl oating suction line is operating correctly or not. It is a good idea, therefore, to fi t a level indicator when a suction line operates beneath a fl oating roof.

For level indicators beneath a steel fl oating roof, a ½” pipe is welded vertically into the pontoon and the cable passes through this to a pulley at the top corner of the tank. This arrangement can be seen in the roller type suction line illustration below.

For aluminium and stainless steel IFRs, a vertical cable guide pipe can be built into the IFR.

Matrix Applied TechnologiesFloating Suction Lines & Skimmers

Matrix Applied Technologies SwingMaster joints are available in 3” to 44” diameters. 3” lines use a Matrix Applied Technologies drain joint.

Matrix Applied Technologies CAN HELP SOLVE YOUR TANK DESIGN and MAINTENANCE PROBLEMS

Both the Matrix Applied Technologies Heavy Duty Pontoon Aluminium Internal Floating Roof (IFR) and Full Contact fully welded Honeycomb panel IFR have been designed for long, maintenance free service.

Pontoon IFRs are available as all aluminium, all stainless steel and as a combination (hybrid) of both these two options.

IFRs can be cable or chain suspended from steel fi xed roofs or from Matrix Applied Technologies geodesic dome roofs.

Matrix Applied Technologies manufactures the following quality products for the abovegroundstorage tank industry:

• Aluminium Geodesic FlowDome™ Roofs• Aluminium Pontoon Internal Floating Roofs• Stainless Steel Pontoon Floating Roofs• Aluminium Full Contact IFRs• Floating Roof Seal Systems• Specialized Floating Suction Lines• SwingMaster Swing Joints• Floating Roof Drain Systems

Matrix Applied TechnologiesFloating Suction Lines & Skimmers

Matrix Applied Technologies is a global leader in the design and manufacture of fl oating suction lines and skimmers for use worldwide. Suction lines are commonly used for aviation facility Jet-A1 and Avgas tanks. Suction lines can be used in power plants, crude oil collection tanks or anywhere the quality of the product to exit the tank is an issue.

Matrix Applied Technologies can custom design fl oating suction lines and skimmers for various tank confi gura-tions. Lines are either installed in fi xed roof tanks or can be located below internal or external fl oating roofs.

Suspended type suction line

Sample lines

Sample lines can be provided on the main suction arm for fuel sampling. Matrix Applied Technologies can provide ¾” or 1” dia. sample lines. Typically, sample points are located at the center of lower third, middle third & upper third of the tank liquid level.

Roller type suction line

Roller type fl oating suction line. This suction line type is fi tted with a roller. The roller runs along the steel fl oating roof underside. No special track is required, the roller can negotiate plate overlaps.

The same suction line can operate beneath an aluminium or stainless steel IFR and, in this case, a track must be added beneath the IFR for the roller to run on. As an IFR manufacturer, Matrix Applied Technologies can design an appropriate suction line track and provide extra buoyancy for aluminium or stainless steel IFRs when necessary.

There are 2 main suction line types:• Suspended type. This type, pictured above, is most commonly used for fi xed roof tanks• Roller type. This type is for use beneath a steel or aluminium fl oating roof.Available line diameters: 3” to 44”.

Page 4: Matrix Applied Technologies Floating Suction Lines ... · Matrix Applied Technologies Floating Suction Lines & Skimmers Matrix Applied Technologies is a global leader in the design

matrixappliedtech.com

Matrix Applied TechnologiesFloating Suction Lines & Skimmers

Articulated lines

When tank height is greater than tank diameter, a single arm suction line will not reach maximum liquid level height. In this case, a two-arm or articulated suction line is required. See below. A similar articulated confi gura-tion can be used for skimmer lines.

Skimmers

These are designed to skim off a layer of hydrocarbon liquid fl oating on top of water. Essentially, a skimmer is designed to remove the top layer of a 2 phase liquid stored in a tank.

Line sizes are usually 3” or 4” although Matrix Applied Technologies can make them in larger sizes. The minimum line diameter is 3”. Pontoons are designed to fl oat on their centerline at the lowest S.G. tank product. The skimmer plate is located an adjustable distance below this.

Over thirty years of excellence.

Safety. Integrity. Positive relationships. Stewardship. Community involvement. Delivering the best. These core values have forged our reputation for excellence.

S T R E N G T H

F L EX I B I L I T Y

PARTNERSHIP

Matrix Applied Technologies is a subsid-iary of Matrix Service Company (Nasdaq: MTRX), a top-tier engineering, construction and maintenance company that, through our family of brands, designs, builds and maintains infrastructure critical to North America’s energy, power and industrial mar-kets. Matrix Applied Technologies designs,

develops and markets precision engineered, premier products and technologies for the energy and industrial markets. The team combines innovative engineering and design with cutting-edge manufacturing processes to bring reliable, innovative and cost-eff ec-tive products to customers worldwide.

S T R E N G T H

FLEX IB I L I TY

PARTNERSHIP

Suction Line

Page 5: Matrix Applied Technologies Floating Suction Lines ... · Matrix Applied Technologies Floating Suction Lines & Skimmers Matrix Applied Technologies is a global leader in the design

Matrix Applied Technologies SwingMaster central type swing joints are the ideal choice for floating suction lines. Constructed in rugged cast ductile iron with plain Ni-Resist bearings (copper free), all SwingMaster joints are sealed with internal Viton O-Rings. Matrix Applied Technologies SwingMaster swing joints are internally and externally epoxy painted for Jet A1 ser-vice using Interline 850 paint. 100% cast stainless steel joints are available to special order. SwingMaster joints are available in 4” to 36” size. Larger sizes are available on application. SwingMaster standard flanges are ANSI 150# flat face.

SwingMaster Swing Jointsfor Floating Suction Lines

matrixappliedtech.com1-866-367-6879

32” stainless steel SwingMaster

INCH:minimum opening minimum opening

Size in tank for in tank forinch SwingMaster entry SwingMaster entry

4 230 x 320 or Ø380 9.25" x 12.5" or 15"Ø6 290 x 380 or Ø480 11.5"x 15" or 19"Ø8 360 x 470 or Ø590 14" x 18.5" or 23.5"Ø

10 420 x 560 or Ø700 16.5" x 22" or 27.5"Ø12 500 x 680 or Ø850 20" x 27" or 33.5"Ø14 550 x 740 or Ø930 22" x 29" or 37"Ø16 620 x 820 or Ø1030 24.5" x 32.5" or 40.5"Ø18 650 x 910 or Ø1120 26" x 36" or 44"Ø20 710 x 950 or Ø1190 28" x 37.5" or 47"Ø24 830 x 1130 or Ø1400 33" x 44.5" or 55"Ø26 900 x 1200 or Ø1450 36" x 48" or 58"Ø30 990 x 1290 or Ø1630 39" x 51" or 64"Ø32 1060 x 1380 orØ1800 42" x 55" or 71"Ø36 1200 x 1520 or Ø2000 48" x 60" or 79"Ø

METRIC:

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matrixappliedtech.com1-866-367-6879

Matrix Applied Technologies tank products include:

• Aluminium and stainless IFRs• Geodesic dome roofs• Floating suction lines and skimmers

• SwingMaster swing joints 4”-36”• Floating roof tank primary and secondary seals• Floating roof tank drain systems

SwingMaster Swing Jointsfor Floating Suction Lines

flange flange flange lifting lug RotationSize tapped holes drilled holes bolt circle tapped holes Torque Weightinch A B C D L N O mm P.C.D. mm E kg-m kg

4 447 180 - 229 295 4 x 5/8" UNC 4+ 8 x 19.0dia 190.50 - 5 516 536 232 393 279 371 4 x 3/4" UNC 4+ 8 x 22.4dia 241.30 4 x M10 6.0 668 658 281 482 343 449 4 x 3/4" UNC 4+ 8 x 22.4dia 298.45 4 x M12 12.0 11410 824 338 592 406 538 8 x 7/8" UNC 4+12 x 25.4dia 361.95 4 x M16 15.0 19012 1007 417 707 483 652 8 x 7/8" UNC 4+12 x 25.4dia 431.80 4 x M16 18.5 29614 1083 452 779 534 709 8 x 1" UNC 4+12 x 28.6dia 476.20 4 x M16 27.9 34916 1224 506 885 597 783 8 x 1" UNC 8+16 x 28.6dia 539.70 4 x M16 31.9 49518 1377 570 996 635 881 8 x 1⅛" UNC 8+16 x 31.8dia 577.90 4 x M16 35.9 63820 1410 614 1041 699 940 12 x 1⅛" UNC 8+20 x 31.8dia 635.00 4 x M20 39.9 83824 1714 715 1229 813 1090 12 x 1¼" UNC 8+20 x 35.0dia 749.30 4 x M24 47.9 124126 1932 759 1323 786 1163 16 x 3/4" UNC 20+36 x 22.35dia. 744.47 2 x M24 50.0 128530 2078 832 1460 984 1285 16 x 1¼" UNC 12+28 x 35 dia 914.40 2 x M30 64.0 194432 2226 888 1600 1060 1376 16 x 1 1/3"UNC 12+28 x 41dia 977.90 2 x M30 80.0 220036 2576 984 1780 1057 1513 28 x 7/8" UNC 16+44x25.4dia. 1009.70 2 x M30 105.0 3672

Note: 4" SwingMaster joints are in 316 stainless steel as standard.flange flange flange lifting lug Rotation

Size tapped holes drilled holes bolt circle tapped holes Torque Weightinch A B C D L N O inch P.C.D.inch E ft-lbf lb

4 17.6 7.087 - 9.0 11.61 4 x 5/8" UNC 4+ 8 x 5/8"dia 7.50 - 36 1126 21.1 9.134 15.47 10.98 14.61 4 x 3/4" UNC 4+ 8 x 7/8"dia 9.50 4 x M10 43 1458 25.9 11.06 18.98 13.5 17.68 4 x 3/4" UNC 4+ 8 x 7/8"dia 11.75 4 x M12 87 25110 32.4 13.31 23.31 16.0 21.18 8 x 7/8" UNC 4+12 x 1"dia 14.25 4 x M16 108 41812 39.6 16.42 27.83 19.0 25.67 8 x 7/8" UNC 4+12 x 1"dia 17.00 4 x M16 133 65114 42.6 17.8 30.67 21.0 27.91 8 x 1" UNC 4+12 x 1⅛"dia 18.75 4 x M16 201 76816 48.2 19.92 34.84 23.5 30.83 8 x 1" UNC 8+16 x 1⅛"dia 21.25 4 x M16 230 108918 54.2 22.44 39.21 25.0 34.69 8 x 1⅛" UNC 8+16 x 1¼"dia 22.75 4 x M20 259 140420 55.5 24.17 40.98 27.5 37.01 12 x 1⅛" UNC 8+20 x 1¼"dia 25.00 4 x M20 288 184424 67.5 28.15 48.39 32.0 42.91 12 x 1¼" UNC 8+20 x 1⅜"dia 29.50 4 x M24 345 273026 76.1 29.88 52.09 30.9 45.79 16 x 3/4" UNC 12+20 x 7/8"dia. 29.31 2 x M24 361 282730 81.8 32.76 57.48 38.7 50.59 16 x 1¼" UNC 12+28 x 1⅜"dia 36.00 2 x M30 462 427732 87.6 34.96 62.99 41.8 54.17 16 x 1 1/3"UNC 12+28 x 1 5/8"dia 38.50 2 x M30 577 484036 101 38.74 70.08 41.6 59.57 28 x 7/8" UNC 16+44 x 1"dia 39.75 2 x M30 758 8078

DIMENSION mm

DIMENSION inch

METRIC:

INCH:

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Page 8: Matrix Applied Technologies Floating Suction Lines ... · Matrix Applied Technologies Floating Suction Lines & Skimmers Matrix Applied Technologies is a global leader in the design

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Page 10: Matrix Applied Technologies Floating Suction Lines ... · Matrix Applied Technologies Floating Suction Lines & Skimmers Matrix Applied Technologies is a global leader in the design

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Page 11: Matrix Applied Technologies Floating Suction Lines ... · Matrix Applied Technologies Floating Suction Lines & Skimmers Matrix Applied Technologies is a global leader in the design

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Page 12: Matrix Applied Technologies Floating Suction Lines ... · Matrix Applied Technologies Floating Suction Lines & Skimmers Matrix Applied Technologies is a global leader in the design

Floating Suction LineINPUT DATA SHEET

°C

(H.H.L.L)

EXISTING TANK ACCESSORIES AND INFORMATION

SUCTION LINE OPTIONS

*PLEASE PROVIDE PLAN OF TANK NOZZLES & INTERNAL PIPING

0.7 (default)

COMMENTS

Max. Fill Height (H.L.L.)

Floor Coating:

Product Stored: Max. Product Temperature:

Suction Nozzle Projection Inside Tank:

Suction Nozzle Centerline Height:

Max. Manway or Cleanout Door Opening Size:

Welding in Tank Permitted

Floor Slope:

mm

m

dd/mm/yrTANK INFORMATION REQUIRED

Location: Date:Tank Owner:

mTank Ø: Tank HeightTank Number:

mm

Product S.G. at 60°F (15.6°C):

mm

mm

mm

Unpainted

Yes

Floating Roof (Provide Drawing)

None

Sample Line(s)

Level Indicator

Roof Columns (Provide Drawing)

Heater Coils (Provide Drawing)

-

Metric