MATERIALS SELECTION AND FAILURE ANALYSIS

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An ISO 9001:2015 & ISO 29990:2010 “Excellent Service – Excellent Delivery” MATERIALS SELECTION AND FAILURE ANALYSIS Materials, Equipment Failure, Monitoring and Mitigation 06 - 10 June 2021 19 - 23 September 2021 Dubai, United Arab Emirates An ISO 9001:2015 and ISO 29993:2017 Certified Company

Transcript of MATERIALS SELECTION AND FAILURE ANALYSIS

An ISO 9001:2015 & ISO 29990:2010Certified Company

“Excellent Service – Excellent Delivery”

MATERIALS SELECTIONAND FAILURE ANALYSISMaterials, Equipment Failure, Monitoring and Mitigation

06 - 10 June 202119 - 23 September 2021Dubai, United Arab Emirates

An ISO 9001:2015 and ISO 29993:2017Certifi ed Company

MATERIALS SELECTIONAND FAILURE ANALYSISMaterials, Equipment Failure, Monitoring and Mitigation

WHY CHOOSE THIS TRAINING COURSE?

Mechanical equipment and systems in handle a variety of hazardous or even lethal substances that may also be corrosive. Many operate at high temperatures and pressures and are subjected to service conditions that could cause degradation and damage to the equipment, and if such damage is not detected and assessed in a timely manner, it could result in catastrophic failures with potentially enormous consequential losses of life and assets.

The potential degradation mechanisms, such as fracture, corrosion, erosion, fatigue, creep etc., that the equipment is likely to be subjected to in service must be taken into consideration in the design of the equipment. This is typically accounted for in the design through the selection of appropriate materials of construction, providing corrosion allowances in the form of additional thickness, providing control measures and incorporating safeguards and engineering controls to prevent operation outside the design envelope, and maintain the integrity of the equipment. In certain instances, total replacement of the equipment or system/circuit may be required.

Consequently, it is essential to inspect the mechanical equipment and systems with the view to detect any damage, characterize it, and assess its impact on the equipment integrity, in addition to Fitness-for-Service assessments.

A key objective of this comprehensive training course is to provide the participants with a clear understanding of Materials Selection and the degradation mechanisms that mechanical equipment could be subjected to over their operating life, how to identify them, predict and determine their impact, and what appropriate measures can be taken to prevent and control the resultant damage.

This AZTech training course will include possible actions necessary for retaining a system, or restoring to it, a serviceable condition, include servicing, repair, modification, overhaul, inspection and condition verification. This increases the availability of the system and help to keep system’s equipment in working order.

This AZTech training course will feature:

• Study of mechanical faults related to mechanical equipment• Failure modes including fracture, fatigue, high temperature creep and corrosion damage• Materials types and selection• Condition monitoring and trending• Knowledge of non-destructive testing• Fault Fining and Maintenance Techniques

WHAT ARE THE GOALS?This training course will systematically offer information that can be used to analyze and implement several fault-finding techniques and relate them to the installation, performance, operation and inspection of mechanical systems and equipment.

By the end of this AZTech online training course participants will be able to:

• Provide participants with the main failure mechanisms of equipment• Introduce materials types and selection• Attempt to maximize and customer satisfaction and performance of production equipment efficiently and,

regularly, through high utilization of facility and adjusted and serviced equipment.• Prevent breakdown or failures and minimize frequency and severity of interruptions.• Maximize useful life of equipment and minimize production loss from failures.• Increase reliability of the operating systems• Keep equipment safe and prevent safety hazards

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Materials Selection and Failure Analysis

THE COURSE CONTENT

Day One: Mechanical Testing and Damage Mechanisms

• Tensile, stress, strain, ductility• Brittle, Ductile Fracture• Impact, Toughness• Low temperature consideration• Design Examples

Day Two: Materials Selection

• Crystalline structure of metals• Types of steel• Stainless steels• Cast Irons• Nickel based alloys• Selection of metals for different applications• Failure Modes of Mechanical Equipment• Fracture Mechanics• Fatigue failure• Creep, high temperature failure• Corrosion types• Corrosion control

Day Three: Condition Monitoring and Trending

• Condition monitoring• Vibration measurements and analysis• Fault types and recognition• Condition Trending

Day Four: Non-Destructive Inspection Techniques

• Boroscope• Dye penetrant• Magnetic methods• X-ray methods• Gama - ray methods• Ultra-sonic methods• Eddy current testing

Day Five: Fault Finding and Inspection

• Root Cause Analysis• HAZOP Analysis• Fault tree analysis• Fishbone Diagram• Pareto Analysis• Types of maintenance• Inspection codes

THE CERTIFICATEAZTech Certificate of Completion for delegates who attend and complete the training course

WHO IS THIS TRAINING COURSE FOR?

This AZTech training course is primarily intended for individuals who need to be familiarized with failure modes of mechanical equipment and the understand the methods of implementing fault finding methods and maintenance strategies and relating them to mechanical systems and equipment.

This training course is suitable to a wide range of professionals but will greatly benefit:

• General Engineers• Plant Engineers• Maintenance Personnel and

Supervisors• Technicians• Other technical individuals

The training course will also benefit senior engineers and managers who would like to increase or refresh their knowledge in mechanical equipment damage, fault finding methods and maintenance topics.

HOW WILL THIS TRAINING COURSE BE PRESENTED?

This AZTech training course will utilise a variety of proven adult learning techniques to ensure maximum understanding, comprehension and retention of the information presented. It will be conducted along workshop principles with formal lectures, case studies and interactive worked examples. Relevant case studies will be provided to illustrate the application of each tool in an operations environment. Each learning point will be re-enforced with practical exercises. There will be ample opportunities for discussion and sharing experiences.

An ISO 9001:2015 & ISO 29990:2010Certified Company

MATERIALS SELECTION AND FAILURE ANALYSISMaterials, Equipment Failure, Monitoring and Mitigation

Scan this code with your smart phone to download Classroom Training Plan 2021

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Our training portfolio will provide you a number of seminars and courses to choose from depending on your organisational goals and personal development objectives.

DATE VENUE FEES(USD)

06 - 10 Jun 2021 Dubai $ 4,950

19 - 23 Sep 2021 Dubai $ 4,950

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*This fee is inclusive of Documentation, Lunch and Refreshments and exclusive of 5% UAE VAT

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HOTEL ACCOMMODATIONHotel accommodation is not included in the Registration Fee. A reduced corporate rate and a limited number of rooms are available for attendees wishing to stay at the hotel venue. Please make your request for accommodation at least 3 weeks prior to the commencement of the course.

EVENT DISCLAIMERWe reserve the right to cancel or postpone a seminar or related event, change venue, substitution of the Instructor and alter the course content at our sole discretion. If this occurs, our responsibility is limited to a refund of any registration fee(s) already paid. We are not responsible for airline tickets, hotels costs, other tickets or payments, or any similar fee penalties or related or unrelated losses, costs and/or expenses registrant may incur or have incurred as a result of any trip cancellations or changes.

CANCELLATION & SUBSTITUTIONYou must notify the Registrar of cancellations at least 2 weeks before a scheduled seminar in order to be eligible for a credit. If you cannot attend, you may send a replacement from your organisation at no charge. There is a $250 handling charge for all cancellations or rescheduling. We reserve the right to cancel a seminar due to low enrollment. All registrants will be notified in advance and a full refund will be provided upon request.

4 WAYS TO REGISTERTelephone: +971 4 427 5400Fax Number: +971 4 427 5401Email Address: [email protected] our website: www.aztechtraining.com

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