Materials

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DEFINITIONS : QUALITY is that characteristics of a product that provides a level of perform PURPOSE: indicate the specific type of the struc. & the specifications present the characteristi as well as the matls that are to be incorporated into the work. PROCEDURES: 1 Selection of Materials Information regarding the location of matls sources that will be incor may be represented by the following: a. raw matls such as soil, sand & bank or river gravel (w/ little or no b. matls that are processed w/o basically changing their properties, suc manufactured sand, crushed rock & s gravel, etc. c. manufactured matls such as bituminous matls, cement, paint, structura d. combination of matls that mat be partly or totally manufactured, such as bitu portland cement concrete. arrangement for testing the matls involved may be done to avoid unnecessary de due to rejection of unacceptable quality of materials. 2 Handling & Storage of Materials Handling & storage of delivered construction matls should be carefully to be used should be accessible to the project. Conditions for Acceptance of Materials: a. No matls shall be incorporated into the work until tested & found sa b. of all matls. from the same source, as to the quality or quantity of c. Any matls w/c had been sampled & passed as satisfactory may be resamp retested anytime before, during & after incorporated into the work. 3 Sampling & Testing of Materials all procedures w/c necessary to ensure that the matls used & workmanship emplo conform to the standard of quality specified. service & life. It does not mean perfect. The purpose of materials quality control is to insure the highest quality of wo service life of any structure by construction according to the prescribed plans & speci Other purposes are to check & regulate the use of construction materials, & to econ on the const of const. Fulfilling these, requires adequate control of materials prior to & after pla to their final position in the structure. The extent of controlling the required materials depends nature & limits of the work, the specification requirements & local conditions. Normall be subjected to testing, inspection & verification before acceptance. Materials to be procured or obtained from selected portions of any a such asmentioned aboveshould be known in advance so that the required tests can to avoid damage & maintain the desired quality. It should be palced or deposit place protected from contamination or tha action of weather. The proposed sour The approval of preliminary samples shall not be considered as a guara Quality Control is cheking for conformity to the requirements. That is, co matls specifications & methods of const. or workmanship. Quality Control therefore, i

description

Materials

Transcript of Materials

informationDEFINITIONS :QUALITYis that characteristics of a product that provides a level of performance in terms ofservice & life. It does not mean perfect.PURPOSE:The purpose of materials quality control is to insure the highest quality of work & extend theservice life of any structure by construction according to the prescribed plans & specifications. The plansindicate the specific type of the struc. & the specifications present the characteristic in w/c it is to be built,as well as the matls that are to be incorporated into the work.Other purposes are to check & regulate the use of construction materials, & to economizeon the const of const. Fulfilling these, requires adequate control of materials prior to & after placingto their final position in the structure. The extent of controlling the required materials depends on thenature & limits of the work, the specification requirements & local conditions. Normally, every material shouldbe subjected to testing, inspection & verification before acceptance.PROCEDURES:1Selection of MaterialsInformation regarding the location of matls sources that will be incorporated into the workmay be represented by the following:a.raw matls such as soil, sand & bank or river gravel (w/ little or no processing)b.matls that are processed w/o basically changing their properties, such as washed/manufactured sand, crushed rock & s gravel, etc.c.manufactured matls such as bituminous matls, cement, paint, structural & reinf. steeld.combination of matls that mat be partly or totally manufactured, such as bituminous andportland cement concrete.Materials to be procured or obtained from selected portions of any area of matls sourcessuch asmentioned aboveshould be known in advance so that the required tests can be made orarrangement for testing the matls involved may be done to avoid unnecessary delays in const.due to rejection of unacceptable quality of materials.2Handling & Storage of MaterialsHandling & storage of delivered construction matls should be carefully & properly plannedto avoid damage & maintain the desired quality. It should be palced or deposited in a safeplace protected from contamination or tha action of weather. The proposed source of matls.to be used should be accessible to the project.Conditions for Acceptance of Materials:a.No matls shall be incorporated into the work until tested & found satisfactory.b.The approval of preliminary samples shall not be considered as a guarantee of acceptanceof all matls. from the same source, as to the quality or quantity of such materials.c.Any matls w/c had been sampled & passed as satisfactory may be resampled andretested anytime before, during & after incorporated into the work.3Sampling & Testing of MaterialsQuality Control is cheking for conformity to the requirements. That is, conformance tomatls specifications & methods of const. or workmanship. Quality Control therefore, includesall procedures w/c necessary to ensure that the matls used & workmanship employedconform to the standard of quality specified.a.QUALITY CONTROL PROGRAM(QCP)To facilitate quality control, a program of quality control works to be compliedby the Contractor is prepared by the DPWH. The plan include provisions on how thework & matls should be inspected & the nature & amount of testing to be done.Likewise, the DPWH provides a team to monitor the quuality controlactivities in the project like : sampling, testing, laboratory procedures, equipmentcalibration & quality control reporting.b.Minimum Testing RequirementsAre prescribed in each project based on estimated quantities. Therequirements specify the kind & number of tests for each item of work.Testing is done as the matls are being incorporated into the work. It shouldbe emphasized that what are specified are the minimum number of testing only. Theowner can therefore, can require more test if he is in doubt of the quality of matlsor the finished structure.c.Pretesting of Manufactured Matls such as Cement, Asphalt & Steel Bar.Samples are obtaine at the factory & tested at the laboratories. Uponverification, the pretested matls are ready for use upon delivery at the jobsite.4Proper Construction Methods/Proceduresa.Establish a working quality control organization w/ responsibility for supervision& inspection at all levels of work.b.Construction method should be done according to each Item of Work indicated inthe design.c.To see to it that matls used pass the required specification prior to incoporated tothe project.d.Continnuous quality control inspection on all Items of Work shall be done as constprogressese.To assign technical & capable personnel to oversee the implementation duringconstruction stage.f.To see to it that needed equipment is available.g.To see to it that there is no scarcity of supplies of matls to be used in the project.5Inspection & MonitoringDifferent types of const demand different types & degree of inspection. Emphasison the initial & early operations is essential.Once the equipment & operations are producing the desired quality, occasionalchecking may be done to assure continuous satisfactory results. However, vertical structuresdemand more constant scrunity or verification due to the greater variety of matls & workinvolved. Future results are less predictable on this type of work.Therefore, inspectors assigned in the field should be competent, experienced andcommitted to public service. They should also be familiar w/ the approved plans & specifications& various DPWH issuances relative to quality control & construction.The purpose of inspection is to ensure that the matls & workmanship provided bythe contractor comply w/ the requirements of the project. In general, properly appliedinspection/monitoring the project will help in ensuring that:a.The requirements of the contract documents will be carried out.b.The use of unacceptable substitutes will be avoidedc.Making errors that might result to unnecessary maintenance cost will be avoidedd.Extra work will be minimizede.Materials & workmanship that are guaranteed will be evaluated at the time of installation

questionaire1In applying load on the penetration piston in CBR detm'n20Moisture content of coarse aggregate lessthe rate of penetration is approximatelyabsorption of same aggregate the result will be1.27 mm/minuteFree Water2Size of sample of Item 310 taken for each full days operation21Req'd tolerance for bituminous matl in Sub-Mix Formula150 mm x 150 mm x 100 mmfor ITEM 307-Job Mix Formula+ 0.4%=3Range of agg. Compaction in Bituminous Mix ITEM 31022The req'd mass percent of bituminous matl into the total92 to 95%dry aggregates in ITEM 3105 to 84The req'd range of mass percent in voids of ITEM 31023Significance of CBR3 to 5To evaluate the potential strength of soil/agg5Test on Bituminous Mix in order to det. the amount of24The max. allowable percentage variation of cementasphalt present in the mixExtractioncontent in the design of concrete mix2%6The min. flexural strength requirement of beam sample tested25The wearing away of the pavement surface caused by theby third-point loading method 3.8 MPadisloading of aggregateRaveling7This test measures the resistance to flow of a liquid under26The prescribed forms to be used in concrete pavinggravity or its consistencyKinematic Viscositysteel8The most commonly used method in the design & evaluation27The application of liquid asphaltic material preparedof Bituminous Concrete Mix Marshall Stability MethodUntreated Base isPrime Coating9It is a property of Bituminous mixes in pavement, a resistance28Is computed by combining the results of the atterbergto deformation or displacement due to an impose loadtests (LL & PL) w/ percentage passing the No. 200or repeated loadingStabilitysieveGroup Index10Retarders are admixtures generally slow down the setting29Instrument used in the det. of time setting of hydraulicof concrete & can delay initial setting time up to4 hrscement aside from Gillmore needleVicat Needle11The bending requirement of deformed RSB is30It is a test required prior to final payment of PCCP &No cracking on the outside bent portionAsphalt PavementCoring test for thickness det.12Stones ranging from a minimum of 60 kgs to a maximum31Minimum cement content per cu.m. for Class "P"of 100 kgsClass "A"concrete11 bags13Maximum time intervals between deliveries of batches of32Minimum Water-Cement Ratio for Class "P"concrete mix using transit mixer30 min.concrete0.5314In truck mixing, the minimum no. of revolutions after all33When the thickness of surfacing is to be determined,ingredients including water on in the drum100the result CBRSubgrade15Minimum width of the groove of the plane of weakness34Benching method is used in constructing embankment6 mmexcept,End - Dumping16The first PCCP was laid in the year 1893 in35Quality of materials is the primary responsibility of theBellafontaine, OhioMaterials Engr.17The depth of the hole in the conduct of FDT 6 to 8 inches36Liquid Limit of unsuitable materials80%18The max. absorption content of CHB240 kg/cum37Plasticity index of unsuitable matls55%19Is the coefficient by w/c the fill volume are multiplied to det.38In road const. the embankment required is 705,900 cumthe volume of cut required to make the fill& the waste is 505,600 cum, how much is grading testShrinkage Factor134

concrete mixCONCRETE MIX DESIGNData from Priliminary Tests:Fine Aggregate:Lab. No. 01Coarse AggregatesLab. No. 02Manufactured ( )Natural ( )Rounded ( )Angular ( )Finess Modulus2.77Maximum Size , mm37.5Bulk Specific Gravity, (SSD)2.49Abrasion Loss, %18Moisture Content, %1.59Bulk Specific Gravity (SSD)2.82Absorption, %2.46Moisture Content , %1.6Unit Wt., kg/m3 (loose)1,481Absorption, %1.1Type & Brand of cementPortland CementUnit Wt. Kg./m3 (loosed)1,432Specific Gravity of cement3.1Water SourceSibalom RiverAdmixture BrandNoneDesign Specification Requirements:Class of ConcretePavingFlexural Strength, Mpa3.8 @ 14 daysCement Factor, bags/m39.1 for 40 kgs/bagSlimp76.2 mm (3")DESIGN MIX PER BAG OF CEMENT:Absolute Volume of Concrete, m31=1=0.10989CF9.1Absolute Volume of 40 kg bag of cement , m340=0.01293.10x1000Absolute Volume of water , m3181 - 4.7=176.3=0.019379.1x1009100Absolute Volume of water and cement, m30.0129+0.01937=0.03227Absolute Volume of fine nd coarse aggregates m30.10989-0.03227=0.07762Correction of fine aggregates, % of total aggregate by absolute volume:% sand of total aggregates= 42 (from Table V)W=181 - 4.7=0.48C9.1 x 40Variation from Standard=0.48 - 0.57=(-) 0.09Correction for W/C=(0.09 x 1%)=(-) 1.80.05Correction for Fineness Modulus:Variation from Standard=2.77 - 2.75=(+) 0.02Correction for F.M.=0.02 x 1/2%=(+) 0.10.1For less workable concrete as pavement=(-) 3Total Correction:W/C=(-) 1.8FM=(+) 0.1For less workable concrete as pavement=(-) 3Total Correction:=(-) 4.7Corrected % of Sand=42% - 4.7%Absolute Volume of fine aggregates, m3Absolute Volume of fine aggregates, m3Absolute Volume of coarse aggregates, m3BATCH WEIGHT:AbsoluteSpecificUnit WeightUncorrectedCorrectedVolumeGravityof WaterWeightWeightcu.m.kg./cu.m.kg.Cement0.012903.10100040Fine Aggregates0.028952.49100072.09Coarse Aggregates0.048672.821000137.25Water0.019371100019.37268.71ADJUSTMENTS:CAFAAbsorption1.102.46MC0.170.92CORRECTED WEIGHTS base on the actual MC of coarse and fine aggregates in the jobsite.1) Uncorrected wt. x [ 1+% free water ]1002) Uncorrected wt. x [1 - % H2o required for absorption ]If MC is smaller than the Absorption100% Free water = moisture content - absorption% H2o required absorption = absorption - moisture contentCorrected Weights:CA = 137.25x [1 - 1.10 - 0.17] = 137.25 x [1-.0093] = 135.97 kg.100FA = 72.09x [ 1-2.46 - 0.92] = 72.09 x [ 1-0.0154] = 70.98 kg.100H2o = 19.37 + [H2o req'd. for Abs. (CA)] + [H2o req'd. Abs. (FA)]H2o = 19.37 + (137.25 - 135.97) + (72.09 - 70.98)H2o = 19.37 + 1.28+1.11 = 21.76 kg.

If MC is greater than the absorption

sheeet 1CONCRETE MIX DESIGNData from Priliminary Tests:Fine Aggregate:Lab. No. 01Coarse AggregatesLab. No. 02Manufactured //Natural//Rounded //Angular //Finess Modulus - 2.77Maximum Size , mm - 37.5Bulk Specific Gravity, (SSD) - 2.49Abrasion Loss, % - 18Moisture Content, % - 1.59Bulk Specific Gravity (SSD) - 2.82Absorption, % - 2.46Moisture Content , % - 1.60Unit Wt., kg/m3 (loose) - 1481Absorption, % - 1.10Type & Brand of cement - Portland/IslandUnit Wt. Kg./m3 (loosed) - 1432Specific Gravity of cement - 3.10Water Source - Sibalom RiverAdmixture Brand - NoneDesign Specification Requirement:Class of Concrete - PavingFlexural Strength, Mpa - 3.8 at 14 daysCement Factor, bags/m3 - 9.1 for 40 kg./bagSlimp - 76.2 mm (3")DESIGN MIX PER BAG OF CEMENTAbsolute Volume of Concrete, m3 = 1 = 1 = 0.10989CF 9.1Absolute Volume of 40 kg. Bag of cement , m3 = 4.0 = 0.012903.10 x1000Absolute Volume of water , m3 = 1.81 - 4.7 = 176.3 = 0.019379.1 x 1000 91000Absolute Volume of water and cement, m3 = 0.01290 + 0.01937 = 0.03227Absolute Volume of fine nd coarse aggregates m3 = 0.10989 - 0.03227 = 0.07762Correction of fine aggregates, % of total aggregate by absolute volume:% sand of total aggregates = 42 (from Table V)W = 181.4.7 = 176.3 = 0.48C 9.1x40 364Variation from Standard = 0.48 - 57 = (-) .09Correction for w/c = - (.09 x 1%) = 1.80.05Correction for fineness modulus:variation from standard = 2.77 - 2.75 = (+) 0.02Correction for F.M. = 0.02 x 1/2% = (+) 0.10.1For less workable concrete as pavement = (-3)Total Correction:w/c = - 1.8FM = + 0.1For less workableConcrete as pavement = - 3Total Correction: - 4.7Corrected % of Sand = 42% - 4.7% = 37.3%Absolute Volume of fine aggregates, m3 = 0.373 (0.7762) = 0.02895Absolute Volume of fine aggregates, m3 = 0.373 (0.7762) = 0.02895Absolute Volume of coarse aggregates, m3 = 0.07762 - 0.02895 = 0.04867BATCH WEIGHT:AbsoluteSpecificUnit WeightUncorrectedCorrectedVolumeGravityof WaterWeightWeightcu.m.kg./cu.m.kg.Cement0.012903.10100040Fine Aggregates0.028952.49100072.09Coarse Aggregates0.048672.821000137.25Water0.019371100019.37268.71ADJUSTMENTS:CAFAAbsorption1.102.46MC0.170.92CORRECTED WEIGHTS base on the actual MC of coarse and fine aggregates in the jobsite.1) Uncorrected wt. x [ 1+% free water ]1002) Uncorrected wt. x [1 - % H2o required for absorption ]If MC is smaller than the Absorption100% Free water = moisture content - absorption% H2o required absorption = absorption - moisture contentCorrected Weights:CA = 137.25x [1 - 1.10 - 0.17] = 137.25 x [1-.0093] = 135.97 kg.100FA = 72.09x [ 1-2.46 - 0.92] = 72.09 x [ 1-0.0154] = 70.98 kg.100H2o = 19.37 + [H2o req'd. for Abs. (CA)] + [H2o req'd. Abs. (FA)]H2o = 19.37 + (137.25 - 135.97) + (72.09 - 70.98)H2o = 19.37 + 1.28+1.11 = 21.76 kg.UncorrectedCorrectedWeights kg.Weights kg.(SSD Condition)(Actual Field Condition)Cement4040FA72.0970.98CA137.25135.97H2o19.3721.76Total Weights268.7268.71For Beam Specimen:Volume of Mold = 6"x6"x21" = 756m3Volume of mold = 756 m3 x 1 m3(39.37)3m3Volume of Mold = 0.0124 m321"let:Beam moldVolume of 1 mold (beam) w/ 2.5% vol. Allowance = v1V1= 0.0124(1) + 0.25 (0.0124) = 0.0124 (1.25) = 0.0155 m3let K= constantK = cement factor x volumefor 1 mold (beam) w/ .25% vol. AllowanceK= 9.1 x 0.0155 m3 = 0.14105Batch Weight for one Beam sample with 25% volume allowanceCement = Kx40 = 0.14105 x 40 = 5.64 kg.FA = Kx70.98 = 0.14105 x 70.98 = 10.01 kg.CA = Kx135.97 = 0.14105 x 135.97 = 19.18 kg.H2o = Kx21.76 = 0.14105 x 21.76 = 3.07 kg.For Concrete Cylinder Specimen:Vol. of mold = V P2h = 3.1416 (6')2 12" = 339.29 in344V=339.29 in3 x 1 m3 = 0.0056 m3Let Vol. Of 1 cylinder mold with 25% vol. Allowance = v1V1 = 0.0056 m3 (1.25) = 0.007 m3Let K = constant = cement factor x volume = 9.1 x .007 m3 = 0.0637Batch weight for cylinder specimen w/ 25% Vol. AllowanceCement = Kx40 = 0.0637 x 40 = 2.55 kg.FA = Kx70.98 = 0.0637 x 70.98 = 4.52 kg.CA = Kx135.97 = 0.0637 x 135.97 = 8.66 kg.H2o = Kx21.76 = 0.0637 x 21.76 = 1.39 kg.Cemet = 8.5 kg.FA = 14.5 kg.CA = 28.0 kg.H2o = 4.5 kg.NOTE:Condition of aggregates in saturated surface dryCorrected as often as moisture content of aggregates variesCorrected for free water or water required for absorption in field mix.(Uncorrected wt.) x (1-% of free water) or(Uncorrected wt.) x (1-% of water required for absorption)100Uncorrected weight minus total weight of free water orplus total weight of water required for absorption.The proportions are for starting mix only. In the course of mixing operations the quality ofof the concrete will be periodically checked as to the following, net water content and cement as peryield test. If found not meeting the requirements in the Matls Manual, necessary adjustments shouldbe made before proceeding further to insure uniform quality of concrete throughout the structure.Table VAPPROXIMATE SAND AND WATER CONTENTS PER CUBIC METER OF CONCRETEBased on mix having a water - cement ratio of 0.57 by weight 24.7 liters per sack of cement, 76.2slump and natural sand having a fineness modulus of about 2.75.For mixes having either proportions, see adjustments belowMaximum sizeROUND COARS AGGREGATESANGULAR COARSE AGGREGATESof coarseSand, % of totalNet WaterSand % of totalNet Wateraggregatesaggregates bycontent peraggregate bycontent permm. (inch)absolute vol.cubic meterabsolute vol.cubic meterm3kg.literm3kg.liter12.7 (1/2)511991995621421419.0 (3/4)461841845119919925.4 (1)411781784619219238.1 (1-1/2)371661664218118150.8 (2)341571573917217276.2 (3)3114814836163163152.4 (6)2613113131146146Adjusment of above Table for other conditions:CHANGES IN CONDITIONS STIPULATED IN TABLE VEffect on values inTable VPercentNet WaterSandContentEach 0.05 increase or decrease in water cement ratio --------------------+ 10Each 0.10 increase or decrease in fineness modulus of sand -----------+ 1/20Each 25.4 mm increase or decrease in slump0+ 3%Using manufactured sand -----------------------------------------------------0+ 8.9 kg.For less workable concrete as pavement -----------------------------------3- 4.7 kg.

If MC is greater than the absorption6"6"

concreteCONCRETESlump - workability/Consistency* Tolerance in Slump Variation:Slump Cone Height = 12" (0.30m)Designed Slumptop dia. 4"= 3" or less* Item 311 = 2" - 4"bottom dia. 8"= More than 3"Concrete Seal = 1 - 20 cm.Tamping rod = 5/8" (16 mm dia.)The determination of slump test of concreteHeight of tamping rod = 24" plain barmaximum shall be done;Sampling of Slump for Fresh Concrete := Sufficient frequent interval is necessary= within 5 minutes= at least twice a dayFlexural / Beam :Transverse Cracks (Prevent):= 63 blows= Width not more than 6 mm= 2 layers= depth not less than 50 mm= 3.8 MPa (500 psi) (third - point)= max. 1.5 mm depth (brooming)= 4.5 MPa (650 psi) (mid - point)= 14 daysCompressive /Cylinder:= 25 blowsrate of loading = w/in 20 - 50 psi / sec.= 3 layers= 16 mm (5/8") rod in dia.= 600 mm (24") in length= 24.1 Mpa (3,500 psi)= 28 daysFM:Concrete Strength Deficiency:3/8Less than 5100410 - 1580815 - 20701620 - 25603025 or more50500100DIMENSION & TOLERANCE:= + 3 mm diameterABSORPTION & MC110 + 5 oC not less than 24 hrs.25 - 35 oC for 24 hrs. - immersedAllowable Variation+ 1/2"+ 1"agrams_73CONCRETE1The first PCCP was laid in the year 1893 inBellafontaine, Ohio2The workability of concrete is measured by what meansSlump Test3How much is the spacing required of vibrators used in compactingconcrete for PCCP60 cm4Sawing of transverse contraction joints is done within what durationWithin 24 hrs.5If you place one layer reinforcement on the concrete pavement,how much is the allowable distance from the top slab pavement2" (50 mm)6Concrete paving, what is the frequency thus the vibrators operate.8,300 to 9600 impulse/min7What is the allowable duration of vibration be operated in anyone location15 sec.8What transverse joint to be provided in order that the ends ofpavement slab can protrude when slabs lengthen or shiftpositionTransverse Expansion Joint9If concrete pavement texture is be finish by belting. What is therequired materials & size2-ply canvas belt not less than 20 cmwide and at least 100 cm longer than the pavement width10For unreinforced concrete pavement, how cracking isaccommodatedBy providing weakened sections @ least 4.5 spacing11How much is the tolerance of smoothness of concrete pavementMore than 3 mm but not exceeding 12 mm12If longitudinal sawed joints is called on a plan. What is the allowable time required to start sawingallowable time required to start sawingBefore the end of curing periodor before any equipment or vehicles are allowed on the pavement13How you check concrete pavement smoothnessBy using 3.0 straight edge14How much is the tolerance deviation of forms for concretepaving from true linenot more than 1 cm15If performed elastometric gaskets for sealing joints on concretepavement is used, what is the allowable placement belowthe level of the pavement6 mm16What is the required flexural strength of concrete pavementwhen tested by third point loading & mid point loading forfourteen (14) daysThird point loading = 3.8 Mpa (550 psi)Mid point loading = 4.5 Mpa (650 psi)17When concrete delivered by truck mixer. What is the allowableintervals bet. delivery of a batchesNot exceeding 30 min.18What is the mixing time of concrete for mixer having a 1.5 m3For 1.5 m 3 or less = 60 secondscapacityFor greater than 1.5 m3 = 90 seconds19During charging of cement and aggregates to the drum oftransit mixer in the batching plant. What is the tolerance ofthe lossesCement = 1% aggregate = 2%20If curing compound is used as a method of curing, How muchis the rate of application4 L to not more than 1.4 m221In truck mixing what is the allowable number of renovation afterafter all concrete ingredients charged to the drum100 revolution and thethe mixing speed shall not less than 4 rpm nor more than 6 rpm22Who is the person responsible for concrete production controlsampling & testing for quality controlConcrete Technicianagrams5254/200423In case portion of the concrete pavement are spelled duringremoval of forms, what is the proportion of the fresh mortarmix used for repair.1 part cement 2 parts fine aggregates24If the concreting operations is interrupted by more than 30 min.what kind of transverse joint will you introducedTransverse Construction Joint25Where concrete is to be placed adjoining a previously constructedlane & mechanical equipment will be operated upon thethe existing lane that previously constructed. What isthe minimum days required14 days26What is the allowable time required arrived of truck mixer tothe delivery point that discharged of the concrete becompletedw/in 1 hour or before 2,250 revolutions of drums whichever comes27How much is the ideal length of the forms in pouring concretecurb & gutter50 m28The concrete in walls, beams, columns and the like shall beplaced in horizontal layer by how muchNot more than 30 cm. thick, except when provided29The prescribed forms to be used in concrete pavingsteel30Is it allowed that tie bars be bent @ right angles against the formsof the first lane constructedYES31How much is the spacing of the plane of weakness on concretepavement4.5 m32What is the minimum cement content of concrete Class "A"deposited in water400 kg/ m3 of concrete33Maximum time intervals between deliveries of batches ofconcrete mix using transit mixer30 min.34The flange braces for steel forms must extend outward of thebase by how muchless than 2/3 the height of the form35What is the Intensity of vibration of compacting concrete instructure w/ a 3.0 cm slump?Over a radius of at least 0.50 cm36In practice what is the allowable radius in rounding the edgedof the pavement along each side of each slab12 mm (1/2")37What handles the load transfer in the contraction joint in caseit will crackthe interlocking of aggregates38Who is the person performing the batching or mixing operationsConcrete Batcher39What is the required slump of the concrete deposited in water?Shall maintained between 10 cm & 20 cm40Minimum cement content per cu.m. for Class "P" concrete11 bags41In truck mixing, the minimum no. of revolutions after allingredients including water in the drum10042It is a test required prior to final payment of PCCP & AsphaltpavementCoring test for thickness det.43The wearing away of the pavement surface caused by thedisloading of aggregatesRaveling44How much is the spacing of the weakened plane for sidewalkand what depth1.0 m interval width; depth = 10 mm45How do you check concrete pavement smoothnessBy using 3 m straight edge46What type of concrete shall be used in sidewalksClass "A"47In case it is permitted to place concrete in two operationsin concrete T - beam or deck girder span. What methodwill you introduced?First to the top of girder stems & second to completion48The concrete in walls, beams, columns & the like shall beplaced in horizontal layer by how muchNot more than 30 cm thick except when provided49A reinforced concrete beam placed directly on the ground toprovide a foundation for the superstructureGrade beam or Tie beam50A watertight, cylindrical or rectangular chamber used in underwaterconstruction to protect workers from water pressureand soil collapseCassion51A temporary damlike structure constructed around an excavationexcavation to exclude waterCofferdam52What is the allowable time if not in place that concrete showedbe rejected.within 90 min. OR that has developed initial set53In general, the addition of water to the surface of the cement tocement to assist in finishing operation will not be permitted.What method will be used if permitted.It shall be applied as fog spray bymeans of an approved spray equipment54How is bonding between stem & slab be securedBy means of suitable shear keys50m x 100mm x 100 mm less than the width of girderstem & spaced at 300 O.C.55What is the different bet. Precast concrete & Cast-in-situPrecast Concrete means casted on the outside of thearea to be intended; Cast-in-situ concrete means casted directly on the area56A temporary or movable platform supported on the ground orsuspended used for working at considerable height abovethe groundScaffolding57A hole in a wood sill, retaining wall or other structure to allowaccumulated water to escapeWeepholes58A short stake driven to the ground in order to outline the limits of gradingSlope Stakes59In case of dropping of concrete to the point of deposits the height is morethan 1.5 m. What is the methodConcrete shall be conveyed throughsheet metal or approved pipes. As for as practicable, the pipesshall be kept full of concrete placing & their shall be keptburied in the newly placed concrete60A ring shaped binders placed around the main reinforcementin a reinforced concrete columnHoop61A large thick, usually reinforced concrete mat w/c transfer loadsfrom a number of columns & walls to the underlyingrock or soilMat foundation or Raft foundation62How much is horizontal layers of reinforcement steel barsseparated in case of slabBy means of Concrete Blocks63Is a vertical member between two portion of window sash usuallydesigned to resist wind load & not vertical load w/c is thesmall member w/c separate the panels of glass w/in the sashMullion64In a wall used or adopted for joint service between two buildingsParty Wall65Timber or other matl used or a temporary prop for excavationfor building, maybe sloping, vertical or horizontalShoring66If fracture outside the middle third of the span length by not moreR =3PLthan 5% of the span length. What is the formulabd267If the fracture occurs outside the middle third of the span lengthR =PLby not more than 5% of the span length. What is the formulabd268When 2 layers of reinforcing steel bars are installed at walls.How is it separatedBy means of spreader bars, spreaders bars are shortpieces of small sized steel bent into a "Z" or into some otherconvenient shape of the proper dimensions. The layer of steelare wired to the legs of the "Z" the stiffness of the layer69Suppose the span length of a beam sample is 18". What is themaximum length of the crack that can still be consideredthat the beam samples for evaluation18" x 0.05 = 5.1" (max.)70Test specimen for concrete pavingAt least 1-set consisting of three (3) concrete beam testspecimen 150mm x 150 mm x 525 or 900 mm shall be taken from330 m2 of pavements 230 mm depth or fraction thereof placed each day71If fracture occurs outside the middle third by more than 5% ofthe span length. What is the formulaDisregard the test72The completed concrete pavement shall be accepted on a lotbasis. What do you mean?1) A lot shall be considered as 1000 linear metre ofpavement when a single traffic lane is poured(2) 500 linear metre when two lanes are poured concurrently(3) the last unit in each slab constitutes a lot itself when its length is at least 1/ of the normal lot length(4) if the length fast unit is shorter than 1/2 of the normal lot length it shall beincluded in the previous lot.73What is the approximate amount sample of aggregate to beGravel= 45 kilosshipped & water to the laboratorySand= 23 kilosMix Sand & Gravel = 68 kilosWater = 2-4 liters securely packed in a clean container74What are the ranges in % of deficiency in strength in acceptingconcrete and their corresponding % of payments tocontract timeDeficiency (%)% of Contract price allowedLess than 51005 - 108010 - 157015 - 206020 - 255025 or more075What are the ranges in mm deficiency of the average of thicknessin accepting concrete pavementDeficiency% of Contract Price per 10T0 - 510%6 - 1095%11 - 1585%16 - 2070%21 - 2550%more than 25Remove & replace (no payment)76Given here under are items of work as called on the contractprepare a Quality Control Program of Item 311 - PCCPLength = 1000 mans.Width = 3.35 mt = 0.23m##11-CBS or 1-set/pouring77Suppose the thickness of pavement is 0.20 m depth. What isthe area required of pavement representing the test specimen244 m278How would you prepare concrete beam sample in the fieldBy using 6" x 6" x 21" beam sample, 2 layers at63 blows per layer using 5/8 tampering rod79How is the strength of concrete pavement determineUsing CBS & test for flexural test80How concrete slump test performed in the fieldBy using clump cone at 3 layersat 25 blows/layer using 5/8 tamping rod81How is the strength of structural concrete determineUsing CCS & test for compression test82How would you prepare concrete cylinder sample in the fieldBy using 6"x6"x12" CCS @25 blows/layer using 5/8" tampering rod83How much would you send sample into the laboratory for cement,asphalt, CA, FA, water & curing compound used inconcreteCA= 70 klsCement= 10 klsFA= 40 klsWater= 1 kls; 1 literagrams5254/2004

rock;pilePILES1In driving , what is the allowable variation from the verticalposition of the piles20 mm per metre of pile length2In driving, what is the maximum allowable variation at the buttend of the pile in any direction from the location75 mm3What is the minimum penetration required in firm and softmaterials that piles shall be usedFirm Materials = 3.0 mSoft Materials = 5.0 m4When is a pre - cast regular piles can be driven:When 28 day compressive strength is already attained5What is the minimum depth that concrete pile be embedded to the footing300 mm6What is the minimum diameter required side or any pile to thenearest edge of the capNot less than 200 mm7A cast - iron point on the foot or a timber or concrete pile tofacilitate penetration of the groundPile Shoe8In splicing pre cast concrete piles, How much concrete be cutaway at the end of pileIf corrugated reinforcing steel isused 40 bars dia. if plain bars is used 60 bar diameters9Permanent support replacing or reinforcing the older supportbeneath the wall or column of pier of a bridgeUnderpinning10If in the plans, the lifting of pre-cast regular concrete pile are notshown, what is the allowable support when liftedQuarter Points11When can you consider that a concrete pile is defectiveIf it has a visible crack extending around the four sides of the pile12Bridge footing excavation shall have an allowable from thestructure by how much450 mm (18") outside & parallelto the near line of the footing13A horizontal board nailed to corner post locate just outside thecorner of a proposed building to assist in the accuratelayout of foundation & excavationBatter board14In case it is permitted to place concrete in two operations onon concrete in T-beam or deck girder span. What method willwill you introduced?First to the top of girder stems & seconds to completion15What is the maximum size of coarse aggregate used forconcrete Class "A" for concrete pilesnot exceeding 25 mm16What is the required compressive strength in order that regularregular cast concrete piles can be movedAt least 80% of the design 28 day compressive strength17If high early strength cement is used, How many days a pre -cast regular piles be moved, transported or driven7 days after casting18What is the clearance of sheet piling from edge of footingwhen used as cofferdam on bridge construction30 to 45 cm on all sides & 90 cm at the sump end19In order to avoid injury to the pile during driving using gravityhammer, what is the required height of fallTimber Pile = not exceeding 4.5 mSheet Pile = not exceeding 4.5 mConcrete = not exceeding 2.5 m20What finish is applied on the following?(1) The exposed faces of piers, abutments, wingwalls & retaining walls(2) The outside faces of girders, T-beam , slabs, columns, brackets, curbs, headwalls,railings, arch, spandrel wallsRubbed Finish21A bridge carrying a road or a railing across the valleyViaduct22What is the minimum distance required from the side of anypile to the nearest edge of the capNot less than 200 mmagrams5254/2004ROCK1Rock shall be excavated by how much minimum depth belowsubgrade level150 mm2By how much the material below subgrade, other than solidrock shall be scarified150 mm3Boulders or other detached stones to be consider under rockshall have a minimum volume by how much1.0 cu.m.4How many days for curing (watering method) of cement mortarmortar for grouted riprap3 days5Presplitting to obtain faces in the rock & shale formation shallbe performed byDrilling hole @ uniform intervals along the slip lines;Loading & stemming the holes with appropriate explosiveand stemming matls; Detonating the holes simultaneously6What standard sieve size used in determining the stemmingmatl used in pre-splitting operations in rock excavation byblasting3/8"7When rock hardpan or other unyielding matls is encounteredexcavation of pipe trench, the matl shall be removedbelow the foundation grade for a depth of at least how much8Either 300 mm OR 4 mm for each 100 mm fill over the topof pipe OR not to exceed three quarters of the vertical inside diameter of the pipe

pipePIPES1The construction method of laying of pipe on high embankmentshall be done byWingwall and Headwall OR Front walls2How much is the trench width required for the installation ofRC Pipes laid under imperfect trench materialsTwice diameter of pipe or 3.5 m which ever is lesser3When rock hardpan or other unyielding matls is encounteredduring excavation of pipe trench, the material shall beremoved below the foundation grade for a depth of at leasthow muchEither 300 mm OR 4 mm for each100 mm fill over the top of pipe OR not to exceedthree quarters of the vertical diameter of the pipe4The width of the excavation for pipe trench shall be excavatedof at least greater than the horizontal outside diameterof the pipe by how much300 mm5What is the min. trench width required below bottom on eacheach side of the pipe when a firm foundation is not encounteredat grade establishment due to soft, spongy or other unstable soil1.0 mm6A watertight pipe 300 mm to 600 mm in diameter with a placetop used in depositing concrete under waterTremie7When concrete cradles is used as bedding of RCP. What isthe minimum strength of concrete200 psi Class "A" bedding8In case of dropping of concrete to the point of deposits the heightis more than 1.5 m. What is the method usedConcrete shall be conveyedthrough sheet metal or approved pipes. As for aspracticable, the pipes shall be kept full of concrete duringplacing and their lower & shall be kept buried in the newly placed concrete& shall be kept buried in the newly placed concrete.9What kind of matl shall be backfilled below grade elevation ofthe bottom of the pipeSelected fine compressiblematerials silty clay or loam10How much depth of imperfect trench method should be filled w/highly loosely compressible soil1/3-1/4 of the trench11The maximum hoops spacing requirements of reinforcing steelor pipe culvert wall thickness less than 4" shall be4"12What kind of backfill matls used in RC PipesGranular backfill shall not less than 95% passing 12.5 mm(1/2) sieve & not less than 95% retained on a 4.75 mm (#4)and selected sandy soil passing 9.5 mm (3/8) sieve not more than10% passing 0.075 (#200) sieve13In Class "C" bedding is used. How is itBedding to a depth of not less than 10% of its height && be shaped to fit the pipe for at least 15% of its total height14What do you mean by cracking load of pipeCracking load is that will produced of 0.01" at the inner of the pipe15The construction method of laying pipe on high embankmentshall be done byCalifornia Method A or B16When top of the pipe is flushed to the ground, how much isbackfilling of materials on the trench be doneMaterials shall be placed at or nearoptimum moisture content & compacted in layer not exceeding150 mm (compacted) on both sides to an elevation300 mm above the top of the conduit17In imperfect trench method of laying RC pipe. How much is thediameter of the trenchA trench equal in width to the outsideto the outside diameter of the pipe plus 300 mmshall then excavated to w/in 300 mm of the top of thei.e. (O.D. + 300 mm)18In Class "B" bedding is used. How is itBedding to a depth of not less than 30% of the verticaloutside dia. & shall be shape to fit the pipe for at least 15% of its total height19Pipe Culverts is tested by what methodBy three - edge bearing method20The maximum hoops spacing requirements of reinforcing steelsteel bars for pipe culvert wall thickness less than 4" thickis how muchEqual to the wall thickness but not more than 621For roped used. How much sample sent to the laboratory2 m22For GI Sheet used. How much sample sent to the laboratory1 sheet23What is the minimum concrete strength of RC pipes400 psi & depending Class of RCPagrams5254/2004agrams5254/2004

design mixDESIGN MIXNOTE:-Condition of aggregates in saturated surface dry-Corrected as often as moisture content of aggregate varies-Corrected for free water or water required for absorption in field mix(Uncorrected Wt.) x ( 1- % of free water)100OR(Uncorrected Wt.)X(1 + % of water required for absorption)100-Uncorrected weight minus total weight of free water or plus total weight of water required for absorptionThe proportions are for starting mix only. In the course of mixing operations the quality of the concrete will beperiodically checked as to the following: Workability, net water content and cement as per yield test. If found not meetingrequirements in the Materials Manual, necessary adjustments should be made before proceeding further to ensureuniform quality of concrete throughout the structure.TABLE VAPPROXIMATE SAND & WATER CONTENTS PER CUBIC METER OF CONCRETEBased on mix having a water - cement ratio of 0.57 by weight of 24.7 liters per sack of cement, 76.2 mm slumpand natural sand having Fineness Modulus of about 2.75For mixes having either proportions, see adjustments belowROUNDED COARSE AGGREGATEANGULAR COARSE AGGREGATEMaximum Size ofSand, % of total agg.Net water content perSand, % of total aggNet water content perCoarse aggregateby absolute volumecubic meterby absolute volumecubic metermminchcu.m.kgsliterscu.mkgsliters12.71/25119919956214214193/4461841845119919925.41411781784619219238.11 1/2371661664218118150.82341571573917217276.233114814836163163152.462613113131146146Adjustment of above table for other conditions:CHANGES IN CONDITIONS STIPULATED IN TABLE VEffect on values in Table VPercent SandNet Water ContentsEach 0.05 increases or decreases in water cement ratio+ 10Each 0.1 increase or decrease in fineness modulus of sand+ 1/20Each 25.4 mm increase or decrease in slump0+ 3%Manufactured Sand- 3+ 3.9 kgFor less workable concrete as pavement- 3- 4.7 kg

allABRASION TEST(AASHTO 96)LOSS ANGELES ABRASION SPEED: 30 - 33 rpmSIEVE SIZE:GRADING AND WEIGHT OF TEST SAMPLE, gPASSINGRETAINEDABCDEFGNO. OF SPHERES121186121212WT. OF CHARGE, g5000 + 254584 + 253330 + 202000 + 155000 + 255000 + 255000 + 25NO. OF REVOLUTION500100075.0 mm3.00"63.0 mm21/2"----2500--63.0 mm21/2"50.0 mm2.0"----2500--50.0 mm2.0"37.5 mm11/2"----50005000-37.5 mm11/2"25.0 mm1"1250 + 25----5000500025.0 mm1"19.0 mm3/4"1250 + 25-----500019.0 mm3/4"12.5 mm1/2"1250 + 102500 + 10-----12.5 mm1/2"9.5 mm3/8"1250 + 102500 + 10-----9.5 mm3/8"6.3 mm1/4"--2500 + 10----6.3 mm1/4"4.75 m# 4--2500 + 10----4.75 mm# 42.36 mm# 8---5000 + 10---% ABRASION LOSS=Original mass of sample, g -Sample retained on # 1.70 mm (#12) sieve, gX 100Original mass of sample, gThe test sample shall consist of clean aggregates w/c has been oven-dried to constant weight/mass at 110 0C.The abrasive charge shall consist of cast -iron spheres or steel spheres approximately 46.8 mm indiameter and each weighing between 390 & 455 grams*** DESIGN MIX ****NOTE:-Condition of aggregates in saturated surface dry-Corrected as often as moisture content of aggregate varies-Corrected for free water or water required for absorption in field mix(Uncorrected Wt.) x ( 1- % of free water)100OR(Uncorrected Wt.)X(1 + % of water required for absorption)100-Uncorrected weight minus total weight of free water or plus total weight of water required for absorptionThe proportions are for starting mix only. In the course of mixing operations the quality of the concrete will beperiodically checked as to the following: Workability, net water content and cement as per yield test. If found not meetingrequirements in the Materials Manual, necessary adjustments should be made before proceeding further to ensureuniform quality of concrete throughout the structure.TABLE VAPPROXIMATE SAND & WATER CONTENTS PER CUBIC METER OF CONCRETEBased on mix having a water - cement ratio of 0.57 by weight of 24.7 liters per sack of cement, 76.2 mm slumpand natural sand having Fineness Modulus of about 2.75For mixes having either proportions, see adjustments belowROUNDED COARSE AGGREGATEANGULAR COARSE AGGREGATEMaximum Size ofSand, % of total agg.Net water content perSand, % of total aggNet water content perCoarse aggregateby absolute volumecubic meterby absolute volumecubic metermminchcu.m.kgsliterscu.mkgsliters12.71/25119919956214214193/4461841845119919925.41411781784619219238.11 1/2371661664218118150.82341571573917217276.233114814836163163152.462613113131146146Adjustment of above table for other conditions:CHANGES IN CONDITIONS STIPULATED IN TABLE VEffect on values in Table VPercent SandNet Water ContentsEach 0.05 increases or decreases in water cement ratio+ 10Each 0.1 increase or decrease in fineness modulus of sand+ 1/20Each 25.4 mm increase or decrease in slump0+ 3%Manufactured Sand- 3+ 3.9 kgFor less workable concrete as pavement- 3- 4.7 kgagrams_73

abrasionABRASION TEST(AASHTO 96)LOSS ANGELES ABRASION SPEED: 30 - 33 rpmSIEVE SIZE:GRADING AND WEIGHT OF TEST SAMPLE, gPASSINGRETAINEDABCDEFGNO. OF SPHERES121186121212WT. OF CHARGE, g5000 + 254584 + 253330 + 202000 + 155000 + 255000 + 255000 + 25NO. OF REVOLUTION500100075.0 mm3.00"63.0 mm21/2"----2500--63.0 mm21/2"50.0 mm2.0"----2500--50.0 mm2.0"37.5 mm11/2"----50005000-37.5 mm11/2"25.0 mm1"1250 + 25----5000500025.0 mm1"19.0 mm3/4"1250 + 25-----500019.0 mm3/4"12.5 mm1/2"1250 + 102500 + 10-----12.5 mm1/2"9.5 mm3/8"1250 + 102500 + 10-----9.5 mm3/8"6.3 mm1/4"--2500 + 10----6.3 mm1/4"4.75 m# 4--2500 + 10----4.75 mm# 42.36 mm# 8---5000 + 10---% ABRASION LOSS=Original mass of sample, g -Sample retained on # 1.70 mm (#12) sieve, gX 100Original mass of sample, gThe test sample shall consist of clean aggregates w/c has been oven-dried to constant weight/mass at 110 0C.The abrasive charge shall consist of cast -iron spheres or steel spheres approximately 46.8 mm indiameter and each weighing between 390 & 455 grams

graphUNSUITABLE MATERIALS SELECTED BORROWUnsuitableSelected104200201202203204205206300MaterialBorrowembankmentaggregateaggregatecrushedlime stabilizedportland cementasphaltportland cementagg. Surfaceforsub-basebaseaggregatesroad mixstabilized roadstabilized roadtreated plantsourseToppingcoursecoursebase coursecoursemix base coursemix base coursemix base courseLL80308035max.25max.25max-35max.PI5065512max.6max.6max.104 - 10-4 - 104 - 9CBR---25min.80min.80min.100min.100min.-100min.-ABRASION---50max.50max.45max.50max.50max.35max.50max.45max.COMPACTION-100%95%100%100%100%LAYER-150 mm200 mm150 mm150 mm150 mm% NWC100 kg/cumDENSITY800 kg/cumG.I. =[ F-35] [0.20+0.005 (LL-400] + 0.01 (F-15) (PI-10)F= % Passing No. 200Grouted Riprap=1:3; interval 25 mm3 PARTS :Class A=300 mm=min. 15 kgmax. 25 kg1. Duties & ResponsibilitiesB=500 mm=min. 30 kgmax. 70 kg2. Project ImplementationC=600 mm=min. 60 kgmax. 100 kg3. Policies & IssuancesD=800 mm=min. 100 kgmax. 200 kgStone Masonry=1:2; interval 50 mm=min. size of stone 150 mmagrams5254/2004* GUARDRAILS* GABIONS*L = x2 or 4x the width* G.I. Sheets*W =not less than 1.0 msamplingH =C= M1 - M2 x GXK60 mm + 0.25min. 2.7 mm dia. = wire meshmin. 3.4 mm dia. = sewageM260 mmC= wt. of coatingRCCP:M1 = original= not exceed 2% no. of pipes each sizeM2 = wt. after stripping= 1 pipeM2 = wt. after strippingRate of LoadingK = 7,850 g/m2 , mm= 20 - 50 psi/sec.Base Metal Thickness = 0.4 + 0.06 mmRate of LoadingWeight of zinc coating= 125 - 175 psi/min.Triple Spot g/m2 = 215 min.Single Spot. G/m2 = 185 min.5. Pipes : (Sampling)Coating Bend Test = No. flaking= 1 Pipe/ 50 1.m.= 1 set or 3-CCS/25 l.m.Reinforced = 2% / No. of PipeNon- Reinforced = 0.5% / No. of Pipeagrams5254/2004

graph2FIELD TEST REQUIREMENTS104105200201202311404405500203204205206207EmbankmentSubgradeAgg. Sub-Agg. BaseCrushed Agg.Portland CementReinforcingStructuralPipe CulvertLime StabilizedPortland CementAsphalt Stabi-Portland CementAggregatePreparationbase CourseCourseBase CourseConc. PavementSteel BarsConcreteRoad MixStabilized Roadlized RoadTreated PlantStockpileBase CourseMix Base CourseMix Base CourseMix Base CourseGRADINGQuality Test1500 m31500 m31500 m31500 m31500 m3Field Test1500 m31500 m3300 m3300 m3300 m3LL/PLQuality Test1500 m31500 m3300 m3300 m3300 m3Field Test1500 m31500 m3300 m3300 m3300 m3COMPACTIONQuality Test2500 m32500 m31500 m31500 m31500 m3Field Test1500 m31500 m31500 m31500 m31500 m3# of Layers3355# of Blows25255656DENSITY500 m2500 m2500 m2500 m2THICKNESS20 cm20 cm15 cm15 cmCBR2500 m32500 m3ABRASION2500 m32500 m3Coarse Agg.1500 m31500 m31500 m3FA (grading)75 m375 m375 m3CA (grading)75 m375 m375 m3CBS75 m375 m3# of Layers2# of Blows63CCS75 m375 m31-CCS forevery 25 pcs# of Layers33# of Blows2525Pipe Culvert1 RCPCRSBevery 10,000every 10,000kgs/sizekgs/sizeagrams5254/2004

graph3FIELD TEST REQUIREMENTS104105200201202311404405500203204205EmbankmentSubgradeAgg. Sub-Agg. BaseCrushed Agg.Portland CementReinforcingStructuralPipe CulvertLime StabilizedPortland CementAsphalt Stabi-Preparationbase CourseCourseBase CourseConc. PavementSteel BarsConcreteRoad MixStabilized Roadlized Road MixBase CourseMix Base CourseBase CourseGRADINGQuality Test1500 m31500 m31500 m31500 m31500 m3Field Test1500 m31500 m3300 m3300 m3300 m3LL/PLQuality Test1500 m31500 m3300 m3300 m3300 m3Field Test1500 m31500 m3300 m3300 m3300 m3COMPACTIONQuality Test2500 m32500 m31500 m31500 m31500 m3Field Test1500 m31500 m31500 m31500 m31500 m3# of Layers3355-# of Blows25255656-DENSITY500 m2500 m2500 m2500 m2-THICKNESS20 cm20 cm15 cm15 cm-CBR--2500 m32500 m3-ABRASION--2500 m32500 m3-Coarse Agg.----1500 m31500 m3-1500 m3-FA (grading)----75 m375 m3-75 m3-CA (grading)----75 m375 m3-75 m3-CBS-----75 m3-75 m3-# of Layers-----2---# of Blows-----63---CCS-----75 m3-75 m31-CCS forevery 25 pcs# of Layers-------33# of Blows-------2525Pipe Culvert--------1 RCPCRSB------every 10,000--kgs/sizeagrams_73* GUARDRAILS* GABIONS*L = x2 or 4x the width* G.I. Sheets*W =not less than 1.0 msamplingH =C= M1 - M2 x GXK60 mm + 0.25min. 2.7 mm dia. = wire meshmin. 3.4 mm dia. = sewageM260 mmC= wt. of coatingRCCP:M1 = original= not exceed 2% no. of pipes each sizeM2 = wt. after stripping= 1 pipeM2 = wt. after strippingRate of LoadingK = 7,850 g/m2 , mm= 20 - 50 psi/sec.Base Metal Thickness = 0.4 + 0.06 mmRate of LoadingWeight of zinc coating= 125 - 175 psi/min.Triple Spot g/m2 = 215 min.Single Spot. G/m2 = 185 min.5. Pipes : (Sampling)Coating Bend Test = No. flaking= 1 Pipe/ 50 1.m.= 1 set or 3-CCS/25 l.m.Reinforced = 2% / No. of PipeNon- Reinforced = 0.5% / No. of Pipeagrams_73

graph5FIELD TEST REQUIREMENTS206207300301302303304305306307308309310Portland CementAggregateAggregateBituminousBituminousBituminousBituminousBituminousBituminousBituminousBituminousBituminous PlantBituminous Conc.Treated PlantStockpileSurfacePrime CoatTack CoatSeal CoatSurfacePenetration Maca-Road Mix Sur-Plant-Mix Sur-Plant-Mix Sur-Mix (StockpileSurface CourseMix Base CourseCourseTreatmentdam Pavementface Courseface Course Gen.face,Cold-LaidMaint. Mixture)Hot-Laidagrams_73* GUARDRAILS* GABIONS*L = x2 or 4x the width* G.I. Sheets*W =not less than 1.0 msamplingH =C= M1 - M2 x GXK60 mm + 0.25min. 2.7 mm dia. = wire meshmin. 3.4 mm dia. = sewageM260 mmC= wt. of coatingRCCP:M1 = original= not exceed 2% no. of pipes each sizeM2 = wt. after stripping= 1 pipeM2 = wt. after strippingRate of LoadingK = 7,850 g/m2 , mm= 20 - 50 psi/sec.Base Metal Thickness = 0.4 + 0.06 mmRate of LoadingWeight of zinc coating= 125 - 175 psi/min.Triple Spot g/m2 = 215 min.Single Spot. G/m2 = 185 min.5. Pipes : (Sampling)Coating Bend Test = No. flaking= 1 Pipe/ 50 1.m.= 1 set or 3-CCS/25 l.m.Reinforced = 2% / No. of PipeNon- Reinforced = 0.5% / No. of Pipeagrams5254/2004