Material Science and Manufacturing SA as a credible ... · Speed, Agility Recycling Economics of...
Transcript of Material Science and Manufacturing SA as a credible ... · Speed, Agility Recycling Economics of...
Material Science and ManufacturingM.Sanne3/2016
SA as a credible partner in the
4th Industrial Revolution
M.Sanne, Executive Director13 October 2016For Propella BI
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Material Science and ManufacturingM.Sanne3/2016
We have many partners!
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Xiaomi
Dexmo
Local Motors
SoloWheel
Barriers for entry into manufacturing are becoming lower
Source: Centre for the Edge, Deloittes University Press
Who is the CSIR?
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Technology development
Development of technology
(process, product, service)
Strategic basic & applied research
Generation of new knowledge and application of
existing knowledge
Technology transfer
& implementation
Impact on economyand society
Fundamental research
Understanding fundamental
principles
Strategic position of the CSIR in the National System of Innovation
Industry/public sector
CSIR
Tertiary Education
Institutes
The CSIR spans the research and innovation value chain but its role is
differentiated from TEIs and industry/public sector
Who is the CSIR?
Who is the CSIR?
What are the main research areas of the CSIR?
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CSIR’s Operating Unit Structure
CSIR
Bioscience Built Environment
(BE)
Defence, Peace, Safety &
Security
(DPSS)
Modelling & Digital Science
(MDS)
Meraka Materials Science & Manufacturing
(MSM)
Natural Resources &
the Environment
(NRE)
National Laser Centre
(NLC)
MSM
Science
Manufacturing
Materials
Engineering
Information Technology/
Smart products
Customisation (lot size 1)
Simulation
and Testing
Systems and Solution
Design
Materials
Science and Engineering
Synthesis Processing
Analytical Tools and
Characterisation
Combinatorial Chemistry and
Material Science;
High throughput Science and Engineering
Modelling and Simulation;
Data storage and data processing
Recycling and Availability of
Natural Resources
Interdisciplinarityand
Multifunctionality
Surface Sciences
Defining what Materials means………Advances in Materials will help solve most of the Grand Societal Challenges
Material Science lies at the heart of most disciplines e.g. I&C, Energy, Environment, Health, Transport
Advanced Manufacturing
Advanced Materials
Advanced Technologies
Process Innovation
Product Innovation
Skills/
Knowledge Intensive
Infrastructure/Capital
intensive
R&D intensive
Circular economy
Defining what Manufacturing means………High Tech manufacturing has a Job Multiplier of 3.5 to 15
Active in all sectors of the economy: I&C, Energy, Environment, Health
Cyber-PhysicalAutomationBig DataCloudAnalyticsPLMSensorsIoT
11 Classesof Materials
Advanced Composites
Aerospace Structures
NanotechPhotonicsAdd. ManufacturingSynthetic BiologyOmics/Biomimicry
Technology CombiningSystem of SystemsPLM
Smart FactoriesAdvanced RoboticsIntelligent MachinesLearning Organisations
Micro/NanoElectronicsSpecialisationCustomisation/nichesMerging of craft labourand digitisation
4th Industrial RevolutionGlocalisation
Platforms at CSIRBio ManufacturingAdd.ManufacturingPhotonicsNano/Micro Man.Industry Product DevAdvanced Materials(Industry 4.0)
DST Advance Manufacturing TopicsEU KET – Key Enabling Technologies
Industrial Biotech
AdvancedMaterials
AM SystemsSpeed, Agility
RecyclingEconomics of resourcesHealth and SafetyEnd2End thinkingPLM
GDP as driver
World Manufacturing initiatives:
• Industrie 4.0(Germany)
• SMLC(USA),
• Catapult (UK),
• Made in China 2025,
• IVI (Japan)
1 mm
Nano Micro
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BioMaterials
We have world-class infrastructure
Thank you
We have world-class infrastructure
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© CSIR 2012 www.csir.co.za/nano
At the cutting edge of microscopy…
Laboratory spaceCharacterization facility
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State of Manufacturing and
De-Industrialisation in SA
The continuous decline must be turned around
Job Creation is top of the list of priorities in South AfricaSkilled Jobs have a multiplying effect on the economyParticularly MSM can help develop skills which are on the SA critical skills list
Engineering professionsHard Science (scientific research)Management and Project managementFinance and EntrepreneurshipSystem Analyst ArchitectSW APPSSW Development/TestingUser ExperienceUser Interface UDITechnical SupportBig Data (Data crunching)Data SecurityCloud Computing3D PrintingComputer Engineering and ForensicsSmart MeteringGeospatial InformationNatural energyAnthropologyEpidemologistPest ControlElectronic DiscoveryHuman ResourcesMarket ResearchEthicalInterpreterActuary (Risk Analysis)Environment and Conservation ScienceFood ScienceWaste managementGenetic Modified CropsAqua CulturePhysician/Nurse/VeterinarianPriestCarerMedical DevicesEducationRetrofittingPublic ServantTradesman/Hairdresser/Cobbler/Tailor
EXTRACT FROM The Critical Skills List 2014ArchitectConstruction Project ManagerEnergy EngineerMetallurgical EngineerChemical EngineerElectrical EngineerElectrical Installation InspectorElectronics EngineerIndustrial and Production EngineersAeronautical EngineeringArchitectural Senior TechnologistArchitectural DraughtspersonSolar PhysicistPlasma PhysicistSpace TechnologistMagnetic Technology SpecialistEnvironmental TechnologistIndustrial EngineerIndustrial Engineering TechnologistIndustrial Engineering TechnicianMining TechnicianMillwrightBoilermaker (For Strategic Infrastructure Projects)Industrial Machinery MechanicDouble Coded WelderNano-photonics-Data Transport PowerNanotechnology
Industrial DesignerManufacturing ManagersMaterials EngineerMechanical EngineerMining EngineerProduction/Operations ManagerQuality System ManagerResearch and Development ManagerElectrical Engineering TechnologistEnergy Engineering TechnologistMechanical Engineering TechnologistMetallurgical Engineering TechnologistMining Engineering TechnologistAutomotive ElectricianBoiler MakerChemical Engineering TechnologistCivil Engineering TechnologistElectronics Engineering TechnologistFitter and TurnerMaterials Engineering TechnologistMechatronics TechnicianMetal FabricatorPhysical and Engineering Science TechniciansPressure WelderToolmakerPublic Health PhysicianMedical PractitionerEnvironmental EngineersEnvironmental Manager
Aquatic ScientistAdvanced Composites EngineeringBioeconomistBiochemistsBioinformaticianBioinformaticistBiological ScientistBotanical ScientistChemical ScientistComputational BiologistEnvironmental ScientistEcological ScientistLaboratory Technologist and TechnicianMarine BioscientistMaterials ScientistMetallurgical ScientistMetrologyMicrobiological ScientistPolymer ScientistProtein ScientistToxicology ScientistWater Resource ScientistSafety, Health, Environment and Quality PractitionerMaterials Engineer Non-destructive Testing (NDT)Materials Engineering Technician – Road materialsMaterials TesterConstructionSafety, Health, Environment and Quality (SHEQ)
JOBS OF THE FUTURE
need to address skills and future job trends
The next phase of industrialization has to find a new balance
3 Source: Roland Berger
Innovation is accelerating to exponential levels by Catalytic Innovations e.g. Digitization
Atmospheric water harvestingCommercial DronesSoftware developersMobile APPSTrillion Sensor Future3D printingCancer ImmunotherapyLEDsBig DataInternet of thingsNatural GasWind PowerSolar PowerMass Energy StorageMicro Grid ConversionHyper speed transportContour Crafted HousesDriverless everythingElectric everything (bicycles)Bio FactoriesMicro CollegesSmart HomesSenior LivingHome Delivery24 Hour Cities
Digitization
PhotographyAutomobilesElectricityAirplanesTelephones
Catalytic Innovations
And more…
Water filtering technologiesAdvanced sensor and opticsHCDSoftware expertise in MSM domainMicro sensors3D printing design and materialsBreathalysers, Cellnostic, BiomimeticsLEDs (printed electronics)Big Data (Meraka)Internet of things (sensors)Natural Gas (materials research)Wind Power (EC)Solar Power ( EC)HySA (Advanced materials)Energy solutions (EC)Transport solutions (MSM)Materials synthesis Autonomous vehiclesAdvanced batteriesBio manufacturing (BioSciences)Learnership programSmart device mgmt (Meraka)Sensor SciencesDrones and roboticsRobotics platforms and Pharmacy Automation
4th Industrial Revolution
MSM AnswersIn the past Recently in the world CSIR Answers
Industry DriversCost Control/ efficiencyCompetitive PositioningProduction capacity/ FlexibilityImproved client serviceMonetizing the value chain
Cyber Physical Systems
Industrie 4.0
Internet of Things
There are 3 major trends affecting efficiency and competitiveness (1)
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Source: Roland Berger
Source: Roland Berger
There are 3 major trends affecting efficiency and competitiveness (2)
Source: EU program sCorPiuS, 3/20163
There are 3 major trends affecting efficiency and competitiveness (3)
Source: BCG Analysis
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The key lies in the trend to Social Manufacturing
Source: Ras et al, Stellenbosch
• Loosely Coupled Manufacturing Ecosystems
• Agile Manufacturing
• Distributed Local Manufacturing
• Shanzai(Copycat/OpenSource)
Product Life Cycle Management as a key enabler
CSIR Industrialisation Support Initiative
• The CSIR National Industrialisation Support Initiative connects local and
global industry and industrialisation partners
Thank you