Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2...

36
PARTS LIST Guardian VR-Series Material Pumps

Transcript of Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2...

Page 1: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

PA

RT

S LI

STGuardian VR-SeriesMaterial Pumps

Page 2: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

Section 1 General Information

1:0 Technical Information ......................................................................................................................................... 11:1 Assembly Drawings ........................................................................................................................................... 51:2 Sub Assembly Drawings .................................................................................................................................... 161:3 Maintenance ....................................................................................................................................................... 29

Section 2 Technical & Warranty Information

2:1 Notes .................................................................................................................................................................. 302:2 Limited Warranty Policy ............................................................................................................ 322:3 Technical Assistance ................................................................................................................ 33For Your Reference ............................................................................................. INSIDE BACK COVER

N/A = Non Applicable

Table Of Contents

Page 3: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

1

Section 1 - General Information: Technical Information

Sec.

1:0 VR Material Pump Technical Information

A5-6000 VR A5-12000 VR A7-6000 VR A7-12000 VR

Fluid Sections1.0 (18175-01)1.5 (19975-01)2.0 (19950-01)

1 (22350-00)2 (22370-00) 3 (20366-01)

Pneumatic Motor 5in. 5in. 7in. 7in.

Maximum / MinimumFluid Section Displacement

1.01.5 See #23860-5XX2.0

(21270-00) (22102-00) See #23860-7XX(20366-00)

Maximum Pump Stroke Length 3.1in. / 7.9 cm 5.36in. / 13.6 cm 5.36in. / 13.6 cm

Minimum Pump Stroke Length 1.21in. / 3. cm 2.12in. / 5.4 cm 2.12in. / 5.4 cm

Air Requirement at maximum output

30 cycle min. = 20 cfm/60 cycle min. = 41 cfm @ 100 psi

30 cycle min. = 71 cfm/60 cycle min. = 143 cfm @ 100 psi

Summery Sheet23860-7XX Output PSI Ratio Range21000-7XX GPC CC’s PC

711 0.084 318.662 2500 1:1 - 2.53:1

712 0.070 267.000 3000 .59:1 - 3.69:1

713 0.090 370.000 2000 .53:1 - 3.31:1

722 0.057 215.720 3200 1:1 - 2.53:1

723 0.080 319.000 2500 .78:1 - 4.88:1

733 0.111 421.603 1850 1:1 - 2.53:1

23860-5XX Output PSI Ratio Range20290-5XX GPC CC’s PC

511 0.033 125 3200 1:1 - 2.6:1

512 0.024 93.75 3200 2:1 - 5.2:1

513 0.021 83.3 3200 3:1 - 7.8:1

Page 4: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

2

Section 1 - General Information: Technical Information

Sec.

1:0 VR Material Pump Technical Information

(XXX

XX-7

12) 1

.5:1

& 1

:1G

PCC

CPC

Max

O

utpu

t:0.

0726

7

TYP

PSI:

1740

2125

0-00

2127

0-00

B-S

ide

A-S

ide

10.

950.

90.

850.

80.

750.

70.

660.

60.

550.

50.

450.

4

10.

677

0.71

30.

752

0.79

60.

846

0.90

30.

960

1.02

61.

128

1.23

11.

354

1.50

51.

693

0.95

0.64

30.

677

0.71

50.

757

0.80

40.

858

0.91

20.

974

1.07

21.

169

1.28

61.

429

1.60

8

0.9

0.60

90.

641

0.67

70.

717

0.76

20.

812

0.86

40.

923

1.01

61.

108

1.21

91.

354

1.52

4

0.85

0.57

50.

606

0.63

90.

677

0.71

90.

767

0.81

60.

872

0.95

91.

046

1.15

11.

279

1.43

9

0.8

0.54

20.

570

0.60

20.

637

0.67

70.

722

0.76

80.

821

0.90

30.

985

1.08

31.

204

1.35

4

0.75

0.50

80.

534

0.56

40.

597

0.63

50.

677

0.72

00.

769

0.84

60.

923

1.01

61.

128

1.27

0

0.7

0.47

70.

502

0.53

00.

561

0.59

70.

636

0.67

70.

723

0.79

60.

868

0.95

51.

061

1.19

3

0.66

0.44

70.

470

0.49

60.

526

0.55

90.

596

0.63

40.

677

0.74

50.

812

0.89

40.

993

1.11

7

0.6

0.40

60.

428

0.45

10.

478

0.50

80.

542

0.57

60.

615

0.67

70.

739

0.81

20.

903

1.01

6

0.55

0.37

20.

392

0.41

40.

438

0.46

50.

496

0.52

80.

564

0.62

10.

677

0.74

50.

827

0.93

1

0.5

0.33

80.

356

0.37

60.

398

0.42

30.

451

0.48

00.

513

0.56

40.

615

0.67

70.

752

0.84

6

0.45

0.30

50.

321

0.33

80.

358

0.38

10.

406

0.43

20.

461

0.50

80.

554

0.60

90.

677

0.76

2

0.4

0.27

10.

285

0.30

10.

318

0.33

80.

361

0.38

40.

410

0.45

10.

492

0.54

20.

602

0.67

7

2127

0-00

3.29

03.

126

2.96

12.

797

2.63

22.

468

2.32

02.

172

1.97

41.

809

1.64

51.

480

1.31

6

2125

0-00

4.86

14.

618

4.37

44.

131

3.88

83.

645

3.42

73.

208

2.91

62.

673

2.43

02.

187

1.94

4

Page 5: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

3

Section 1 - General Information: Technical Information

Sec.

1:0 VR Material Pump Technical Information

(XXX

XX-7

13) 2

:1 &

1.5

:1G

PCC

CPC

Max

O

utpu

t:0.

0937

0

TYP

PSI:

1260

2036

6-01

2125

0-00

B-S

ide

A-S

ide

10.

950.

90.

850.

80.

750.

70.

660.

60.

550.

50.

450.

4

10.

756

0.79

60.

840

0.88

90.

945

1.00

81.

072

1.14

51.

260

1.37

41.

512

1.68

01.

890

0.95

0.71

80.

756

0.79

80.

845

0.89

80.

957

1.01

91.

088

1.19

71.

306

1.43

61.

596

1.79

6

0.9

0.68

00.

716

0.75

60.

800

0.85

00.

907

0.96

51.

031

1.13

41.

237

1.36

11.

512

1.70

1

0.85

0.64

20.

676

0.71

40.

756

0.80

30.

857

0.91

10.

973

1.07

11.

168

1.28

51.

428

1.60

7

0.8

0.60

50.

636

0.67

20.

711

0.75

60.

806

0.85

80.

916

1.00

81.

100

1.21

01.

344

1.51

2

0.75

0.56

70.

597

0.63

00.

667

0.70

90.

756

0.80

40.

859

0.94

51.

031

1.13

41.

260

1.41

7

0.7

0.53

30.

561

0.59

20.

627

0.66

60.

711

0.75

60.

807

0.88

80.

969

1.06

61.

184

1.33

2

0.66

0.49

90.

525

0.55

40.

587

0.62

40.

665

0.70

80.

756

0.83

20.

907

0.99

81.

109

1.24

7

0.6

0.45

30.

477

0.50

40.

533

0.56

70.

605

0.64

30.

687

0.75

60.

825

0.90

71.

008

1.13

4

0.55

0.41

60.

438

0.46

20.

489

0.52

00.

554

0.59

00.

630

0.69

30.

756

0.83

10.

924

1.03

9

0.5

0.37

80.

398

0.42

00.

445

0.47

20.

504

0.53

60.

572

0.63

00.

687

0.75

60.

840

0.94

5

0.45

0.34

00.

358

0.37

80.

400

0.42

50.

453

0.48

20.

515

0.56

70.

618

0.68

00.

756

0.85

0

0.4

0.30

20.

318

0.33

60.

356

0.37

80.

403

0.42

90.

458

0.50

40.

550

0.60

50.

672

0.75

6

2125

0-00

4.86

14.

618

4.37

44.

131

3.88

83.

645

3.42

73.

208

2.91

62.

673

2.43

02.

187

1.94

4

2036

6-01

6.43

16.

109

5.78

85.

466

5.14

44.

823

4.53

44.

244

3.85

83.

536

3.21

52.

893

2.57

2

Page 6: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

4

Section 1 - General Information: Technical Information

Sec.

1:0 VR Material Pump Technical Information

(XXX

XX-7

23) 2

:1 &

1:1

GPC

CC

PCM

ax

Out

put:

0.08

319

TYP

PSI:

1460

2036

6-00

2127

0-00

B-S

ide

A-S

ide

10.

950.

90.

850.

80.

750.

70.

660.

60.

550.

50.

450.

4

10.

512

0.53

90.

569

0.60

20.

640

0.68

20.

726

0.77

50.

853

0.93

01.

024

1.13

71.

280

0.95

0.48

60.

512

0.54

00.

572

0.60

80.

648

0.68

90.

736

0.81

00.

884

0.97

21.

080

1.21

6

0.9

0.46

00.

485

0.51

20.

542

0.57

60.

614

0.65

30.

698

0.76

80.

837

0.92

11.

024

1.15

2

0.85

0.43

50.

458

0.48

30.

512

0.54

40.

580

0.61

70.

659

0.72

50.

791

0.87

00.

967

1.08

8

0.8

0.40

90.

431

0.45

50.

482

0.51

20.

546

0.58

10.

620

0.68

20.

744

0.81

90.

910

1.02

4

0.75

0.38

40.

404

0.42

60.

451

0.48

00.

512

0.54

40.

581

0.64

00.

698

0.76

80.

853

0.96

0

0.7

0.36

10.

380

0.40

10.

424

0.45

10.

481

0.51

20.

547

0.60

10.

656

0.72

20.

802

0.90

2

0.66

0.33

80.

355

0.37

50.

397

0.42

20.

450

0.47

90.

512

0.56

30.

614

0.67

60.

751

0.84

5

0.6

0.30

70.

323

0.34

10.

361

0.38

40.

409

0.43

50.

465

0.51

20.

558

0.61

40.

682

0.76

8

0.55

0.28

10.

296

0.31

30.

331

0.35

20.

375

0.39

90.

426

0.46

90.

512

0.56

30.

625

0.70

4

0.5

0.25

60.

269

0.28

40.

301

0.32

00.

341

0.36

30.

388

0.42

60.

465

0.51

20.

569

0.64

0

0.45

0.23

00.

242

0.25

60.

271

0.28

80.

307

0.32

70.

349

0.38

40.

419

0.46

00.

512

0.57

6

0.4

0.20

50.

215

0.22

70.

241

0.25

60.

273

0.29

00.

310

0.34

10.

372

0.40

90.

455

0.51

2

Page 7: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

Section 1 - General Information: Assembly Drawings

5REVISION A

Sec.

1:1 23860-7XX Big VR Material Pump Assembly

Page 8: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

6

Sec.

1:1

Section 1 - General Information: Assembly Drawings

REVISION A

23860-7XX Big VR Material Pump Assembly

Page 9: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

7

Sec.

1:1

Section 1 - General Information: Assembly Drawings

REVISION A

23860-7XX Big VR Material Pump Assembly

Page 10: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

8

Sec.

1:1

Section 1 - General Information: Assembly Drawings

REVISION A

23860-7XX Big VR Material Pump Assembly

Page 11: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

9

Sec.

1:1

Section 1 - General Information: Assembly Drawings

REVISION A

23860-7XX Big VR Material Pump Assembly

Part Number Description Qty.

16028-01 HITCH PIN 6

16028-03 HITCH PIN 4

1625-02 PIPE PLUG 1

18318-02 AIR GAUGE 1

19814-08 CLEVIS PIN 2

19814-09 CLEVIS PIN 2

19814-10 CLEVIS PIN 4

19814-11 CLEVIS PIN 2

20053-12C SCREW 3

20084-03 WASHER 4

20084-04 WASHER 4

20084-05 WASHER 4

20221-00 BALL VALVE 1

20296-00 PINCH POINT DECAL 4

20368-00 SWIVEL CASTER 4

20735-01 ELBOW FITTING 1

20735-03 ELBOW FITTING 1

20735-03 ELBOW FITTING 1

20895-00 CABLE 6

21001-00 V.R. FRAME 1

21002-00 YOKE & GUIDE ROD 1

21003-00 DRIVE LINK 2

21004-00 PUMP ADAPTER 2

21005-00 PIVOT BRACKET 2

21006-00 LINKAGE GUARD 1

21007-00 MOUNTING BRACKET 1

21008-00 ADJUSTMENT SCREW 2

21009-00 SHAFT COLLAR 10

21010-00 NYLON WASHER 4

21011-00 STANDOFF 4

21014-00 ROUND HANDLE 2

21021-00 RIGHT CALIBRATION DECAL 2

21022-00 LEFT CALIBRATION DECAL 2

21023-00 HAND WHEEL 2

21024-00 LIMIT SWITCH 1

21025-00 HANDLE 2

21027-00 STUD 2

21053-02 WASHER 4

21232-00 EXHAUST SILENCER 2

21291-00 POPPET VALVE 1

21308-40C SCREW 4

21340-02 AIR HOSE 1

Part Number Description Qty.

21395-00 REGULATOR 1

21666-00 BALL VALVE 1

21925-00 PILOT VALVE 1

22069-00 SPACER 2

22086-04 RETRACT SWITCH KIT 1

22310-00 AIR MOTOR 1

22312-00 VARIABLE RATIO DECAL 1

2253-01 LUBE FITTING 6

2253-02 LUBE FITTING 1

22956-00 HOLE COVER 1

23487-01 ELECTRICAL PLUG 1

23862-00 CONNECTION KIT 1

3344-07 FITTING 2

3800-08 COPPER WIRE

6792-05 COUPLE FITTING 2

7486-04 WASHER 4

7486-05 FENDER WASHER 4

7486-07 WASHER 3

7486-13 WASHER 4

7486-28 WASHER 2

7733-32 HEX NUT 1

7733-42 HEX NUT 8

7734-04 LOCK WASHER 4

7734-06 LOCK WASHER 10

7734-10 LOCK WASHER 8

7734-15 LOCK WASHER 1

7959-24F SCREW 2

8115-02 FITTING 1

8212-16F SCREW 4

8301-08C SCREW 2

8462-10 FITTING 1

8462-11 FITTING 2

8560-11 FITTING 2

9944-24C SCREW 4

9955-208C SCREW 4

RS-141-02 CORD GRIP 1

Page 12: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

10

Sec.

1:1

Section 1 - General Information: Assembly Drawings

REVISION A

23860-5XX Small VR Material Pump Assembly

Page 13: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

11

Section 1 - General Information: Assembly Drawings

REVISION A

23860-5XX Small VR Material Pump Assembly

Sec.

1:1

Page 14: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

12

Section 1 - General Information: Assembly Drawings

REVISION A

23860-5XX Small VR Material Pump Assembly

Sec.

1:1

Page 15: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

13

Section 1 - General Information: Assembly Drawings

REVISION A

23860-5XX Small VR Material Pump Assembly

Sec.

1:1

Page 16: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

14

Section 1 - General Information: Assembly Drawings

REVISION A

23860-5XX Small VR Material Pump Assembly

Sec.

1:1

Part Number Description Qty.

16028-01 HITCH PIN 10

18154-00 PIVOT BRACKET 2

18158-00 PUMP ADAPTER 2

1880-00 ADAPTER FITTING 1

19814-04 CLEVIS PIN 6

19814-06 CLEVIS PIN 4

20084-02 WASHER 12

20221-00 BALL VALVE 1

20291-00 V.R. FRAME 1

20292-00 GUIDE ROD&YOKE 1

20293-00 DRIVE LINK 2

20296-00 PINCH POINT DECAL 2

20368-00 SWIVEL CASTER 4

20735-01 ELBOW FITTING 1

20735-08 ELBOW FITTING 3

20895-00 CABLE 6

21007-00 MOUNTING BRACKET 1

21024-00 LIMIT SWITCH 1

21308-40C SCREW 4

21585-01 SOLVENT VALVE 1

22042-00 LINKAGE GUARD 1

22054-00 HANDLE 2

22086-04 RETRACT SWITCH KIT 1

22312-00 VARIABLE RATIO DECAL 1

2253-02 LUBE FITTING 1

22807-00 AIR-ACTUATED VALVE 1

23487-01 ELECTRICAL PLUG 1

23861-00 CONNECTION KIT 1

4342-01 ELBOW FITTING 1

4342-04 ELBOW FITTING 2

6792-13 FITTING 1

7486-03 WASHER 2

7486-05 WASHER 4

7486-14 WASHER 4

Page 17: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

15

Section 1 - General Information: Assembly Drawings

REVISION A

23860-5XX Small VR Material Pump Assembly

Sec.

1:1

Part Number Description Qty.

7729-10 HEX NUT 4

7730-12F SCREW 4

7733-08 HEX NUT 2

7733-34 HEX NUT 4

7733-40 HEX NUT 1

7733-42 HEX NUT 4

7734-03 LOCK WASHER 8

7734-04 LOCK WASHER 6

7734-06 LOCK WASHER 6

7734-10 LOCK WASHER 4

7735-12C SCREW 8

7783-48C SCREW 2

7818-22 DOWEL PIN 2

7959-24F SCREW 2

8115-03 FITTING 1

8115-04 FITTING 1

9672-12 FITTING 1

AM-500-01 AIR MOTOR 1

P33-19 EXHAUST SILENCER 2

RS-141-02 CORD GRIP 1

Page 18: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

16

Sec.

1:1

REVISION D

22350-00 Fluid Section Assembly

Section 1 - General Information: Sub Assembly Drawings

Page 19: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

17REVISION D

Sec.

1:2

Section 1 - General Information: Sub Assembly Drawings

22350-00 Fluid Section Parts List

Part Number Description Qty.

1005-26 SNAP RING 1

13867-30 O-RING 1

13867-56 O-RING 3

19633-00 COMPRESSION SPRING 1

20448-00 TIE ROD 4

20484-48C SCREW 4

21255-01 SUPPORT WASHER 1

21256-00 PUMP HEAD 1

21257-00 PUMP CYLINDER 1

21258-00 PUMP SHAFT 1

21260-00 SPRING 1

21261-00 SST BALL 1

21263-00 PISTON GUIDE 1

21264-00 TRANSFER HOUSING SEAT 1

21265-00 FOOT VALVE BALL HOUSING 1

21267-00 FOOT VALVE SEAT 1

21268-00 PUMP BASE 1

21269-00 FOOT VALVE BALL 1

21327-01 ELBOW FITTING 1

21397-01 SHAFT EXTENSION 1

21555-00 LOWER PUMP SEAL 1

21556-00 UPPER PUMP SEAL 1

21557-00 TRANSFER HOUSING 1

21731-00 SOLVENT CUP ADAPTER 1

21896-03 PACKING RETAINER 1

21897-03 FELT WIPER 4

7733-43 HEX NUT 4

7734-08 LOCK WASHER 8

7959-24F SCREW 1

8560-05 FITTING 1

8560-07 FITTING 1

Repair Kit - 21277-00Part

Number Description Qty.

13867-14 O-RING 2

13867-30 O-RING 1

13867-56 O-RING 3

21263-00 GUIDE 1

21555-00 LOWER PUMP SEAL 1

21556-00 UPPER PUMP SEAL 1

21897-03 FELT WIPER 4

Page 20: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

18REVISION B

Sec.

1:2

Section 1 - General Information: Sub Assembly Drawings

22370-00 Fluid Section Assembly

Page 21: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

REVISION B19

Sec.

1:2

Section 1 - General Information: Sub Assembly Drawings

22370-00 Fluid Section Parts ListPart

Number Description Qty.

1005-02 SNAP RING 1

13867-43 O-RING 3

13867-44 O-RING 1

18219-00 PUMP CYLINDER 1

18227-00 PUMP HEAD 1

18289-00 TIE ROD 4

18295-01 UPPER SUPPORT WASHER 1

19633-00 COMPRESSION SPRING 1

19634-00 VALVE,FOOT HOUSING 1

21271-00 PUMP BASE 1

21327-01 ELBOW FITTING 1

21397-01 SHAFT EXTENSION 1

21440-00 SOLVENT CUP ADAPTER 1

21595-00 PUMP SEAL 2

21597-00 TRANSFER HOUSING 1

21598-00 TRANSFER SEAT HOUSING 1

21599-00 PUMP SHAFT 1

21896-01 PACKING RETAINER 1

21897-01 FELT WIPER 4

7733-17 HEX NUT 4

7734-07 LOCK WASHER 4

7734-12 LOCK WASHER 4

7959-24F SCREW 1

8560-04 FITTING 1

8560-07 FITTING 1

9945-48C SCREW 4

APS-119 FOOT VALVE SEAT 1

APS-128 CHROME BALL 1

APS-133 SST BALL 1

FS-110 PISTON GUIDE 1

P33-16 REDUCING FITTING 1

SM-1430 PARTS LIST 1

Repair Kit - 21845-00Part

Number Description Qty.

FS-110 PISTON GUIDE 1

13867-43 O-RING 3

13867-44 O-RING 1

21595-00 PUMP SEAL 2

21896-01 PACKING RETAINER 1

21897-01 FELT WIPER 4

Page 22: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

20REVISION A

Sec.

1:2

Section 1 - General Information: Sub Assembly Drawings

20366-01 Fluid Section Assembly

Page 23: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

21REVISION A

Sec.

1:2

Section 1 - General Information: Sub Assembly Drawings

20366-01 Fluid Section Parts List

Part Number Description Qty.

13867-14 O-RING 1

13867-57 O-RING 1

13867-58 O-RING 2

20443-00 PISTON GUIDE 1

20444-00 TRANSFER HOUSING SEAT 1

20445-00 FOOT VALVE BALL 1

20447-00 FOOT VALVE SEAT 1

20448-00 TIE ROD 4

20450-00 PUMP HEAD 1

20451-01 PUMP BASE 1

20452-00 PUMP SHAFT 1

20453-00 FOOT VALVE BALL HOUSING 1

20454-00 PUMP CYLINDER 1

20484-48C SCREW 4

20494-00 SPRING 1

21255-02 UPPER SUPPORT WASHER 1

21327-01 ELBOW FITTING 1

21397-01 SHAFT EXTENSION 1

21713-00 COMPRESSION SPRING 1

22194-00 SOLVENT CUP & SEAL HOUSING 1

22197-00 UPPER PUMP SEAL 1

22198-00 TRANSFER HOUSING 1

22199-00 LOWER PUMP SEAL 1

7733-43 HEX NUT 4

7734-08 LOCK WASHER 8

7959-24F SCREW 1

8560-05 FITTING 1

8560-07 FITTING 1

APS-128 CHROME BALL 1

Repair Kit - 22196-00Part

Number Description Qty.

20443-00 PISTON GUIDE 1

13867-57 O-RING 1

13867-58 O-RING 2

22197-00 UPPER PUMP SEAL 1

22199-00 LOWER PUMP SEAL 1

Page 24: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

22REVISION K

Sec.

1:2

Section 1 - General Information: Sub Assembly Drawings

18175-01 Fluid Section Assembly

Page 25: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

23REVISION K

Sec.

1:2

Section 1 - General Information: Sub Assembly Drawings

18175-01 Fluid Section Parts List

Part Number Description Qty.

APS-119 FOOT VALVE SEAT 1

APS-128 CHROME BALL 1

APS-133 SST BALL 1

FS-110 PISTON GUIDE 1

UF-118 FOOT VALVE HOUSING 1

1005-02 SNAP RING 1

13867-43 O-RING 3

13867-44 O-RING 1

18215-00 PUMP BASE 1

18219-00 PUMP CYLINDER 1

18227-00 PUMP HEAD 1

18289-00 TIE ROD 4

18295-01 UPPER SUPPORT WASHER 1

20295-00 SHAFT EXTENSION 1

21440-00 SOLVENT CUP ADAPTER 1

21595-00 PUMP SEAL 2

21597-00 TRANSFER HOUSING 1

21598-00 TRANSFER HOUSING SEAT 1

21599-00 PUMP SHAFT 1

21803-00 COMPRESSION SPRING 1

21896-01 PACKING RETAINER 1

21897-01 FELT WIPER 4

2594-43 ROLL PIN 1

7733-17 HEX NUT 4

7734-07 LOCK WASHER 4

7734-12 LOCK WASHER 4

9943-16F SCREW 1

9945-32C SCREW 4

Repair Kit - 21845-00Part

Number Description Qty.

FS-110 PISTON GUIDE 1

13867-43 O-RING 3

13867-44 O-RING 1

21595-00 PUMP SEAL 2

21896-01 PACKING RETAINER 1

21897-01 FELT WIPER 4

Page 26: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

24REVISION E

Sec.

1:2

Section 1 - General Information: Sub Assembly Drawings

19975-01 Fluid Section Assembly

Page 27: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

25REVISION E

Sec.

1:2

Section 1 - General Information: Sub Assembly Drawings

19975-01 Fluid Section Parts List

Part Number Description Qty.

APS-119 FOOT VALVE SEAT 1

APS-128 CHROME BALL 1

P33-14 SOLVENT CUP 1

UF-118 FOOT VALVE HOUSING 1

13867-43 O-RING 4

13867-44 O-RING 1

18215-00 PUMP BASE 1

18227-00 PUMP HEAD 1

18289-00 TIE ROD 4

18295-03 UPPER SUPPORT WASHER 1

19839-02 SST BALL 1

19956-00 PUMP CYLINDER 1

19960-00 TRANSFER HOUSING SEAT 1

19961-00 PUMP SHAFT END 1

21716-00 TRANSFER HOUSING 1

21717-00 PUMP SHAFT 1

21718-00 SOLVENT CUP ADAPTER 1

21719-00 PISTON GUIDE 1

21720-00 UPPPER PUMP SEAL 1

21725-00 LOWER PUMP SEAL 1

2594-43 ROLL PIN 1

7733-17 HEX NUT 4

7734-07 LOCK WASHER 4

7734-12 LOCK WASHER 4

9943-16F SCREW 1

9945-32C SCREW 4

Repair Kit - 22052-00Part

Number Description Qty.

21719-00 PISTON GUIDE 1

13867-43 O-RING 4

13867-44 O-RING 1

21720-00 UPPER PUMP SEAL 1

21725-00 LOWER PUMP SEAL 1

Page 28: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

26REVISION F

Sec.

1:2

Section 1 - General Information: Sub Assembly Drawings

19950-01 Fluid Section Assembly

Page 29: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

27REVISION F

Sec.

1:2

Section 1 - General Information: Sub Assembly Drawings

19950-01 Fluid Section Parts List

Part Number Description Qty.

APS-119 FOOT VALVE SEAT 1

APS-128 CHROME BALL 1

P33-14 SOLVENT CUP 1

UF-118 FOOT VALVE HOUSING 1

13867-43 O-RING 4

13867-44 O-RING 1

18215-00 PUMP BASE 1

18227-00 PUMP HEAD 1

18289-00 TIE ROD 4

19901-00 SST BALL 1

19904-00 TRANSFER SEAT 1

19949-00 PUMP CYLINDER 1

19961-00 PUMP SHAFT END 1

21591-00 PUMP SEAL 2

21592-00 TRANSFER HOUSING SEAL 1

21593-00 SOLVENT CUP ADAPTER 1

21594-00 PUMP SHAFT 1

21699-00 PISTON GUIDE 1

21726-00 SUPPORT WASHER 1

2594-43 ROLL PIN 1

7733-17 HEX NUT 4

7734-07 LOCK WASHER 4

7734-12 LOCK WASHER 4

9943-16F SCREW 1

9945-32C SCREW 4

Repair Kit - 22053-00Part

Number Description Qty.

21699-00 PISTON GUIDE 1

13867-43 O-RING 4

13867-44 O-RING 1

21591-00 PUMP SEAL 2

Page 30: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

28

Sec.

1:2

Section 1 - General Information: Sub Assembly Drawings

AM-500 Air Motor Assembly

Page 31: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

29

Fluid Section Maintenance & Overhaul Procedure

Daily Routine Maintenance 1. Visually inspect the system for leaks.

2. Check desiccant dryer beads to insure they are still purple and have not changed to pink. 3. Check and lube top of the fluid section.

Wipe off residual material and add a tablespoon of DOP,DBP

Weekly Maintenance 1. Place a small amount of grease on the air motor shaft.

2. See related manuals.

Sec.

1:3

Section 1 - General Information: Maintenance

Page 32: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

30

Section 4 - Technical & Warranty Information: Notes

Sec.

2:1

Page 33: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

31

Section 2 - Technical & Warranty Information: Notes

Sec.

2:1

Page 34: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

GLASCRAFT, INC. (“GlasCraft”) warrants to the original Purchaser of GlasCraft manufactured equipment and parts, that all GlasCraft manufactured equipment and parts will conform to their published written specifications and be free of defects in workmanship and material for a period of one (1) year from the original date of installation. GlasCraft makes no warranty to anyone other than the original Purchaser.

If any GlasCraft manufactured part or equipment is found to be defective in workmanship or material within the one-year period from the date of installation, as determined solely by GlasCraft, GlasCraft, in its sole discretion, will either repair or replace the defective part or equipment at GlasCraft’s cost, including freight charges both ways, or credit or refund the purchase price for the defective equipment or part.

A warranty claim will be honored only when:

1. GlasCraft has been informed, in writing, of any such defect in workmanship or material within ten (10) days after discovery by the original Purchaser;

2. An official of GlasCraft has issued a return authorization number; and

3. The claimed defective equipment or part has been returned to GlasCraft by the original Purchaser, freight prepaid (with proper return authorization number(s) attached), to: GlasCraft, Inc., 5845 West 82nd Street, Suite 102, Indianapolis, IN 46278, U.S.A.

This warranty shall not apply to any equipment or parts that have been altered or repaired by anyone other than GlasCraft or to defects or damage resulting from improper installation, misuse, negligence, accident, or use not specified by GlasCraft. This warranty shall not apply to any equipment where any parts or components were replaced by any parts or components not manufactured or supplied by GlasCraft. The decision by GlasCraft shall be conclusive and binding on Purchaser.

GlasCraft does not warrant that any equipment or parts sold to Purchaser meet or comply with any local, state, federal, or other jurisdiction’s regulations or codes. GlasCraft does not warrant that any equipment or part sold to Purchaser,

when used individually or in concert with any other part, equipment, device, component or process, does not infringe on any patent rights of any third party. GlasCraft only warrants that it has no specific knowledge of any such infringement.

GlasCraft makes no warranty as to any parts or equipment manufactured by others. Purchaser shall look solely and only to the manufacturer of such parts or equipment with respect to any warranty claims. GlasCraft hereby assigns to Purchaser the original manufacturer’s warranties to all such equipment and parts, to the full extent permitted.

THE AFORESAID WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IM-PLIED. SPECIFICALLY THERE ARE NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH WARRANTIES ARE SPECIFICALLY DISCLAIMED.

GlasCraft shall not be liable for any loss or expense resulting from damage or accidents caused by improper use or ap-plication of materials manufactured or sold by GlasCraft or its distributors or agents.

UNDER NO CIRCUMSTANCES SHALL GLASCRAFT’S LIABILITY EXCEED THE AMOUNT PUR-CHASER PAID FOR THE CLAIMED DEFECTIVE EQUIPMENT OR PART. UNDER NO CIRCUM-STANCES SHALL GLASCRAFT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAM-AGES OR FOR LOST PROFITS.

No action arising from or relating to any goods manufactured by or purchased from GlasCraft may be brought more than one (1) year after the cause of action accrues.

Section 2 - Technical & Warranty Information: Limited Warranty Policy

Sec.

2:2

32

Page 35: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

33

Section 2 - Technical & Warranty Information: Technical Assistance............

Thank You for selecting GlasCraft spray equipment

Should you have any questions or need technical assistance, contact your factory authorized GlasCraft distributor.

Distributor: _________________________

Phone: ____________________________

Contact: ___________________________

For any issues your distributor cannot address, the GlasCraft technical service department is always available to assist you with the operation of your spray equipment. To help our technical representatives expedite your call and better address your questions, please have the following information ready and available when you phone GlasCraft.

* If your questions are not urgent, You can e-mail all correspondence to [email protected]

Model: _____________________________ Air compressor size: __________________ Compressor to system supply line: _______ Spray gun: __________________________ Serial number: _______________________ Pressure at the system: _______________ Material pump: _______________________ Main air line volume: __________________ Serial number: _______________________ System gauge pressures Catalyst pump: _______________________ AAC pressure: _____________________ Chopper: ____________________________ Serial number: _______________________ Atomizing air pressure: ________________ (external mix) Type of material: ______________________ Material pump pressure: _______________ Type of catalyst: ______________________ Solvent flush pressure: ________________ Catalyst percentage: __________________

Sec.

2:3

Page 36: Material Pumps PARTS LIST · 21010-00 nylon washer 4 21011-00 standoff 4 21014-00 round handle 2 21021-00 right calibration decal 2 21022-00 left calibration decal 2 21023-00 hand

Quality and Performance…GENUINE GLASCRAFT

www.glascraft.com

SM-1431REVISION March 2008

5845 WEST 82nd STREETINDIANAPOLIS, INDIANA 46278 U.S.A.

Phone (317) 875-5592Fax (317) 875-5456E-Mail [email protected]