Materi Akt Manj Baru 2-1

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    Environment

    CostManagement

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    1. Discuss the importance of measuring

    environment costs.

    2. Explain how environmental costs are

    assigned to products and processes.

    3. Describe the life-cycle cost assessment

    model.

    4. Compare and contrast activity- and strategic-

    based environmental control.

    Objectives

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    Incentives and causes for increased

    efficiency:1) Customers are

    demanding products

    that areenvironmental

    friendly

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    Incentives and causes for increased

    efficiency:1) Customers are

    demanding products

    that areenvironmental

    friendly2) Employees prefer to

    work forenvironmentally

    respective firms

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    12 -7Customer Demand

    For Cleaner Products

    Cost Reduction and

    Competitive

    Advantage

    Lower Cost of

    Capital and LowerInsurance

    Innovations and

    New Opportunities

    Better Employees

    and Greater

    Productivity

    ECOEFFICENCY

    Significant Special Benefits

    Leading to Improved Image

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    Environmental Quali ty

    Cost ModelEnvironmental costsare costs that are incurred

    because poor environmental quality exists or may

    exist.

    Environmental costs can be classified in four

    categories: prevention costs, detection costs, internal

    failure costs, and external failure costs.

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    Evaluating and selecting suppliers

    Evaluating and selecting pollution control equipment

    Designing processes

    Designing products

    Carrying out environmental studies

    Auditing environmental risksDeveloping environmental management systems

    Recycling products

    Obtaining ISO 14001 certification

    Classif ication of Environmental

    Costs by Activity

    Prevention Activities

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    Classif ication of Environmental

    Costs by Activity

    Operating pollution control equipment

    Treating and disposing of toxic waste

    Maintaining pollution equipment

    Licensing facilities for producing contaminants

    Recycle scrap

    Internal Failure Activities

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    Classif ication of Environmental

    Costs by Activity

    Cleaning up a polluted lake

    Cleaning up oil spills

    Cleaning up contaminated soil

    Settling personal injury claims (environmentally related)

    Restoring land to natural state

    Losing sales due to poor environmental reputationUsing materials and energy inefficiently

    Receiving medical care due to polluted air (S)

    Losing employment because of contamination (S)

    External Failure Activities

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    Numade Corporation

    Environmental Cost Report

    For the Year Ended December 31, 2004Percentage of

    Environmental Costs Operating Costs

    Prevention costs:

    Training employees $ 60,000Designing products 180,000

    Selecting equipment 40,000 $280,000 1.40%

    Detection costs:

    Inspecting processes $240,000

    Developing measures 80,000 320,000 1.60

    Continued

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    Internal failure costs:

    Operating pollution

    equipment $400,000

    Maintaining pollution

    equipment 200,000 $ 600,000 3.00%

    External failure costs:

    Cleaning up lake $900,000

    Restoring land 500,000

    Incurring propertydamage claim 400,000 1,800,000 9.00

    Totals $3,000,000 15.00%

    Percentage of

    Environmental Costs Operating Costs

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    Environmental benefits:

    Cost reductions, contaminants $ 300,000

    Cost reductions, hazardous waste disposal 400,000Recycling income 200,000

    Energy conservation cost savings 100,000

    Packaging cost reductions 150,000Total environmental benefits $1,150,000

    Numade Corporation

    Environmental Financial Statement

    For the Year Ended December 31, 2004

    Continued

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    Numade Corporation

    Environmental Financial Statement

    For the Year Ended December 31, 2004Environmental costs:

    Prevention costs $ 280,000

    Detection costs 320,000Internal failure costs 600,000

    External failure costs 100,000

    Packaging cost reductions 1,800,000Total environmental costs $1,150,000

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    Environment Product Costs

    The environmental costs of

    processes that produce,

    market, and deliver products

    and the environmentalpostpurchase costs caused by

    the use and disposal of the

    products are examples of

    environmental product costs.

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    Ful l environmental

    costingis the

    assignment of allenvironmental costs,

    both private and

    societal, to products.

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    Full pr ivate

    costingis theassignment of

    only private cost

    to individual

    products.

    Private costing is probably a good starting pointfor many firms.

    Pr ivate costs can be assigned using data created

    inside the f irm.

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    Product stewardshipisthe practice of

    designing,manufacturing,

    maintaining, andrecycling products to

    minimize adverseenvironmental impacts.

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    L ife-cycle assessmentidentifies the

    environmentalconsequences of a product

    through its entire lifecycle, and then searches

    for opportunities to obtain

    environmentalimprovements.

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    L ife-cycle cost

    assessmentassignscosts and benefits to

    the environmentalconsequences andimprovements.

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    Raw

    Materials

    Packaging

    DisposalRecycling

    Controlled

    by Supplier

    Controlled by

    Manufacturer

    Production

    Controlled by Customer

    Product

    Use and

    Maintenance

    Product-Life

    Cycle Stages

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    Inventory analysis

    Impact analysis

    Improvement

    analysis

    Assessment Stages

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    I nventory analysis

    specifies the types and

    quantities of materials

    and energy inputs

    needed and the resulting

    environmental releases

    in the form of solid,liquid, and gaseous

    residues.

    Inventory Analysis

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    Materials usage per cup:

    Wood and bark (g) 33.0 0.0

    Petroleum (g) 4.1 3.2

    Finished weight (g) 10.0 11.5

    Utilities per mg of material:

    Steam (kg) 9,000-12,000 5,000

    Power (GJ) 3.5 0.4-0.6

    Cooling water (m3) 50 154

    Water effluent per mg of material:

    Volume (m3) 50-190 0.5-2.0

    Suspended solids (kg) 35-60 trace

    BOD (kg) 30-50 0.07

    Organochlorides (kg) 5-7 0

    Metal salts (kg) 1-20 20

    PAPER CUP POLYFORM CUP

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    Air Emissions per mg of material:

    Chlorine (kg) 0.5 0

    Sulfides (kg) 2.0 0

    Particulates (kg) 5-15 0.1

    Pentane (kg) 0 35-50Recycle potential:

    Primary user Possible Easy

    After use Low High

    Ultimate disposal:

    Heat recovery (Mj/kg) 20 40

    Mass to landfill (g) 10.1 11.5

    Biodegradable Yes No

    PAPER CUP POLYFORM CUP

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    PAPER CUP POLYFORM CUP

    Material usage $0.010 $0.004

    Utilities 0.012 0.003

    Contaminant-related

    resources 0.008 0.005Total private costs $0.030 $0.012

    Recycling benefits

    (societal) -0.001 -0.004Environmental cost

    per unit $0.029 $0.008

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    Impact analysis

    assesses theenvironmentaleffects of competingdesigns and provides

    a relative ranking ofthose effects.

    Impact Analysis

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    Improvement analysis

    has the objective of

    reducing theenvironmental impactsrevealed by theinventory and impact

    steps.

    Improvement Analysis

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    Five core objectives for the environmentalperspectives:

    Minimize the use of raw or virgin mater ials

    M inimize the use of hazardous mater ials

    M inimize energy requirements for production and

    use of the product

    M inimize the release of solid, liquid, and gaseous

    residues

    Maximize opportunities to recycle

    Environmental Perspective

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    Inspecting processes $ 200,000 $ 240,000

    Operating pollution equipment 350,000 400,000

    Maintaining pollution equipment 200,000 200,000

    Cleaning up water pollution 700,000 900,000

    Property damage claim 300,000 400,000

    Totals $1,750,000 $2,140,000

    NONVALUE-ADDED YEAR

    ENVIRONMENTAL ACTIVITY 2004 2003

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    Environmental Cost Trend Graph

    1 2 3 4 5 6 7 8

    Environmental

    Costs/Sales

    Periods

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    0

    20

    40

    60

    80

    100

    2001 2002 2003 2004

    Pounds emitted

    Bar Graph for Trend Analysis

    CFC Emissions

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    Hazardous Waste Pie Chart

    Incinerated

    Deep-well injected

    Landfilled

    Recycled

    Treated

    Incinerated 35.0%

    Deep-well injected

    20.0%

    Landfilled 25.0%

    Recycled 5.0%

    Treated 15.0%