Maschiney Brochure Enero 2012

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    the corrugator experts

    Innovations

    Solutions

    Quality

    Service

    Machinery Brochure

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    Contents

    Corrugated pipe

    Corrugated pipe 4

    Applications 4

    Advantages 6

    Pipe design 8

    Pipe calculation and testing 9

    Production technologies 10

    Corrugator construction 10

    Die heads 12

    Cooling mandrel 13

    Mould blocks 14

    Connection techniques 15

    After Sales Service 16

    Page

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    Small-sized corrugators

    UC 15 vertical 3 mm i.d. to 15 mm o.d. 20

    UC 15 4.8 mm i.d. to 15 mm o.d. 22

    UC 25 8 mm i.d to 25 mm o.d. 24

    UC 58 8 mm i.d to 58 mm o.d. 26

    UC 58 vario 8 mm i.d to 58 mm o.d. 28

    UC 58 pipe-in-pipe 8 mm i.d to 58 mm o.d. 30

    UC 58 eco 8 mm i.d to 58 mm o.d. 32

    UC 90 20 mm i.d to 90 mm o.d. 34

    Mid-sized corrugatorsFDC 160 32 mm i.d. to 175 mm o.d. 36

    UC 315 32 mm i.d to 315 mm o.d. 38

    UC 500 65 mm i.d to 500 mm o.d. 40

    FDC 800 95 mm i.d. to 800 mm o.d. 42

    Large-sized corrugatorsUC 1200 200 mm i.d to 1200 mm o.d. 44

    UC 1800 500 mm i.d to 1800 mm o.d. 46

    UC 2400 700 mm i.d to 2400 mm o.d. 48

    Machinery

    Corrugators Pipe sizes Page

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    Applications

    Small-sizedCorrugated pipe

    UNICOR offers a wide range of corrugators for the productionof material saving corrugated pipes from 3 mm i.d. up to 2400mm o.d. There are countless different applications for corruga-ted pipe on the world market:

    technical applications:

    exible single wall, double wall and multi-layer

    corrugated pipe for the protection of cables in automotiveand machine construction. Applications also in healthcare,telecommunication and household.

    diameters: from 3 mm i.d. to 130 mm o.d.

    cable protection:

    exible single wall, double wall and multi-layer corrugated

    pipe for cable protection, inhouse building, road construc-tion and long-distance circuits.

    diameters: from 10 mm i.d. to 250 mm o.d.

    drainage:

    single, double or triple wall pipe for civil engineering, landand road drainage. diameters: from 50 mm o.d. to 1200 mm o.d.

    sewage and storm water:

    double and triple wall pipe for waste water and stormwater disposal

    diameters: from 100 mm i.d. to 2400 mm o.d.

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    Mid-sized Large-sized

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    Corrugated pipe

    Advantages

    High production speed

    Material saving

    Easy handling

    Resistance to corrosion

    High exibility

    High ring stiffness

    Excellent water ow

    Due to the low weight, the production speed of

    corrugated pipes is clearly higher compared tosmooth pipe (subject to same ring stiffness).

    The specic structure of a corrugated pipes results

    in a saving of weight of up to 60% (compared tosmooth pipes of same diameter and ring stiffness).

    Compared to pipes made of steel, concrete, clay andglass bre, corrugated pipes are easier to handle

    and can be installed without heavy equipment.

    Pipes made of HDPE, PP or PVC offer a higher re-sistance to aggressive substances (i.e. waste wa-ter) compared to traditional pipe systems.

    High-quality corrugated plastic pipes resist a de-ection of up to 30%.

    Corrugated pipes have a much higher ring stiff-ness than smooth pipes of the same weight.

    The smooth surface of the inner layer of doublewall corrugated pipes guarantees an excellent

    water ow.

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    High production speed

    Material saving

    Easy handling

    Resistance to corrosion

    High exibility

    High ring stiffness

    Excellent water ow

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    Corrugated pipe

    Pipe design

    There are numerous parameters decisively contributing to thedesign and the quality of a corrugated pipe:

    national and international standards materials customers requests market requirements etc. ...

    As one of the world market leaders, UNICOR is highlyexperienced in developing corrugated pipe machinery

    tailored to the many particular needs of pipe manufacturersand according to various standards and local requirements.

    DINSAS

    BS

    EN JISASTM

    EVA PE

    PP PVCPA

    PFATPE

    ttings

    geometry

    special

    design

    material

    handling

    aspects

    pipe length

    standards

    materials customers

    markets

    ISO

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    Based on the different product requirements, UNICOR calculatesand designs the corrugated pipe geometry.

    For this purpose UNICOR uses a prole calculation program of its

    own, state of the art FEM tools and a testing lab.

    Pipe calculation and testing

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    Corrugated pipe

    Production technologies

    UNICOR offers different technologies for the production ofcorrugated pipes:

    UNICORs closed construction technology

    UNICORs small-sized corrugators for pipe diameters of up to65 mm o.d. are built in closed construction. The mould blockchain moves horizontally in a completely closed housing.UNICOR has developed a vertical extrusion technology for very

    small diameters.

    features: high production speed closed horizontal or vertical design vacuum technology available water cooling

    Cooling

    The forming channel and the return channel are evenly cooledwith cooling water. The cooled walls absorb the heat energyfrom the mould blocks. This cooling system is highly efcient

    and results in a high production speed.

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    UNICORs open horizontal chain corrugators

    UNICORs mid-sized corrugators are designed for highest outputand excellent product quality. This type of machinery is available

    for the production of corrugated single/double wall pipes of up to800 mm o.d.

    features: high production speed direct mould block water cooling vacuum technology quick change system for mould blocks

    UNICORs shuttle corrugators

    UNICORs large-sized corrugators are designed for the productionof large diameter pipes of excellent quality at high speed. UNICOR manufactures these machines for the productionof single/double wall pipes of up to 2400 mm o.d.

    features: high production speed direct mould block water cooling vacuum technology compact design less mould blocks required

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    Corrugated pipe

    Production technologies

    Die heads

    UNICOR die heads meet the requirements of variouskinds of pipe production:

    Single Wall Die Head

    Double Wall Die Head(two extruders)

    Double Wall Die Head(one extruder)

    Disc Die Headfor large double wall pipes

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    Swesy Die Head

    Cross Die Head for pipe in pipeproduction and/or productionof an additional outer smoothlayer around a corrugated pipe

    UNICOR cooling mandrel technology guarantees:

    increased output high cooling capacity easy handling

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    Disc Die Head

    with cooling mandrel

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    Mould blocks

    The corrugated pipe is formed inside the corrugator. During theextrusion process the plasticized material is blown into the

    forming channel. The forming of the pipe can be supportedand optimized by using vacuum in the mould blocks. Watercooled mould blocks guarantee high outputs and excellent pipe

    quality.

    Plastic pipes can be formed in mould blocks with one, twoor three cavities (depending on corrugator) which means lessinvestment costs and shorter changeover times.

    Corrugated pipe

    Production technologies

    vacuum slits

    cooling water Single, double and triple mould blocks

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    There are various kinds of connection techniques. The most common ones are:

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    Connection techniques

    Thein-line single-layer cuffis producedinside the corrugator and is a connectingoption for single and double wall pipe.

    The belled cuffis produced on a bellingmachine which heats the pipe end andforms the cuff.

    The spigot-end cuffis a variation of thein-line single-layer cuff. The outer diame-ter of the cuff equals the outer diameterof the pipe. The spigot end has a lowerprole than the rest of the pipe.

    The welded cuffis similar to the plug-incuff but is welded to the pipe end byfriction or by mirror welding.

    The plug-in cuff is the most commoncuff. Depending on the individualapplication of this kind of cuff design,pipes can be cut to the pipe lengthsdesired without waste.

    The in-line double-layer cuff isproduced inside the corrugator and isa connecting option for double wall pipe.

    The injected permanent cuff is pro-duced in an extrusion injection process

    directly to the pipe.

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    With the UNICOR RMU, remote maintenance unit, we of-fer a fast solution with which our technicians can access themachine control system directly via internet.

    The UNICOR RMU is optionally equipped with a headsetand a webcam. With this high-tech solution we can linkyour machine life to our service team in order to providedirect help without any loss in time.

    Your advantage:

    Fast support and instant availability of your productionlines, low downtime costs!

    RemoteMaintenance

    BaseUnit

    After Sales Service

    Remote Maintenance Unit

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    Technical details:

    Remote Maintenance Unit via IP net. Optionally available with wireless voice and video com-

    munication by visual and aural connection between the

    UNICOR service specialists and your employees on site

    Power connection RMU: 100-240 V, 50 or 60 Hz.

    Light-weight plastic helmet with WLAN camera

    Headset: DECT-standard, operating distance up to 100 m UNICOR RMU (Remote Maintenance Unit) can be installed

    in the control cabinet. It is instantly applicable at the UNICOR

    corrugators due to standardised UNICOR interface technology

    (UIT).

    Precondition: internet access at customer site

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    Customer RemoteMaintenance Unit

    Head set

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    tipping table planetary saw cooling spray bath corrugator extruder

    Layout of a production line:

    Corrugators

    A worldwide success story

    UNICORs worldwide success is founded on constantdevelopments and innovative machinery. UNICOR setsstandards regarding performance and quality.

    Proof of this are more than 900corrugators of all sizes runningon all ve continents.

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    19

    Made inGermany

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    Small-sized corrugators

    UC 25/54

    Technical data: min. pipe i.d.: 3 mm max. pipe. o.d.: 15 mm

    UC 15/63 V UC 15/105 Vvertical vertical

    Mould blocks: 63 105

    Max. PA output: 17 30 kg/h

    Max. PP/PE output: 20 35 kg/h

    Max. speed: 26 40 m/min

    Chain length: 1780 2967 mm

    Closed chain: 585 1176 mm

    Connected load: 4.1 4.5 kW

    Weight: 600 660 kg

    Length: 2650 2505 mm

    Width: 1720 1720 mm

    Height: 1970 2325 mm

    Extrusion axis: vertical vertical

    Vertical production of small pipes from 3 mm i.d. on

    Technical pipes, starting with an inner diameter as small as 3 mmcan be produced at high extrusion speed and in excellent quality

    on the corrugator UC 15 V vertical.

    Features of UC 15 V vertical in detail:

    vertical extrusion axis closed design water cooling high outputsvacuum technology

    V = vacuum

    UC 15vert

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    UC 15 tical

    Applications

    Cable protection for:

    TV, telephone

    Glass ber

    Electricity

    IT and computer

    Automotive and airplane industry,machine and ship building

    Healthcare

    Materials

    Polyolenes, Polyamides,

    PVC, PVDF, EVA, TFA, TPE

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    Available versions:

    UC 15/63 V vertical

    UC 15/105 V vertical

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    Small-sized corrugators

    Technical data: min. pipe i.d.: 4.8 mm max. pipe. o.d.: 15 mm max. speed: up to 40 m/min

    UC 15/63 (V) UC 15/105 (V) UC 15/63-105 (V) UC 15/63-150 (V) UC 15/63-450 (V)vario vario vario (other lengths available)

    Mould blocks: 63 105 63-105 63-150 63-450

    Max. PVC output: 30 50 30-50 30-65 30-105 kg/h

    Max. PP/PE output: 20 35 20-35 20-45 20-80 kg/h

    Max. speed: 26 40 40 40 40 m/min

    Chain length: 1780 2967 1780-2967 1780-4239 1780-12717 mm

    Closed chain: 585 1176 585-1176 585-1824 585-6063 mm

    Connected load: 4.1 4.5 4.5 5.0 5.5 kW

    Weight: 405 470 500 600 2100 kg

    Length: 1043 1643 1770 2680 7300 mm

    Width: 618 618 639 639 720 mm

    Height: 1140 1140 1270 1270 1300 mm

    Extrusion height: 1100 1100 1100 1100 1100 mm

    High speed production of small pipes

    V = vacuum

    Technical pipes for manifold applications are produced on thedifferent versions of the corrugator UC 15 with speeds up to40 m/min. With the variable chain length the optimal adaptionof the corrugator to the product length is possible. This meanssaving raw material by avoiding waste.

    Features of UC 15 in detail:

    closed design water cooling high outputsmould blocks made of steel easy and quick mould block change vacuum equipment optionally available push-off cylinder optionally availableelectrical control for synchronisation with

    extruder

    UC 15

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    UC 15

    Applications

    Cable protection for:

    TV, telephone

    Glass ber

    ElectricityIT and computer

    Automotive and airplane industry,machine and ship building

    Healthcare

    Materials

    Polyolenes, Polyamides,

    PVC, PVDF, EVA, TFA, TPE

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    Available versions:

    UC 15/63 (V)

    UC 15/105 (V)

    UC 15/63-105 (V) vario

    UC 15/63-150 (V) vario

    UC 15/63-450 (V) vario

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    Small-sized corrugators

    Technical data: min. pipe i.d.: 8 mm max. pipe. o.d.: 25 mm max. speed: up to 43 m/min

    UC 25/54 UC 25/70 UC 25/90 UC 25/120

    Mould blocks: 54 70 90 120

    Max. PVC output: 90 130 190 250 kg/h

    Max. PP/PE output: 60 90 120 150 kg/h

    Max. speed 30 43 43 43 m/min

    Chain length: 3052 3956 5086 6782 mmClosed chain: 992 1444 2009 2857 mm

    Connected load: 3.3 3.5 3.5 5.5 kW

    Weight: 960 1240 1360 1480 kg

    Length: 1780 2233 2798 3646 mm

    Width: 700 700 700 700 mm

    Height: 1153 1153 1153 1153 mm

    Extrusion height: 1100 1100 1100 1100 mm

    Production of corrugated pipes on the corrugator UC 25

    The corrugator UC 25 produces pipe with diameters of 8 mmi.d. up to 25 mm o.d. with a remarkable speed of up to 43 m/min.

    Features of UC 25 in detail:

    closed design water cooling high outputsmould blocks made of steel easy and quick mould block change push-off cylinder optionally availableelectrical control for synchronisation with extruder

    UC 25

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    UC 25

    Applications

    Cable protection for:

    TV, telephone

    Glass ber

    Electricity

    IT and computer

    Automotive and airplane industry,machine and ship building

    Healthcare

    Washing machines

    Dishwashers

    Materials

    Polyolenes, Polyamides,

    PVC, PVDF, EVA, TFA, TPE

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    Available versions:

    UC 25/54

    UC 25/70

    UC 25/90

    UC 25/120

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    Small-sized corrugators

    Technical data: min. pipe i.d.: 8 mm max. pipe. o.d.: 58 mm max. speed: up to 43 m/min

    UC 58/40 (V) UC 58/70 (V) UC 58/90 (V) UC 58/120 (V)

    Mould blocks: 40 70 90 120

    Max. PVC output: 70 140 210 310 kg/h

    Max. PP/PE output: 50 100 150 240 kg/h

    Max. speed 30 38 43 43 m/min

    Chain length: 2260 3956 5086 6782 mm

    Closed chain: 524 1376 1936 2785 mm

    Connected load: 4.5 5.5 6.5 8.5 kW

    Weight: 700 940 1520 2040 kg

    Length: 1572 2399 2942 3805 mm

    Width: 500 500 500 880 mm

    Height: 1350 1350 1350 1350 mm

    Extrusion height: 1100 1100 1100 1100 mm

    Flexible technology for all demands

    On the UC 58 corrugators, exible single anddouble wall corrugated pipes made of nearlyall thermoplastic materials can be produced.In addition to the four standard models,UNICOR offers a corrugator with variotechnology and a special eco(nomic)version (see next pages).

    Features of UC 58 in detail: closed design

    water cooling high outputs mould blocks made of steel easy and quick mould block change vacuum optionally available push-off cylinder optionally available suitable for the use of duo and triple mould blocks electrical control for synchronisation with extruder special eco corrugator available

    V = vacuum

    UC 58

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    UC 58

    Applications

    Cable protection for:

    TV, telephone

    Glass ber

    ElectricityIT and computer

    Automotive and airplane industry,machine and ship building

    Healthcare

    Vacuum cleaners

    Washing machines

    Dishwashers

    Materials

    Polyolenes, Polyamides,

    PVC, PVDF, EVA, TFA, TPE

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    Available versions:

    UC 58/40 (V)

    UC 58/70 (V)

    UC 58/90 (V)

    UC 58/120 (V)

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    coiler cooling spray bath corrugator UC 58 die head extruder pipe cooling device haul-off pipe straightening device

    Small-sized corrugators

    Pipe-in-pipe production and cable insertion

    The UC 58/90 V as well as the UC 58/120 V areUNICORs efcient solutions for pipe-in-pipe production

    and cable insertion. Highest outputs and pipe quality

    are guaranteed by the optimized water cooling.

    The corrugator is easy to operate and userfriendly.

    Pipe-in-pipe technology is also available with the corrugator

    UC 90.

    pipe-in-pipe production line:

    UC 58pipe-in-pip

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    UC 58

    Applications

    Inline production of:

    Protective pipes for PEX

    and Alu-PEX pipes

    Protective pipes for cables And any other kind of

    corrugated pipe

    Materials

    Polyolenes, Polyamides,

    PVC, PVDF, EVA, TFA, TPE

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    Available versions:

    UC 58/90 (V)

    UC 58/120 (V)

    pe

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    Small-sized corrugators

    Technical data: min. pipe i.d.: 8 mm max. pipe. o.d.: 58 mm

    UC 58/40-90 (V) vario

    Mould blocks: 40-90

    Max. PVC output: 70-210 kg/h

    Max. PP/PE output: 50-150 kg/h

    Max. speed 43 m/min

    Chain length: 2260-5086 mmClosed chain: 524-1936 mm

    Connected load: 6.5 kW

    Weight: 1800 kg

    Length: 3036 mm

    Width: 824 mm

    Height: 1241 mm

    Extrusion height: 1100 mm

    Vario technology: production without waste

    The UNICOR vario corrugator technology allows the adaptation of thechain length to the product length by varying the number of mouldblocks. This results in the highest possible exploitation of energy

    and raw material during the production of technical pipes.

    The benet of this technology is a production without or

    with only a minimum of waste which means, in additi-on, an increase of productivity in pipe manufacturing.

    Installation / removing of modules at vario corrugator UC 58

    With vario technology you pro-duce technical pipes in lengthsaccording to your demandswithout waste.

    V = vacuum

    UC 58vario

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    Applications

    Technical pipes

    Automotive and airplane industry,machine and ship building

    Healthcare

    Vacuum cleaners

    Washing machines

    Dishwashers

    and any other corrugated products

    Materials

    Polyolenes, Polyamides,

    PVC, PVDF, EVA, TFA, TPE

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    Available versions:

    UC 58/40-90 (V) vario

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    Small-sized corrugators

    UC 58/70 eco: the economic corrugator

    The UC 58/70 eco is used for the manufacture of exible,corrugated plastic pipes (single wall). This machine is ideal forthe production of standard corrugated pipes and for newco-mers.

    The continuously lined up mould blocks are guided in channelsand are pushed parallely through the middle channel.

    The mould blocks of the UC 58 standard t into this corrugator

    model.

    Features of UC 58/70 eco in detail: closed design water cooling high outputsmould blocks made of steel easy and quick mould block change push-off cylinder optionally availableattractive cost/performance ratiosuitable for the use of duo and triple mould blockselectrical control for synchronisation with extruder

    Technical data: min. pipe i.d.: 8 mm max. pipe. o.d.: 58 mm

    UC 58/70 eco UC 58/90 eco

    Mould blocks: 70 90

    Max. PVC output: 140 210 kg/h

    Max. PP/PE output: 100 150 kg/h

    Max. speed 38 43 m/min

    Chain length: 3956 5086 mmClosed chain: 1376 1936 mm

    Connected load: 4.0 5.0 kW

    Weight: 810 1400 kg

    Length: 2580 3040 mm

    Width: 860 860 mm

    Height: 1350 1350 mm

    Extrusion height: 1100 1100 mm

    UC 58eco

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    Applications

    Cable protection for:

    TV, telephone

    Glass ber

    ElectricityControl and computer cables

    Automotive and airplane industry,machine and shipbuilding

    Materials

    Polyolenes, Polyamides,

    PVC, PVDF, EVA, TFA, TPE

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    Available versions:

    UC 58/70 eco

    UC 58/90 eco

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    Small-sized corrugators

    UC 90

    The closed designed UC 90 manufactures corrugated plasticpipes made from a variety of thermoplastic materials within theoptimal size range of 20 mm i.d. to 90 mm o.d.

    High outputs and fast production speeds ensure high margins.

    Features of UC 90 in detail: closed design water cooling high outputsmould blocks made of a steel easy and quick mould block changesuitable for the use of duo and triple mould blockselectrical control for synchronisation with extruder

    Technical data: min. pipe i.d.: 20 mm max. pipe. o.d.: 90 mm

    UC 90/60 UC 90/80

    Mould blocks: 60 80

    Max. PVC output: 150 230 kg/h

    Max. PP/PE output: 110 170 kg/h

    Max. speed 24 30 m/min

    Chain length: 4522 6029 mmClosed chain: 1412 2166 mm

    Connected load: 4.5 6.5 kW

    Weight: 1600 1850 kg

    Length: 2900 3700 mm

    Width: 1000 1000 mm

    Height: 1275 1275 mm

    Extrusion height: 1100 1100 mm

    UC 90

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    Applications

    Cable protection for:

    TV, telephone, glass ber

    electricity, IT and computer

    Core tube for spiral winding pipes Protection pipes for district

    heating systems

    Technical pipes

    Drainage pipes for elds,

    streets, squares, buildings

    and any other corrugated products

    Materials

    Polyolenes, Polyamides,

    PVC, PVDF, EVA, TFA, TPE

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    Available versions:

    UC 90/60

    UC 90/80

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    Mid-sized corrugators

    Technical data: min. pipe i.d.: 32 mm max. pipe. o.d.: 175 mm

    FDC 160/60 iV

    Mould blocks: 60

    Max. PVC output: 800 kg/h

    Max. PP/PE output: 750 kg/h

    Max. speed 28 m/min

    Chain length: 6220 mmClosed chain: 2580 mm

    Connected load: 24 kW

    Weight: 5000 kg

    Length: 5270 mm

    Width: 1925 mm

    Height: 1800 mm

    Extrusion height: 1100 mm

    FDC 160

    The FDC 160/60 iV is the solution of UNICOR FRNKISCHECORRUGATORS for the production of corrugated single anddouble walled pipes up to 175 mm o.d.

    Due to the special chain construction, there is no need to setthe clearance of the mould blocks. The servo motor installed isalso maintenance-free. These are only two of the outstandingfeatures of the FDC 160.

    Features of FDC 160 in detail:compact designcooling system with integrated heat exchangerprocess controlled water cooling of mould blocksintegrated multi-zones-vacuum-technologyquick opening of center channel via spindlescorrugators with zoom technology: - weight minimized mould size - short die lengths

    - high output efciencytouch screen technologygraphic visualisation of process datacentral lubrication systemprecise lateral and height adjustment of corrugatortelediagnostic service via modem

    i = integrated water cooling V = vacuum

    FDC 160

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    Applications

    Cable protection for:

    TV, telephone

    Glass ber

    ElectricityIT and computer

    Protection pipes for district

    heating systems

    Technical pipes

    Drainage pipes for elds,

    streets, squares, buildings

    and any other corrugated products

    Materials

    Polyolenes, Polyamides,

    PVC, PVDF, EVA, TFA, TPE

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    Available versions:

    FDC 160/60 iV

    Mid i d t

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    Mid-sized corrugators

    UC 315

    The UC 315 is a multi purpose corrugator which covers a sizerange of 32 mm i.d. up to 315 mm o.d. At the same time, out-puts as high as 700 kg HDPE and 850 kg PVC per hour can beachieved.

    The compact horizontal design of the UC 315 facilitates theaccess to the corrugator to change mould blocks. The verticaladjustment of the UC 315 allows for the use of dual prole

    forming blocks, thereby reducing change-over times and in-vestment costs. The bodies of the mould blocks are made of a

    special aluminium alloy and mounted to a steel carrier system

    by means of tension bolts.

    Features of UC 315 in detail:

    open design directwater cooling of mould blocksvacuum system high outputsmould blocks made of a special aluminium alloyspecial hard-coat treatment of the mould blocks

    easy and quick mould block change

    i = integrated water cooling V = vacuum

    Technical data: min. pipe i.d.: 32 mm max. pipe. o.d.: 315 mm

    UC 315/35 iV UC 315/48 iV

    Mould blocks: 35 48

    Max. PVC output: 600 850 kg/h

    Max. PP/PE output: 450 700 kg/h

    Max. speed 18 25 m/min

    Chain length: 4617 6333 mmClosed chain: 1174 2035 mm

    Connected load: 20.0 30.0 kW

    Weight: 4200 5390 kg

    Length: 3675 5215 mm

    Width: 1884 1884 mm

    Height: 2020 2020 mm

    Extrusion height: 1100 1100 mm

    UC 315

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    Applications

    Cable protection for:

    TV, telephone

    Glass ber

    ElectricityIT and computer

    Protection pipes for district

    heating systems

    Drainage pipes for elds,

    streets, squares, buildings

    Technical pipes

    Materials

    Polyolenes, Polyamides,

    PVC, PVDF, EVA, TFA, TPE

    39

    Available versions:

    UC 315 / 35 iV

    UC 315 / 48 iV

    Mid sized corrugators

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    Mid-sized corrugators

    Technical data: min. pipe i.d.: 65 mm max. pipe. o.d.: 500 mm

    UC 500/40 iV

    Mould blocks: 40

    Max. PVC output: 900 kg/h

    Max. PP/PE output: 750 kg/h

    Max. speed 11 m/min

    Chain length: 6283 mmClosed chain: 1641 mm

    Connected load: 32.0 kW

    Weight: 7600 kg

    Length: 4655 mm

    Width: 2745 mm

    Height: 2500 mm

    Extrusion height: 1150 mm

    UC 500

    The UC 500 is a multi purpose corrugator which covers a sizerange of 65 mm i.d. up to 500 mm o.d. At the same time, out-puts as high as 750 kg HDPE and 900 kg PVC per hour can beachieved.

    The compact horizontal design of the UC 500 facilitates theaccess to the corrugator to change mould blocks.

    The bodies of the mould blocks are made of a special aluminiumalloy and mounted to a steel carrier system by means of tension

    bolts.

    Features of UC 500 in detail:

    open design directwater cooling of mould blocksvacuum system high outputsmould blocks made of a special aluminium alloyspecial hard-coat treatment of the mould blocks easy and quick mould block change

    i = integrated water cooling V = vacuum

    UC 500

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    Applications

    Sewer pipes

    Drainage pipes for elds,

    streets, squares, buildings

    Conveyor pipes

    Cable protection for:

    TV, telephone

    Glass ber

    Electricity

    IT and computer

    Protection pipes for district

    heating systems Structural and civil engineering

    Materials

    Polyolenes

    PVC 41

    Available versions:

    UC 500/40 iV

    Mid-sized corrugators

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    Mid-sized corrugators

    Technical data: min. pipe i.d.: 95 mm max. pipe. o.d.: 800 mm

    FDC 800/36 iV

    Mould blocks: 36

    Max. PVC output: 1150 kg/h

    Max. PP/PE output: 930 kg/h

    Max. speed 8,9 m/min

    Chain length: 6333 mmClosed chain: 1935 mm

    Connected load: 44 kW

    Weight: 15000 kg

    Length: 6900 mm

    Width: 4100 mm

    Height: 2300 mm

    Extrusion height: 1250 mm

    FDC 800

    The FDC 800/36 iV is a high quality corrugator for the pro-duction of single and double walled pipes up to 800 mm o.d.

    The quick-mould-change-system and the integrated vacuumpumps are only two of its advantages for quick and secure pipeproduction.

    Features of FDC 800 in detail:

    compact designcooling system with integrated heat exchangerprocess controlled water cooling of mould blocksintegrated multi-zones-vacuum-technologyquick opening of center channel via spindlescorrugators with zoom technology: - weight minimized mould size - short die lengths - high output efciency

    touch screen technologygraphic visualisation of process datacentral lubrication systemprecise lateral and height adjustment of corrugatortelediagnostic service via modem

    i = integrated water cooling V = vacuum

    FDC 800

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    Applications

    Sewer pipes

    Drainage pipes for elds,

    streets, squares, buildings

    Conveyor pipes Cable protection for:

    TV, telephone

    Glass ber

    Electricity

    IT and computer

    Protection pipes for district

    heating systems

    Structural and civil engineering

    Materials

    Polyolenes

    PVC 43

    Available versions:

    FDC 800/36 iV

    Large-sized corrugators

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    g g

    Technical data: min. pipe i.d.: 200 mm max. pipe. o.d.: 1200 mm

    UC 1200/9 iV me UC 1200/12 iV me UC 1200/9 iV (PS me) UC 1200/8 iV (PS im)

    Mould blocks: 9 12 9+1 / 2 (PS) 8+1 / 2 (PS)

    Max. PVC output: 1200 1200 1200 1200 kg/h

    Max. PP/PE output: 1000 1000 1000 1000 kg/h

    Max. speed 3 3 3 (2) 3 (2) m/min

    Chain length: 4750 6333 4750+527 / +1054 4877+610 / 1220 mmClosed chain: 3120 3120 3120 3120 mm

    Connected load: 70.0 70.0 70.0 75.0 kW

    Weight: 24000 24000 25500 25500 kg

    Length: 8050 8050 8050 8050 mm

    Width: 4500 4500 6000 6000 mm

    Height: 4100 4100 4100 4100 mm

    Extrusion height: 1760 1760 1760 1760 mm

    UC 1200

    The UC 1200 shuttle corrugator is used for the production of

    large-sized pipes such as sewer and drainage pipes in roadconstruction and civil engineering, water conveying pipes, maincollectors in agricultural drainage, manholes and other appli-cations.

    The UC 1200 covers a size range of 200 mm i.d. up to 1.200 mmo.d. and is one of the most popular corrugators of his class.

    Features of UC 1200 in detail:

    open design directwater cooling of mould blocksvacuum system high outputsmould blocks made of a special aluminium alloy easy and quick mould block change shuttle principle parking station for in-line cuff production available metrical and imperial mould block lengths available

    mould blocks compatible to UC 1800

    i=integratedwatercooling

    V=vacuum

    PS=parkingstation

    me=metricalmouldblocklength

    im=

    imperialmouldblocklength

    UC 1200

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    45

    Available versions:

    UC 1200/9 iV me

    UC 1200/12 iV me

    UC 1200/9 iV (PS me)

    UC 1200/8 iV (PS im)

    Applications

    Sewage and storm water

    Manholes

    Conveyor pipes

    Structural and civil engineering

    Materials

    Polyolenes

    PVC

    Large-sized corrugators

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    g g

    Technical data: min. pipe i.d.: 500 mm max. pipe. o.d.: 1800 mm

    UC 1800/7 iV (PS me) UC 1800/6 iV(PS im)

    Mould blocks: 7+1 (PS) 6+1 (PS)

    Max. PVC output: 1600 1600 kg/h

    Max. PP/PE output: 1350 1350 kg/h

    Max. speed 1.5 1.5 m/min

    Chain length: 3695 + 792 3658 + 914 mmClosed chain: 2200 2200 mm

    Connected load: 115.0 120.0 kW

    Weight: 40000 40000 kg

    Length: 7400 7400 mm

    Width: 7200 7200 mm

    Height: 5000 5000 mm

    Extrusion height: 1750 1750 mm

    UC 1800

    This new and innovative corrugator UC 1800 is designed for

    the production of drainage, storm water and sewer pipes. Thiscorrugator uses a gripper system for the mould block transportin the return channels. The extruders are placed on a movable

    platform.

    Like all other UNICOR shuttle corrugators, this model has a highrobustness and long life time.

    Features of UC 1800 in detail:

    open design directwater cooling of mould blocksvacuum system high outputsmould blocks made of a special aluminium alloy easy and quick mould block change shuttle principle parking station for in-line cuff production available metrical and imperial mould block lengths available

    mould blocks compatible to UC 1200

    i = integrated water coolingV = vacuum PS = parking stationme = metrical mould block lengthim = imperial mould block length

    UC 1800

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    Applications

    Sewage and storm water

    Manholes

    Conveyor pipes

    Structural and civil engineering

    Materials

    Polyolenes

    PVC

    47

    Available versions:

    UC 1800/7 iV (PS me)

    UC 1800/6 iV (PS im)

    Large-sized corrugators

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    Technical data: min. pipe i.d.: 700 mm max. pipe. o.d.: 2400 mm

    UC 2400/5 iV UC 2400/5 iVPS

    Mould blocks: 5 5+1 (PS)

    Max. PVC output: 1900 1900 kg/h

    Max. PP/PE output: 1600 1600 kg/h

    Max. speed 1.5 1.5 m/min

    Chain length: 4524 4524 + 905 mmClosed chain: 2308 2308 mm

    Connected load: 145.0 150.0 kW

    Weight: 50000 53000 kg

    Length: 9000 9000 mm

    Width: 5500 6000 mm

    Height: 4700 4700 mm

    Extrusion height: 2300 2300 mm

    UC 2400

    With an impressive pipe diameter of up to 2400 mm o.d. theUC 2400 is the largest UNICOR corrugator.

    The applications of these pipes are drainage, sewage and stormwater as well as rain water retaining systems. Due to the world-wide changing weather conditions such systems are more andmore installed in regions with very high rainfalls and in regionswith long dry seasons followed by high rainfalls.

    Features of UC 2400 in detail:

    open design directwater cooling of mould blocksvacuum system high outputsmould blocks made of a special aluminium alloy easy and quick mould block change shuttle principle parking station for in-line cuff production available metrical and imperial mould block lengths available

    i = integrated water coolingV = vacuum PS = parking station

    UC 2400

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    Applications

    Sewage and storm water

    Manholes

    Conveyor pipes

    Structural and civil engineering

    Materials

    Polyolenes

    PVC

    49

    Available versions:

    UC 2400/5 iV

    UC 2400/5 iV PS

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    UNICOR GmbH

    Industriestrasse 5697437 HassfurtGermany

    Sales department:

    Tel. +49 9521-956 [email protected]

    www.unicor.com

    Copyright 2012 UNICOR GmbH, Germany. All rights reserved. Printed in Jan. 2012 | Design: www.orangeclou.de.All mentioned technical details are subject to improvements and constructional modications and depend on exact technical execution.